NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
1 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
1.0 OBJECTIVE
This specification defines the performance, test, quality and reliability requirements of the modular metric
Metral○
R B receptacles connector.
2.0 SCOPE
This specification is applicable to the termination characteristics of the Metral○
R B receptacle
family of products which provides a separable interconnect for printed circuit boards, and
includes press-fit & solder to board receptacle connector.
3.0 GENERAL
This document is composed of the following sections:
Paragraph Title
1.0 OBJECTIVE
2.0 SCOPE
3.0 GENERAL
4.0 APPLICABLE DOCUMENTS
5.0 REQUIREMENTS
5.1 Qualification
5.2 Definitions
5.3 Material
5.4 Finish
5.5 Design and Construction
6.0 TEST METHODS AND REQUIREMENTS
6.1 ELECTRICAL CHARACTERISTICS
6.2 MECHANICAL CHARACTERISTICS
6.3 ENVIRONMENTAL CONDITIONS
7.0 QUALITY ASSURANCE PROVISIONS
7.1 Equipment Calibration
7.2 Inspection Conditions
7.3 Sample Quantity and Description
7.4 Acceptance
7.5 Qualification Testing
7.6 Requalification Testing
TABLE 1 QUALIFICATION TEST SEQUENCE MATRIX
8.0 RECORD RETENTION
4.0 APPLICABLE DOCUMENTS
The following documents, of the issue in effect on the date of the latest revision of this specification, shall
form a part of this specification to the extent specified herein.
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
2 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
4.1 Scope: This product line performance is defined in several external industry standards as
identified in this section. Only performance standards exceeding or not defined in these external
standards will be covered in this document
4.2 Industry Product Performance Standards
IEC 512: Electromechanical components for electronic equipment, basic testing procedures and
measuring.
IEC 707: Method of test for the determination of the flammability of solid electronic insulating
material exposed to an igniting source
EIA-IS64: 2mm two-part connector for printed wiring boards and backplanes
EIC-364-04: Normal Force test procedure for electrical connectors
Bell core GR-1217-CORE: Generic Requirements for Separable Electrical Connectors Used in
Telecommunications Hardware.
4.3 AFCI Specifications:
(a) General requirements from test specifications
(b) Engineer Drawings
(c) Process Drawings
(d) GS-20-001/ BUS-20-059 Heat stake Application Specification
(e) BUS-03-108 Crosstalk
(f) BUS-03-110 Characteristic Impedance
(g) BUS-03-111 Propagation Delay
(h) BUS-03-113 Inductance
(i) BUS-03-114 Capacitance
(j) BUS-20-059 Application Specification
(k) GS-15-002 NXT™ - Electrodeposited Amorphous Nickel With Gold Overplate
(l) GS-15-011 GXT® & GXT+™ - Electrodeposited Deposited Palladium-Nickel Alloy With
Gold Overplate
4.4 Military Specifications
4.5 Military Standards:
(a) MIL-STD-202F: Test methods for electrical and electronic components
(b) MIL-STD-1344A: Test methods for electrical connectors.
(c) MIL-G-45204: Gold Plating (electro-deposited)
(d) MIL-P-81728: SnPb Plating
4.6 U.S. Federal Specifications
(a) QQ-N-290: Nickel Plating (electro-deposited)
(b) UL-STD-498: Standard for attachment plugs and receptacles
(c) UL-STD-94: Test for flammability of plastic materials
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
3 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
5.0 REQUIREMENTS
5.1 Qualification U.S. Federal Specifications
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
5.2 Definitions:
5.2.1 Receptacle Signal Contact Solder to Board
A dual beam female right angle contacts with a solder tail for termination to the printed circuit
board
5.2.2 Receptacle Power Contact Solder to Board
A dual beam female right angle contacts with a solder tail for termination to the printed circuit
board
5.2.3 Receptacle Insulator Housing
The plastic modules in which the female contacts are retained
5.3 Material: the material for each parts shall be specified herein
5.3.1 Metallic Parts:
Receptacle Contact Body: The receptacle shall be phosphor bronze alloy CuSn6 or SuSn5.
5.3.1 Insulator Parts:
All receptacle housing material shall be liquid Crystal Polymer 30% glass standard IEC 707,
category FV-1
5.4 Finish
Contact Area:
The finish for applicable components shall be as specified herein or equivalent. Reference BUS-
02-057. The receptacle terminals shall be plated with 30u" minimum thickness of either gold or
GXT™ over 50u" minimum thickness nickel under plate .The gold deposit shall meet the
requirements of MIL-G-45204, type II, Grade C and the nickel deposit shall meet the
requirements of QQ-N-290, class 2.Connectors shall be of the design, construction, and physical
dimensions specified on the applicable product drawing. The intended application of product to a
PCB is via compliant methods
CONTACT PLATING:
2.0 Micron gold / 1.3 micron min. Nickel
1.3 Micron gold / 1.3 micron min. Nickel
0.8 Micron gold / 1.3 micron min. Nickel
0.8 Micron GXT / 1.3 micron min. Nickel
Solder Tail Area: Tin/Lead plating or Matte Tin plating with Nickel under-plated.
5.5 Design and Construction:
The receptacle connector shall be a multi –piece assembly having 4(or 5) rows of contacts with
solder tail terminations for installation in 1.48mm to 2.57mm thick printed circuit boards. The
receptacle contacts shall interface with a 0.5mm male pin on a 4 or 5 row 2mm grid.
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
4 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
5.5.1 Mating:
The receptacle connectors shall be capable of mating with any appropriately constituted male
connector of the same population without any degradation in performance.
5.5.2 Workmanship:
Connectors shall be uniform in quality and shall be free from burrs, scratches, cracks, voids,
chips, blisters, pin holes, sharp edge, and other defects that will adversely effects life or
serviceability.
6.0 TEST METH ODS AND REQUIREMENT S
Unless otherwise specified, all inspections shall be performed under the following ambient
• Temperature ---------- 20°C ~ 30°C
• Humidity ---------------- 30% ~ 60%
• Pressure --------------- Local Ambient
6.1 ELECTRICAL CHARACTERISTICS
Item Test
Description Requirements Test Methods
6.1.1 Visual
Examination
Product shall meet the requirements of product
drawings. Visual Examination performed under 10X
magnification. Parts should be free from blistering,
discoloration, cracks, etc
EIA-364-18B
Visually and functionally
inspected. Under 10X
magnification.
6.1.2 LL Contact
Resistance
Signal
Row A
Row B
Row C
Row D
Row E
Initial Resistance
(Milliohms Maximum)
25 mΩ
35 mΩ
40 mΩ
45 mΩ
45 mΩ
After test : ∆R ≤ 10 mΩ
SEE EIA-304-23C
a) Test Voltage-20 mV
DC max open circuit
voltage.
b) Test Current – Not to
exceed 100 mA.
Power
All Row
10 mΩ
SEE EIA-IS-64 for contact
resistance measurement
points.
Shorting
contact
30 mΩ After all mechanical and
environmental tests
6.1.3
Current
Carrying
Capacity
Signal Pin
1.5 A
The current carrying capacity of a
mated signal pair is rated at 1.5 ampere
with current applied to all contacts [24
(4 row) or 30(5 row) contacts]
SEE EIA-364-70
Ambient still air is 25°C
Power Pin
3.0 A
The current carrying capacity of a
mated power pair is rated at 3 ampere
with current applied to all contacts [24
(4 row) or 30(5 row) contacts]
SEE EIA-364-70
Ambient still air is 25°C
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
5 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
6.1.4 Insulation
Resistance
Initially: 5x103 MΩ
After Tests : 1x103 MΩ
Measured in accordance
with EIA 364-21.The
following details shall apply:
a.Test Voltage - 500 volts DC
b. Electrification Time - 1
minute
c. Points of Measurement -
Between adjacent contacts
and between contacts and
metal shields
6.1.5
Dielectric
Withstanding
Voltage
There shall be no evidence of arc-over, insulation
breakdown, or excessive leakage current (> 0.5 milliampere)
Accordance with EIA 364-20.
The following details shall
apply:
a. Test Voltage - 1000 VDC,
60Hz.
b. Test Duration - 60 seconds.
c. Voltage: Applied at a rate of
1000 volts per second.
d. Points of Measurement -
Between adjacent contacts
and between contacts and the
metal shields
6.1.6 Capacitance
The capacitive coupling between adjacent rows of
contacts shall not exceed 3pF.
The capacitive coupling between adjacent contacts
within a row shall not exceed 2pF.
The following details apply
per BUS-03-114
a) Connectors shall be mated
and mounted onto test boards.
b) Test condition: 1 MHz at 1
nsec rise time.
c) Measurement equipment:
Impedance analyzer or other
suitable equipment capable of
measuring capacitance at 1
MHz.
6.1.7 Inductance
The inductance between adjacent contacts shall be
no greater than 25nH, and between one contact and
all other surrounding contacts grounded shall be no
greater than 15nH.
The following details apply
per BUS-03-113.
a) Connectors shall be mated.
b) Measurements shall be
made from tail tip to tail tip.
c) Test conditions 1 ns rise
time pulse (0.0 V to 1.0 V),
with a 50 Ohm termination.
d) Measurements equipment :
Sampler/TDR/Scope
equipment with a 50 Ohm
reference impedance.
6.1.8 Propagation
Delay
The maximum propagation delay shall not exceed 225
psec, and the maximum row-to-row delay shall not
exceed 40 psec
The following details apply
per
BUS-03-111
a) Connector shall be mated.
b) Measurements shall be
made from tail tip to tail tip.
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
6 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
c) Test Condition: 250 psec
rise time pulse (0.0 V and 2 V)
with a 50 Ohm termination.
d) Measurements equipment:
Sampler/pulse
generator/scope equipment
with a 50 Ohm
reference impedance and 250
psec rise time
6.1.9 Cross Talk
Adjacent active/quiet near end cross talk shall not
exceed 5% in any row or column combination. The far
end cross talk shall nt exceed 2.5%.
The following details apply
per BUS-03-108
a) Connectors shall be mated.
b) Measurements shall be
made from tail tip to tail tip.
c) Test Condition: 1 ns rise
time pulse (0.0 V to 2.0 V) with
a 50 Ohm termination.
d) Measurements equipment:
Sampler/Pulse
Generator/Scope equipment
with 50 Ohm
reference impedance.
6.1.10 Characteristics
Impedance
The mated connector characteristic impedance shall
be within the range of 50-60 Ohms.
The following conditions
apply per BUS-03-110
a) Sample documentation;
b) Sample test conditions.
6.2 MECHANICAL CHARACTERISTICS
Item Test
Description Requirements Test Methods
6.2.1
Contact
Retention to
Housing
Contact
Type Axial Force ( Minimum) Measured in accordance with
EIA-364-29.
A force is applied to a contact in
either direction along the axis of
retention
Receptacle
5 Newton
There shall be no loosening of the
contact or damage to the contact or
damage to the connector
6.2.2
Total Mating
/Unmating
Force
Contact
Type
Mating/Unmating
Force/ Per Contact
Reference – IEC 60512-13-2 or
EIA- 364-13.
a. Cross Head Speed 25.4 mm per
minute.
b. Lubrication – No
c. Utilize free floating fixtures.
Signal
≤0.45 Newton/Per Contact
≥0.15 Newton/Per Contact
The total force to mate a female
connector with an appropriately
populated male header shall not
exceed the above values times the
number of contacts.
Power
≤1.5 Newton/Per Contact
≥0.30 Newton/Per Contact
The total force to mate a female
connector with an appropriately
populated male header shall not
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
7 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
exceed the above values times the
number of contacts.
6.2.3
Individual
Contact
Insertion Force
Signal The individual insertion force shall
not exceed 0.45 Newton
Measured in accordance with
EIA-364-37
Using a maximum gage
(configuration as shown in EIA-
IS-64),
Power The individual insertion force shall
not exceed 1.5 Newton
6.2.4
Individual
Contact
Withdrawal
Force
Signal The individual withdrawal force
shall be no less than 0.15 Newton
Measured in accordance with
EIA-364-37
After 5 insertions of a maximum
gage, the force required to
withdraw a minimum gage
(configuration as shown in EIA-
IS-64)
Power The individual withdrawal force
shall be no less than 0.30 Newton
6.2.5 Normal Force
The normal force for receptacle contacts only shall
be no less than the below data after life test.
Measured in accordance with
EIA-364-04.
Signal 0.4 Newton Minimum
Power 0.8 Newton Minimum
6.2.6
Press Peg
Insertion/
Retention
Force
Insertion
force
The Insertion force shall not exceed
32 Newton.
Insert a single press peg into a
plated through hole in a printed
circuit board at a rate of 5.1
mm/minute.
Retention
force
The retention force in an axial
direction opposite that of insertion
shall not be less than 7 Newton.
Push out at a rate of 1.0mm/minute.
6.2.7 Compliant Pin
Insertion
Complian Pin Insertion/Retention Force
The force required to insert header with compliant
pins into plated through holes in a printed circuit
board at a rate of 0.5 inches/minute shall not
exceed 65 N per pin.
Per EIA-364-5
Measure force necessary to
correctly apply a specimen to a
printed circuit board at a
maximum rate of 12.7mm per
minute.
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
8 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
6.2.8
PCB Hole
Deformation
Radius
The average holes deformation radius of 10 holes
shall be no greater than 37.5µm when measured
from the finished hole.
The absolute maximum deformation radius shall
not exceed 50µm.
Reference Telcordia GR-1217-
CORE, section 5.1.7.
Cross-section should be parallel
to board surface. Photograph and
measure the holes deformation
radius at a point 0.25mm from the
surface and at the center of the
compliant pin section.
6.2.9 Compliant Pin
Retention
The retention force in an axial direction opposite
that of insertion shall not be less than 20 N per
pin after 3 insertion/extraction cycles on the
same holes.
Per EIA-364-5
Measure force necessary to
correctly apply a specimen to a
printed circuit board at a
maximum rate of 12.7mm per
minute.
6.2.10 Durability
Mechanical endurance (number of mate/unmate
cycles) by connector class shall be the below
data.
Standard laboratory procedure as
applicable to the specific product
EIA-364-09
Cycling Rate - 5 inches per
minute
CLASS CONDITIONS
CLASS I 250 CYCLES MINIMUM
CLASS II 100 CYCLES MINIMUM
CLASS III 30 CYCLES MINIMUM
6.2.11 Vibration
CLASS CONDITIONS
Accordance with Telcordia GR-
1217-CORE, November 1995
a. Vibration Amplitude - 0.06" DA
or 10G acceleration
b. Frequency Range - 10 to 500
hertz
c. Duration - 8 hours along each
of three orthogonal axes (24
hours total)
d. Mounting - Rigidly mount
assemblies
e. No discontinuities greater than
1u second
CLASS I 10 TO 2000 Hz AND 1,5 mm or
20g
CLASS II 10 TO 500 Hz AND 0,35 mm
or 5g
CLASS III N/A
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
9 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
6.2.12 Mechanical
Shock No Damage
Accordance with Telcordia GR-
1217-CORE, November 1995
sections 6.3.5 and 9.1.2.1.
a. Conditions - half-sine 30G, 11
millisecond duration
b. Shocks - 3 shocks along each
of three orthogonal axes
c. Mounting - Rigidly mount
assemblies
d. Resistance measurements
taken after shock in each axis.
6.3 ENVIRONMENTAL CONDITIONS
Item Test
Description Requirements Test Methods
6.3.1 Thermal Shock No Damage
Measured in accordance with
EIA 364-32A November 183, Test
Condition II
a. Number of Cycles - 5
b. Temperature Range -
Between -55 °C +0°C/-5°C and
+85° C +3°C/-5°C
c. Time at Each Temperature -
30 minutes
d. Transfer Time - 5 minutes,
maximum
6.3.2 Humidity No Damage
Mated samples are to be
exposed to cyclical humidity and
temperature in accordance with
EIA-364-TP31, Method IV, with
the following exceptions.
Samples are to be subjected to
50 cycles of 10 hours duration for
a total of 500 hours after 24 hours
in a conditioning oven at 50+/-
2°C. A cycle consists of the
following steps:
1.) Ramp from 25+/-2°C at 80%-
98% RH to 65+/-2°C at 94%+/-
4% RH in 120 minutes
2.) Dwell at 65+/-2°C at 94%+/-
4% RH for 4 hours
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
10 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
3.) Ramp down to 25+/-2°C at
80%-98% RH in 120 minutes
4.) Dwell at 25+/-2°C at 80%-
98% RH for 2 hours
6.3.3
High
Temperature
Life
No Damage
Telcordia GR-1217-CORE
Method A, Test Condition 3.
Headers and receptacles shall be
mated w/o any electrical load
a. Test Temperature - 85 degree
C +/- 2 degree C
b. Test Duration - 500 hours
6.3.4
Mixed Flow
Gas
No Damage
Samples are to be exposed to
industrial gas mixture in
accordance with Telcordia GR-
1217-CORE, November 1995,
Section 9.1.3. The headers only
are to be exposed for 10 days to
the gas mixture detailed below,
with interim resistance
measurements made after the 5th
and 10th days. The samples are
then mated with the appropriate
receptacle and exposed to an
additional 10 days with resistance
measurements taken after the
15th and 20th days of exposure.
The test chamber is to be
maintained at a temperature of
30°C+/-1°C with a relative
humidity of 70%+/-2%.
Specific please see right table
6.3.5 Resistance to
Solder Heat
Shall meet visual requirements, show no
physical damage,
Place the connector on the PCB
and expose to the reflow oven.
Peak Temp: 260 for 10sec.
6.3.6 Dust
Contamination No Damage
EIA-364-91A
Unmated to dust composition #1
for 1 hours
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
11 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
6.3.7
Solderability
(Non Eye of the
Needle)
Minimum solder coverage: 95 %
IEC 60512-12-1 or EIA-364-52 or
ANSI-J-STD-002 or FCI GS-19-
037
a. Test Condition A1 (ANSI-J-
STD-002)
b. Steam or dry aging 4 hours
6.3.8 Salt Spray Acceptance criteria – (visual examination
requirements and/or LLCR criteria)
EIA-364-26
a. Test Condition :B
b. Duration : 48
7.0 QUALITY ASSURANCE PROVI S I O NS.
7.1 Equipment Calibration
All test equipment and inspection facilities used in the performance of any test shall be
maintained in a calibration system in accordance with MIL-C-45662 and ISO 9000.
7.2 Inspection Conditions
Unless otherwise specified herein, all inspections shall be performed under the following
ambient conditions:
a. Temperature: 25 +/- 5 degree C
b. Relative Humidity: 30% to 60%
c. Barometric Pressure: Local ambient
7.3 Sample Quantity And Description
Sample quantity for each Test Group in Table 1 shall consist of a minimum of one hundred
(100) contacts. The 100 contacts shall be selected from a minimum of four (4) connectors.
7.4 Acceptance
7.4.1 Electrical and mechanical requirements placed on test samples as indicated in
paragraphs 6.1 and 6.2 shall be established from test data using appropriate statistical
techniques or shall otherwise be customer specified, and all samples tested in
accordance with this product specification shall meet the stated requirements.
7.4.2 Failures attributed to equipment, test setup, or operator error shall not disqualify the
product. If product failure occurs, corrective action shall be taken and samples
resubmitted for qualification.
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
12 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
7.5 Qualification Testing
Qualification testing shall be performed on sample units produced with equipment and
procedures normally used in production. The test sequence shall be as specified in EIA-IS64.
7.6 Requalification Testing
If any of the following conditions occur, the responsible product engineer shall initiate
requalification testing consisting of all applicable parts of the Test Schedule Tables in EIA-IS64.
a. A significant design change is made to the existing product, which impacts the product form,
fit or function. Examples of significant changes shall include, but not be limited to, changes in the
plating material composition or thickness, contact force, contact surface geometry, insulator
design, contact base material, or contact lubrication requirements.
b. A significant change is made to the manufacturing process, which impacts the product form,
fit or function.
c. A significant event occurs during production or end use requiring corrective action to be
taken relative to the product design or manufacturing process.
7.7 Qualification Test Table
7.7.1 Test Table-1 (This table applies to head pins are eye of the needle type)
Test Group
1 2 3 4 5 6 7 8 9 10 11
Test Para. Test Sequence
Visual Examination 6.1.1 1,13 1,11 1,5 1,11 1,8 1,5
1,5 1,3 1.3 1,4 1,4
Low Level Contact Resistance
Signal contacts 6.1.2 2,4,6,8,10,12 2,4,6,8,10 2,4 2,4,6,8,10 2,4
Low Level Contact Resistance
Power contacts 6.1.2 2,4,6,8,10,12 2,4,6,8,10 2,4 2,4,6,8,10 2,4
Current Carrying Capacity
(Temperature rise vs current) 6.1.3
2
Insulation Resistance 6.1.4 2,7
Dielectric Withstanding Voltage 6.1.5 3,6
Vibration 6.2.1
1 9
Mechanical Shock 6.2.1
2 11
Durability 6.2.1
0 4 5 3,9
Mating/Unmating Force 6.2.2 3,5
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
13 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
Contact Retention to Housing 6.2.1
3
Press Peg
Insertion/Retention Force 6.2.6
2
Compliant pin insertion 6.2.7
2 2
Radial hole distortion 6.2.8 3
Compliant pin retention 6.2.9
4
Thermal Shock 6.3.1 3 4
Humidity 6.3.2 9 5
High Temperature Life 6.3.3 3
3
2
MFG (10 Days Unmated) 6.3.4 5
MFG (10 Days Mated) 6.3.4 7
Salt Spray 6.3.8 3
Dust Contamination 6.3.6 7 7
7.7.2 Test Table-2 (This table applies to head pins are non eye of the needle type)
Test Group
1 2 3 4 5 6 7 8 9 10
Test Para. Test Sequence
Visual Examination 6.1.1 1,13 1,11 1,5 1,11 1,8 1,5
1,4 1,3 1.3 1,4
Low Level Contact Resistance
Signal contacts 6.1.2 2,4,6,8,10,12 2,4,6,8,10 2,4 2,4,6,8,10 2,4
Low Level Contact Resistance
Power contacts 6.1.2 2,4,6,8,10,12 2,4,6,8,10 2,4 2,4,6,8,10 2,4
Current Carrying Capacity
(Temperature rise vs current) 6.1.3
2
Insulation Resistance 6.1.4 2,7
Dielectric Withstanding Voltage 6.1.5 3,6
Vibration 6.2.1
1 9
Mechanical Shock 6.2.1
2 11
Durability 6.2.1
0 4 5 3,9
Mating/Unmating Force 6.2.2 3,5
Contact Retention to Housing 6.2.1
3
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
NUMBER CATEGORY
GS-12-453 PRODUCT SPECI FICATION
TITLE PAGE REVISION
Metal○
R B Receptacle Connector
14 of 14 C
GUARDIAN (VERIFIED BY) DATE
Nick Zhang 03/08/16
APPROVED BY
Tim Yao
CLASSIFICATION : UNRESTRICTED
© 2016 AFCI
Form E-3334
Rev J GS-01-001
Press Peg
Insertion/Retention Force 6.2.6
2
Resistance to Solder Heat 6.3.8
2
Solderability 6.3.7 3
Thermal Shock 6.3.1 3 4
Humidity 6.3.2 9 5
High Temperature Life 6.3.3 3
2
MFG (10 Days Unmated) 6.3.4 5
MFG (10 Days Mated) 6.3.4 7
Salt Spray 6.3.8 3
Dust Contamination 6.3.6 7 7
8.0 RECORD RETENTION
REVISO N RECORD
REV PAGES DESCRIPTION EC # DATE
A ALL
New release according to GS-12-002 updated DG07-0105 07/04/02
B ALL
Update form format DG09-0065 03/03/09
C ALL
Update form format for Amphenol FCI ELX-N-26297 03/08/16
PDS: Rev :C STATUS:Released Printed: Mar 08, 2017
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
FCI / Amphenol:
85876-112LF 89095-102LF 89093-102LF 88946-302LF 88945-302LF 63793-101LF 89039-111LF 88947-102LF
88945-102LF 94561-111LF 88949-102LF 85863-102LF 85863-112LF 85864-102LF 85865-102LF 85865-112LF
85866-102LF 85876-102LF 88945-112LF 88945-202LF 88946-112LF 89038-102LF 89039-101LF 89093-112LF
89094-112LF 89095-112LF 89036-112LF
