4
Molded Parts
4-43
-100
Materials
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Applications
TE heat-shrinkable molded
parts in -100 material form
part of System 100. The
molded parts are designed
for use in conjunction with
Zerohal cable and tubing
for applications where
hazard reduction in the
event of fire is crucial. The
material exhibits excellent
fire safety characteristics
combined with low-smoke
and low-acid-gas emission
while retaining good
mechanical and fluid-
resistant properties. -100
parts with adhesive lining
provide location, sealing,
and strain relief of cable-
connector terminations and
cable–cable transitions on
harnesses used where there
is a need to lower the risk
(such as in marine applica-
tions, mass transit systems,
and offshore installations),
or where equipment would
be irreparably damaged by
the corrosive products of
combustion. Available in a
wide range of configurations,
-100 parts will operate
continuously from -30°C
to 105°C [-22°F to 221°F].
The standard color is black.
Installation
-100 molded parts will
shrink on the application of
heat above 120°C [248°F].
Recommended installation
temperature: 150°C [302°F]
Product Facts
■Heat-shrinkable,
semiflexible molded shapes
for low fire hazard
applications
■Low-smoke index as defined
by BS G 198 Part 5
■Low-toxicity index as
defined by NES 713
■High-temperature index as
defined by ISO 4589-3
Low-Fire-Hazard Material
Operating Temperature Range
-30°C to 105°C
[-22°F to 221°F]
Available in: Americas Europe Asia Pacific
■■■
4-44
-100 (Continued)
Materials
Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Military/NAVSEA TE
5617649 (U.S.) RW-2082
Def. Stan 59-97, Issue 3, Type DF (Europe) —
BSG 198 Part 5 Type DF (Europe) —
BR1326 listed Class C —
VG95343 Part 29 & 30
SAE-AS85049/ 140, 141, 142
(material designator G)
Specification Requirements Test Method
Tensile strength 8 MPa (min.) ISO 37
Physical Ultimate elongation 200% (min.) ISO 37
2% secant modulus 130 MPa (max.) ASTM D 882
Specific gravity 1.5 (max.) ISO 1183
Heat aging for 168 h at 150°C [302°F] Ultimate elongation 100% (min.) ISO 188, ISO 37
Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671
Low-temperature flex at -30°C [-22°F] No cracking during mandrel bend ASTM D 2671
Limiting oxygen index 29 min. ISO 4589-2
Temperature index 250
°C [482°F]
(min.) ISO 4589-3
Fire safety properties Flammability (burn time) 100 s (max.) ASTM D 635
Smoke index 20 (max.) BSG 198 Part 5
Toxicity index 5 (max.) per 100 g NES 713
Electrical Electric strength 15 MV/m (min.) IEC 243
Water absorption — 0.75% (max.) at 23°C [73°F] ISO 62
3.5% (max.) at 70°C [158°F]
ISO 1817 Gasoline fuel Tensile strength 5 MPa (min.) ISO 1817 and ISO 37
Ultimate elongation 150% (min.) after immersion for 24 h at 23°C [73°F]
Fluid resistance Lubricating oil O-149 Tensile strength 5 MPa (min.) ISO 1817 and ISO 37
Ultimate elongation 150% (min.) after immersion for 24 h at 50°C [122°F]
Hydraulic fluid H515 Tensile strength 5 MPa (min.) ISO 1817 and ISO 37
Ultimate elongation 150% (min.) after immersion for 24 h at 23°C [73°F]
Product Characteristics
Specifications/Approvals
