GMS-10 RVS Series
Oxygen Sensors
Accurate oxygen measurement
DESCRIPTION
The GMS-10 is a high-accuracy oxygen sensor suitable for
many applications. Originally developed for boiler
applications, the product range has been extended to offer
versions suitable for oxygen monitoring on board commercial
and military aircraft, exhaust gas testing for automotive and
medical test equipment. The sensor employs two ZrO2 discs
with a small hermetically sealed chamber in between. One of
the discs functions as a reversible oxygen pump, which is
used to successively fill and empty the chamber. The second
disc measures the ratio of the partial pressure difference and
generates a corresponding sense voltage. A heat element
FEATURES
High-accuracy measurement
Low power consumption
No reference gas required
Linear output signal
No need for temperature stabilization
Function testing and calibration in ambient air
Long life
TYPICAL APPLICATIONS
Heating boiler control
Industrial process control
Control of aircraft on board oxygen generation systems
Automotive exhaust gas diagnostics
Service instruments
Monitoring environmental oxygen
WARNING
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the
product could result in personal injury.
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WARNING
MISUSE OF DOCUMENTATION
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
FailurFailur
FailurFailur
Failure to comply with these instre to comply with these instr
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e to comply with these instructions could ructions could r
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esult inesult in
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produces the 700 °C required for the ZrO2 to operate as an O2
pump. The time taken for the pump to achieve specific
minimum and maximum pressures within this chamber is a
measure of the partial oxygen pressure of the environment.
The GMS-10 has to be operated by an electronic measuring
circuit that controls the sensor operation and signal
processing. This circuit can either be incorporated into the
customer’s own electronics, or be purchased as a separate
box of electronics from Honeywell.
Automation and ContrAutomation and Contr
Automation and ContrAutomation and Contr
Automation and Control Solutionsol Solutions
ol Solutionsol Solutions
ol Solutions
Sensing and Control
Honeywell
Newhouse Industrial Estate
Motherwell, ML1 5SB UK
www.honeywell.com
100458-EN Issue 2 UK07 GLO
September 2004
Copyright 2004 Honeywell International Inc.
TECHNICAL DATA
Electrical CharacteristicsElectrical Characteristics
Electrical CharacteristicsElectrical Characteristics
Electrical Characteristics
Sensor voltage levels (recommended ), V 45-64-85 mV
Pump current (recommended), A 40 uA
Heater supply, V/A 4.0 V (1.7A)
Heater supply (stand by) 2.0 V
Pump resistance at 700 °C, Ohm dc 1 kOhm (typ.)
ac 1 kHz 120 Ohm (typ.)
Operational specificationsOperational specifications
Operational specificationsOperational specifications
Operational specifications
Oxygen pressure range 2 mbar – 3 bar
Operational temperature 700 °C
Stand by temperature 500 °C (typ.)
Sensitivity 1.05 ms/mbar
Accuracy < 5 mbar
Response time < 15 s
Warm up time < 100 s
Warm up time (from stand by) < 20 s
Permissable gas temperature -100 /+250 °C
Gas flow rate 0-10 m/s
Mechanical characteristicsMechanical characteristics
Mechanical characteristicsMechanical characteristics
Mechanical characteristics
Repetitive permissable acceleration 5 g
Incidental permissable acceleration 30 g
WARRANTY/REMEDY
Honeywell warrants goods of its
manufacture as being free of defective
materials and faulty workmanship.
Honeywell’s standard product warranty
applies unless agreed to otherwise by
Honeywell in writing; please refer to your
order acknowledgement or consult your
local sales office for specific warranty
details. If warranted goods are returned
to Honeywell during the period of
coverage, Honeywell will repair or
replace, at its option, without charge
those items it finds defective. TheThe
TheThe
The
forfor
forfor
foregoing is buyeregoing is buyer
egoing is buyeregoing is buyer
egoing is buyer
s sole rs sole r
s sole rs sole r
s sole remedy andemedy and
emedy andemedy and
emedy and
is in lieu of all waris in lieu of all war
is in lieu of all waris in lieu of all war
is in lieu of all warranties, exprranties, expr
ranties, exprranties, expr
ranties, expressedessed
essedessed
essed
or implied, including those ofor implied, including those of
or implied, including those ofor implied, including those of
or implied, including those of
mermer
mermer
merchantability and fitness for achantability and fitness for a
chantability and fitness for achantability and fitness for a
chantability and fitness for a
parpar
parpar
particular purpose. In no event shallticular purpose. In no event shall
ticular purpose. In no event shallticular purpose. In no event shall
ticular purpose. In no event shall
Honeywell be liable for consequential,Honeywell be liable for consequential,
Honeywell be liable for consequential,Honeywell be liable for consequential,
Honeywell be liable for consequential,
special, or indirspecial, or indir
special, or indirspecial, or indir
special, or indirect damages.ect damages.
ect damages.ect damages.
ect damages.
While we provide application
assistance personally, through our
literature and the Honeywell web site, it
is up to the customer to determine the
suitability of the product in the
application.
Specifications may change without
notice. The information we supply is
believed to be accurate and reliable as
of this printing. However, we assume no
responsibility for its use.
SALES AND SERVICE
Honeywell serves its customers through
a worldwide network of sales offices,
representatives and distributors. For
application assistance, current
specifications, pricing or name of the
nearest Authorized Distributor, contact
your local sales office or:
E-mail: E-mail:
E-mail: E-mail:
E-mail: info.sc@honeywell.com
InterInter
InterInter
Internet:net:
net:net:
net: www.honeywell.com/sensing
Phone and Fax:Phone and Fax:
Phone and Fax:Phone and Fax:
Phone and Fax:
Europe UK +44 (0) 1698 481481
+44 (0) 1698 481676 Fax
USA/Canada +1-800-537-6945
+1-815-235-6545 Fax
International +1-815-235-6847
Ø 12,0
0.47
83,0
3.27
5,0
0.20
150,0
5.91
WIRING DIAGRAM
Heater (3&5) Yellow
Pump (1) Red
Common (2) Black
Sense (4) Blue
MOUNTING DIMENSIONS IN MM/INCHES
(FOR REFERENCE ONLY)
© 2009 Honeywell International Inc. 1 www.honeywell.com
Data Sheet
GMS10-18 Oxygen Sensors - Screw Fit Probe
FEATURES
Oxygen pressure range 2 mbar - 3bar
Zirconium dioxide (ZrO2) sensing elements
Non-consumption technology
Integral heating element
No need for temperature stabilisation
No reference gas required
High accuracy
Linear output signal
Operates with external interface bo ards
M18x1.5 screw mount
GMS10-18A
SPECIFICATIONS
Heater Voltage*
Porous Cap (15mm) 4.35VDC ± 0.1VDC (1.85A)
Stand by 2VDC (0.85A)
Pump resistance @ 700°C** < 6k
Permissible gas temperature -100 to 250°C
Gas flow rate 0 to 10 m/s
Repetitive permissible acceleration 5 g
Incidental permissible acceleration 30 g
* It is important to measure the heater voltage as close to the sensor
as possible due to voltage drops in the supply cable. Heater can also
be operated with an equivalent a.c. or PWM signals.
** The constant current source used in the pump circuit should be
designed to drive a load of up to 6k
Molex Connector
ELECTRICAL CONNECTION
1: Pump (Red)
2: Common (Black)
3: Heater (Yellow)
4: Sense (Blue)
5: Heater (Yellow)
Honeywell
© 2009 Honeywell International Inc. 2 www.honeywell.com
OUTLINE DRAWING
Data Sheet
GMS10-18 Oxygen Sensors - Screw Fit Probe
X = 55mm for GMS10-18A
X = 45mm for GMS10-18B
X = 28mm for GMS10-18C
Mass: 46g Molex mating connector
39-01-2061 (plastic plug)
39-00-0041 (pins)
Molex Connector
Honeywell
Full Porous Cap
(Length 15mm)
© 2009 Honeywell International Inc. 3 www.honeywell.com
Data Sheet
GMS10-18 Oxygen Sensors - Screw Fit Probe
Characteristics Min. Typ. Max. Unit
Oxygen pressure range 2 3000 mbar
Accuracy 5
Internal operational temperature
(full porous cap) 700 (4.35VDC) °C
Response time
(10-90% step, full porous cap)
4
s
Warm up time (prior to sensor operation) 100
Warm up time (from stand by) 20
Output stabilisation time ~180
PERFORMANCE CHARACTE RIS TIC
ORDERING INFORMATION
Part number Housing Termination
GMS-18A Probe with M18 x 1.5 nut
X = 55mm
0.15m Cable with Molex Connector
GMS-18B Probe with M18 x 1.5 nut
X = 45mm
0.15m Cable with Molex Connector
GMS-18C Probe with M18 x 1.5 nut
X = 28mm
0.15m Cable with Molex Connector
WARNING
Personal Injury
DO NOT USE these products as safety or
Emergengy Stop devices or in any other application
Where failure of the product could result in
Personal injury.
Failure to comply with these instr uctions could
Result in death or serious injury.
Honeywell
© 2009 Honeywell International Inc. 1 www.honeywell.com
Data Sheet
GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style
FEATURES
Oxygen pressure range 2 mbar - 3bar
Zirconium dioxide (ZrO2) sensing elements
Non-consumption technology
Integral heating element
No need for temperature stabilisation
No reference gas required
High accuracy
Linear output signal
Operates with external interface bo ards
80mm, 220mm and 400mm probes available
GMS10RVS
SPECIFICATIONS
Heater Supply*
Porous Lid Cap (17.8mm) 4.00VDC ± 0.1VDC (1.7A)
Stand by 1.65VDC (0.7A)
Full Porous Cap (15.0mm) 4.35VDC ± 0.1VDC (1.85A)
Stand by 2VDC (0.85A)
Pump resistance @ 700°C** < 6k
Permissible gas temperature
Standard Temp. -100 to 250°C
Gas flow rate 0 to10 m/s
Repetitive permissible acceleration 5 g
Incidental permissible acceleration 30 g
* It is important to measure the heater voltage as close to the sensor
as possible due to voltage drops in the supply cable. Heater can also
be operated with an equivalent a.c. or PWM signals.
** The constant current source used in the pump circuit should be
designed to drive a load of up to 6k
ELECTRICAL CONNECTION
Leadwires
Molex Connector
1: Pump (Red)
2: Common (Black)
3: Heater (Yellow)
4: Sense (Blue)
5: Heater (Yellow)
Pump (Red)
Common (Black)
Heater (Yellow)
Sense (Blue)
Heater (Yellow)
Honeywell
© 2009 Honeywell International Inc. 2 www.honeywell.com
OUTLINE DRAWINGS
Molex mating connector
39-01-2061 (plastic plug)
39-00-0041 (pins)
GMS10RVS
GMS10WH
KGZ12SHORT
KGZ12
All dimensions in mm.
Sensor lengths are approximate.
Honeywell
Porous Lid Cap
Porous Lid Cap
Full Porous Cap
Porous Lid Cap
Mass: 195g
Mass: 24g
Mass: 20g
Mass: 105g
Both KGZ12Short & KGZ12
Length = 200mm min
20 AWG
KGZ50
Porous Lid Cap
Mass: 64g
Data Sheet
GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style
© 2009 Honeywell International Inc. 3 www.honeywell.com
Characteristics Min. Typ. Max. Unit
Oxygen pressure range 2 3000 mbar
Accuracy 5
Internal operational temperature (Porous Lid Cap) 700 (4.00VDC)
°C
Internal operational temperature (Full Porous Cap) 700 (4.35VDC)
Response time (10-90% step, Porous Lid Cap) 15
s
Response time (10-90% step, Full Porous Cap) 4
Warm up time (prior to sensor operation) 100
Warm up time (from stand by) 20
Output stabilisation time ~180
PERFORMANCE CHARACTE RIS TIC
ORDERING INFORMATION
Part number Probe Length Permissible Gas
Temperature Sensor Response Termination
GMS10RVS 80mm
-100 to 250°C < 15s 150mm Cable, Molex Connector
GMS10WH 80mm
-100 to 250°C < 4s 150mm Cable, Molex Connector
KGZ12SHORT 220mm -100 to 250°C < 15s Leadwires, 20 AWG, 200mm
KGZ12 420mm
-100 to 250°C < 15s Leadwires, 20 AWG, 200mm
KGZ50 80mm
-100 to 250°C < 15s 1.2m Cable, Molex Connector
WARNING
Personal Injury
DO NOT USE these products as safety or
Emergengy Stop devices or in any other application
Where failure of the product could result in
Personal injury.
Failure to comply with these instr uctions could
Result in death or serious injury.
Honeywell
Data Sheet
GMS10, KGZ12 and KGZ50 Oxygen Sensors - Probe Style
MF010 Series Low
Temperature and MF020
Series High Temperature
Oxygen Sensors
DESCRIPTION
The MF010 Series Low Temperature Oxygen Sensors is
designed to determine the oxygen concentration in air or inert
gas mixtures with temperatures of -100 °C to 250 °C [-148 °F
to 482 °F] max. The MF020 Series High Temperature Oxygen
Sensors is designed to determine the oxygen concentration in
air or inert gas mixtures with temperatures of -100 °C to 400 °C
[-148 °F to 752 °F] max.
These products are particularly suitable for measuring oxygen
in areas that are not easily accessible, or in closed systems,
such as ventilation pipes and containers. The MF010 and
MF020 Series may both be supplied with a measuring range of
0.1 vol%O2 to 25 vol%O2 and 0.1 vol%O2 to 100 vol%O2. The
entire measurement range is linear for both series.
The sensor detects the gas mixture’s oxygen partial pressure
(absolute oxygen content) by using a dynamic process that
occurs on two zirconium dioxide discs which form a
hermetically sealed chamber. Because no chemical
substances are used, the sensor exhibits significantly longer
service life than an electrochemical sensor.
The actual oxygen sensor is mounted in the tip of the bar
probe and is protected by a stainless-steel sintered disk which
serves as a flame back-flash stop. The water-proof plastic
housing accommodates the electronics and is mechanically
connected to the bar probe.
Sensor electronics include:
1. Signal amplifier
2. Control for the ionic pump with an analog component
3. Test component
4. Internal monitoring logic component
5. Power supply for the sensor heating element and the
analog and digital components
6. Reset
7. Voltage monitor
8. Analog output
9. Bi-directional digital output
10. Internal potentiometer
The sensor outputs the measured values via an analog
channel (4 mA to 20 mA or 0 V to 10 V) and a digital channel
(also provides any error signals) which are evaluated and
further processed in a user-specified external mounting device
such as a fuel controller, display, measuring instrument,
programmable logic controller or ventilation system.
Both series may be calibrated manually or self-calibrated using
atmospheric air instead of a reference gas. The sensor can
also conduct external operational self-tests.
Both series may also operate in a fault-proof mode. The sensor
self-monitors during operation and provides error signal output.
A second oxygen sensor is not necessary.
FEATURES
No moving parts
Low power consumption
No need for temperature stabilization
Functional testing and calibration in ambient air
Long life
POTENTIAL APPLICATIONS
Furnace/heating boiler control
Industrial process control
Combustion systems
Compost systems
Environmental control
MF010 Series and MF020 Series
2 www.honeywell.com/sensing
TABLE 1. MF010 SERIES SPECIFICATIONS AND ORDER INFORMATION
Catalog Listing
Characteristic
MF010-0-LC1
MF010-1-LC1
MF010-2-LC1
MF010-0-LC2
MF010-1-LC2
MF010-2-LC2
MF010-0-LC3
MF010-1-LC3
MF010-2-LC3
MF010-0-LC4
MF010-1-LC4
MF010-2-LC4
Temperature range at probe tip -100 °C to 250 °C [-148 °F to 482 °F]
Output 0 Vdc to 10 Vdc 4 mA to 20 mA
O2 range (O2 partial pressure)
with equivalent O2 output
1 mbar to 250 mbar
0.1 vol%O2 to 25 vol%O2
1 mbar to 1000 mbar
0.1 vol%O2 to 100 vol%O2
1 mbar to 250 mbar
0.1 vol%O2 to 25 vol%O2
1 mbar to 1000 mbar
0.1 vol%O2 to 100 vol%O2
Probe length:
-0-LXX
-1-LXX
-2-LXX
220 mm [8.7 in]
400 mm [15.7 in]
600 mm [23.6 in]
TABLE 2. MF020 SERIES SPECIFICATIONS AND ORDER INFORMATION
Catalog Listing
Characteristic
MF020-0-LC1
MF020-1-LC1
MF020-2-LC1
MF020-0-LC2
MF020-1-LC2
MF020-2-LC2
MF020-0-LC3
MF020-1-LC3
MF020-2-LC3
MF020-0-LC4
MF020-1-LC4
MF020-2-LC4
Temperature range at probe tip -100 °C to 400 °C [-148 °F to 752 °F]
Output 0 Vdc to 10 Vdc 4 mA to 20 mA
O2 range (O2 partial pressure)
with equivalent O2 output
1 mbar to 250 mbar
0.1 vol%O2 to 25 vol%O2
1 mbar to 1000 mbar
0.1 vol%O2 to 100 vol%O2
1 mbar to 250 mbar
0.1 vol%O2 to 25 vol%O2
1 mbar to 1000 mbar
0.1 vol%O2 to 100 vol%O2
Probe length:
-0-LXX
-1-LXX
-2-LXX
220 mm [8.7 in]
400 mm [15.7 in]
600 mm [23.6 in]
TABLE 3. MF010 AND MF020 SERIES GENERAL SPECIFICATIONS
Characteristic Parameter
Supply voltage 24 Vdc ±5%
Supply current 500 mA
Ambient temperature (includes solar radiation -10° C to 50° C [14 °F to 122 °F]
Resolution 12 bit
Heat-up time approx. 10 min
Accuracy ±2% FS (Full Scale)
Reproducibility ±1% FS (Full Scale)
Gas flow rate 0 m/s to 10 m/s
Reaction time approx. 3 s
Incidental permissible acceleration 30 g
Repetitive permissible acceleration 5 g
Bar probe material stainless steel 1.4301
Housing material Makrolon 8030 (30% GV), UL94 V-1
Housing sealing IP65
Connector sealing IP67
Weight (without bar probe) 150 g [5.3 oz]
Termination (female connector) 99-4226-14-07 (Binder 693 series)
Certification complies with EMC directives EN 50082-2 and EN 50081-1 and directives
89/336/EWG and 92/31/EWG
Oxygen Sensors
Honeywell Sensing and Control 3
FIGURE 1. DIMENSIONAL DRAWING AND PINOUT (For reference only: mm/in.)
FIGURE 2. SYSTEM BLOCK DIAGRAM FIGURE 3. SENSOR MOUNTING
ORDER GUIDE
Catalog Listing Description
MF010 Series Low temperature oxygen sensor (See Table 1 for specifics.)
MF020 Series High temperature oxygen sensor (See Table 2 for specifics.)
Sensing and Control
Honeywell
1985 Douglas Drive North
Minneapolis, MN 55422
www.honeywell.com/sensing
000670-2-EN IL50 GLO Printed in USA
August 2008
Copyright © 2008 Honeywell International Inc. All rights reserved.
WARNING
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the
product could result in personal injury.
Failure to comply with these instructions could result in
death or serious injury.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s
standard product warranty applies unless agreed to otherwise
by Honeywell in writing; please refer to your order
acknowledgement or consult your local sales office for specific
warranty details. If warranted goods are returned to Honeywell
during the period of coverage, Honeywell will repair or replace,
at its option, without charge those items it finds defective. The
foregoing is buyer’s sole remedy and is in lieu of all other
warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special,
or indirect damages.
While we provide application assistance personally, through
our literature and the Honeywell web site, it is up to the
customer to determine the suitability of the product in the
application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.
WARNING
MISUSE OF DOCUMENTATION
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
SALES AND SERVICE
Honeywell serves its customers through a worldwide network
of sales offices, representatives and distributors. For
application assistance, current specifications, pricing or name
of the nearest Authorized Distributor, contact your local sales
office or:
E-mail: info.sc@honeywell.com
Internet: www.honeywell.com/sensing
Phone and Fax:
Asia Pacific +65 6355-2828
+65 6445-3033 Fax
Europe +44 (0) 1698 481481
+44 (0) 1698 481676 Fax
Latin America +1-305-805-8188
+1-305-883-8257 Fax
USA/Canada +1-800-537-6945
+1-815-235-6847
+1-815-235-6545 Fax
Oxymac50, DE800
and Elecdit
DESCRIPTION
The Oxymac 50, Elecdit and DE800 sensor interface boards
are control and measurement devices for Honeywell’s range
of dynamic highly accurate oxygen sensors. The ability of
these sensors to operate without any reference gas makes
them ideal for many applications including combustion and
environmental control.
Honeywell oxygen sensors using zirconia based sensing
elements require external connection to an electronic
measuring circuit to control sensor operation and signal
processing. A heating element on the sensor produces the
700 °C required for the ZrO2 to achieve its operational
temperature. These interface boards supply the sensor with
the necessary circuits to provide this control and processing,
while also providing sensor calibration. The DE800 interface
also includes the heater supply, Oxymac50 and Elecdit
require an external heater power supply .
Oxymac50 is a recently upgraded interface that offers similar
performance to the Elecdit board but operates from a 24 Vdc
power supply.
The DE800 interface offers the features of the Oxymac50 but
also contains the heating element power source.
The Elecdit interface was developed for Industrial
applications and offers a level of noise protection. It operates
from a ±15 V supply.
Oxymac50 and DE800 are the recommended interfaces for
new applications.
The interfaces are supplied ready for mounting into
customers’ enclosures. Oxymac50 a 15-pin D type connector,
DE800 has screw connector block and Elecdit has 2,5 mm x
2,5 mm (0.1 in x 0.1 in) pin connector.
Oxygen Sensor Interface Boards
Accurate oxygen measurement
FEATURES
• Provides the necessary circuits to control Honeywell oxygen
sensors
• Functional testing and calibration in ambient air
• PCB board format
• Linear output of measured oxygen content in voltage or
current format
• Low power consumption
BENEFITS
Removes the need to implement sensor control circuits
within customers’ equipment
Removes effects of barometric or application pressure
changes and sensor drift for best accuracy
Ease of mounting and access for calibration
Flexible interconnection
Lower running costs
TYPICAL APPLICATIONS
Heating boiler control
Industrial process control
Combustion systems
Compost systems
Environmental control
Medical
Aerospace
Oxymac50, DE800 and Elecdit
2 www.honeywell.com/sensing
TECHNICAL DATA
Oxymac50 DE800 Elecdit
Measuring range 0 % to 25 % oxygen (standard)
0 % to 100 % oxygen (option)
Power source +24 Vdc ±20 % +24 Vdc ±20 % ±15 Vdc ±10 %
Other inputs Ext Calibration, Sensor Pump, Ext Calibration, Sensor Pump, Ext Calibration, Sensor Pump,
Sense and Common, Test Sense, Common, Heater, Test Sense and Common
Power consumption (interface) <250 mW <500 mW <250 mW
Outputs 0 V to 10 V, 4 mA to 20 mA(1) 4 mA to 20 mA, 0 V to 10 V(1), Pulse 0 V to 10 V, LED drive
Accuracy 2 % full scale
Resolution 0.04 V
Operating temperature -10 °C to 60 °C
Storage temperature -10 °C to 50 °C
Dimensions 63 mm x 108 mm, 80 mm x 100 mm, 60 mm x 42 mm x 17 mm
4 mm Ø mounting holes 6,5 mm Ø mounting holes
Connector 15 pin male D connector Screw connector block 2 x 5 pin 2,5 mm x 2,5mm
Mates with type GMS-10, KGZ-10, KGZ-12
Notes: For warm up time and other sensor characteristics refer to datasheet 100470-EN
(1) Factory set to voltage or current output
OPERATING AND CALIBRATION NOTES
Oxymac50
1. Reset of the Oxymac50 is possible by putting the power off/on.
2. The output signal can be 0 V to 10 V or 4 mA to 20 mA. The output signal is factory set by the solder bridge JP1.
3. A proper operation of a connected sensor and electronic circuit can be tested with the test switch or with an external signal.
After switching the test function the output signal should indicate a 20 % lower value.
4. LED indication - proper sensor operation is indicated by blinking of LED D3.
5. Calibration - sensor and Oxymac circuit can be calibrated in normal air. After a loss of power the Oxymac50 circuit stores the
calibration value.
DE800
1. Heater adjustment - the heater voltage of the sensor can be adjusted with pot meter PC419.
2. Test function - after pressing the test button, the output has to go to a 20% lower output signal. Testing with an external (24 V)
signal is possible via terminal TE.
3. Calibration - the sensor can be calibrated in normal air with the calibration button. Calibration is lost after power loss.
4. LED -if the sensor is functioning properly, the LED D4 is blinking.
5. Signal out - if the sensor is functioning properly a pulse signal can be measured at terminal K2.
Elecdit
Adjustment/calibration procedure.
The interface is factory set, for sensor replacement follow these instructions.
1. Adjust with Pot1 12 V (internal ±6 V) at Pin 2.
2. Adjust with Pot2 reference at Pin 1 to 10 V ±0.2 V.
3. After approx 60 s an impulse (blinking) signal should be present at Pin 1. Apply at the sensor 95 mbar air, adjust with Pot5 at
Pin 9 to 0.8 V. Then apply at the sensor 1013 mbar air and adjust with Pot3 at Pin 9 Uout to 8.3 V.
4. Adjust with Pot4 0 mV at Pin 10.
5. Adjust with Pot5 Uout to 0 V at Pin 9.
Oxygen Sensor Interface Boards
Honeywell Sensing and Control 3
MOUNTING DRAWINGS, FOR REFERENCE ONLY
IC2
P2 P5 P3
P1 P4
15 610
LED drive out
+12 V test out
-15 V power supply
0 V power supply
+15 V power supply
Test (amplified signal)
Output signal (+0 V to 10 V)
P
(Red)
C
(Black)
S
(Blue)
Power supply Heater 0 V
Power supply Heater 4.0 V
(Yellow X 2)
SENSOR
12345678
9101112131415
7869105
Heater voltage
Power supply voltage
24 V
Measuring
result
9
OXYMAC 50
+
0
P
(Red)
C
(Black)
S
(Blue)
(Yellow)
Calibration
Test
11
15
1
5
SENSOR
TEST CAL
D3
JP1
DE800
ELECDIT
H+ +UH- S C P PE PE
System GND
0 V and pulse
4 mA to 20 mA
Test (24 V)
0 V
0 V
System GND
GND GND TEK1 K2
SENSOR
(GMS-10)
D4
TA 1
TEST
24 V
Red
Black
Blue
Yellow
Yellow
PC419
TA 2
CAL
ORDER GUIDE
Oxymac 50.V.1 Oxymac50 circuit, output 0 V to 10V,
measuring range 0 % to 25 %
Oxymac 50.V.2 Oxymac50 circuit, output 0 V to 10V,
measuring range 0 % to 100 %
Oxymac 50.A.1 Oxymac50 circuit, output 4 mA to 20mA,
measuring range 0 % to 25 %
Oxymac 50.A.2 Oxymac50 circuit, output 4 mA to 20mA,
measuring range 0 % to 100 %
DE800.V.1 DE800 circuit, output 0 V to 10V,
measuring range 0 % to 25 %
DE800.V.2 DE800 circuit, output 0 V to 10V,
measuring range 0 % to 100 %
DE800.A.1 DE800 circuit, output 4 mA to 20mA,
measuring range 0 % to 25 %
DE800.A.2 DE800 circuit, output 4 mA to 20mA,
measuring range 0 % to 100 %
Elecdit.V.1 Elecdit circuit, ouput 0 V to 10V,
measuring range 0 % to 25 %
Elecdit.V.2 Elecdit circuit, ouput 0 V to 10V,
measuring range 0 % to 100 %
OXYMAC50
Automation and Control Solutions
Sensing and Control
Honeywell
Newhouse Industrial Estate
Motherwell, ML1 5SB, UK
www.honeywell.com
100480-EN UK07 GLO
May 2005
Copyright 2005 Honeywell International Inc.
SALES AND SERVICE
Honeywell serves its customers through
a worldwide network of sales offices,
representatives and distributors. For
application assistance, current
specifications, pricing or name of the
nearest Authorized Distributor, contact
your local sales office or:
E-mail: E-mail:
E-mail: E-mail:
E-mail: info.sc@honeywell.com
InterInter
InterInter
Internet:net:
net:net:
net: www.honeywell.com/sensing
Phone and Fax:Phone and Fax:
Phone and Fax:Phone and Fax:
Phone and Fax:
Asia Pacific +65 6355-2828
+65 6445-3033 Fax
Europe +44 (0) 1698 481481
+44 (0) 1698 481676 Fax
Latin America +1-305-805-8188
+1-305-883-8257 Fax
USA/Canada +1-800-537-6945
+1-815-235-6847
+1-815-235-6545 Fax
WARRANTY/REMEDY
Honeywell warrants goods of its
manufacture as being free of defective
materials and faulty workmanship.
Honeywell’s standard product warranty
applies unless agreed to otherwise by
Honeywell in writing; please refer to
your order acknowledgement or consult
your local sales office for specific
warranty details. If warranted goods are
returned to Honeywell during the period
of coverage, Honeywell will repair or
replace, at its option, without charge
those items it finds defective. TheThe
TheThe
The
forfor
forfor
foregoing is buyeregoing is buyer
egoing is buyeregoing is buyer
egoing is buyer
s sole rs sole r
s sole rs sole r
s sole remedy andemedy and
emedy andemedy and
emedy and
is in lieu of all waris in lieu of all war
is in lieu of all waris in lieu of all war
is in lieu of all warranties, exprranties, expr
ranties, exprranties, expr
ranties, expressedessed
essedessed
essed
or implied, including those ofor implied, including those of
or implied, including those ofor implied, including those of
or implied, including those of
mermer
mermer
merchantability and fitness for achantability and fitness for a
chantability and fitness for achantability and fitness for a
chantability and fitness for a
parpar
parpar
particular purpose. In no event shallticular purpose. In no event shall
ticular purpose. In no event shallticular purpose. In no event shall
ticular purpose. In no event shall
Honeywell be liable forHoneywell be liable for
Honeywell be liable forHoneywell be liable for
Honeywell be liable for
consequential, special, or indirconsequential, special, or indir
consequential, special, or indirconsequential, special, or indir
consequential, special, or indirectect
ectect
ect
damages.damages.
damages.damages.
damages.
While we provide application
assistance personally, through our
literature and the Honeywell web site, it
is up to the customer to determine the
suitability of the product in the
application.
Specifications may change without
notice. The information we supply is
believed to be accurate and reliable as
of this printing. However, we assume no
responsibility for its use.
WARNING
PERSONAL INJURY
DO NOT USE these products as safety
or emergency stop devices or in any
other application where failure of the
product could result in personal injury.
FailurFailur
FailurFailur
Failure to comply with thesee to comply with these
e to comply with thesee to comply with these
e to comply with these
instrinstr
instrinstr
instructions could ructions could r
uctions could ructions could r
uctions could result in death oresult in death or
esult in death oresult in death or
esult in death or
serious injurserious injur
serious injurserious injur
serious injuryy
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.
WARNING
MISUSE OF DOCUMENTATION
The information presented in this
product sheet is for reference only.
Do not use this document as a
product installation guide.
Complete installation, operation, and
maintenance information is provided
in the instructions supplied with
each product.
Failure to comply with these
instructions could result in death or
serious injury.