M57184N-715B Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 High Voltage Input DC-to-DC Converter Description: M57184N-715B is a non-isolated step down DC-to-DC converter designed to take direct input of 140 ~ 360 VDC and provide 2 outputs. One output is +15V/350mA and the other is rated at +5V/200mA. This converter allows use of fewer external components than does a combination of electrolytic capacitors and choke coils only. Features: Input Voltage Range DC 140V ~ 360V Output Specifications 15V, 350mA and 5V, 200mA Applications: Power Source for DIP IPMs Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 2.05 Max. B 0.95 Max. 52.0 Max. F 0.020.004 0.550.1 24.0 Max. G 1.70 43.18 C 0.47 Max. 12.0 Max. H 0.160.4 4.01.0 D 0.18 Max. 4.5 Max. J 0.3 Max. E 0.10 K 0.010.008 Rev. 10/05 2.54 7.5 Max. 0.350.2 and ASIPMs Home Appliances Industrial Controls Ordering Information: M57184N-715B 1 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 M57184N-715B High Voltage Input DC-to-DC Converter Absolute Maximum Ratings, Ta = 25 C unless otherwise specified Characteristics Symbol Test Conditions M57184N-715B Units Input Voltage VIN - 600 Volts Load Current-1 IL-1 - 350 mA Load Current-2 IL-2 - 200 mA Operating Temperature Topr No Condensation -20 ~ +70 C Storage Temperature Tstg Allowable -25 ~ +85 C Electrical Characteristics, VIN = 280V, Ta = 25 C unless otherwise specified Characteristics Symbol Test Conditions Input Source Voltage Min. Typ. Max. Units VIN Recommended Range 140* 280 360 Volts Output Voltage-1, Pin 10 VO-1 IL-1 = 350mA 14 15 16 Volts Output Voltage-2, Pin 18 VO-2 IL-2 = 200mA IL-1 = 350mA, IL-2 = 200mA 65 Vp-p IL-1 = 350mA, IL-2 = 200mA -- Efficiency Rippple 4.7 5.0 73 0.1 5.3 -- 0.2 Volts mVp-p Volts *At input voltages less than 220VAC, IL-1 must be limited to less than 250mA. Application Circuit 1mH 6 8 A IL-1 10 16 M57184N-715B 18 1 + VIN 22 + 10F 450V x 2 12 4 14 100F 50V + A IL-2 220F 50V + V VO-1 V VO-2 Rev. 10/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 M57184N-715B High Voltage Input DC-to-DC Converter EFFICIENCY VS. INPUT VOLTAGE CHARACTERISTICS EFFICIENCY VS. LOAD CURRENT CHARACTERISTICS OUTPUT VOLTAGE VS. LOAD CURRENT CHARACTERISTICS (VO-1) 80 80 16 75 OUTPUT VOLTAGE, VO-1, (VOLTS) IL-1 = 350mA IL-2 = 200mA EFFICIENCY, , (%) EFFICIENCY, , (%) 60 70 65 60 40 20 55 50 220 240 260 280 300 320 340 0 360 50 100 150 200 250 0 300 350 VIN = 280V IL-2 = 200mA 0 100 200 300 400 500 LOAD CURRENT, IL-1, (mA) OUTPUT VOLTAGE LOAD CURRENT CHARACTERISTICS (VO-2) OUTPUT VOLTAGE VS. INPUT VOLTAGE CHARACTERISTICS (VO-1) OUTPUT VOLTAGE VS. INPUT VOLTAGE CHARACTERISTICS (VO-2) 20 4 3 2 VIN = 280V IL-2 = 200mA 0 100 200 300 16 12 8 4 0 400 8 RL-1 = 43 RL-2 = 25 OUTPUT VOLTAGE, VO-2, (VOLTS) 5 1 4 LOAD CURRENT, IL-1, (mA) OUTPUT VOLTAGE, VO-1, (VOLTS) OUTPUT VOLTAGE, VO-2, (VOLTS) 0 8 INPUT VOLTAGE, VIN, (VOLTS) 6 0 VIN = 280V IL-2 = 200mA 12 0 50 150 100 200 LOAD CURRENT, IL-2, (mA) INPUT VOLTAGE, (VOLTS) INPUT CURRENT VS. INPUT VOLTAGE CHARACTERISTICS DERATING CHARACTERISTICS 160 250 RL-1 = 43 RL-2 = 25 6 4 2 0 0 50 100 150 200 250 INPUT VOLTAGE, (VOLTS) 8.0 120 OUTPUT POWER, (VOLTS) INPUT CURRENT, (mA) RL-1 = 43 RL-2 = 25 80 40 0 0 50 100 150 200 INPUT VOLTAGE, (VOLTS) Rev. 10/05 250 6.0 4.0 2.0 0.0 -30 -10 10 30 50 70 90 AMBIENT TEMPERATURE, (C) 3 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 M57184N-715B High Voltage Input DC-to-DC Converter Inductor for Application Example Circuit 1. Recommended Inductors Manufacturer Part Number Mitsumi C13-FR Series, Type # GA 102 API Delevan 4590-105K J.W. Miller 5900-102 2. Specifications for Inductor We recommend an inductor with these specifications: an inductance of 1mH, rated current of at least 500mA, and good performance with DC superimposition. Please note there must be no magnetic saturation in the inductor. The following waveforms show the output ripple voltage on VO-1 for good versus bad inductors. These waveforms are produced with output VO-2 unloaded and the scope coupling set to AC. GOOD INDUCTOR 50.0mV/div 44 50.0sec/div BAD INDUCTOR 50.0mV/div 50.0sec/div Rev. 10/05