A KYOCERA GROUP COMPANY ELCO Varicon Varicon(R) Contents The Varicon Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Introduction to Varicon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Input/Output Rack and Panel Connectors Series 8014 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Series 8016 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Varilok(R) Loose Contacts - Connector Polarization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Series 8017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Series 8026 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Series 8223 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 In-line Two Piece Plug and Receptacles Series 8020 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Series 8022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Two Piece Printed Circuit Board Plug and Receptacles Series 8218 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Series 8219 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Series 7008 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Series 7022 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Series 7023 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Series 7024 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Series 7038 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Contact Strips Series 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Series 5101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Series 5203 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Series 5204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Series 5208 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Series 5301 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Series 5304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Installation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Military Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 ELCO 1 The Varicon Range Number of Contacts Pitch Body Style Current Rating (Amps) Series Number 0.050" 2 to 152 Plugs and Receptacles Staggered, Fixed: Solder, Eyelet 5 8218 0.050" 18, 30, 36, 42, 54, 72 Plugs and Receptacles Staggered, Fixed: Straight & Right Angle Solder, Eyelet 5 8219 Plugs and Receptacles Staggered, Removable: Taper Tab, Eyelet, Wire Wrap, Crimp 8 0.075" x 0.130" & 0.075" x 0.150" 20, 38, 56, 90, 120 75, 100, 130 8016 8017 0.100" 17, 23, 29, 35, 41 Receptacles As Series 7024 8 7008 0.100" 17, 23, 29, 35, 41, 47 Plugs Staggered, Fixed: Solder 6 7022 0.100" 17, 23, 29, 35, 41, 47 Receptacles Staggered, Fixed: Solder 6 7023 8 7024 8 7038 0.100" 17, 23, 29, 35, 41 Staggered, Fixed: Solder, Taper Tab, Eyelet, Wire Wrap, Bus Line Receptacles 0.100" 17, 23, 29, 35, 41, 47 Receptacles Staggered, Removable: Taper Tab, Eyelet, Wire Wrap, Crimp 0.100" 33, 75, 117, 165 Plugs and Receptacles Wire Wrap, Crimp 5 8026 24, 48, 72, 96 Plugs and Receptacles Square Grid Dual Row, Fixed: Straight and Right Angle Solder, Eyelet, Wire Wrap, Crimp Wrappable Removable 5 8223 50, 64 Plug and Receptacle Crimp 2 8014 0.200" 2, 3 Plugs and Receptacles In-line Fixed: Solder Crimp 8.5 8020 0.200" 3 Plug and Receptacle In-line Fixed: Solder Crimp 8.5 8022 0.100" 4mm 2 Termination Types ELCO Varicon(R) Introduction Elco's Varicon product range is available as two-piece input / output and board level connectors (intermateable plugs and receptacles). Varicon contacts are also available in strips, on disposable carriers, ready for staking to p.c. cards. They all use the famous, fork-like Varicon(R) (fixed) or Varilok(R) (insertable / removable) hermaphroditic contact design. VARICON DESIGN ADVANTAGES Elco's hermaphroditic Varicon contact utilizes a fork-like design incorporating four large mating surfaces that are coined to achieve exceptional hardness and smoothness. The mating surfaces are wedged together by the spring-like design of the contact and by the innate properties of the contact material. The Varicon contact has proven its reliability in innumerable applications and with over one-million contacts being produced daily, billions of successful, trouble-free operating hours have been logged. FEATURES * Four intimate contact areas, electrically parallel * High current carrying capability, excellent heat dissipation * Self-cleaning, wiping action burnishes contacting surfaces reducing constrictive resistance * Low contact resistance 3 to 4 milliohms * Stable in vibration and adverse environments * High contact normal pressure achieved at low stress levels HIGH RELIABILITY The mating surfaces provide a gas-tight connection and resists corrosion caused by adverse environments. This seal is made possible by the spring-like properties of the Varicon contact and by the smoothness of the coined mating surfaces. After being mated for years, the contacts still retain clean, unoxidized mating surfaces. LOW RESISTANCE Because of the spring-like properties of the Varicon contact, both sides of the contact are always under considerable pressure when mated. Their sliding and wiping action burnishes the surfaces in a self-cleaning action reducing any constrictive resistance. The low contact resistance remains a permanent feature of the Varicon contact even after thousands of mating and unmating cycles. SHOCK AND VIBRATION RESISTANCE Should external forces cause any decrease in contact pressure between two of the four mating surfaces, it is automatically compensated by redistributing the contact pressure between the other two mating surfaces. ECONOMY Varicon contacts are stamped from sheet stock instead of screw-machined. Consequently, this production method not only increases the production capacity but decreases production cost as there is little waste. VERSATILITY The Varicon concept can be used in a card-mounted plug that mates with a receptacle, or Varicon contacts can be staked directly to a pc board and soldered into place. This latter method eliminates the need for a conventional plug reducing the cost of the connection system while retaining the proven reliability of the Varicon interconnection. CONTACT TYPES Two basic sizes of our Varicon contact are available: standard and miniature Varicon. And each size has two major variations: the fixed Varicon contact and the Varilok insertable / removable version. The standard size is rated at 8 amps and has a withdrawal force range of 2 to 16 ounces per contact. The miniature size is specifically for high density applications and is rated at 5 amps with a withdrawal force of 2 to 8 ounces per contact. (For exact specifications, check the individual series listing.) HIGH CURRENT CAPACITY The low contact resistance contributes substantially to Varicon's high current-carrying capacitor. Also, its heat-dissipating characteristics are enhanced by its flat configuration. Miniature Varicon(R) Approx. 2X Actual Size Standard Varicon(R) ELCO 3 Varicon(R) Introduction CONTACT MATERIAL The primary contact material used is phosphor bronze. The electrical conductivity of copper alloys are extremely good. Within the Varicon concept, the contacts must also perform as springs and these alloys offer the elastic properties and the endurance required by today's rugged applications. CONTACT PLATING VARILOK CRIMP-AND-INSERT CONTACTS The crimp-termination, insertable / removable Varilok contact offers a solderless connection between wire and contact as well as strain relief for the wire. This contact snaps into the insulator quickly and easily. With our simple tool it can be removed without difficulty, yet it locks securely into place and cannot twist or bend out of alignment. A nickel underplate of 50 to 100 microinches, followed by a minimum of 10 microinches of gold plate is Elco's standard contact plating. The gold plate prevents the formation of insulating oxide films while the nickel plate provides a hard backing. It, in turn, reduces wear on the gold and prevents diffusion between the gold and base metal. Other plating thicknesses, such as those required by military specifications, can be supplied on request. Loose Varilok Contacts Reel-Mounted Varilok Contacts Varilok contacts also are available with wire-wrappable, solder and taper-tab tail configurations. Available loose for small scale production and replacement purposes, the Varilok contact is also supplied on reels for use with fast, economical automatic crimping machines reducing man-hour requirements and production costs in medium and largescale production runs. Because the contact can be crimped to the wire and installed into the insulator at any point during the manufacturing operation, it offers the user convenience and flexibility. Reels contain 1800 standard contacts or 3000 miniature contacts. 4 ELCO Varicon(R) Introduction MINI-VARILOK CRIMP CHARACTERISTICS The Mini-Varilok is half the size of the standard Varilok contact. It's designed for hand or machine crimping to solid or stranded AWG #22 to #30 wire. Its basic features are identical to the standard Varilok however it also incorporates a decreased insertion force and is used for high density applications. Production methods for the Mini-Varilok are the same as the standard Varilok. The illustration shows an enlarged cross-section of a typical Varilok crimp on a #22 stranded wire. No significant voids are visible. The complete deformation of the wire strands indicates optimum contact between the contact barrel and the conductors. CONTACT RETENTION The Varilok contact, after undergoing five insertion / extraction cycles and being subjected to the vibration and shock tests of MIL-C-28731, still withstands an axial load in excess of 10 pounds (6 for mini-varilok). WIRE SIZE The Varilok contact with its open crimp barrel conforms to practically all specifications written for screw-machined contacts with closed crimp barrels. The crimp barrel of the Varilok contact is designed to accommodate wire sizes AWG #18 to #26. It's also possible to crimp together two stranded #22 or smaller wires. The Mini-Varilok accommodates wire sizes AWG #22 to #30. Table I lists the various sizes of wire to which Varilok contacts can be crimped, and indicates the minimum conductor diameter and the maximum insulator diameter that can be accommodated by the contacts. The crimp barrel is also crimped to the wire's insulation for strain relief and the large, overlapping ears of the barrel accommodate a wide range of wire insulation sizes (Table I). For an optimum crimp connection, the insulation is stripped one-eighth inch from the end of the conductor. Table I Wire Sizes TENSILE STRENGTH Table II lists the values, in pounds, of tensile strength (wire pull-out force) for Varilok and Mini-Varilok contacts crimped to stranded AWG #18 to #30 wires. Table II Tensile Strength (In Pounds) Wire Size (AWG) #18 #20 #22 #24 #26 #28 #30 Stranded Wire 40 25 15 10 5 3 1.5 (AWG) (Ref: MIL-W-16878/4 - Type E wire) Single Varilok Wire #18 Yes #20 Yes #22 Yes #24 Yes #26 Yes #28 No #30 No (Stranded) No No Yes Yes Yes Yes Conductor Diameter (Nominal) .048 .038 .030 .024 .019 .015 Insulator Diameter (Max. Overall) .074 .062 .054 .048 .043 .039 Yes .012 .036 Mini-Varilok CRIMPING EQUIPMENT All equipment needed to crimp Varilok and Mini-Varilok contacts is normally available from stock. Crimping equipment for production crimping as well as hand-operated crimping pliers are designed to realize the full electrical, mechanical and economical advantages of the Varilok and Mini-Varilok contact. ELCO 5 Varicon(R) Series 8014 Elco has introduced a new, metric version of the famous Varicon connector. The wire to board 8014 series is available in 50 or 64 positions and suitable for use in a VME front plate. The Varicon contact is well known for high reliability and durability under all conditions. Contacts are specified at 2 amps and low contact resistance. In the 8014 series, the familiar hermaphroditic contact is shrouded on both sides to protect and guide the contact to a perfect mating. Board termination is right angle or vertical to plated through holes. The connectors have actuating screws to assist mating and unmating and to provide secure attachment. The covers have integral cable clamps. The 50 position cover is plastic and 64 position is die cast aluminum. TECHNICAL SPECIFICATIONS Number of Contacts: 50, 64 Contact Spacing: 4.0mm Current Rating: 2Amp/pin Voltage Rating: 125V 6 MATERIAL / FINISH Dielectric Withstanding Voltage: 2000V rms/min. Insulator: Plug PBT Rec. PBT Durability: 200 cycle Contact: Phosphor Bronze Finish / Gold over Nickel Applicable Wire Size: AWG #18~#26 Operating Temperature: -55~+105C ELCO Hardware: see individual drawing Varicon(R) Series 8014 ORDERING CODE 10 (64 pos. Center-Screw Type Plug) 8014 264 XXX XXX Variation 1 / Variation 2 / Contact Code Finish, Color 000 = No contact loaded 000 = without cover, center100 = Wire crimp contact screw, green insulator (loose pieces attached) 100 = with cover, center200 = Straight through hole screw, green insulator ELCO 7 Varicon(R) Series 8014 ORDERING CODE 20 (64 pos. Center-Screw Type Receptacle) 8014 264 XXX XXX Variation 1 / Variation 2 / Contact Code Finish, Color 000 = No contact loaded 000 = R/A through hole, 100 = Wire crimp contact center lock nut, (loose pieces attached) green insulator 200 = Straight through hole 100 = ST through hole, 999 = Right angle through center lock nut, hole green insulator 8 ELCO Varicon(R) Series 8014 ORDERING CODE 10 (50 pos. Side-Screw, Plug) 8014 350 XXX XXX Variation 1 / Variation 2 / Contact Code Finish, Color 000 = No contact loaded 028 = Side-screw, 100 = Wire crimp contact gray insulator (loose pieces attached) 128 = Side-screw, 200 = Straight through hole gray insulator with cover (038 = Side-short-screw, gray insulator. . . . special) ELCO 9 Varicon(R) Series 8014 ORDERING CODE 20 (50 pos. Side-Screw Receptacle) 8014 350 999 Variation 1 / Contact Code 999 = Right angle through hole ORDERING CODE 70 028 Variation 2 / Finish, Color 028 = Side-screw, gray insulator (Crimp Contact) 8014 000 000 858 Finish Code 858 = 10 microinches Gold over Nickel Plate 10 ELCO Varicon(R) Series 8014 ORDERING CODE 30 ORDERING CODE 30 (Cover, 64 pos. Center-Screw, Aluminum Die Cast) 8014 001 000 225 003 008 (50 pos. Side-Screw, Plastic (gray)) 8014 001 ELCO 11 Varicon(R) Series 8016 - .075" x .130" x .150" Grid Pattern FEATURES * Available in five sizes: 20, 38, 56, 90 and 120 contacts * Insertable / removable Varilok contacts * Crimp, solder, solderless wrap, and taper tab terminations * Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code) * Actuating screw facilitates mating and unmating, locks mated connectors together * Polarizing hardware can be set to any of six positions at factory; can also be reset by user (see polarizing code) * Optional cover with top or side cable entry and clamp * Optional cable strain relief clamp with adjustable strap for large or small cable bundles (fits on sizes 38 and 56) * Plug and receptacle contacts are protected from mishandling * Guide pins and sockets ensure correct alignment when mating * U.L. recognized polyester material * Aluminum covers * CSA acceptable polyester material * QPL approved polyester material CABLE STRAIN RELIEF CLAMP * Adjustable for large or small cable bundles * Versatile clamp assembly permits mounting in various directions. Can be mounted on plug and/or receptacle. * Order Number 30-8026-9601 for plug and cable-tocable applications * Order Number 30-8026-9602 for receptacle applications * Available for sizes 38 and 56 .300 .400 .300 .025 TECHNICAL SPECIFICATIONS Current Rating: 8 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material: Phosphor bronze Contact Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches 12 Insulator Material: Thermoplastic 94V-O glass filled polyester Insulation Resistance: 5,000 megohms, min. (polyester) Sea Level: 1250 volts RMS 3.4" Hg: 625 volts RMS Cover and Clamp Material and Finish: Aluminum with clear chromate under grey enamel finish Commercial Specification: Covered under the components recognition program of Underwriters' Laboratory, Inc. File No. E-27610 ELCO Varicon(R) Series 8016 - Rectangular Connector - 20 Way PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 20 Way See Variation Code Contact Termination Plug 912/512/612 Number of Contacts 911/511/611 Series Number 001 910/510/610 Prefix 217 909/509/609 020 008/508/608 8016 Receptacle 00 CONNECTOR PLUG AND RECEPTACLE COMBINATIONS 007/507/607 ORDERING CODE 001/501/601 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 002/502/602 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 903/503/603 904/504/604 905/505/605 906/506/606 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm Select variation code combinations marked with square in the table. *Crimp contacts always ordered separately. See page 23 for details. VARIATION CODE Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) European Version Grey Polyester Aluminum No Cover Cover -- 001 -- 002 903 -- 904 -- 905 -- 906 -- -- 007 -- 008 909 -- 910 -- 911 -- 912 -- USA Versions Grey Polyester Green Polyester No No Cover Cover Cover Cover -- 501 601 -- 502 602 503 603 504 604 505 605 506 606 507 607 508 608 509 -- 609 -- 510 -- 610 -- 511 -- 611 -- 512 -- 612 -- Cover and Cable Entrance None None Top* Side* Top* Side* None None Top* Side* Top* Side* Actuating Screw Yes No Yes Yes No No No Yes Yes Yes No No Fixed Nut No Yes No No Yes Yes Yes No No No Yes Yes *These covers should only be used with crimp contacts. ELCO 13 Varicon(R) Series 8016 - Rectangular Connector - 20 Way CLAMPING AND COVER DIMENSIONS RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 3.81 6.35 16.26 O2.44 10 AT 1.90 = 19.00 O3.50 28.58 0.13 32.39 24.38 4.77 10.41 0.13 STANDARD COVERS Cover Part Number Metric Screws Imperial Screws European Version USA Version 30-8016-9829-20-000 30-8016-9829-00-000 30-8016-9831-20-000 30-8016-9831-00-000 Clamp Number of Contacts Cable Entrance Description Size mm (inches) 20 20 Side Top Standard Standard 11.53 (0.454) Dia. 11.53 (0.454) Dia. REMOVABLE SIDE PLATE COVERS millimeters (inches) Cover Part Number Number of Contacts Cable Entrance 30-8016-020-000-413 30-8016-020-000-415 30-8016-020-000-423 30-8016-020-000-425 20 20 20 20 Side/Top 45 Dual 90 Side/Top Dual 45 Entry 14 Description Standard Standard Special Special ELCO Clamp Minimum Size 5 x 10 (0.197 x 0.394) 5 x 10 (0.197 x 0.394) 2 - 5 x 10 (0.197 x 0.394) 2 - 5 x 10 (0.197 x 0.394) Maximum Size 10 x 10 (0.394 x 0.394) 10 x 10 (0.394 x 0.394) 2 - 10 x 10 (0.394 x 0.394) 2 - 10 x 10 (0.394 x 0.394) Varicon(R) Series 8016 - Rectangular Connector - 38 Way PLUG PLUG SOCKET SOCKET PIN LAYOUT Actuating Screw Fixed Nut Actuating Screw Fixed Nut 38 Way Prefix Series Number Number of Contacts 217 001 See Variation Code Plug Contact Termination 935/535/635 936/536/636 937/537/637 938/538/638 038 923/523/623 924/524/624 925/525/625 926/526/626 8016 909/509/609 910/510/610 911/511/611 912/512/612 00 Receptacle 007/507/607 008/508/608 CONNECTOR PLUG AND RECEPTACLE COMBINATIONS ORDERING CODE 001/501/601 002/502/602 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 903/503/603 904/504/604 905/505/605 906/506/606 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 919/519/619 920/520/620 921/521/621 922/522/622 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 931/531/631 932/532/632 933/533/633 934/534/634 Select variation code combinations marked with square in the table. 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 23 for details. VARIATION CODE European Version Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) Grey Polyester Aluminum Cover No Cover Std. Large Ex-Large Clamp Clamp Clamp -- -- -- 001 -- -- -- 002 903 919 931 -- 904 920 932 -- 905 921 933 -- 906 922 934 -- -- -- 007 -- -- 008 909 923 935 -- 910 924 936 -- 911 925 937 -- 912 926 938 -- USA Version Grey Polyester Green Polyester Aluminum Cover No Cover Aluminum Cover No Cover Std. Large Ex-Large Std. Large Ex-Large Clamp Clamp Clamp Clamp Clamp Clamp -- -- -- 501 -- -- -- 601 -- -- -- 502 -- -- -- 602 503 519 531 -- 603 619 631 -- 504 520 532 -- 604 620 632 -- 505 521 533 -- 605 621 633 -- 506 522 534 -- 606 622 634 -- -- -- -- 507 -- -- -- 607 -- -- -- 508 -- -- -- 608 509 523 535 -- 609 623 635 -- 510 524 536 -- 610 624 636 -- 511 525 537 -- 611 625 637 -- 512 526 538 -- 612 626 638 -- ELCO Cover & ActuCable ating Entrance Screw None None Top Side Top Side None None Top Side Top Side Yes No Yes Yes No No No Yes Yes Yes No No Fixed Nut No Yes No No Yes Yes Yes No No No Yes Yes 15 Varicon(R) Series 8016 - Rectangular Connector - 38 Way RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT CLAMPING AND COVER DIMENSIONS 19.81 6.35 1.68 4 AT 3.30 = 13.20 36.10 49.28 3.81 4 AT 3.30 = 13.20 O5.50 42.88 0.13 O3.79 6.32 8 AT 1.90 = 15.24 11.89 0.13 STANDARD COVERS Cover Part Number Metric Screws Imperial Screws European Version USA Version 30-8016-9821-20-000 30-8016-9821-00-000 30-8016-9822-20-000 30-8016-9822-00-000 30-8016-9825-20-000 30-8016-9825-00-000 30-8016-9826-20-000 30-8016-9826-00-000 30-8016-9838-20-000 30-8016-9838-00-000 30-8016-9839-20-000 30-8016-9839-00-000 Clamp Number of Contacts Cable Entrance Description 38 38 38 38 38 38 Side Top Side Top Side Top Standard Standard Large Large Extra-Large Extra-Large Size mm (inches) 16.51 16.51 16.51 16.51 20.83 20.83 X X X X X X 12.70 12.70 15.44 15.44 15.60 15.60 (0.650 (0.650 (0.650 (0.650 (0.820 (0.820 x x x x x x 0.500) 0.500) 0.608) 0.608) 0.614) 0.614) OPTIONAL REMOVABLE SIDE PLATE COVER REMOVABLE SIDE PLATE COVERS millimeters (inches) Cover Part Number Number of Contacts Cable Entrance 30-8016-038-000-413 30-8016-038-000-415 30-8016-038-000-423 30-8016-038-000-425 38 38 38 38 Side/Top 45 Dual 90 Side/Top Dual 45 Entry 16 Description Standard Standard Special Special ELCO Clamp Minimum Size 6 x 14 (0.236 x 0.551) 6 x 14 (0.236 x 0.551) 2 - 6 x 14 (0.236 x 0.551) 2 - 6 x 14 (0.236 x 0.551) Maximum Size 17 x 14 (0.669 x 0.551) 17 x 14 (0.669 x 0.551) 2 - 17 x 14 (0.669 x 0.551) 2 - 17 x 14 (0.669 x 0.551) Varicon(R) Series 8016 - Rectangular Connector - 56 Way PLUG - Actuating Screw SOCKET - Actuating Screw PIN LAYOUT 56 Way SOCKET - Fixed Nut ORDERING CODE Prefix Series Number Number of Contacts 217 CONNECTOR PLUG AND RECEPTACLE COMBINATIONS 001 See Variation Code Plug Contact Termination 935/535/635 936/536/636 937/537/637 938/538/638 056 923/523/623 924/524/624 925/525/625 926/526/626 8016 909/509/609 910/510/610 911/511/611 912/512/612 00 Receptacle 007/507/607 008/508/608 PLUG - Fixed Nut 001/501/601 002/502/602 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 903/503/603 904/504/604 905/505/605 906/506/606 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 919/519/619 920/520/620 921/521/621 922/522/622 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 931/531/631 932/532/632 933/533/633 934/534/634 Select variation code combinations marked with square in the table. 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm *Crimp contacts always ordered separately. See page 23 for details. VARIATION CODE European Version Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) Grey Polyester Aluminum Cover No Cover Std. Large Ex-Large Clamp Clamp Clamp -- -- -- 001 -- -- -- 002 903 919 931 -- 904 920 932 -- 905 921 933 -- 906 922 934 -- -- -- 909 910 911 912 -- -- 923 924 925 926 935 936 937 938 007 008 -- -- -- -- USA Version Cover & ActuGrey Polyester Green Polyester Cable ating Aluminum Cover No Cover Aluminum Cover No Cover Entrance Screw Std. Large Ex-Large Std. Large Ex-Large Clamp Clamp Clamp Clamp Clamp Clamp -- -- -- 501 -- -- -- 601 None Yes -- -- -- 502 -- -- -- 602 None No 503 519 531 -- 603 619 631 -- Top Yes 504 520 532 -- 604 620 632 -- Side Yes 505 521 533 -- 605 621 633 -- Top No 506 522 534 -- 606 622 634 -- Side No -- -- 509 510 511 512 -- -- 523 524 525 526 -- -- 535 536 537 538 507 508 -- -- -- -- ELCO -- -- 609 610 611 612 -- -- 623 624 625 626 -- -- 635 636 637 638 607 608 -- -- -- -- None None Top Side Top Side No Yes Yes Yes No No Fixed Nut No Yes No No Yes Yes Yes No No No Yes Yes 17 Varicon(R) Series 8016 - Rectangular Connector - 56 Way RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT CLAMPING AND COVER DIMENSIONS 19.81 6.35 1.68 O3.79 7.24 51.13 64.31 6 AT 3.30 = 19.81 O5.50 57.91 0.13 6 AT 3.30 = 19.81 3.81 11.89 0.13 8 AT 1.90 = 15.24 STANDARD COVERS Cover Part Number Metric Screws Imperial Screws European Version USA Version 30-8016-9823-20-000 30-8016-9823-00-000 30-8016-9824-20-000 30-8016-9824-00-000 30-8016-9827-20-000 30-8016-9827-00-000 30-8016-9828-20-000 30-8016-9828-00-000 30-8016-9840-20-000 30-8016-9840-00-000 30-8016-9842-20-000 30-8016-9842-00-000 Number of Contacts Cable Entrance 56 56 56 56 56 56 Side Top Side Top Side Top Clamp Description Standard Standard Large Large Extra-Large Extra-Large 16.51 16.51 16.51 16.51 20.83 20.83 Size mm (inches) X 12.70 (0.650 x 0.500) X 12.70 (0.650 x 0.500) X 15.44 (0.650 x 0.608) X 15.44 (0.650 x 0.608) X 15.60 (0.820 x 0.614) X 15.60 (0.820 x 0.614) OPTIONAL REMOVABLE SIDE PLATE COVER REMOVABLE SIDE PLATE COVERS millimeters (inches) Cover Part Number Number of Contacts Cable Entrance 30-8016-056-000-413 30-8016-056-000-415 30-8016-056-000-423 30-8016-056-000-425 56 56 56 56 Side/Top 45 Dual 90 Side/Top Dual 45 Entry 18 Description Standard Standard Special Special ELCO Clamp Minimum Size 6 x 14 (0.236 x 0.551) 6 x 14 (0.236 x 0.551) 2 - 6 x 14 (0.236 x 0.551) 2 - 6 x 14 (0.236 x 0.551) Maximum Size 17 x 14 (0.669 x 0.551) 17 x 14 (0.669 x 0.551) 2 - 17 x 14 (0.669 x 0.551) 2 - 17 x 14 (0.669 x 0.551) Varicon(R) Series 8016 - Rectangular Connector - 90 Way SOCKET - Actuating Screw PLUG - Actuating Screw PIN LAYOUT 90 Way SOCKET - Fixed Nut ORDERING CODE 090 Prefix Series Number Number of Contacts 217 CONNECTOR PLUG AND RECEPTACLE COMBINATIONS 001 See Variation Code Plug Contact Termination 935/535/635 936/536/636 937/537/637 938/538/638 8016 909/509/609 910/510/610 911/511/611 912/512/612 00 Receptacle 007/507/607 008/508/608 PLUG - Fixed Nut 001/501/601 002/502/602 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 903/503/603 904/504/604 905/505/605 906/506/606 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 931/531/631 932/532/632 933/533/633 934/534/634 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm Select variation code combinations marked with square in the table. *Crimp contacts always ordered separately. See page 23 for details. VARIATION CODE European Version Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) USA Version Grey Polyester Cover No Cover Large Ex-Large Clamp Clamp -- -- 001 -- -- 002 903 931 -- 904 932 -- 905 933 -- 906 934 -- -- -- 909 910 911 912 -- -- 935 936 937 938 007 008 -- -- -- -- Grey Polyester Cover No Cover Large Ex-Large Clamp Clamp -- -- 501 -- -- 502 503 531 -- 504 532 -- 505 533 -- 506 534 -- -- -- 509 510 511 512 -- -- 535 536 537 538 507 508 -- -- -- -- ELCO Cover & ActuGreen Polyester Cable ating Cover No Cover Entrance Screw Large Ex-Large Clamp Clamp -- -- 601 None Yes -- -- 602 None No 603 631 -- Top Yes 604 632 -- Side Yes 605 633 -- Top No 606 634 -- Side No -- -- 609 610 611 612 -- -- 635 636 637 638 607 608 -- -- -- -- None None Top Side Top Side No Yes Yes Yes No No Fixed Nut No Yes No No Yes Yes Yes No No No Yes Yes 19 Varicon(R) Series 8016 - Rectangular Connector - 90 Way CLAMPING AND COVER DIMENSIONS RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 28.58 7.93 1.72 O3.79 57.96 0.13 52.07 14 AT 3.30 = 46.20 67.81 5.88 O6.75 19.43 0.13 12 AT 1.90 = 22.86 STANDARD COVERS Cover Part Number Metric Screws Imperial Screws European Version USA Version 30-8016-9832-20-000 30-8016-9832-00-000 30-8016-9833-20-000 30-8016-9833-00-000 30-8016-9843-20-000 30-8016-9843-00-000 30-8016-9844-20-000 30-8016-9844-00-000 Number of Contacts Cable Entrance 90 90 90 90 Side Top Side Top Clamp Description Large Large Extra-Large Extra-Large Size mm (inches) 20.32 (0.800) Dia. 20.32 (0.800) Dia. 25.40 x 20.32 (1.00 x 0.008) 25.40 x 20.32 (1.00 x 0.008) OPTIONAL REMOVABLE SIDE PLATE COVER REMOVABLE SIDE PLATE COVERS millimeters (inches) Cover Part Number Number of Contacts Cable Entrance 30-8016-090-000-413 30-8016-090-000-415 30-8016-090-000-423 30-8016-090-000-425 90 90 90 90 Side/Top 45 Dual 90 Side/Top Dual 45 Entry 20 Description Standard Standard Special Special ELCO Clamp Minimum Size 7 x 21 (0.276) 7 x 21 (0.276) 2 - 7 x 21 (0.276) 2 - 7 x 21 (0.276) Maximum Size 21 x 21 (0.827 x 0.827) 21 x 21 (0.827 x 0.827) 2 - 21 x 21 (0.827 x 0.827) 2 - 21 x 21 (0.827 x 0.827) Varicon(R) Series 8016 - Rectangular Connector - 120 Way PLUG - Actuating Screw SOCKET - Actuating Screw PIN LAYOUT 120 Way SOCKET - Fixed Nut ORDERING CODE 120 Prefix Series Number Number of Contacts 217 CONNECTOR PLUG AND RECEPTACLE COMBINATIONS 001 See Variation Code Plug Contact Termination 535/635 536/636 537/637 538/638 8016 509/609 510/610 511/611 512/612 00 Receptacle 007/507/607 008/508/608 PLUG - Fixed Nut 001/501/601 002/502/602 *000 = Contacts not fitted and ordered separately, see page 23 for full list of options 503/603 504/604 505/605 506/606 217 = Solder 0.098" x 2.49mm 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 531/631 532/632 533/633 534/634 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 1.27 x 19.3mm 504 = Solder Tail - 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm Select variation code combinations marked with square in the table. *Crimp contacts always ordered separately. See page 23 for details. VARIATION CODE European Version Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) USA Version Grey Polyester Cover No Cover Large Ex-Large Clamp Clamp -- -- 001 -- -- 002 503 531 -- 504 532 -- 505 533 -- 506 534 -- -- -- 509 510 511 512 -- -- 535 536 537 538 007 008 -- -- -- -- Grey Polyester Cover No Cover Large Ex-Large Clamp Clamp -- -- 501 -- -- 502 503 531 -- 504 532 -- 505 533 -- 506 534 -- -- -- 509 510 511 512 -- -- 535 536 537 538 507 508 -- -- -- -- ELCO Cover & ActuGreen Polyester Cable ating Cover No Cover Entrance Screw Large Ex-Large Clamp Clamp -- -- 601 None Yes -- -- 602 None No 603 631 -- Top Yes 604 632 -- Side Yes 605 633 -- Top No 606 634 -- Side No -- -- 609 610 611 612 -- -- 635 636 637 638 607 608 -- -- -- -- None None Top Side Top Side No Yes Yes Yes No No Fixed Nut No Yes No No Yes Yes Yes No No No Yes Yes 21 Varicon(R) Series 8016 - Rectangular Connector - 120 Way CLAMPING AND COVER DIMENSIONS RECOMMENDED LAYOUT FOR FRONT CHASSIS MOUNTING & PCB LAYOUT 36.07 O3.79 7.93 4.13 60.33 0.13 52.07 14 AT 3.30 = 46.20 68.23 7.05 O6.75 22.23 0.13 16 AT 1.90 = 30.48 STANDARD COVERS Cover Part Number Imperial Screws 30-8016-9834-00-000 30-8016-9835-00-000 30-8016-9845-00-000 30-8016-9846-00-000 Number of Contacts 120 120 120 120 Cable Entrance Side Top Side Top NB: There are no removable side plate covers for the 120 Way version. 22 ELCO Clamp Description Large Large Extra-Large Extra-Large 20.32 20.32 27.94 27.94 Size mm (inches) x 27.43 (0.800 x 1.080) x 27.43 (0.800 x 1.080) x 27.56 (1.100 x 1.085) x 27.56 (1.100 x 1.085) Varilok(R) Loose Contacts Varilok(R) connectors can be specified as either fully loaded, to include the connector body and a variety of pre-loaded contact termination types or the empty body and a selection Contact Style of separately specified and ordered contacts. The table below details the various loose contacts available. Description Plating Specification Order Code Crimp Contact Loose 0.25M Gold All Over (Standard) 0.25M Gold Nose & Tail (Optional) 60 8017 0313 00 339 60 8017 0313 00 042 Crimp Contact End Carrier (1800 Contacts per reel) 0.25M Gold All Over (Standard) 0.25M Gold Nose & Tail (Optional) 0.25M Gold All Over (Standard) 0.25M Gold Nose & Tail (Optional) 60 8017 0323 99 339 60 8017 0323 99 042 60 8017 0323 00 339** 60 8017 0323 00 042** Solder Tag Contact 0.25M Gold All Over (Standard) 60 8017 0513 00 339 14.4mm Maxiwrap Contact 0.25M Gold All Over (Standard) 60 8017 0613 00 339 19.3mm Maxiwrap Contact 0.25M Gold All Over (Standard) 60 8017 0623 00 339 14.0 Miniwrap Contact 0.25M Gold All Over (Standard) 60 8017 0633 00 339 4.3mm PC Solder Contact for o 1.00 mm P.T.H. 0.25M Gold All Over (Standard) 60 8017 0663 00 339 * Ordered separately Ordered separately Tail Section - 2.49 x 0.61 (0.098 x 0.024) * If fitted type 217 Tail Section - 1.27 x 0.63 (0.025 x 0.005) If fitted type 218 Tail Section - 1.27 x 0.63 (0.025 x 0.005) If fitted type 750 Tail Section - 0.635 x 0.63 (0.025 x 0.005) If fitted type 296 Tail Section - 0.635 x 0.63 (0.025 x 0.005) *If fitted type 504 Plating code 343 conforms to MIL SPEC requirement * Indicates standard contact ** Order code to be used when purchasing through a USA source. CONNECTOR POLARIZATION Varicon(R) 8016 Series connectors are designed with an integral polarizing system to ensure in high density environments that the correct halves are mated together. As a factory standard, male plugs are set to the code P-G-1-G-1, with the female receptacles being set to the opposite matching code R-S-1-S-1. Customers who need to use this facility can either configure the polarization codes themselves, or for an additional charge provide AVX with the required polarization codes for presetting by the factory, which will be supplied as a special part 58-8016-XXX-000-XXX. ORDERING CODE P G Type of Connector Half Plug = P Socket = R Location Side (Large Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 ELCO G Location Side (Small Dia.) Guide Pin = G Guide Socket = S 1 Positions 1 through 6 23 Varicon(R) Series 8017 75/100/130 CONTACTS Plug with Actuating Screw 001 75 CONTACTS Plug with Fixed Screw 002 Receptacle Plug 100 CONTACTS Receptacle Plug Receptacle with Fixed Nut 007 130 CONTACTS Receptacle with Actuating Nut 008 Receptacle Plug ORDERING CODE 00 8017 XXX Prefix Series Number Number of Positions 75, 100, 130 XXX 0XX See Variation Code Contact Code 217 = Solder 0.098" x 2.49mm - 60 8017 0513 00 339 218 = Wire Wrap - 0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm 60 8017 0613 00 339 RECOMMENDED CHASSIS LAYOUT 750 = Wire Wrap - 0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm 60 8017 0623 00 339 296 = Wire Wrap - 0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm 60 8017 0633 00 339 313 = Wire Crimp (Contacts Loose) - Must be ordered separately 60 8017 0313 00 339 Back Chassis Mtg. Must be ordered separately D 2.500/63.50 1.953/49.61 1.437/36.50 2.500/63.50 2.953/75.00 1.656/42.06 3.100/78.74 2.546/64.67 1.437/36.50 3.100/78.74 3.562/90.47 1.656/42.06 3.700/93.98 3.156/80.16 1.437/36.50 3.700/93.98 4.156/105.56 1.656/42.06 Dimensions inches/mm CONNECTOR PLUG AND RECEPTACLE COMBINATIONS VARIATION CODE Insulator Variation Cover & Body Code Cable Actuating Fixed Type No. Entrance Screw Screw 001 No Yes No 002 No No Yes 003 Top Yes No Plug 004 Side Yes No 005 Top No Yes 006 Side No Yes Insulator Variation Cover & Body Code Cable Fixed Actuating Type No. Entrance Nut Nut 007 No Yes No 008 No No Yes 009 Top Yes No Receptacle 010 Side Yes No 011 Top No Yes 012 Side No Yes Plug 001 002 003 004 005 006 24 ELCO 012 C 011 B 010 D 009 C 008 100 130 Front Chassis Mtg. B 007 Pos. 75 Receptacle No. of 323 = Wire Crimp (1800 Contacts on a Reel) - 60 8017 0323 99 339 Varicon(R) Tools CONTACT INSERTION TOOLS These are small hand tools which provide a positive method for inserting contacts into the rear of the insulator by applying pressure on the contacts directly to the end of the insulation crimp. Tool 06 1742 0400 00 000 06 7698 01 000 0000 Contact Capability Varilok(R) No. 60 8017 Family Mini Varilok(R) No. 60 8216 Family Contact Insertion Tool HAND CRIMP TOOLS This tool is designed for hand crimping of contacts. The tool is well suited for maintenance, model shop, laboratory and small scale production purposes. Two crimping cavities are available; Upper Cavity will crimp wire 18-20 AWG and the Lower Cavity will crimp wire 22-26 AWG. VARILOCK(R) Hand Crimp Tool Part No. 06 7852 7002 01 000 06 7858 01 000 0000 MINI VARILOCK(R) Hand Crimp Tool Contact Capability Varilok(R) No. 60 8017 0313 Mini Varilok(R) No. 60 8216 0313 CONTACT EXTRACTION TOOLS Wire Type & Size Stranded AWG No. 18-26 Stranded AWG No. 22-30 CRIMPING MACHINES This tool is designed to extract contacts from the front of the insulator quickly and easily, without damage to either contacts or insulator. These heavy duty crimping machines are designed for fast and economical production-line crimping of contacts supplied on reels. The machines incorporate the unique DIALMATIC crimp adjustment which permits the machine operator to crimp contacts to wires of different sizes by simply adjusting two knobs. SPECIFICATIONS Press Rating: 3 Ton Capacity Power: 240V AC, 50 Cycles Contact Extraction Tool Tool 06 1877 0400 00 000 06 7699 01 000 0000 Contact Capability Varilok(R) No. 60 8017 Family Mini Varilok(R) No. 60 8216 Family Part No. HR-1 06 1984 0100 HR-3 06 7705 0100 ELCO Contact Varilok(R) Mini Varilok(R) Wire Size AWG No. 18-26 AWG No. 22-30 25 Varicon(R) Series 8026 - 0.100" Rectangular Connector FEATURES * Economical miniature high-density connectors suitable for high-reliability and military applications. * 0.100" (2.54mm) square grid rack and panel connectors with male and female insulators are available in four sizes: 33, 75, 117 and 165 contacts. * Insertable / removable mini-varilok and mini-wrap contacts. * Crimp and/or solderless wrap terminations. * Exceptional versatility: all hardware can be mounted on plug or receptacle (see ordering code). * Actuating screw facilitates mating and unmating; locks mated connectors together. * Keyed and shrouded insulator design prevents incorrect mating and protects contacts from mishandling. * Simplified polarizing hardware permits 36 polarization combinations per connector pair. * Optional covers with top or side cable entry and clamp. * Optional cable clamps. * Choice of any combination of hardware -- or no hardware. * U.L. recognized-diallyl phthalate material. * QPL approved-diallyl phthalate material. TECHNICAL SPECIFICATIONS CONTACTS Current Rating: 5 amperes Contact Resistance: 6 milliohms Withdrawal Force: 2 to 8 ounces max. per contact INSULATORS Standard Plating: Gold, 10 microinches min., over Nickel, 50-100 microinches Spacing: 0.100" (2.54mm) Insulation Resistance: 5,000 megohms, min. (diallyl phthalate insulators) 5,000 megohms, min. (polycarbonate insulators) Material: Phosphor Bronze Dielectric Withstanding Voltage: Sea Level: 1,000 Volts rms Materials: 0.100" (2.54mm) spacing - diallyl phthalate, glass-filled, flame resistant ORDERING CODE 00 8026 033 Number of Contacts 033 = 33 075 = 75 117 = 117 165 = 165 000 Contact Code Order crimp contacts separately by Part Number. Otherwise specify contact code 491. 000 = Crimp (3000 - contact reel) Part Number 60 8216 0323 00 339 000 = Crimp (loose contact) Accepts #22-30 AWG wire Part Number 60 8216 0313 00 339 491 = Wire wrappable removable contact .025" (.635mm) sq. x .564" (14.33mm) tail Part Number 60 8216 0413 00 339 26 ELCO 803 Variation Code Add 050 to order alternative keying (Pin & Socket) i.e. 701 = Standard hermaphroditic keying 751 = Pin and socket keying Complete a 15 digit assembly number for each mating part, male and female. Varicon(R) Series 8026 - 0.100" Rectangular Connector VARIATION CODES 33 Contacts Table 1 Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) 75, 117 & 165 Contacts Table 3 Variation Code No. Actuating Screw Fixed Nut Keying Hardware Cover 701 702 703 704 733 734 801 802 803 804 833 834 Yes Yes No No No No No No Yes Yes No No No No Yes Yes No No Yes Yes No No No No Yes No Yes No Yes No Yes No Yes No Yes No No No No No No No No No No No No No Insulator Body Type Male (Exposed Contacts) 33 Contacts Table 2 Insulator Body Type Variation Code No. Actuating Nut Fixed Nut Keying Hardware Cover Male (Exposed Contacts) 501 502 503 504 601 602 603 604 Yes Yes No No No No Yes Yes No No Yes Yes Yes Yes No No Yes No Yes No Yes No Yes No No No No No No No No No Female (Recessed Contacts) Female (Recessed Contacts) Variation Code No. Keying Without Cover Cover Cable Actuating Fixed Nut Hardware Cover Small Large Entrance Screw Clamp Clamp 701 -- -- No Yes No Yes 702 -- -- No Yes No No 703 -- -- No No Yes Yes 704 -- -- No No Yes No 733 -- -- No No No Yes 734 -- -- No No No No -- 705 713 Top Yes No Yes -- 706 714 Side Yes No Yes -- 707 715 Top Yes No No -- 708 716 Side Yes No No -- 709 717 Top No Yes Yes -- 710 718 Side No Yes Yes -- 711 719 Top No Yes No -- 712 720 Side No Yes No -- 735 739 Top No No Yes -- 736 740 Side No No Yes -- 737 741 Top No No No -- 738 742 Side No No No 801 -- -- No No Yes Yes 802 -- -- No No Yes No 803 -- -- No Yes No Yes 804 -- -- No Yes No No 833 -- -- No No No Yes 834 -- -- No No No No -- 805 813 Top No Yes Yes -- 806 814 Side No Yes Yes -- 807 815 Top No Yes No -- 808 816 Side No Yes No -- 809 817 Top Yes No Yes -- 810 818 Side Yes No Yes -- 811 819 Top Yes No No -- 812 820 Side Yes No No -- 835 839 Top No No Yes -- 836 840 Side No No Yes -- 837 841 Top No No No -- 838 842 Side No No No Table 4 Insulator Body Type Male (Exposed Contacts) Female (Recessed Contacts) ELCO Variation Code No. Keying Without Cover Cover Cable Actuating Fixed Nut Screw Hardware Cover Small Large Entrance Clamp Clamp 501 -- -- No Yes No Yes 502 -- -- No Yes No No 503 -- -- No No Yes Yes 504 -- -- No No Yes No -- 505 513 Top Yes No Yes -- 506 514 Side Yes No Yes -- 507 515 Top Yes No No -- 508 516 Side Yes No No -- 509 517 Top No Yes Yes -- 510 518 Side No Yes Yes -- 511 519 Top No Yes No -- 512 520 Side No Yes No 601 -- -- No No Yes Yes 602 -- -- No No Yes No 603 -- -- No Yes No Yes 604 -- -- No Yes No No -- 605 613 Top No Yes Yes -- 606 614 Side No Yes Yes -- 607 615 Top No Yes No -- 608 616 Side No Yes No -- 609 617 Top Yes No Yes -- 610 618 Side Yes No Yes -- 611 619 Top Yes No No -- 612 620 Side Yes No No 27 Varicon(R) Series 8026 - 0.100" Rectangular Connector 33 CONTACTS 75 CONTACTS Female Plug (Recessed Contacts) For variation code number See Table 1 See Table 2 Page 27 Page 27 Female Plug (Recessed Contacts) For variation code number See Table 3 See Table 4 Page 27 Page 27 COVER CROSS REFERENCE, FOR DETAILS SEE 8016 CONNECTOR 28 Clamp 8026/.100" (2.54mm) sq. 75 Pin 75 Pin 117 Pin 117 Pin 75 Pin 75 Pin 117 Pin 117 Pin 165 Pin Cover Number Cable Entrance Description Cover Number Cable Entrance 30-8016-9821 30-8016-9822 30-8016-9823 30-8016-9824 30-8016-9825 30-8016-9826 30-8016-9827 30-8016-9828 30-8016-9832 Side Top Side Top Side Top Side Top Side Small Small Small Small Large Large Large Large Large 30-8016-9833 30-8016-9838 30-8016-9839 30-8016-9840 30-8016-9842 30-8016-9843 30-8016-9844 30-8016-9845 30-8016-9846 Top Side Top Side Top Side Top Side Top ELCO Clamp 8026/.100" (2.54mm) sq. Large 165 Pin Ex-Large 75 Pin Ex-Large 75 Pin Ex-Large 117 Pin Ex-Large 117 Pin Ex-Large 165 Pin Ex-Large 165 Pin Ex-Large -- Ex-Large -- Description Varicon(R) Series 8026 - 0.100" Rectangular Connector 117 CONTACTS 165 CONTACTS Female Plug (Recessed Contacts) Female Plug (Recessed Contacts) For variation code number See Table 3 Page 27 For variation code number See Table 4 Page 27 See Table 3 Page 27 See Table 4 Page 27 POLARIZATION CODE Polarizing pins, when desired, are factory set in position #1. Customer can reset as shown below, use tool No. 06 1989 02. To order factory settings other than position #1, fill out the "Polarizing Code" below and submit it along with the completed connector ordering code. P LS 5 RS 3 Insulator Body Type P = Male, R = Female Left Side Pin Left Side Pin Position 1 through 6 Right Side Pin Right Side Pin Position 1 through 6 POLARIZATION / KEYING ALTERNATIVE KEYING EXAMPLE (PIN & SOCKET) NOTE: Same size of pin and socket keying hardware are used on all existing 8026 connectors (33, 75, 117, 165) - both sides ELCO 29 Varicon(R) Series 8223 - 0.100" Dual Row Square Grid FEATURES * Wide range of contact terminations including wire wrapping, P.C. solder tail, wire hole, wire crimp * For 116", 332" P.C. card * Polarity and keying are built into the connector body to prevent mismating * Perpendicular or parallel connector mounting * Proven Varicon(R) contact reliability * Protected male; recessed female contacts TECHNICAL SPECIFICATIONS CONTACTS Current Rating: 5 amperes with 22 AWG wire Contact Resistance: 6 milliohms, maximum INSULATORS Contact Material and Plating: Phosphor Bronze Nickel plate, 50 to 100 microinches, followed by gold plate. 10 microinches minimum Dielectric Withstanding Material: Diallyl Phthalate, glass-filled, Voltage: flame resistant, per MIL-M-14-F, Sea Level: 1,000 Volts rms Type SDGF Insertion/Withdrawal Force: Insulation Resistance: 2 to 8 ounces per contact 5,000 megohms, minimum ORDERING CODE 00 8223 024 000 001 Number of Contacts 024, 048, 072 & 096 Contact Code Variation Code Use three digit code number when contacts are to be factory installed. If contacts are to be supplied loose, or contact tails to be formed, use three zeros (000) in contact code section. Note that the wire crimp tail contacts can only be ordered as separate items by part numbers. Code Profile Description H Board Part No. Dim. Thk. Fig. Coined Tail Formed 90 after installing (Max. 0236 Diag.) 60 8223 0223 60 8223 0213 .080 .062 1 000 000 Coined Tail Formed 90 after installing (Max. 0236 Diag.) 60 8223 0243 60 8223 0253 .093 1 473 P.C. Tail Coined (Max. 0236 Diag.) 60 8223 0233 .400 2 519 P.C. Tail Coined (Max. 0236 Diag.) 60 8223 0213 .279 2 520 P.C. Tail Coined (Max. 0236 Diag.) 60 8223 0223 .479 2 558 559 P.C. Tail Coined (Max. 0236 Diag.) 60 8223 0243 .309 60 8223 0253 .509 2 2 722 Wire Hole Tail (.032 x .050) 60 8200 1613 .162 3 721 P.C. Tail .020 Sq. 60 8200 1623 .228 4 736 P.C. Tail .020 Sq. 60 8200 1633 .259 4 737 P.C. Tail .020 Sq. 60 8200 1643 .541 4 753 P.C. Tail .020 Sq. 60 8200 1653 .103 4 771 P.C. Tail .020 Sq. 60 8200 1663 .462 4 000 Crimp Contact (Reel 3000) 22-30 AWG 60 8216 0323 5 000 Crimp Contact (Loose) 60 8216 0313 22-30 AWG 5 491 Wrappable/Removable 60 8216 0413 .560 Contact (.025 Sq.) 6 30 Insulator Type Variation 001 Male (Exposed Contacts) Formed Contact Terminal 004 PC Terminal Wire Hole Terminal PC Straight Terminal Crimp Contact Wrappable Removable Formed Contact Terminal 901 Formed Contact Terminal 002 003 Female (Exposed Contacts) Contact Style 902 903 904 PC Terminal Wire Hole Terminal PC Straight Terminal Crimp Contact Wrappable Removable Formed Contact Terminal ELCO Accessories Refer Guide Pins Sockets (R) Board To Threaded Cover Bracket Keying Figure Thickness Locking Lkg. Kyg. .080 2.03 X 1 .062 1.57 X 2 X 3 X 4 X 5 X 6 X 1 .093 2.36 .080 2.03 X 1 .062 1.57 X 2 X 3 X 4 X 5 X 6 X 1 .093 2.36 Varicon(R) Series 8223 - 0.100" Dual Row Square Grid MALE INSULATORS CRIMP TYPE FEMALE INSULATORS CRIMP TYPE MOUNTING LAYOUT MOUNTING HARDWARE Panel for Figures 2, 3, & 4 P.C. Board for Figure 1 Panel for Figures 5 & 6 P.C. Board for Figures 2, 3, & 4 (See drawings for correct assembly of hardware. Hardware shown is supplied with each board mounted connector.) KEY TO DIAGRAMS No. of Contacts 24 48 72 96 A B C D E F G H S 1.1 2.3 3.5 4.7 2.2 3.4 4.6 5.8 1.4 2.6 3.8 5.0 1.9 3.1 4.3 5.5 1.27 2.47 3.67 4.87 1.252 2.452 3.652 4.852 1.26 2.46 3.66 4.86 Pg. 26 Pg. 26 Pg. 26 Pg. 26 1.236 2.436 3.636 4.836 Item Size Part # Unified Thread 55 56 58 #2 90-0502-0031-11-053 #2-5 90-0602-0121-11-053 #2-5 90-0902-0136-11-053 ELCO Item Size 70 71 72 73 #2-5 #2-5 #2-5 #2-5 Part # 60-8223-4562-11-062 60-8223-4522-11-062 60-8223-4662-11-062 60-8223-4662-11-062 31 Varilok(R) Series 8020 - Cable Connector APPLICATION In line connection of 2 or 3 wire of 18-26 AWG, insulation o1.03 mm to 1.88 mm. FEATURES AND BENEFITS * * * * * 2 and 3 position in single row Uses identical molding for plug and socket Uses identical contact for plug and socket Uses standard Varicon 8016 contacts Uses standard Varicon Crimping Tools, Contact Extraction Tools and Insertion Tools * Has combined nylon mounting and locking clip common to both sizes * Contacts for both solder and crimp termination TECHNICAL SPECIFICATIONS Contact: Single row of 2 or 3 Varilok contacts Contact Rating: 8.5 amperes Insulation Resistance: 5,000 megohms (min) Configuration: On a 0.200 inch pitch, 5.08 mm Contact Resistance: 6 milliohms (max) Voltage Proof: 2,500 volts R.M.S. Sea Level CONNECTOR DIMENSIONS (mm) LOCKING CLIP DIMENSIONS (mm) Locking clip 2 way assembly 3 way assembly 2 way connector housing 3 way connector housing ORDERING CODE FOR COMPLETE CONNECTORS WITH NON-CRIMP CONTACTS FITTED 00 8020 002 217 001 Prefix Series Number Number of Contacts 002 = Two way 003 = Three way *Contact Termination 217 = Solder Tag 218 = Wire Wrap (0.61 x 1.27 x 14.4mm) 296 = Mini Wire Wrap (0.61 x 0.66 x 4.73mm) 504 = Solder Tail (0.61 x 0.66 x 4.32mm) Variation Code *Contact terminations should be insulated because they may protrude from the insulator. NB: See page 23 for details of contacts. ORDERING CODE FOR HOUSINGS AND CRIMP CONTACTS Description Part Number Description Part Number 2 way connector: Housing only 3 way connector: Housing only 0.25M Gold loose crimp contacts (gold all over) 0.25M Gold loose crimp contacts (selective) 60-8020-3117-00-000 60-8020-3317-00-000 60-8017-0313-00-339 60-8017-0313-00-042 0.25M Gold reeled crimp contacts (gold all over) 0.25M Gold reeled crimp contacts (selective) NB: See page 23 for details of crimp contacts Locking clip 60-8017-0323-99-339 60-8017-0323-99-042 32 ELCO 60-8020-3210-00-000 Varilok(R) Series 8022 - Cable Connector APPLICATION In line connection of 3 wires of 18-26 AWG, insulation o1.03 mm to 1.88 mm. FEATURES * 3 position in single row * Male insulator incorporates two positive locking arms for up to 1.6 mm thick panel mount * Uses identical contact for plug and socket * Uses standard Varicon 8016 contacts (8017 Series) * Uses standard Varicon Crimping Tools, Contact Extraction Tools and Insertion Tools * Has mounting and locking clip mechanism * Contacts for both solder and crimp termination TECHNICAL SPECIFICATIONS Contact Spacing: 5.08 mm Contact Rating: 8.5 amperes Insulation Resistance: 5K megohms Voltage Proof: 2.5K volts R.M.S. Sea Level Contact Resistance: 6 milliohms (max) Operating Temperature: -55C to 125C Plug Panel Cutout PART NUMBERS Plug Molding: Socket Molding: Crimp Contacts (loose): Crimp Contacts (reel): 60 60 60 60 8022 8022 8017 8017 3218 3318 0313 0323 00 00 00 00 000 000 339 339 See page 23 for details of crimp contacts Socket ELCO 33 Varicon(R) Series 8218 - 0.050" Staggered Dual Row FEATURES * * * * * * High contact density For parallel or perpendicular p.c. card mounting High mounting density (.050" centers, minimum) Nylon end sections for mounting and card guidance Mounting hardware supplied with connector Mates with 8219 Series TECHNICAL SPECIFICATIONS Current Rating: 5 amperes, maximum Contact Resistance: 0.005 ohm, maximum Contact Material and Plating: Phosphor Bronze nickel plate, 30 to 50 microinches followed by gold plate, 10 to 20 microinches Insulator Material: Diallyl phthalate, glass-filled, flame resistant, end guides: nylon Dielectric Withstanding Voltage: Sea Level: 1000 Volts rms 3.4" Hg: 500 Volts rms Insulation Resistance: 5,000 megohms, minimum Insertion/Withdrawal Force: 2 to 16 ounces per contact ORDERING CODE 00 8218 100 000 Number of Contacts 002 to 076 for connectors without center guide Contact Code Variant 002 right angled contacts 000 = 60 8200 16 33 P.C. Tail 000 = 60 8200 16 63 P.C. Tail Variants 001 and 005 722 = 60 8200 16 13 Wire Hole Tail 736 = 60 8200 16 33 P.C. Tail (X = 9/32", Y = 1/4") 753 = 60 8200 16 53 P.C. Tail (X = 1/8", Y = 3/32") 771 = 60 8200 16 63 P.C. Tail (X = 31/64", Y = 29/64") 34 ELCO 004 Variation Code 001 = Receptacle 002 = Plug-Card 005 = Plug-Board with keying pins with keying holes 011 = Receptacle 021 = Receptacle 012 = Plug-Card/pin 022 = Plug-Card/pin inserted in inserted in odd position odd position 013 = Plug-Card/pin 023 = Plug-Card/pin inserted in even inserted in even position position 017 = Plug-Board 027 = Plug-Board Varicon(R) Series 8218 - 0.050" Staggered Dual Row Receptacle Variation 001 Plug Variation 002 Plug Variation 005 RECEPTACLE 001 - MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUT Variation 001 and 005 Variation 002 Minimum Center to Center Spacing for Adjustment Plugs DIMENSIONS (inches) A B C D E (No. of contacts x 0.050") - 0.050" "A" dimension + 0.300" "A" dimension + 0.440" "A" dimension + 0.550" "A" dimension + 0.690" POLARIZATION Keying Ordering No. 60-8218-4715-00-148 Determine polarization pin location from views. P = Specify location by contact # where polarizing pin must be inserted. H = Specify location by contact # where contact must be omitted for mating. Typical Example: 00-8218-024-721-001-P-17 (polarizing pin mtd. in position 17) 00-8218-024-721-005-H-17 (polarizing hole is in position 17) ELCO 35 Varicon(R) Series 8219 - 0.050" Staggered Dual Row FEATURES * For p.c. card-to-card applications * High contact density * Low withdrawal force contacts * Rugged, color coded end guides * Parallel or perpendicular p.c. board mounting * Mates with Series 8218 TECHNICAL SPECIFICATIONS Current Rating: 5 amperes, maximum Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Insulator Material: Diallyl phthalate, glass-filled, flame resistant per MIL-M-14F, Type SDGF. Dielectric Withstanding Voltage: Sea Level: 1000 Volts rms 3.4" Hg: 500 Volts rms Guidance Hardware: Left hand guides: Metal, gold color Right hand guides: Metal, silver color Insertion/Withdrawal Force: 2 to 8 ounces per contact Insulation Resistance: 5,000 megohms, minimum ORDERING CODE 00 8219 042 722 001 Number of Contacts 018, 030, 036, 042, 054, 072 Contact Code (see below) Variation Code For Variation = 001 Code No. 722 721 736 737 753 771 For Variation = 002 "X" Contact Type Dim. Wire hole tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail .187 .250 .281 .562 .125 .484 Code No. Contact Type 000 722 P. C. solder tails formed Wire hole tail unformed For Variation = 005 Code "Y" No. Contact Type Dim. 722 721 736 737 753 771 Without Keying Wire hole tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail P. C. solder tail 001 = Receptacle 002 = Plug, parallel board mounting 005 = Plug, perpendicular board mounting .157 .219 .250 .531 .093 .453 NOTE: Connector is supplied with mounting screws or eyelets, as applicable (see drawings). Contact Factory for Special Variations. POLARIZING SYSTEM When Keying is ordered with part number, the Key is installed at the factory. 36 ELCO Varicon(R) Series 8219 - 0.050" Staggered Dual Row DIMENSIONS: Number of Contacts 18 30 36 42 54 72 millimeters (inches) A B C 17 29 35 41 53 71 .850 (0.033) 1.450 (0.057) 1.750 (0.069) 2.050 (0.080) 2.650 (0.104) 3.550 (0.140) 1.150 (0.045) 1.750 (0.069) 2.050 (0.080) 2.350 (0.093) 2.950 (0.116) 3.850 (0.152) Ref. D 1.290 (0.051) 1.890 (0.075) 2.190 (0.086) 2.490 (0.098) 3.090 (0.122) 3.990 (0.157) E F G Ref. K 1.400 (0.055) 2.000 (0.079) 2.300 (0.091) 2.600 (0.102) 3.200 (0.126) 4.100 (0.161) 1.540 (0.061) 2.140 (0.084) 2.440 (0.096) 2.740 (0.108) 3.340 (0.131) 4.240 (0.167) .964 (0.038) 1.564 (0.061) 1.864 (0.073) 2.164 (0.085) 2.764 (0.109) 3.664 (0.144) 1.300 (0.051) 1.900 (0.075) 2.220 (0.087) 2.500 (0.098) 3.100 (0.122) 4.000 (0.157) RECEPTACLE 001 MATES WITH PLUGS 002 AND 005 MOUNTING LAYOUTS *When used in metal panel with Code Contact 722 cut out diam. Is .210". ELCO 37 Varicon(R) Series 7008 - 0.100" Staggered Dual Row FEATURES * Available with or without card guides * Many sizes * Wide range of contact terminations * For 116" thick PCB * Polarization insert * Mates with Series 7000 and 7022 Plugs TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Insulation Resistance: 25,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 2000 Volts rms 3.4" Hg: 675 Volts rms ORDERING CODE 00 7008 017 146 001 Number of Contacts 017, 023, 029, 035, 041 Contact Code See table. Variation Code 141 = 60 7001 06 33 P.C. Termination for 1/8" Card 146 = 60 7001 13 13 .078" Base Taper Tab Card Slot Card Guides Code 1/16" Yes No 001 002 156 = 60 7001 18 13 Wire wrapping (.026 x .062 x .600") Connector Description 163 = 60 7001 19 13 .098" Base Taper Tab w/Wire Hole 165 = 60 7001 20 13 Forked Tail Solder Termination for Bus Line Connection (.056 x .125" Slot) 166 = 60 7001 20 23 Dual Solder Termination for 2 Wires or Bus Line (.056 x .125" Slot) 189 = 60 7004 02 13 Conventional Solder Termination for 3 Wires 38 ELCO With Guides - for 1/16" Card Without Guides - for 1/16" Card Availability No. of Contacts 17 23 29 35 X X X X X X X X 41 X X Varicon(R) Series 7008 - 0.100" Staggered Dual Row DIMENSIONS: Number of Contacts 17 23 29 35 41 A millimeters (inches) B C D Bottom 1.920 (0.076) 2.520 (0.099) 3.120 (0.123) 3.270 (0.129) 4.320 (0.170) E Con. N-Con. .003 L +.010 -.000 .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 1.900 (0.075) 2.500 (0.098) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) G* F 1/16" Card 2.134 (0.084) 2.734 (0.108) 3.334 (0.131) 3.934 (0.134) 4.534 (0.179) 2.40 (0.094) 3.00 (0.118) 3.60 (0.142) 4.20 (0.165) 4.80 (0.190) *N-CON = Non-Conductive Chassis (1/16" Clearance Around Contacts) 1.835 (0.072) 2.435 (0.096) 3.035 (0.119) 3.635 (0.143) 4.235 (0.167) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .531 (0.021) .531 (0.021) .531 (0.021) .531 (0.021) .531 (0.021) H N* Con. .210 (0.008) .210 (0.008) .210 (0.008) .210 (0.008) .210 (0.008) N-Con.. .148 (0.006) .148 (0.006) .148 (0.006) .148 (0.006) .148 (0.006) CON = Conductive Chassis (1/8" Clearance Around Contacts) P.C. CARD LAYOUT CHASSIS MOUNTING ELCO 39 Varicon(R) Series 7022 - 0.100" Staggered Dual Row FEATURES * Insulator rigidity reduces p.c. card warp * Insulator maintains exact spacing between contacts * Reduces cost of card punching operation (fewer holes) * Reduces cost of contact staking operation (one operation instead of two) * Reduces assembly time (no plastic strip to remove) * For 116" or 332" p.c. card * Mates with Series 7000 Receptacles with or without card guides TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, per MIL-M-14F, Type SDGF. Variation 001/002 Thermoplastic Polycarbonate Variation 003 Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Dielectric Withstanding Voltage: Sea Level: 2000 Volts rms 3.4" Hg: 675 Volts rms Insertion/Withdrawal Force: 2 to 16 ounces per contact Insulation Resistance: 25,000 megohms, minimum ORDERING CODE 00 7022 023 Number of Contacts 017, 023, 029, 035, 041 For Series 7008 receptacle 000 001 Variation Code 001 = 1/16" Module Card Thickness 002 = 3/32" Module Card Thickness 003 = 1/16" Module Card Thickness MOUNTING LAYOUT 60 7001 2913 for 1/16" Card 60 7001 2923 for 3/32" Card 40 ELCO 7001 2813 for 1/16" Card 60 60 7001 2823 for 3/32" Card Varicon(R) Series 7023 - 0.100" Staggered Dual Row FEATURES * Guide pins facilitate mating, ensure correct alignment * Insulator rigidity reduces p.c. card warp * Insulator maintains exact spacing between contacts * Reduces cost of card punching operation (fewer holes) * Reduces cost of contact staking operation (one operation instead of two) * Reduces assembly time (no plastic strip to remove) * For 116" or 332" p.c. card * Mates with Series 7024 and 7038 Receptacles TECHNICAL SPECIFICATIONS Dielectric Withstanding Voltage: Insulator Material: Sea Level: 1800 Volts rms Diallyl phthalate, glass-filled, flame resistant 3.4" Hg: 675 Volts rms per MIL-M-14F, Type SDGF. Variation 001/002/110/111 Insertion/Withdrawal Force: Thermoplastic Polycarbonate 2 to 16 ounces per contact Variation 003 Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insulation Resistance: 25,000 megohms, minimum ORDERING CODE 00 7023 023 000 001 Number of Contacts 017, 023, 029, 035, 041, 047 MOUNTING LAYOUT Diallyl Phthalate Glass Filled 1/16" Card 3/32" Card 1/16" Card 001 110 DIMENSIONS: Number of Contacts 17 23 29 35 41 47 002 111 Contacts used in this connector: Card Upper Card Contacts Lower Card Contacts 1/16" 60 7001 29 13 60 7001 28 13 3/32" 60 7001 29 23 60 7001 28 23 003 millimeters (inches) B C Max. H 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 4.600 (0.181) 5.200 (0.205) 2.470 (0.097) 3.070 (0.121) 3.670 (0.144) 4.270 (0.168) 4.870 (0.192) 5.470 (0.215) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) 4.600 (0.181) ELCO 41 Varicon(R) Series 7024 - 0.100" Staggered Dual Row FEATURES * Guide sockets facilitate mating, ensure correct alignment * Open-ended card slot; use with p.c. card of any width * Wide range of contact terminations * Many sizes available * For 116" or 332" p.c. card * Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Current Rating: 10 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Insertion/Withdrawal Force: 2 to 16 ounces per contact Insulation Resistance: 25,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 1800 Volts rms 3.4" Hg: 675 Volts rms ORDERING CODE 00 7024 023 163 Number of Contacts 017, 023, 029, 035, 041 Contact Code See table. 141 = 60 7001 06 33 P.C. Termination for 1/8" Card 146 = 60 7001 13 13 .078" Base Taper Tab Connector Description For 1/16" Card For 3/32" Card 156 = 60 7001 18 13 Wire wrapping (.026 x .062 x .600") 163 = 60 7001 19 13 .098" Base Taper Tab w/Wire Hole 165 = 60 7001 20 13 Forked Tail Solder Termination for Bus Line Connection (.056 x .125" Slot) 166 = 60 7001 20 23 Dual Solder Termination for 2 Wires or Bus Line (.056 x .125" Slot) 189 = 60 7004 02 13 Conventional Solder Termination for 3 Wires 42 ELCO 001 Variation Code 001 = 1/16" Thick Card 002 = 3/32" Thick Card 110 = 1/16" Thick Card 111 = 3/32" Thick Card Availability No. of Contacts 17 23 29 35 X X X X X X X X 41 X X Varicon(R) Series 7024 - 0.100" Staggered Dual Row DIMENSIONS: Number of Contacts 17 23 29 35 41 millimeters (inches) A B 1.900 (0.075) 2.500 (0.098) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) 2.300 (0.091) 2.900 (0.114) 3.500 (0.138) 4.100 (0.161) 4.700 (0.185) C Max. 2.570 (0.101) 3.170 (0.125) 3.770 (0.148) 4.370 (0.172) 4.970 (0.196) E D 1.185 (0.072) 2.435 (0.096) 3.035 (0.119) 3.635 (0.143) 4.235 (0.167) N-CON = Non-Conductive Chassis (1/16" Clearance Around Contacts) .003 .002 1/16" Card 3/32" Card .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) .074 (0.003) .105 (0.004) G F 17/32" 17/32" 17/32" 17/32" 17/32" N H Con. .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) .468 (0.018) N-Con. .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) .343 (0.014) 1.600 (0.063) 2.200 (0.087) 2.800 (0.110) 3.400 (0.134) 4.000 (0.157) Con. .208 (0.008) .208 (0.008) .208 (0.008) .208 (0.008) .208 (0.008) N-Con. .146 (0.006) .146 (0.006) .146 (0.006) .146 (0.006) .146 (0.006) CON = Conductive Chassis (1/8" Clearance Around Contacts) MOUNTING LAYOUT ELCO 43 Varicon(R) Series 7038 - 0.100" Staggered Dual Row, Crimp Contacts FEATURES * Varilok(R) contacts are insertable and removable by user * Crimp, solderless wrap, tapered tab, and wire hole terminations available * All crimping, insertion, and extraction equipment available * Guide sockets facilitate mating, ensure correct alignment * Open-ended card slot; no p.c. card notching necessary * Mates with Series 7023 Plug TECHNICAL SPECIFICATIONS Insulator Material: Diallyl phthalate, glass-filled, flame resistant, per MIL-M-14F, Type SDGF. Current Rating: 8 amperes Contact Resistance: 6 milliohms, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Insulation Resistance: 5,000 megohms, minimum Dielectric Withstanding Voltage: Sea Level: 1800 Volts rms 3.4" Hg: 675 Volts rms Insertion/Withdrawal Force: 2 to 16 ounces per contact ORDERING CODE 00 7038 023 000 Number of Contacts 017, 023, 029, 035, 041, 047 Contact Code See table. 217 = 60 8017 05 13 Wire Hole 218 = 60 8017 06 13 Solderless Wrap Tail - .025" x .050" x .567" 750 = 60 8017 06 23 Solderless Wrap Tail - .025" x .050" x .760" 296 = 60 8017 06 33 Solderless Wrap Tail - .025" x .025" x .580" 504 = 60 8017 06 63 Solderless Wrap Tail - .025" x .025" x .170" *000 = 60 8017 03 13 Wire Crimp Tail (Contacts Loose) 18-26 AWG *000 = 60 8017 03 23 Wire Crimp Tail (Contacts on a Reel) 18-26 AWG *Order separately by part number, refer to page 23 44 ELCO 001 Variation Code 001 = 1/16" Thick Card 002 = 3/32" Thick Card 110 = 1/16" Thick Card 111 = 3/32" Thick Card Varicon(R) Series 7038 - 0.100" Staggered Dual Row, Crimp Contacts DIMENSIONS: Number of Contacts 17 23 29 35 41 47 A 1.900 (0.075) 2.500 (0.099) 3.100 (0.122) 3.700 (0.146) 4.300 (0.169) 4.900 (0.193) millimeters (inches) B 2.300 (0.091) 2.900 (0.114) 3.500 (0.138) 4.100 (0.161) 4.700 (0.185) 5.300 (0.209) C Max. 2.570 (0.101) 3.170 (0.125) 3.770 (0.148) 4.370 (0.172) 4.970 (0.196) 5.570 (0.219) D 1.890 (0.075) 2.490 (0.098) 3.090 (0.121) 3.690 (0.145) 4.290 (0.169) 4.890 (0.193) E 1/16" Card .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) .074 (0.003) 3/32" Card .105 (0.004) .105 (0.004) .105 (0.004) .105 (0.004) .105 (0.004) .105 (0.004) F G J 17/32" 17/32" 17/32" 17/32" 17/32" 17/32" .571 (0.022) .571 (0.022) .571 (0.022) .571 (0.022) .571 (0.022) .634 (0.025) 1.850 (0.073) 2.450 (0.096) 3.050 (0.120) 3.650 (0.144) 4.250 (0.167) 4.850 (0.191) MOUNTING LAYOUT ELCO 45 Varicon(R) Series 7000 - Contact Strip FEATURES * Plug consists only of contacts staked and soldered to p.c. card; no other insulator needed * For 116" thick p.c. cards * Contacts supplied imbedded in vinyl strips, correctly spaced and ready for insertion and staking into p.c. card * Mates with Series 7000 Receptacles TECHNICAL SPECIFICATIONS Current Rating: 10 amperes Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Material and Plating: Phosphor Bronze per QQ-B-750, Composition A. Gold, 10 microinches minimum, over nickel, 30 to 100 microinches Contact Resistance: 6 milliohms, maximum ELCO Standard Plating shown. Other plating may be supplied on request. ORDERING CODE 02 000 147 5 200 Contact Strip Number of Contacts on Strip 1 (001) to 60 (060) Contact Style See table. Contact Pattern Contact Spacing Upper Tier and Lower Tier Contacts on Separate Strips Contact Contact Code Contact Part No. Lower Tier 147 60 7001 15 13 135 60 7001 04 13 137 60 7001 05 13 144 60 7001 11 13 Silhouette 1/16" Thick Card Lower Tier with Wire Hole Upper Tier with Wire Hole Lower Tier with Wire Hole For loose contacts, order by individual part numbers tabulated on page 53. 46 ELCO 000 Varicon(R) Series 5101 - Contact Strip Tandem Cards - Pad Spacings .125"/.150"/.200" HOLE LAYOUT TECHNICAL SPECIFICATIONS Contacts: Contacts on .125", .150" or .200" Centers Contacts supplied on disposable plastic carrier strips. Current Rating: 8 amperes Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches CONTACTS Contacts are available on three spacings; each spacing has a corresponding maximum number of contacts. Fewer contacts can be ordered. .200" spacing with a max. of 60 contacts. .150" spacing with a max. of 80 contacts. .125" spacing with a max. of 90 contacts. ORDERING CODE 02 000 000 5 000 Number of Contacts on Strip 001 to 090 according to spacing Contact Style Contact Pattern Contact Spacing 125, 150 or 200 046 1/16"card 000 For loose contacts, order by individual part numbers tabulated on page 53. ELCO 47 Varicon(R) Series 5203 - Contact Strip Perpendicular Cards - Pad Spacing .100" FEATURES * For 116" and 332" thick p.c. cards * Contacts supplied imbedded in vinyl strips, correctly spaced and ready for insertion and staking into p.c. card * Complete set of plug contacts supplied on two disposable plastic strips, one for upper-tier contacts, the other for lower-tier contacts * Efficient and economical installation equipment includes staking and strip removal tools for all applications RIGHT Hole Layout Contact 113 114 121 122 +.000 All hole diameters are .052 -.004 Hole locations to be within .006" diameter of true location "X" .060 .060 .281 .250 TECHNICAL SPECIFICATIONS Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Current Rating: 8 amperes Contact Resistance: 0.006 Ohm, maximum ELCO Standard Plating shown. Other plating may be supplied on request. ORDERING CODE - BASE CARD CONTACTS 02 000 000 1 Number of Contacts on Strip 1 (001) to 125 Contact Style 113 1/16" card 114 3/32" card 121 3/32" card 122 1/8" card 200 000 200 000 ORDERING CODE - MODULE CARD CONTACTS Upper-tier and Lower-Tier Contacts on Separate Strips 02 000 000 5 Number of Contacts on Strip 1 (001) to 63 (063) Contact Style Lower Tier: 135 1/16" card 144 1/16" card 147 1/16" card 228 1/16" card Upper Tier: 137 1/16" card Lower and upper tier contacts are ordered separately. Order one extra lower tier contact when pattern is to start and end with a lower tier contact (example - 9 lower tier and 8 upper tier). For loose contacts, order by individual part numbers tabulated on page 53. 48 ELCO Varicon(R) Series 5204 - Contact Strip Perpendicular Cards - Pad Spacing .100" (In-Line or Offset) Contact "X" 323 .125 327 .131 TECHNICAL SPECIFICATIONS Current Rating: 5 amperes Contact Resistance: 0.006 Ohm, maximum ELCO Standard Plating shown. Other plating may be supplied on request. ORDERING CODE - BASE CARD CONTACTS 02 Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Contacts: Supplied on disposable plastic carrier strips * Guide Pin - 62 5204 41 12 00 062 * Guide Socket - 62 5204 40 12 00 062 * Contacts 000 000 3 Number of Contacts on Strip 1 to 123 Contact Style Pattern 3 - for In-Line Pattern 9 - for Offset Pattern 323 1/16" card 327 3/32" card 000 000 Spacing Code 100 - for In-Line Pattern 200 - for Offset Pattern Variation 000 - for In-Line Pattern 009 - for Offset Pattern 010 - for Offset Pattern For loose contacts, order by individual part numbers tabulated on page 53. ORDERING CODE - MODULE CARD CONTACTS Upper-tier and Lower-Tier Contacts on Separate Strips 02 000 Number of Contacts on Strip 1 - 120 for In-Line Pattern 1 - 60 for Offset Pattern 000 Contact Style In-Line: 332 1/16" card 332 1/16" card, Lower Tier 372 1/16" card Upper Tier 5 000 000 Spacing Code 100 - for In-Line Pattern 200 - for Offset Pattern Offset: For loose contacts, order by individual part numbers tabulated on page 53. ELCO Lower and upper tier contacts of the offset pattern assembly are ordered separately. Order one extra lower tier contact when pattern is to start and end with a lower tier contact (example - 9 lower tier and 8 upper tier). 49 Varicon(R) Series 5208 - Contact Strip Perpendicular Cards - Pad Spacing .200" Contact 113 114 115 121 122 HOLE LAYOUT MODULE CARD "X" .060 .060 .060 .281 .250 +.000 All hole diameters are .052 -.004 Hole locations to be within .006" diameter of true location TECHNICAL SPECIFICATIONS Contacts: Supplied on disposable plastic carrier strips. Current Rating: 8 amperes ORDERING CODE - BASE CARD CONTACTS 02 Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches 000 000 Number of Contacts on Strip 1 to 63 Contact Style 113 1/16" card 114 3/32" card 121 3/32" card 122 1/8" card * Card Guides: See top drawing for appropriate part number * Contacts 3 200 000 5 200 000 ORDERING CODE - MODULE CARD CONTACTS 02 50 000 000 Number of Contacts on Strip 1 to 63 Contact Style In-Line: 013 1/16" card 014 3/32" card ELCO For loose contacts, order by individual part numbers tabulated on page 53. Varicon(R) Series 5301 - Contact Strip Parallel Cards - .438" Between Cards Contact 113 114 121 122 "X" .060 .060 .281 .250 TECHNICAL SPECIFICATIONS Contacts: Supplied on disposable plastic carrier strips Current Rating: 8 amperes Contact Resistance: 0.006 Ohm, maximum ORDERING CODE 02 Insertion/Withdrawal Force: 2 to 16 ounces per contact Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches * Guide Pin - 62 5301 41 12 00 062 (1/16" card) 62 5301 41 22 00 062 (3/32" card) * Guide Socket - 62 5301 40 12 00 062 (1/16" card) 62 5301 40 22 00 062 (3/32" card) 000 000 Number of Contacts on Strip 001 to 090 according to spacing Contact Style * Contacts - Contacts are available on four spacings; each spacing has a corresponding maximum number of contacts. Fewer contacts can be ordered. .200" spacing with a max. of 60 contacts per strip .150" spacing with a max. of 80 contacts per strip .125" spacing with a max. of 90 contacts per strip 6 113 1/16" card 114 3/32" card 121 3/32" card 122 1/8" card 000 000 Contact Spacing 125, 150 or 200 For loose contacts, order by individual part numbers tabulated on page 53. ELCO 51 Varicon(R) Series 5304 - Contact Strip Parallel Cards - .213" Between Cards Contact 323 327 "X" .125 .131 TECHNICAL SPECIFICATIONS Contacts: Contacts on .100 Centers Supplied on disposable plastic carrier strips Contact Resistance: 0.006 Ohm, maximum Contact Material and Plating: Phosphor Bronze Gold, 10 microinches minimum, over nickel, 50 to 100 microinches Current Rating: 5 amperes ORDERING CODE 02 * Guide Pin - 62 8202 40 12 00 062 (1/16" card) * Guide Socket - 62 5304 40 12 00 062 (1/16" card) 62 5301 40 12 00 062 (3/32" card) 000 000 6 Number of Contacts on Strip 001 to 120 Contact Style 323 1/16" card 327 3/32" card For loose contacts, order by individual part numbers tabulated on page 53. 52 Insertion/Withdrawal Force: 2 to 16 ounces per contact ELCO 100 000 Varicon(R) Installation Equipment Contacts can be fastened to the p.c. card by staking or soldering and by the combination of staking and soldering. Contact retention tests indicate that it requires 25 lbs. of force to pull out a soldered contact, 45 lbs. for a staked contact and 65 lbs. for a staked and soldered contact. Staking is accomplished with a knife-like tool which shaves a portion of the contact leg against the p.c. card. Elco can furnish the necessary staking equipment for both high quantity production and laboratory experimentation. Once the contacts are fastened to the board it is generally necessary to remove the plastic carrier strip. The plastic should be softened prior to removal to avoid the possibility of inadvertently bending the contacts. HAND STAKER MODEL NO. 06 1856 01 Contacts supplied embedded in disposable plastic strips, correctly spaced and ready for insertion and staking into p.c. card. Hand staker 06 1856 01 is designed for use as a multipurpose laboratory tool. This versatile tool enables you to stake most contacts presently available. The hand staker and replacement staking punches are available. SPECIFICATIONS * * * * * * * * Rating - 1/4 ton capacity Ram Dimensions - 12" x 12" x 212" Ram Stroke - 1316" Height of Opening - under punch 1" Throat depth from center of ram - 1" Working Surface - 2" x 278" Weight - 3 lbs. Size - 4" wide x 5" deep x 4" high ORDERING CODE FOR LOOSE CONTACTS Contact Code Number 013 014 046 113 114 121 122 135 137 144 147 228 332 371 372 323 327 Loose Contact Part Number 60 60 62 62 62 62 62 60 60 60 60 60 60 60 60 60 60 5001 5001 5101 5201 5201 5201 5201 7001 7001 7001 7001 7001 8240 8240 8240 8240 8240 19 19 06 02 02 05 05 04 05 11 15 15 03 26 26 02 02 13 23 43 13 23 23 33 13 13 13 13 93 13 13 23 13 43 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 339 339 339 339 339 339 339 339 339 339 339 339 339 339 339 339 339 Staking Punch Part Number 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 66 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 1280 02 02 02 02 02 19 19 02 02 02 02 02 17 17 17 17 17 Laboratory Tool for Contact Staking Model 06 1856 01 (Staking Punch Not Included) ORDERING CODE FOR CARD GUIDE STAKING EQUIPMENT 62 62 62 62 62 62 62 62 62 62 62 62 ELCO Card Guide Number 5204 41 12 00 5204 40 12 00 8202 40 12 00 8202 40 02 00 5304 40 12 00 5304 40 02 00 5301 41 12 00 5301 41 22 00 5301 41 32 00 5301 40 12 00 5301 40 22 00 5301 40 32 00 062 062 062 062 062 062 062 062 062 062 062 062 53 Varicon(R) QPL Cross Reference FUNCTIONAL EQUIVALENT TO: Military Part No. M21097/2 -01 -04 M21097/3 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 M21097/4 -01 -02 -04 -07 -09 -10 -12 -15 -17 -18 -20 -23 -25 -26 -28 -31 -33 -34 -36 -39 M21097/5 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 M28731/9 -0109 -0110 -0111 -0112 -0114 -0115 -0116 M28731/9 -C -F M28731/10 -0109 -0110 -0111 -0112 -0113 -0114 -0115 M28731/10 -C -F -H M28731/11 -0073 -0074 -0075 -0076 -0077 -0078 -0079 -0080 54 ELCO 00-5007-012-163-110 00-5007-012-235-110 02-012-013-5200-110 02-012-014-5200-110 02-015-013-5200-110 02-015-014-5200-110 02-018-013-5200-110 02-018-014-5200-110 02-022-013-5200-110 02-022-014-5200-110 02-026-013-5200-110 02-026-014-5200-110 00-7024-017-163-110 00-7024-017-163-111 00-7024-017-235-110 00-7024-017-235-111 00-7024-023-163-110 00-7024-023-163-111 00-7024-023-235-110 00-7024-023-235-111 00-7024-029-163-110 00-7024-029-163-111 00-7024-029-235-110 00-7024-029-235-111 00-7024-035-163-110 00-7024-035-163-111 00-7024-035-235-110 00-7024-035-235-111 00-7024-041-163-110 00-7024-041-163-111 00-7024-041-235-110 00-7024-041-235-111 00-7023-017-000-110 00-7023-017-000-111 00-7023-023-000-110 00-7023-023-000-111 00-7023-029-000-110 00-7023-029-000-111 00-7023-035-000-110 00-7023-035-000-111 00-7023-041-000-110 00-7023-041-000-111 53-8016-020-199-109 53-8016-020-199-110 53-8016-020-199-111 53-8016-020-217-112 53-8016-020-217-114 53-8016-020-296-115 53-8016-020-296-116 53-8016-020-000-122 53-8016-020-000-158 53-8016-020-199-112 53-8016-020-199-113 53-8016-020-199-114 53-8016-020-217-115 53-8016-020-217-116 53-8016-020-217-117 53-8016-020-296-117 53-8016-020-000-193 53-8016-020-000-229 53-8016-020-000-265 53-8016-038-199-103 53-8016-038-199-104 53-8016-038-217-108 53-8016-038-217-109 53-8016-038-296-107 53-8016-038-199-466 53-8016-038-217-466 53-8016-038-296-466 Military Part No. M28731/11 -C -E -F M28731/12 -0073 -0074 -0075 -0076 -0077 -0078 -0079 M28731/12 -C -F -H M28731/13 -0073 -0074 -0075 -0076 -0077 -0078 -0079 -0080 M28731/13 -C -E -F M28731/14 -0073 -0074 -0075 -0076 -0077 -0078 -0079 M28731/14 -C -F -H M28731/15 -0073 -0074 -0075 -0076 -0077 -0078 -0079 -0080 M28731/15 -E -F -G M28731/16 -0073 -0074 -0075 -0076 -0077 -0078 -0079 M28731/16 -F -G -H M28731/17 -0109 -0110 -0111 -0112 -0113 -0114 -0115 -0116 M28731/17 -E -F -G ELCO 53-8016-038-000-221 53-8016-038-000-466 53-8016-038-000-257 53-8016-038-199-105 53-8016-038-199-106 53-8016-038-217-110 53-8016-038-217-111 53-8016-038-296-108 53-8016-038-199-465 53-8016-038-217-465 53-8016-038-000-293 53-8016-038-000-329 53-8016-038-000-465 53-8016-056-199-100 53-8016-056-199-101 53-8016-056-217-104 53-8016-056-217-105 53-8016-056-296-106 53-8016-056-199-465 53-8016-056-217-465 53-8016-056-296-465 53-8016-056-000-201 53-8016-056-000-465 53-8016-056-000-237 53-8016-056-199-102 53-8016-056-199-103 53-8016-056-217-106 53-8016-056-217-107 53-8016-056-296-108 53-8016-056-199-466 53-8016-056-217-466 53-8016-056-000-273 53-8016-056-000-309 53-8016-056-000-465 53-8016-090-199-100 53-8016-090-199-101 53-8016-090-217-105 53-8016-090-217-106 53-8016-090-296-107 53-8016-090-199-275 53-8016-090-217-275 53-8016-090-296-275 53-8016-090-000-275 53-8016-090-000-157 53-8016-090-000-121 53-8016-090-199-102 53-8016-090-199-103 53-8016-090-217-107 53-8016-090-217-108 53-8016-090-296-109 53-8016-090-199-276 53-8016-090-217-276 53-8016-090-000-229 53-8016-090-000-193 53-8016-090-000-276 53-8016-120-199-100 53-8016-120-199-101 53-8016-120-199-102 53-8016-120-217-121 53-8016-120-217-122 53-8016-120-217-123 53-8016-120-296-107 53-8016-120-296-108 53-8016-120-000-266 53-8016-120-000-157 53-8016-120-000-121 ELCO Military Part No. M28731/18 -0109 -0110 -0111 -0112 -0113 -0114 -0115 M28731/18 -F -G -H M28731/19 -0001 -0002 -0003 -0004 -0005 -0006 -0007 -0008 -0009 -0010 -0011 -0012 -0013 -0014 -0015 -0016 -0017 -0018 -0019 -0020 -0021 -0022 M28731/20 -0001 -0002 M28731/23 -0001 M28731/25 -0001 M28731/26 -0001 -0002 M28731/27 -0001 -0002 -0003 -0004 -0005 -0006 M28731/27 -C -D -E -F M28731/28 -0001 -0002 -0003 -0004 -0005 -0006 M28731/28 -C -D -E -F M28731/29 -0001 -0002 -0003 -0004 -0005 -0006 M28731/29 -D -E -F -G ELCO 53-8016-120-199-103 53-8016-120-199-104 53-8016-120-199-105 53-8016-120-217-124 53-8016-120-217-125 53-8016-120-217-126 53-8016-120-296-109 53-8016-120-000-229 53-8016-120-000-193 53-8016-120-000-265 30-8016-98-29-03-000 30-8016-98-31-03-000 30-8016-98-21-03-000 30-8016-98-22-03-000 30-8016-98-25-03-000 30-8016-98-26-03-000 30-8016-98-23-03-000 30-8016-98-24-03-000 30-8016-98-27-03-000 30-8016-98-28-03-000 30-8016-98-32-03-000 30-8016-98-33-03-000 30-8016-98-34-03-000 30-8016-98-35-03-000 30-8016-98-38-03-000 30-8016-98-39-03-000 30-8016-98-40-03-000 30-8016-98-42-03-000 30-8016-98-43-03-000 30-8016-98-44-03-000 30-8016-98-45-03-000 30-8016-98-46-03-000 60-8017-0313-00-343 60-8017-0323-00-343 30-7015-9610-00-000 60-8017-0513-00-343 60-8017-0633-00-343 60-8017-0663-00-343 00-8026-033-580-101 00-8026-033-580-102 00-8026-033-580-103 00-8026-033-580-104 00-8026-033-491-105 00-8026-033-491-106 00-8026-033-000-106 00-8026-033-000-107 00-8026-033-000-109 00-8026-033-000-108 00-8026-033-580-107 00-8026-033-580-108 00-8026-033-580-109 00-8026-033-580-110 00-8026-033-491-111 00-8026-033-491-112 00-8026-033-000-151 00-8026-033-000-152 00-8026-033-000-154 00-8026-033-000-153 00-8026-075-580-101 00-8026-075-580-102 00-8026-075-580-103 00-8026-075-580-104 00-8026-075-491-105 00-8026-075-491-106 00-8026-075-000-190 00-8026-075-000-192 00-8026-075-000-191 00-8026-075-000-189 Varicon(R) QPL Cross Reference FUNCTIONAL EQUIVALENT TO: Military Part No. M28731/30 -0001 -0002 -0003 -0004 -0005 -0006 M28731/30 -D -E -F -G M28731/31 -0001 -0002 -0003 -0004 -0005 -0006 M28731/31 -D -E -F -G M28731/32 -0001 -0002 -0003 -0004 -0005 -0006 -0007 M28731/32 -D -E -F -G -H M28731/33 -0001 -0002 -0003 -0004 -0005 -0006 M28731/33 -D -E -F -G M28731/34 -0001 -0002 -0003 -0004 -0005 -0006 -0007 M28731/34 -D -E -F -G -H M55302/52 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -11 -12 -13 -14 -15 ELCO 00-8026-075-580-107 00-8026-075-580-108 00-8026-075-580-109 00-8026-075-580-110 00-8026-075-491-111 00-8026-075-491-112 00-8026-075-000-194 00-8026-075-000-196 00-8026-075-000-195 00-8026-075-000-193 00-8026-117-580-101 00-8026-117-580-102 00-8026-117-580-103 00-8026-117-580-104 00-8026-117-491-105 00-8026-117-491-106 00-8026-117-000-106 00-8026-117-000-108 00-8026-117-000-107 00-8026-117-000-105 00-8026-117-580-107 00-8026-117-580-108 00-8026-117-580-109 00-8026-117-580-110 00-8026-117-491-111 00-8026-117-491-112 00-8026-117-580-265* 00-8026-117-000-158 00-8026-117-000-160 00-8026-117-000-159 00-8026-117-000-157 00-8026-117-000-265* 00-8026-165-580-101 00-8026-165-580-102 00-8026-165-580-103 00-8026-165-580-104 00-8026-165-491-105 00-8026-165-491-106 00-8026-165-000-104 00-8026-165-000-106 00-8026-165-000-105 00-8026-165-000-103 00-8026-165-580-107 00-8026-165-580-108 00-8026-165-580-109 00-8026-165-580-110 00-8026-165-491-111 00-8026-165-491-112 00-8026-165-580-265 00-8026-165-000-108 00-8026-165-000-110 00-8026-165-000-109 00-8026-165-000-107 00-8026-165-000-265 00-8219-018-722-111 00-8219-018-721-111 00-8219-018-736-111 00-8219-018-737-111 00-8219-018-753-111 00-8219-018-771-111 00-8219-030-722-111 00-8219-030-721-111 00-8219-030-736-111 00-8219-030-737-111 00-8219-030-753-111 00-8219-030-771-111 00-8219-036-722-111 00-8219-035-721-111 00-8219-036-736-111 Military Part No. M55302/52 -16 -17 -18 -19 -20 -21 -22 -23 -24 M55302/52 -25 -26 -27 -28 -29 -30 -31 -32 -33 -34 -35 -36 M55302/53 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -11 -12 M55302/54 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 -22 -23 -24 -25 -26 -27 -28 -29 -30 -31 -32 -33 -34 -35 -36 ELCO 00-8219-036-737-111 00-8219-036-753-111 00-8219-036-771-111 00-8219-042-722-111 00-8219-042-721-111 00-8219-042-736-111 00-8219-042-737-111 00-8219-042-753-111 00-8219-042-771-111 00-8219-054-722-111 00-8219-054-721-111 00-8219-054-736-111 00-8219-054-737-111 00-8219-054-753-111 00-8219-054-771-111 00-8219-072-722-111 00-8219-072-721-111 00-8219-072-736-111 00-8219-072-737-111 00-8219-072-753-111 00-8219-072-771-111 00-8219-018-722-112 00-8219-018-000-112 00-8219-030-722-112 00-8219-030-000-112 00-8219-036-722-112 00-8219-036-000-112 00-8219-042-722-112 00-8219-042-000-112 00-8219-054-722-112 00-8219-054-000-112 00-8219-072-722-112 00-8219-072-000-112 00-8219-018-722-115 00-8219-018-721-115 00-8219-018-736-115 00-8219-018-737-115 00-8219-018-753-115 00-8219-018-771-115 00-8219-030-722-115 00-8219-030-721-115 00-8219-030-736-115 00-8219-030-737-115 00-8219-030-753-115 00-8219-030-771-115 00-8219-036-722-115 00-8219-036-721-115 00-8219-036-736-115 00-8219-036-737-115 00-8219-036-753-115 00-8219-036-771-115 00-8219-042-722-115 00-8219-042-721-115 00-8219-042-736-115 00-8219-042-737-115 00-8219-042-753-115 00-8219-042-771-115 00-8219-054-722-115 00-8219-054-721-115 00-8219-054-736-115 00-8219-054-737-115 00-8219-054-753-115 00-8219-054-771-115 00-8219-072-722-115 00-8219-072-721-115 00-8219-072-736-115 00-8219-072-737-115 00-8219-072-753-115 00-8219-072-771-115 ELCO Military Part No. M55302/89 -01 -02 -03 -04 -05 -06 -07 -08 M55302/90 -01 -02 -03 -04 -05 -06 -07 -08 M55302/91 -01 -02 -03 -04 -05 -06 -07 -08 -09 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 ELCO 00-8223-024-000-100 00-8223-048-000-100 00-8223-072-000-100 00-8223-096-000-100 00-8223-024-000-110 00-8223-048-000-113 00-8223-072-000-119 00-8223-096-000-117 00-8223-024-000-101 00-8223-048-000-101 00-8223-072-000-101 00-8223-096-000-101 00-8223-024-000-108 00-8223-048-000-111 00-8223-072-700-117 00-8223-096-000-115 00-8223-024-000-109 00-8223-024-473-100 00-8223-024-722-100 00-8223-024-753-100 00-8223-024-721-100 00-8223-024-736-100 00-8223-024-771-100 00-8223-024-737-100 00-8223-048-473-100 00-8223-048-722-100 00-8223-048-753-100 00-8223-048-721-100 00-8223-048-736-100 00-8223-048-771-100 00-8223-048-737-100 00-8223-072-473-100 00-8223-072-722-100 00-8223-072-753-100 00-8223-072-721-100 00-8223-072-736-100 55 Internet/FAX/CD Rom/Software Need Additional Information on AVX Products Internet - Software - For more information visit us on the worldwide web at http://www.avxcorp.com Comprehensive capacitor application software library which includes: FAX Back Service - Just dial 1-800-879-1613 and request the index for additional catalog information faxed to your FAX number. 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