Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal
Doc No: ATS-639011700 Release Date: 11-12-08 UNCONTROLLED COPY Page 1 of 5
Revision: A Revision Date: 11-12-08
INSUL
A
TION
CRIMP HEIGHT
BRUSH
STRIP
LENGTH
B
L
MOUTH
WIRE SEAL
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP HEIGHT
TWISTING
CUT
-
OFF
TAB
SEAM
WIRE
FineAdjust Applicator
Specification Sheet
Order No. 63901-1700
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sealed PT-Bulb Socket Earth Terminal, 0.50-0.85mm².
Insulation Diameter
Wire Size Terminal Strip Length
Terminal
Series No.
Terminal
Order No. AWG mm²
mm In. mm In.
AVS-0.50 0.50 2.00-2.10
.079-.083
AVS-0.85 0.85 2.20-2.30
.087-.091
AVSS-0.50
0.50 1.60-1.70
.063-.067
35465 35465-8000
AVSS-0.85
0.85 1.80-1.90
.071-.075
4.80-5.20
.188-.205
Overall insulation OD specification for terminal.
DEFINITION OF TERMS
Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal
Doc No: ATS-639011700 Release Date: 11-12-08 UNCONTROLLED COPY Page 2 of 5
Revision: A Revision Date: 11-12-08
CRIMP SPECIFICATION
Bell mouth Cut-off Tab Maximum Conductor Brush
Terminal Series No. mm In. mm In. mm In.
35465 0.30-0.60 .012-.024 N/A N/A 0.30-0.80 .012-.031
Punch Width mm (Ref)
Bend up Bend down
Twist Roll Conductor
Insulation
Terminal Series No.
Degree (Max) Degree (Max)
mm In mm In
35465 3 3 3 5 2.10
.083
4.50
.177
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
After crimping, the conductor profile should measure the following.
Conductor Crimp
Crimp Height Crimp Width (Ref.)
Pull Force
Minimum
Terminal
Series No.
Wire Size
Actual mm²
mm In. mm In. N Lb.
0.50 0.50 0.90-1.10
.035-.043
2.00-2.20
.079-.087
88.3 19.8
35465 0.85 0.85 1.00-1.20
.039-.047
2.00-2.20
.079-.087
127.5
28.7
Insulation
Wire Rear Seal Crimp Height
Maximum
Crimp Width
(Ref.)
Terminal Series No.
Wire Size Actual mm²
Order No. Color
mm In. mm In.
0.50 0.50 4.20 .165 4.40-4.60
.173-.181
35465 0.85 0.85 35903-0075
Blue 4.20 .165 4.40-4.60
.173-.181
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal
Doc No: ATS-639011700 Release Date: 11-12-08 UNCONTROLLED COPY Page 3 of 5
Revision: A Revision Date: 11-12-08
PARTS LIST
FineAdjust Applicator 63901-1700
Item Order No Engineering No. Description Quantity
Perishable Tooling
63901-1770 63901-1770 Tool Kit (All “Y” Items) REF
1 63457-0048 63457-0048 Conductor Punch 1 Y
2 63445-2107 63445-2107 Conductor Anvil 1 Y
3 63454-0083 63454-0083 Insulation Punch 1 Y
4 63456-0057 63456-0057 Insulation Anvil 1 Y
5 63443-0035 63443-0035 Front Cut-Off Plunger 1 Y
6 63443-0036 63443-0036 Front Plunger Retainer 1 Y
Other Components(REF 011750)
7 11-18-4083 60707-8 Feed Guide 1
8 63443-0009 63443-0009 Front Scrap Chute 1
9 63443-0025 63443-0025 Key 1
10 63443-0090 63443-0090 Wire Stop 1
11 63443-1717 63443-1717 18.70mm Height Spacer 1
12 63443-2207 63443-2207 7.00mm Coarse Spacer 1
13 63443-2209 63443-2209 9.00mm Coarse Spacer 1
14 63443-2305 63443-2305 3.25mm Fine Spacer 1
15 63443-6123 63443-6123 Rear Cover 1
16 63700-0539 63700-0539 Cut-Off Plunger Spring 1
17 63890-0070 63890-0070 Front Plunger Striker 1
Frame
18 63800-4901 63800-4901 Top 1
19 63801-3281 63801-3281 Base 1
20 63801-4650 63801-4650 Track 1
Hardware
21 N/A N/A M3 by 6 Long SHCS 2**
22 N/A N/A M3 by 6 Long FHCS 1**
23 N/A N/A M4 by 6 Long SHCS 2**
24 N/A N/A M4 by 12 Long BHCS 2**
25 N/A N/A M4 by 50 Long SHCS 2**
26 N/A N/A M5 by 12 Lg SHCS 1**
27 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1**
28 N/A N/A #10-32 Hex Jam Nut 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal
Doc No: ATS-639011700 Release Date: 11-12-08 UNCONTROLLED COPY Page 4 of 5
Revision: A Revision Date: 11-12-08
Figure 1
28
2
5
1
1
17
1
3
19
1
0
5
7
6
23
27
22
21
12
20
9
4
2
(2)
(2)
8
24
1
3
10
(2)
26
1
5
2
3
16
1
8
14
18
Assembly Drawing
Fine Adjust Applicator for Sealed PT-Bulb Socket Earth Terminal
Doc No: ATS-639011700 Release Date: 11-12-08 UNCONTROLLED COPY Page 5 of 5
Revision: A Revision Date: 11-12-08
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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