Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Half Phase
IGBT Inver ter Output
400 Amperes/1200 Volts
PM400HSA120
Outline Drawing and Circuit Diagram
679
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Servo Control
□Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM400HSA120 is a 1200V,
400 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 400 120
Dimensions Inches Millimeters
A 3.86 98.0
B 3.46 88.0
C 3.15±0.01 80.0±0.25
D 2.76±0.01 70.0±0.25
E 2.56 65.0
F 1.57 40.0
G 1.34 +0.04/-0.02 34.0 +1.0/-0.5
H 1.16 29.5
J 0.79 20.0
K 0.71 18.0
Dimensions Inches Millimeters
L 0.63 16.0
M 0.59 15.0
N 0.35 9.0
P Metric M8 M8
Q 0.28 7.0
R 0.26 Dia. Dia. 6.5
S 0.10 2.5
T 0.100 2.54
U 0.08 Dia. 2.0 Dia.
Q
H
G
L
1.
2.
3.
4.
5.
V1
SR
C1
VC
FO
SINK
SENS
OUT2
OUT1
GND
TEMP
VCC
FO
SR
IN
E
C
V1
FO
SR
C1
VC
M
0.64 MM SQ. PIN
(5 TYP.)
N
D
A
B
FN
C
K
J
S
E
P - THD.
(2 TYP.)
(4 TYP.)
R - DIA.
U - DIA.
(2 TYP.)
T - (4 TYP.)
E
C
12345
PM400HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
400 Amperes/1200 Volts
680
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM400HSA120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M6 Mounting Screws — 26 in-lb
Mounting Torque, M8 Main Terminal Screws — 95 in-lb
Module Weight (Typical) — 630 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (V1-VC)V
D20 Volts
Input Voltage Applied between (C1-VC)V
CIN 10 Volts
Fault Output Supply Voltage (Applied between Fo-Vc)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 5V) VCES 1200 Volts
Collector Current, ±IC400 Amperes
Peak Collector Current, ±ICP 1200 Amperes
Collector Dissipation PC2318 Watts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C500 650 -- Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C 650 910 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 5 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level 85 95 105 °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply Voltage VDApplied between V1-VC13.5 15 16.5 Volts
Circuit Current IDVD = 15V, VCIN = 5V, V1-VC—2330mA
Input ON Threshold Voltage VCIN(on) Applied between C1-VC1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) Applied between C1-VC1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
SXR Terminal Output V oltage VSXR Tj ≤125°C, Rin = 6.8 kΩ4.5 5.1 5.6 Volts
681
PM400HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
400 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCES, Tj = 25°C — — 1.0 mA
VCE = VCES, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 400A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 400A, — 2.3 3.0Volts
Tj = 25°C, Pulsed
VD = 15V, VCIN = 0V, IC = 400A, — 2.1 2.9 Volts
Tj = 125°C, Pulsed
Inductive Load Switching Times ton 0.5 1.4 2.5 µS
trr VD = 15V, VCIN = 0 ~ 5V — 0.2 0.4 µS
tC(on) VCC = 600V, IC = 400A — 0.4 1.0 µS
toff Tj = 125°C — 3.0 4.0 µS
tC(off) — 0.6 1.1 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.054 °C/Watt
Rth(j-c)D Each FWDi — — 0.10 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.038 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across C1-E2 Terminals 0 ~ 800 Volts
VDApplied between V1-VC15 ± 1.5 Volts
Input ON Voltage VCIN(on) Applied between C1-VC0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) Applied between C1-VC4.0 ~ VSXR Volts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 4.0 µS
PM400HSA120
Intellimod™ Module
Half Phase IGBT Inver ter Output
400 Amperes/1200 Volts
682
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
4
5
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
200 400 6000
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, -I
C
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
1
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
2
10
3
t
rr
I
rr
01 3
10
1
DIODE FORWARD VOLTAGE, V
CE
, (VOLTS)
DIODE FORWARD CURRENT, I
E
, (AMPERES)
10
2
10
3
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
2
DIODE FORWARD CHARACTERISTICS
10 12 2014 16 18
2
4
6
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
t
c(off)
t
c(on)
V
CC
= 600V
V
D
= 15V
T
j
= 125
o
C
01234
0
200
OUTPUT CHARACTERISTICS
(TYPICAL)
V
CIN
= 0V
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
5
400
600
V
D
= 17V
13
15
V
CIN
= 0V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
V
CIN
= 0V
I
C
= 400V
T
j
= 25
o
C
T
j
= 125
o
C
T
j
= 25
o
C
V
CC
= 600V
V
D
= 15V
T
j
= 125
o
C
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.054
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.1
o
C/W
10
-2
10
-3
