PM400DVA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts T - 4 TYP. A D XO (2 PLACES) H J F B E V U R Q S NUTS - 3 TYP. Q K C K P W SQ. PIN (10 PLACES) N G M K TERMINAL CODE 1. VN1 1. VP1 2. SNR 2. SPR 3. CN1 3. CP1 4. VNC 4. VPC 5. FNO 5. FPO L Y CN1 VNC CI VPC IN SR CP1 SPR CI RFO FO GND SINK VN1 FNO SNR RFO IN SR GND VCC SENS OUT 1 OUT 2 TEMP SINK VP1 FPO FO VCC SENS OUT 1 OUT 2 TEMP Features: Complete Output Power Circuit RREF AMP AMP RG Gate Drive Circuit RG Protection Logic - Short Circuit - Over Temperature - Under Voltage TH E2 C2E1 C1 Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 120.0 2.76 70.0 B C Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 1.14 +0.04/-0.02 29.0 +1.0/-0.5 Dimensions Inches N 0.12 Millimeters 3.0 P 1.50 38.0 Q 0.98 25.0 9.3 D 4.170.010 106.00.25 R 0.37 E 2.200.010 56.00.25 S M6 Metric M6 Dia. 6.5 F 1.52 38.5 T 0.26 Dia. G 0.16 4.0 U 0.72 H 0.16 4.01 V 0.10 2.54 J 0.40 10.16 W 0.025 SQ 0.64 SQ K 0.55 14.0 X 0.14 Dia. 3.5 Dia. L 1.02 26.0 Y 1.10 28.0 M 0.45 11.5 18.3 Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DVA060 is a 600V, 400 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 400 60 407 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DVA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM400DVA060 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M6 Mounting Screws (Typical) -- 26 in-lb Power Device Junction Temperature Mounting Torque, M6 Main Terminal Screws (Typical) -- 26 in-lb Module Weight (Typical) -- 510 Grams Supply Voltage (Applied between C1-E2) VCC(surge) 500 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) VCC(prot.) 400 Volts VRMS 2500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VP1-VPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (CP1-VPC, VN1-VNC) VCIN 10 Volts Fault Output Supply Voltage (Applied between FPO-VPC, FNO-VNC) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 600 Volts IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Collector Dissipation (TC = 25C) 408 IC 400 Amperes ICP 800 Amperes PC 1136 Watts Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DVA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20C Tj 125C, VD = 15V 650 910 -- Amperes Control Sector Short Circuit Trip Level toff(SC) VD = 15V -- 10 -- S Over Temperature Protection OT Trip Level 100 110 120 C (VD = 15V, Lower Arm) OTr Reset Level 85 95 105 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20C Tj 125C) UVr Reset Level -- 12.5 -- Volts ID VD = 15V, VCIN = 5V, VN1-VNC -- 23 30 mA Short Circuit Current Delay Time Circuit Current VD = 15V, VCIN = 5V, VP1-VPC -- 23 30 mA Applied between 1.2 1.5 1.8 Volts VCIN(off) CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V* -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V* -- 10 15 mA tFO VD = 15V* 1.0 1.8 -- mS VSXR Tj 125C, Rin = 6.8k (SPR, SNR) 4.5 5.1 5.6 Volts Input ON Threshold Voltage VCIN(on) Input OFF Threshold Voltage Fault Output Current Minimum Fault Output Pulse Width SXR Terminal Output Voltage * Fault output is given only when the internal SC, OT, and UV protections circuits of either an upper-arm or a lower-arm device operate to protect it. 409 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DVA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 Units IGBT Inverter Sector Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 125C -- -- 10.0 mA FWDi Forward Voltage VEC -IC = 400A, VD = 15V, VCIN = 5V -- 2.20 3.30 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, -- 2.35 2.80 Volts -- 2.55 3.05 Volts Collector-Emitter Saturation Voltage mA Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 400A, Pulsed, Tj = 125C Inductive Load Switching Times 0.5 1.4 2.5 S trr VD = 15V, VCIN = 0 ~ 5V -- 0.15 0.3 S tC(on) VCC = 300V, IC = 400A, -- 0.4 1.0 S toff Tj = 125C -- 2.0 3.0 S -- 0.5 1.0 S ton tC(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT -- -- 0.11 C/Watt Rth(j-c)D Each Inverter FWDi -- -- 0.18 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.081 C/Watt Condition Value Units VCC Applied across C1-E2 Terminals 400 Volts VCE(surge) Applied across C1-E1, C2-E2 Terminals 500 Volts Applied between 15 1.5 Volts Junction to Case Thermal Resistance Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol VD VP1-VPC, VN1-VNC * Input ON Voltage VCIN(on) Applied between 0.8 Volts Input OFF Voltage VCIN(off) CP1-VPC, CN1-VNC 4.0 Volts tDEAD For IPM's each Input Signal 3.5 S Arm Shoot-Through Blocking Time * With ripple satisfying the following conditions, dv/dt swing 5V/s, Variation 2V peak to peak. 410 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DVA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 3.0 VD = 15V Tj = 25C Tj = 125C 2.0 0 IC = 400A Tj = 25C Tj = 125C 0 200 400 600 15 13 100 0 0 14 18 22 0 10 20 30 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) toff 100 ton VCC = 300V VD = 15V Tj = 25C Tj = 125C 10-1 102 103 tc(off) tc(on) 10-1 VCC = 300V VD = 15V Tj = 25C Tj = 125C 10-2 101 104 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (s) 100 102 103 102 VCC = 300V VD = 15V Tj = 25C Tj = 125C PSW(off) 101 PSW(on) 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 103 100 Irr 10-1 trr 102 COLLECTOR CURRENT, IE, (AMPERES) 102 101 103 VD = 15V VD = 15V Tj = 25C Tj = 25C Tj = 125C CIRCUIT CURRENT, ID, (mA) Tj = 25C Tj = 125C 150 103 DIODE FORWARD CURRENT, IE, (AMPERES) 104 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V 10-2 101 VD = 17V 200 COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (s) Tj = 25oC 1.0 0 REVERSE RECOVERY TIME, trr, (S) 300 2.0 1.0 101 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 101 100 100 50 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 411 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25C 1.0 0.8 0 13 15 17 1.2 1.2 1.0 1.0 0.8 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (C) 412 100 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION TRIP RESET LEVEL, UVt, UVr, (VOLTS) 15 20 20 VD = 15V 0 -60 JUNCTION TEMPERATURE, Tj, (C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDANCY (TYPICAL) 0 -60 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25C) = 1.0 1.2 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 PM400DVA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.18C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1