MFX-2200G-A - METCAL - Product.Network

System User Guide ............................ 2

MFX-2200

Fume Extraction System

www.okinternational.com

OMFX2200 Nov05.doc

System User Guide

Safety Warnings ..................................................2

Items supplied .....................................................3

Description ..........................................................3

Installation ...........................................................4

Operation ............................................................4

Maintenance........................................................5

Digital Control......................................................6

Troubleshooting...................................................8

Technical Data.....................................................9

Part Numbers ....................................................10

Warranty ...........................................................10

Contact Information............................................11

Safety Warnings

For safe and successful operation of this equipment, please read this user guide

completely. If the instructions stated herein are not observed or followed, the

manufacturer cannot assume responsibility for any harm or damage to the operator or

equipment. Please retain this manual for future reference.

Always disconnect the power supply before servicing the equipment.

Do not operate this equipment without filter inserts as contaminants in the extracted air

will damage the blower. Use only filters recommended or supplied by OK International.

The MFX-2200 is designed for the removal of fumes and gases only. Consult your

company’s Safety Department when using this equipment for filtering of flammable

gases to ensure that the equipment is adequate for your application. This equipment is

not explosion safe and can only be used for the extraction of vapors that have a

concentration level well below the lower explosive limit.

This equipment is equipped with “automatic reset overload protection” that may restart

the equipment automatically after an overload shutdown.

This equipment is to be repaired only by an authorized OK International Service

Representative while it is under warranty.

OMFX2200 Nov05.doc

Items supplied

1 - Filter unit with filters installed

1 - Power cord (110VAC or 230VAC)

1 - User Guide

Description

Parts and Functions

(1) Control panel (with On / Off switch)

(2) Power inlet and circuit breaker

(3) Air inlet - port sizes vary by model number.

(4) Filters

(5) Air outlet

Model Variations

Model Number

Power Supply

Filtration

Control Panel

MFX-2200C-A

MFX-2200C-D

MFX-2200G-A

MFX-2200G-D

110 V, 50/60 Hz

Pre – HEPA - Gas

Pre – Gas

Analog

Digital

Analog

Digital

MFX-2206C-A

MFX-2206C-D

MFX-2206G-A

MFX-2206G-D

230 V, 50 Hz

Pre – HEPA - Gas

Pre – Gas

Analog

Digital

Analog

Digital

Models with Pre / HEPA / Gas filtration:

Supplied with a Pre-filter (1) and a Combination-

filter (HEPA / Gas) (2) - these models are designed

for the removal of solder, laser-, and other fumes

which have a high particulate content.

Models with Pre / Gas filtration:

Supplied with a Pre-filter (1), a high capacity Gas-

filter (2) and an After-filter (3) - these models are

designed for the absorption of gases and the

removal of odors.

For use on “flammable” gases refer to “Safety Warnings” above.

OMFX2200 Nov05.doc

Installation

Set-Up

• Position equipment in the work area and make sure there is ample access to

the unit for filter maintenance.

• Connect extraction hoses to the air inlets.

• Connect the power cord to the equipment and to a grounded wall socket.

• Follow operating and maintenance procedures stated in this user guide.

Operation

Do not operate the equipment without installing filters. Unfiltered air

contaminants may damage motor bearings and other components. Use only factory

recommended filters.

Models with Analog Control

• Toggle switch (1) to turn the unit

ON / OFF

• Monitor the gauge (2) for filter

condition

Models with Digital Control

Display Functions:

(1) Start / Stop

(2) Operation Indicator Light

o Green: Unit is on. No alert.

o Blinking Green – Orange: Pre-

Alarm is On

o Blinking Green – Red: Alarm is

o Blinking Red: Pump is OFF /

Alarm is On / Auto-shut-down

is ON.

(3) Particulate Filter Condition – blockage in %

(4) Exhaust Air Temperature

(5) Setup Button

(6) Time to Service

(7) Actual Run Time

(8) Particulate Filter Condition – Bar Graph

(9) Quick View Button of Set Parameters

All alarms are “visual”. No acoustical alarms. In an alarm condition one or several

LCDs (3) (4) (6) or (7) will be blinking to indicate which alarm flag is ON.

• Press (1) to turn the equipment ON / OFF

• Monitor the following parameters

o LED (2) for any ALERT conditions.

o Particulate filter condition (3) and (8) for any alarm condition

OMFX2200 Nov05.doc

o Temperature (4). Unit will turn off when exceeding 80C or 175F.

o Time to Service. The alarm setting may have been turned ON.

o Actual run time. A specific run time may have been set and the alarm

turned ON.

• Press (9) to view programmed settings for (4)Temperature, (6)Time-to-Service

and (7) Run Time.

For additional information and programming steps please refer to Section “Digital

Control” in this manual.

This equipment is equipped with “automatic reset overload protection” that may

restart the equipment automatically after an overload shutdown.

Maintenance

Filter Replacement Timing

• Models with Pre / HEPA / Carbon filters

When (a) the gauge needle falls into the red marked field (analog units), or (b) when

the LED of the Bar Graph turns red (digital units), it is time to change filters. Change

pre-filter first. If the needle of the analog gauge remains near to the “red” mark

(analog units), or the LED of the particulate-filter monitor remains orange or red

(digital units), also replace the HEPA filter.

• Models with Pre / Gas filters

When odor is noticeable in the exhaust air, change the pre-filter and gas-filter

simultaneously.

Filter Replacement Procedure

• Turn equipment off and disconnect the power cord from the wall socket

• Unlatch the filter unit lid

• Remove the lid

• Replace filters

• Place lid back on and close the latches

• Turn equipment on

Always use new replacement filters from the original manufacturer!

Filter Disposal

Keep “used” filters in disposable bags or closed containers to avoid contamination of

other areas. While the filter material is none-hazardous, the contaminants captured

inside the filter may be hazardous. Please consult the MSDS Sheets for the material

used at your facility and follow the prescribed handling instructions. Follow your local

regulations for disposal of used filters.

OMFX2200 Nov05.doc

Digital Control

Features:

• Displays all critical system

parameters

• Alerts when critical conditions exist

• Allows quick-view of programmed

settings

• Reset of factory default settings

possible

• Programmable auto-shut-down

(ASD) except for temperature

Display Functions

Description

Factory

Default

(1)

Start / Stop

Turns unit On and Off

N/A

(2)

Operation Indicator Light

o Green: Unit is on. No alert.

o Blinking “Green – Orange”:

Pre-Alarm is ON

o Blinking “Green – Red”:

Alarm is On

o Blinking “Red”: Pump is

OFF / Alarm is ON / Auto-

shut-down is ON.

Color of indicator light displays

operating condition of unit. If an

alarm has been triggered, the critical

system parameter will blink on the

display.

N/A

(3)

Particulate Filter Condition –

blockage in %

Measures the differential pressure

across the filters and compares the

value against a factory-set value.

Change filters if factory-set value is

reached

ASD =

OFF

(4)

Exhaust Air Temperature

Protects the equipment against

over-heating due to very hot

incoming air. The operation indicator

light (2) will display an ALERT at

70C (158F) and turns unit off, if

temperature exceeds 80C (175F).

ASD = ON

(5)

Setup Button – Used to

program alarm conditions and

values.

Used for programming of Set-

Values and turning Alarm feature

ON/OFF in programming mode.

N/A

(6)

Time to Service

This feature allows scheduling of

mandatory service if required.

When unit is commissioned, the

Time-to-Service is reset to 365

days. Every calendar day (not 24

hrs operating time), the Time-to-

Service is reduced by 1 day.

ASD =

OFF

OMFX2200 Nov05.doc

Display Functions

Description

Factory

Default

(7)

Actual Run Time

Displays the accumulated operating

time. Can also be used as an alarm

when setting a specific run time in

Set-Up mode and turning the alarm

feature to ON.

ASD =

OFF

Run time =

99999

(8)

Particulate Filter Condition –

Bar Graph

Displays graphically the particulate

filter condition. If filter is in good

condition, the bar graph color is

green. The color changes with

increasing saturation to yellow and

then red.

Change filters when graph turns red.

N/A

(9)

Quick View Button

Displays Settings for

o Particulate filter condition Auto

Shut-Down

o Temperature readings in C or F

and Auto Shut-Down

o Time-to-Service Auto Shut-

Down

o Run Time max. value and Auto

Shut-Down

N/A

ASD = Auto Shut-Down

All alarms are “visual”. No acoustical alarms.

Setup of Parameters

Program Buttons:

(5) Setup

(1) Up

(9) Down

Steps

Description

Action

Enter Setup mode

Press and hold down <Setup>

for 2 seconds.

Select parameter you

wish to change:

Parameters which can be

changed:

(3) % particulate filter

condition

(4) temperature

(6) time-to-service

(7) run time

Press <Setup> repeatedly until

desired parameter display

blinks.

OMFX2200 Nov05.doc

Steps

Description

Action

Change Auto Shut-Down to

ON or OFF

Press <Up> to toggle between

ON and OFF.

In blinking mode of:

(3) % Particulate

Filter Condition

No other functions possible.

Auto Shut-Down

Factory set to ON. Not

programmable

In blinking mode of:

(4) Temperature

To switch between Celsius

or Fahrenheit

Press <Down> to toggle

between C and F

Reset to 365 days.

(The value cannot be

changed.)

Press and hold down <Down>

for 2 seconds.

In blinking mode of:

(6) Time-to-Service

Change Auto Shut-Down to

ON or OFF

Press <Up> to toggle between

1 and 0.

Set value for Run Time

Press <Up> or <Down> to

change the value.

Reset Run Time

Press and hold down <Down>

for 2 seconds.

In blinking mode of:

(7) Run Time

Change Auto Shut-Down to

ON or OFF

Press <Up> to toggle between

1 and O.

To exit Setup mode

Press and hold down <Setup>

for 2 seconds.

Troubleshooting

Problem

Possible Cause

Check and Correction

Equipment does

not turn on

No power

Check ON / OFF switch

Check power cord connections and integrity

Check circuit breaker (at rear of unit)

Check “Automatic Shut-Down” functions on units

with digital control

Air leak

Check lid for properly closure and latching

Minimum air

flow

Air blockage

Check extraction hose for any blockage

Check filter monitor for filter saturation

OMFX2200 Nov05.doc

Technical Data

* Notice: The noise level is approximately only and varies with number of exhaust

arms connected or amount of airflow.

Models MFX-2200C-A (analog) MFX-2206C-A (analog)

MFX-2200C-D (digital) MFX-2206C-D (digital)

110V 230V

Air inlet openings 4 x Ø2.5” 4 x Ø63mm

Fan capacity 600 cfm 900 m3/h

Flow Rate 400 cfm 600 m3/h

Max. Static Pressure 4.5” WC 1075 Pa

HEPA efficiency 99.97% at 0.3mic 99.97% at 0.3mic

Power supply 100-120VAC, 60 Hz 220 – 240VAC, 50Hz

Power 400 Watt 400 Watt

Noise level, approx.* 58 dBA 58 dBA

Dimensions (W/D/H mm) 17.7”x20.75”x26.4” 450x525x670mm

Weight, approx. 93 lbs 43 kg

Certification UL, CSA CE

Models MFX-2200G-A (analog) MFX-2206G-A (analog)

MFX-2200G-D (digital) MFX-2206G-D (digital)

110V 230V

Air inlet openings 2 x Ø4” and 2 x Ø2.5” 2xØ100mm and 2xØ63mm

Fan capacity 600 cfm 900 m3/h

Flow Rate 350 cfm 550 m3/h

Max. Static Pressure 4.5” WC 1075 Pa

Power supply 100-120VAC, 60 Hz 220 – 240VAC, 50Hz

Power 400 Watt 400 Watt

Noise level, approx.* 58 dBA 58 dBA

Dimensions (W/D/Hmm) 17.7”x20.75”x28” 450x525x710mm

Weight, approx. 115 lbs 52 kg

Certification UL, CSA CE

OMFX2200 Nov05.doc

Part Numbers

Filter Units

MFX-2200C-A Filter Unit Analog P/H/G 400 cfm 110VAC/ 60Hz

MFX-2200G-A Filter Unit Analog P/G 350 cfm 110VAC/ 60Hz

MFX-2200C-D Filter Unit Digital P/H/G 400 cfm 110VAC/ 60Hz

MFX-2200G-D Filter Unit Digital P/G 350 cfm 110VAC/ 60Hz

MFX-2206C-A Filter Unit Analog P/H/G 600m3/h 230VAC/ 50Hz

MFX-2200G-A Filter Unit Analog P/G 550m3/h 230VAC/ 50Hz

MFX-2206C-D Filter Unit Digital P/H/G 600m3/h 230VAC/ 50Hz

MFX-2200G-D Filter Unit Digital P/G 550m3/h 230VAC/ 50Hz

Options

AC2202 Top Cover Kit with 4 air inlets Ø 2.5”

AC2204 Top Cover Kit with two 4” and two 2.5” air inlets

Replacement Filters

For “Pre / HEPA / Gas” Models

Fil22P030 Pre-filter Pleated 60% efficiency 2-pack

Fil22H070 Combination Filter HEPA / Carbon

For “Pre / Gas” Models

Fil22P040 Pre-filter Pleated 85% efficiency

Fil22G010 Gas Filter Cartridge 11kg (25lbs)

Fil22G020 Carbon Refill Kit 11kg (25lbs)

Warranty

OK International warrants the MFX-2200 Series against any defects in materials or

workmanship for one (1) year from the date of purchase by the original owner. This

warranty excludes normal maintenance and shall not apply to any opened, misused,

abused, altered or damaged items. If the product should become defective within the

warranty period, OK International will repair or replace it free of charge at its sole

option. The repaired or replacement item(s) will be shipped, freight prepaid, to the

original purchaser. The warranty period will start from the date of purchase. If the date

of purchase cannot be substantiated the date of manufacture will be used as the start

of the warranty period.

For repair or return of the equipment anytime, a Return Material Authorization Number

(RMA #) from OK International is required.

OMFX2200 Nov05.doc

Contact Information

For Sales and Customer Care

North America

OK International

12151 Monarch Street

Garden Grove, CA 92841

USA

Tel: +1 714-799-9910

Fax: +1 714-799-9533

United Kingdom

OK International Ltd.

Eagle Close, Chandlers Ford

Hampshire, SO53 4NF

U.K.

Tel: +44 (0) 23 8048 9100

Fax: +44 (0) 23 8048 9109

France

OK International SA

Rue de la Saone

Zac De Folliouses-Les Echets

01706 Miribel Cedex

France

Tel: +33 (0) 4 72 26 20 30

Fax: +33 (0) 4 72 26 20 35

China

OK Electronics (Beijing) Co., Ltd

No. 1 Bldi, A-10 Long Qing Street

Beijing Econ. & Tech. Develop. Zone

Beijing, 100176

P.R. China

Tel: +86-10-67878490

Fax: +86-10-67878491

Germany

OK International GmbH

Frankfurter Strasse 74

D-64521 Gross-Gerau

Germany

Tel: +49 (0) 61 52-71 12-0

Fax: +49 (0) 61 52-71 12-22

Japan

OK International Japan Co.

5-3-1 Heiwajima, Ota-ku

Tokyo 143-0006

Japan

Tel: +81-3-5753-0085

Fax: +81-3-3765-8855

Italy

OK International

Strada Statale 11 – No. 28,

20010 Vittuone (Milano)

Italy

Tel: +39 02 9025161

Fax: +39 02 90111147

Singapore

OK International (Sales Support Office)

10 Ang Mo Kio St.65

#03-18/19 Techpoint

Singapore 569059

Tel: +65-62810991

Fax: +65-62853473