Industrial 3--Phase Solid State Relay G3PB H A comprehensive lineup that now includes H H H H H H 480-VAC models Used to switch electrical loads including Omron's temperature coltrollers No audible noise; EMI (Electro-Magnetic Interference) and vibration resistant Improved heat sink increases life and reliability Voltage turn-on at zero crossing reduces initial inrush load currents LED indicator turns on when control power is applied DIN rail or panel mountable Ordering Information Input operating voltage (Rated voltage) Operating load voltage (Rated load voltage) Max. inrush current (60Hz, 1 cycle) Max. load current Part number 9.6 to 30 VDC (12 to 24 2 VDC) 75 to 264 VAC (100 to 240 2 0 VAC) 150A 15 amps p G3PB-215B-3N-VD DC12-- 24V 220A 25 amps p G3PB-215B-2N-VD DC12-- 24V G3PB-225B-3N-VD DC12-- 24V G3PB-225B-2N-VD DC12-- 24V 440A 35 amps p G3PB-235B-3N-VD DC12-- 24V G3PB-235B-2N-VD DC12-- 24V 45 amps p G3PB-245B-3N-VD DC12-- 24V G3PB-245B-2N-VD DC12-- 24V 180 to 528 VAC (200 to 480 80 VAC) 220A 15 amps p G3PB-515B-3N-VD DC12-- 24V G3PB-515B-2N-VD DC12-- 24V 25 amps p G3PB-525B-3N-VD DC12-- 24V G3PB-525B-2N-VD DC12-- 24V 440A 35 amps p G3PB-535B-3N-VD DC12-- 24V G3PB-535B-2N-VD DC12-- 24V 45 amps p G3PB-545B-3N-VD DC12-- 24V G3PB-545B-2N-VD DC12-- 24V Note: 1. All models have zero cross function. 2. Number of poles indicated by --2N (for two poles) or --3N (for three poles) in part number. J Accessories DIN Rail Mounting Track Description Part number DIN rail track, 7.3 mm (0.29 in) depth; 50 cm (1.64 ft) length PFP-50N DIN rail track, 7.3 mm (0.29 in) depth; 1 m (3.28 ft) length PFP-100N End plate PFP-M Spacer PFP-S 1 G3PB G3PB Application Example Temperature Controller SSR Voltage output terminal (for driving SSR) Load Heater Input Power supply for load Output Direct connection possible Omron's SSRs offer these advantages over electro-mechanical relays (EMRs): D Longer service life with no contacts to wear out D Vibration and shock resistance D Reduced electromagnetic interference D No audible noise when switching D Faster response time D Enhanced reliability Specifications J Ratings (at an Ambient Temperature of 25C) Operating Circuit (Common) Item Common Rated operating voltage 12 to 24 VDC Operating voltage range 9.6 to 30 VDC Rated input current (Impedance) 10 mA max. (at 24 VDC) Must-operate voltage 9.6 VDC max. Reset voltage 1 VDC min. Insulation method Phototriac coupler Operation indicator Yellow LED Output Item G3PB215B3N-VD Rated voltage 100 to 240 VAC Operating voltage range 75 to 264 VAC Rated carry current (see note) 15 A Minimum load current 0.2 A Inrush current resistance (peak value) 150 A (60 Hz, 1 cycle) 220 A (60 Hz, 1 cycle) 440 A (60 Hz, 1 cycle) Permissible I2t (half 60-Hz wave) 121 A2s 260 A2s 1,260 A2s Item G3PB515B3N-VD Rated voltage 200 to 480 VAC Operating voltage range 180 to 528 VAC Rated carry current (see note) 15 A Minimum load current 0.5 A Inrush current resistance (peak value) 220 A (60 Hz, 1 cycle) 440 A (60 Hz, 1 cycle) Permissible I2t (half 60-Hz wave) 260 A2s 1,260 A2s 2 G3PB215B2N-VD G3PB225B3N-VD G3PB225B2N-VD 25 A G3PB235B3N-VD G3PB235B2N-VD 35 A G3PB245B3N-VD G3PB245B2N-VD 45 A 0.5 A G3PB515B2N-VD G3PB525B3N-VD 25 A G3PB525B2N-VD G3PB535B3N-VD G3PB535B2N-VD 35 A G3PB545B3N-VD 45 A G3PB545B2N-VD G3PB Note: G3PB Rated carry current varies depending on the ambient temperature. For details, refer to Load Current vs. Ambient Temperature in Engineering Data. J Characteristics Item G3PB215B3N-VD Operate time 1/2 of load power source cycle + 1 ms max. (DC input) Release time 1/2 of load power source cycle + 1 ms max. (DC input) Output ON voltage drop 1.6 V (RMS) max. Leakage current (see note) 10 mA (at 200 VAC) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 Hz, 0.175-mm single amplitude Shock resistance 294 m/s2 (98 m/s2 with reverse mounting) Ambient temperature Operating: Storage: Ambient humidity Operating: 45% to 85% Weight Approx. 1.25 kg (2.75 lbs) Approved standards UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE (From April 2001) EMC Emission Immunity ESD Immunity Electromagnetic Immunity EFT Immunity Surge transient Immunity RF disturbance Immunity Dips Note: G3PB215B2N-VD G3PB225B3N-VD G3PB225B2N-VD G3PB235B3N-VD G3PB235B2N-VD G3PB245B3N-VD G3PB245B2N-VD --30C to 80C (--22F to 176F) with no icing or condensation --30C to 100C (--30F to 2121F) with no icing or condensation Approx. 1.45 kg (3.20 lbs) Approx. 1.65 kg (3.64 lbs) Approx. 2.0 kg (4.41 lbs) EN55011 Group 1 Class B IEC947-4-3, EN61000-4-2 4 kV contact discharge 8 kV air discharge IEC947-4-3, EN61000-4-3 10 V/m (80 MHz to 1 GHz) IEC947-4-3, EN61000-4-4 2 kV AC power-signal line IEC947-4-3, EN61000-4-5 Normal mode 1 kV, Common mode 2 kV IEC947-4-3, EN61000-4-6 10 V (0.15 to 80 MHz) IEC947-4-3, EN61000-4-11 The leakage current of phase S will be approximately 3 times larger if the 2-element model is applied. 3 G3PB G3PB Item G3PB515B3N-VD Operate time 1/2 of load power source cycle + 1 ms max. (DC input) Release time 1/2 of load power source cycle + 1 ms max. (DC input) Output ON voltage drop 1.8 V (RMS) max. Leakage current (see note) 20 mA (at 480 VAC) Insulation resistance 100 M min. (at 500 VDC) Dielectric strength 2,500 VAC, 50/60 Hz for 1 min Vibration resistance 10 to 55 Hz, 0.175-mm single amplitude Shock resistance 294 m/s2 (98 m/s2 with reverse mounting) Ambient temperature Operating: Storage: Ambient humidity Operating: 45% to 85% Weight Approx. 1.25 kg (2.75 lbs) Approved standards UL508, CSA22.2 No. 14, EN60947-4-3 (IEC947-4-3) approved by VDE (From April 2001) EMC Emission Immunity ESD Immunity Electromagnetic Immunity EFT Immunity Surge transient Immunity RF disturbance Immunity Dips Note: G3PB515B2N-VD G3PB525B3N-VD G3PB525B2N-VD G3PB535B3N-VD Approx. 1.45 kg (3.20 lbs) Approx. 1.65 kg (3.64 lbs) EN55011 Group 1 Class B IEC947-4-3, EN61000-4-2 4 kV contact discharge 8 kV air discharge IEC947-4-3, EN61000-4-3 10 V/m (80 MHz to 1 GHz) IEC947-4-3, EN61000-4-4 2 kV AC power-signal line IEC947-4-3, EN61000-4-5 Normal mode 1 kV, Common mode 2 kV IEC947-4-3, EN61000-4-6 10 V (0.15 to 80 MHz) IEC947-4-3, EN61000-4-11 The leakage current of phase S will be approximately 3 times larger if the 2-element model is applied. J Load Current vs. Ambient Temperature (Continuous Input) G3PB-225B-3N-VD G3PB-225B-2N-VD G3PB-525B-3N-VD G3PB-525B-2N-VD G3PB-225B-3N-VD G3PB-225B-2N-VD G3PB-525B-3N-VD G3PB-525B-2N-VD G3PB-235B-3N-VD G3PB-235B-2N-VD G3PB-535B-3N-VD G3PB-535B-2N-VD Load current (A) Load current (A) G3PB-215B-3N-VD G3PB-215B-2N-VD G3PB-515B-3N-VD G3PB-515B-2N-VD G3PB545B3N-VD G3PB545B2N-VD --30C to 80C (--22F to 176F) with no icing or condensation --30C to 100C (--30F to 2121F) with no icing or condensation Engineering Data G3PB-245B-3N-VD G3PB-245B-2N-VD G3PB-545B-3N-VD G3PB-545B-2N-VD G3PB-245B-3N-VD G3PB-245B-2N-VD G3PB-545B-3N-VD G3PB-545B-2N-VD G3PB-235B-3N-VD G3PB-235B-2N-VD G3PB-535B-3N-VD G3PB-535B-2N-VD G3PB-215B-3N-VD G3PB-215B-2N-VD G3PB-515B-3N-VD G3PB-515B-2N-VD Ambient temperature (_C) 4 G3PB535B2N-VD Ambient temperature (_C) Approx. 2.0 kg (4.41 lbs) G3PB G3PB J Inrush Current Resistivity: Non-repetitive (Less than Half for Repetitive) Inrush current Inrush current G3PB-225B-2N-VD G3PB-515B-2N-VD G3PB-525B-2N-VD Energized time (ms) G3PB-235B-3N-VD G3PB-235B-2N-VD G3PB-535B-3N-VD G3PB-535B-2N-VD G3PB-245B-3N-VD G3PB-245B-2N-VD G3PB-545B-3N-VD G3PB-545B-2N-VD Inrush current G3PB-225B-3N-VD G3PB-515B-3N-VD G3PB-525B-3N-VD G3PB-215B-3N-VD G3PB-215B-2N-VD Energized time (ms) Energized time (ms) Input impedance (k ) Input current (mA) J Input Voltage vs. Input Current and Input Voltage vs. Input Impedance Input current Input impedance Input voltage (V) 5 G3PB G3PB Dimensions Unit: mm (inch) G3PB-215B-3N-VD G3PB-215B-2N-VD G3PB-225B-2N-VD G3PB-515B-3N-VD G3PB-515B-2N-VD G3PB-525B-2N-VD Without Terminal Cover With Terminal Cover Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 80.5 max. (3.17) 68 (2.68) Two, R2.3 mounting holes Six, M4 100 max. (3.94) 90 (3.17) Terminal Arrangement/ Internal Connections 80 max. (3.15) 68 (2.68) G3PB-jjjB-3N-VD Mounting Hole Dimensions 30.5 max. (1.20) Input circuit 64 0.3 (2.52 0.012) 90 0.3 (3.54 0.012) 120 max. (4.72) G3PB-jjjB-2N-VD Input circuit Four, 4.5-dia. or M4 6 G3PB G3PB Unit: mm (inch) G3PB-225B-3N-VD G3PB-235B-2N-VD G3PB-525B-3N-VD G3PB-535B-2N-VD Without Terminal Cover With Terminal Cover Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 80.5 max. (3.17) 68 (2.68) Six, M5 (35 A type) Six, M4 (25 A type) 100 (3.94) 120 max. (4.72) Terminal Arrangement/ Internal Connections 80 max. (3.15) G3PB-jjjB-3N-VD 68 (2.68) 30.5 max. (1.20) Input circuit Mounting Hole Dimensions 64 0.3 (2.52 0.012) 110 0.3 (4.33 0.012) 120 max. (4.72) G3PB-jjjB-2N-VD Four, 4.5-dia. or M4 Input circuit Two, R2.3 mounting holes 110 (4.33) 7 G3PB G3PB Unit: mm (inch) G3PB-235B-3N-VD G3PB-245B-2N-VD G3PB-535B-3N-VD G3PB-545B-2N-VD Without Terminal Cover With Terminal Cover Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 80.5 max. (3.17) 68 (2.68) 130 (5.12) 120 (4.72) Two, R2.3 mounting holes 140 max. (5.51) Six, M5 Terminal Arrangement/ Internal Connections 80 max. (3.15) 68 (2.68) 30.5 max. (1.20) Input circuit Mounting Hole Dimensions G3PB-jjjB-3N-VD 64 0.3 (2.52 0.012) G3PB-jjjB-2N-VD 130 0.3 (5.12 0.012) 120 max. (4.72) Input circuit Four, 4.5-dia. or M4 8 G3PB G3PB Unit: mm (inch) G3PB-245B-3N-VD G3PB-545B-3N-VD Without Terminal Cover With Terminal Cover Two, 4.6-dia. mounting holes Four, 8 dia. Two, M3.5 130 80.5 max. (5.12) (3.17) 68 (2.68) Two, R2.3 mounting holes 120 (4.72) 140 max. (5.51) Six, M5 80 max. (3.15) Terminal Arrangement/ Internal Connections 110 max. (4.33) 68 (2.68) Mounting Hole Dimensions 30.5 max. (1.20) G3PB-jjjB-3N-VD Input circuit 64 0.3 (2.52 0.012) 130 0.3 (5.12 0.012) 120 max. (4.72) Four, 4.5-dia. or M4 9 G3PB G3PB Precautions ! WARNING The G3PB and radiator are very hot while power is supplied to the G3PB. Do not touch the G3PB or the radiator while power is supplied to the G3PB or immediately after the G3PB is turned OFF, otherwise a burn may result. ! WARNING Do not touch main circuit terminal of the G3PB immediately after the G3PB is turned OFF, otherwise an electric shock may be received due to the residual charge of the built-in snubber circuit. ! WARNING Be sure to turn OFF the power supply to the G3PB before wiring, otherwise an electric shock may be received. Mount the terminal cover to the G3PB after wiring. Do not touch the terminals of the G3PB while power is supplied, otherwise an electric shock may be received. ! WARNING Ensure that a short-circuit current does not flow on the load side of the SSR, otherwise the G3PB may be damaged. J General Precautions At OMRON, we are constantly working to improve the quality and reliability of our products. SSRs, however, use semiconductors, which are prone to malfunction. Be sure to use SSRs within their rated values. Use the SSR only in systems that are designed with redundancies, flame protection, counter measures to prevent operation errors, and other countermeasures to prevent accidents involving human life or fires. 1. Do not apply voltages or currents to the G3PB's terminals in excess of the rated values. Doing so may result in malfunction or burning. 2. Do not use the G3PB with terminal screws not properly tightened. Abnormal heating of the terminals may result in burning. 3. Do not obstruct the flow of air around the G3PB and the radiator. Abnormal heating of the G3PB may result short-circuiting of output elements and burning. 4. Perform wiring and tighten screws according to the instructions given under Correct Use. Using the G3PB with incorrect wiring or with the screws not tightened properly may result in burning due to abnormal heating of the G3PB during use. J Correct Use Before Actual Operation * The G3PB in operation may cause an unexpected accident. Therefore it is necessary to test the G3PB under a variety of conditions that are possible. As for the characteristics of the G3PB, it is necessary to consider differences in characteristics between G3PB Units. * The ratings in this datasheet are tested values in a temperature range between 15C and 30C, a relative humidity range between 25% and 85%, and an atmospheric pressure range between 88 and 106 kPa. It will be necessary to provide the above conditions as well as the load conditions if the user wants to confirm the ratings of actual G3PB Units. Mounting Method Since the Relay is heavy, firmly mount the DIN track and fix both ends with End Plates for DIN-track-mounting models. Applicable DIN Tracks The G3PB can be mounted to TH35-15Fe (IEC60715) DIN tracks. The manufacturers and models of DIN tracks to which mounting is possible are shown in the following table. Thickness Manufacturer 1.5 mm 2.3 mm Schneider AM1-DE200 --- WAGO 210-114, 210-197 210-118 PHOENIX NS35/15 NS35/15-2.3 Direct Mounting When mounting directly onto a panel, mount securely under the following conditions. Screw diameter: M4 Tightening torque: 0.98 to 1.47 N S m Mounted State Vertical Mounting Horizontal Mounting Vertical direction ! WARNING Do not touch the terminals (i.e., charged parts) of the G3PB while power is supplied, otherwise an electric shock may be received. If the G3PB is provided with a terminal cover, be sure to attach the terminal cover to the G3PB before operating the G3PB. Panel Panel Note: Mount the G3PB so that the markings can be read. Close Mounting Note: When the G3PB is mounted horizontally, use at 50% of the rated load current. Wiring duct 80 mm min. Wiring duct 10 80 mm min. G3PB G3PB Wiring When using crimp terminals, refer to the terminal clearances shown below. Output Terminals Input Terminals 13 (0.51) 12 (0.47) 10 (0.39) M4 (15 A, 25 A) M5 (35 A, 45 A) * Be sure that all lead wires are thick enough according to the current. * Output terminals T1, T2, and T3 are charged regardless of whether the Unit is a 2- or 3-element model that is turned on or off. Do not touch these terminals, otherwise an electric shock may be received. To isolate the Unit from the power supply, install an appropriate circuit breaker between the power supply and Unit. Be sure to turn off the power supply before wiring the Unit. * Terminal L2 and terminal T2 of the 2-element model are internally short-circuited to each other. Therefore, connect terminal L2 to the ground terminal side of the power supply. If terminal L2 is connected to a terminal other than the ground terminal, cover all the charged terminals, such as heater terminals, for the prevention of electric shock accidents and ground faults. Tightening Torque Refer to the following and be sure to tighten each screw of the Unit to the specified torque in order to prevent the Unit from malfunctioning. Item Screw terminal diameter Tightening torque Input terminal M3.5 0.59 to 1.18 N S m Output p terminal M4 0.98 to 1.47 N S m M5 1.47 to 2.45 N S m Operating Conditions * Do not apply current exceeding the rated current otherwise, the temperature of the G3PB may rise excessively. * Be sure to prevent the ambient temperature rising due to the heat radiation of the G3PB. If the G3PB is mounted inside a panel, install a fan so that the interior of the panel is fully ventilated. * Do not use the G3PB if heat dissipation fins have been bent as a result of, for example, dropping the G3PB. If used in this state, the G3PB may be damaged due to the decreased heat dissipation capacity. * Only use the G3PB with loads that are within the rated values. Using the G3PB with loads outside the rated values may result in malfunction, damage, or burning. * Use a power supply within the rated frequency range. Using a power supply outside the rated frequency range may result in malfunction, damage, or burning. * Keep wiring separate from high-voltage power lines and use wires of an appropriate length, otherwise malfunction and damage may result due to induction. * As protection against accidents due to short-circuiting, be sure to install protective devices, such as fuses and no-fuse breakers on the power supply side. J Operating and Storage Environments Operating Ambient Temperature The rated value for the ambient operating temperature of the G3PB is for when there is no built-up heat. For this reason, under conditions where heat dissipation is not good due to poor ventilation, and where heat may build up easily, the actual temperature of the G3PB may exceed the rated value resulting in malfunction on burning. When using the G3PB, design the system to allow heat dissipation sufficient to stay below the Load Current vs. Ambient Temperature characteristic curve. Note also that the ambient temperature of the G3PB may increase as a result of environmental conditions (e.g., climate, air-conditioning) and operating conditions (e.g., mounting in an airtight panel). Operating and Storage Locations Do not use or store the G3PB in the following locations. Doing so may result in damage, malfunction, or deterioration of performance characteristics. * * Do not use or store in locations subject to direct sunlight. * Do not use in locations subject to relative humidity outside the range 45% to 85% or locations subject to condensation as the result of severe changes in temperature. * Do not store in locations subject to ambient temperatures outside the range --30 to 70C (--22F to 158F). * Do not use or store in locations subject to corrosive or flammable gases. * Do not use or store in locations subject to dust (especially iron dust) or salts. * * Do not use or store in locations subject to shock or vibration. Do not use in locations subject to ambient temperatures outside the range --20 to 60C (--4F to 140F). Do not use or store in locations subject to exposure to water, oil, or chemicals. Transportation When transporting the G3PB, observe the following points. Not doing so may result in damage, malfunction, or deterioration of performance characteristics. * Do not drop the G3PB or subject it to severe vibrations or shock. * Do not transport the product if it is wet. Vibration and Shock Do not subject the SSR to excessive vibration or shock. Otherwise the SSR may malfunction and internal components may be damaged. To prevent the SSR from abnormal vibration, do not install the G3PB in locations or by means that will subject it to the vibrations from other devices, such as motors. Solvents Do not allow the G3PB to come in contact with solvents such as thinners or gasoline. Doing so will dissolve the markings on the SSR. Oil Do not allow the G3PB terminal cover to come in contact with oil. Doing so will cause the cover to crack and become cloudy. 11 G3PB G3PB J Operation Screw Tightening Torque A leakage current flows through a snubber circuit in the G3PB even when there is no input. Therefore, always turn OFF the power to the input or load and check that it is safe before replacing or wiring the G3PB. Tighten the G3PB terminal screws properly. If the screws are not tight, the G3PB will be damaged by heat generated when the power is ON. Switch element Snubber circuit Do not perform mounting with oil or metal powder on your hands. Doing so may result in damage to the G3PB. Mounting Dropping Varistor Trigger circuit Input circuit Leakage Current Leakage current Be careful not to drop the G3PB during mounting. The G3PB weighs approximately 1.25 to 2.0 kg and could cause injury if dropped on any part of your body. NOTE: DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters to inches divide by 25.4. R OMRON ELECTRONICS LLC OMRON ON--LINE OMRON CANADA, INC. 1-800-55-OMRON Global -- http://www.omron.com USA -- http://www.omron.com/oei Canada -- http://www.omron.com/oci 416-286-6465 One East Commerce Drive Schaumburg, IL 60173 Cat.No. J112-E3-2 12 08/01/ 7.5 885 Milner Avenue Scarborough, Ontario M1B 5V8 Specifications subject to change without notice. Printed in U.S.A.