MFX-2200 Fume Extraction System System User Guide ............................ 2 www.okinternational.com System User Guide Safety Warnings ..................................................2 Items supplied .....................................................3 Description ..........................................................3 Installation ...........................................................4 Operation ............................................................4 Maintenance ........................................................5 Digital Control ......................................................6 Troubleshooting ...................................................8 Technical Data.....................................................9 Part Numbers ....................................................10 Warranty ...........................................................10 Contact Information ............................................11 Safety Warnings For safe and successful operation of this equipment, please read this user guide completely. If the instructions stated herein are not observed or followed, the manufacturer cannot assume responsibility for any harm or damage to the operator or equipment. Please retain this manual for future reference. Always disconnect the power supply before servicing the equipment. Do not operate this equipment without filter inserts as contaminants in the extracted air will damage the blower. Use only filters recommended or supplied by OK International. The MFX-2200 is designed for the removal of fumes and gases only. Consult your company's Safety Department when using this equipment for filtering of flammable gases to ensure that the equipment is adequate for your application. This equipment is not explosion safe and can only be used for the extraction of vapors that have a concentration level well below the lower explosive limit. This equipment is equipped with "automatic reset overload protection" that may restart the equipment automatically after an overload shutdown. This equipment is to be repaired only by an authorized OK International Service Representative while it is under warranty. OMFX2200 Nov05.doc 2 Items supplied 1 - Filter unit with filters installed 1 - Power cord (110VAC or 230VAC) 1 - User Guide Description 3 Parts and Functions (1) Control panel (with On / Off switch) 4 (2) Power inlet and circuit breaker 1 (3) Air inlet - port sizes vary by model number. (4) Filters 2 (5) Air outlet 5 Model Variations Model Number Power Supply Filtration Control Panel MFX-2200C-A 110 V, 50/60 Hz Pre - HEPA - Gas Analog MFX-2200C-D 110 V, 50/60 Hz Pre - HEPA - Gas Digital MFX-2200G-A 110 V, 50/60 Hz Pre - Gas Analog MFX-2200G-D 110 V, 50/60 Hz Pre - Gas Digital MFX-2206C-A 230 V, 50 Hz Pre - HEPA - Gas Analog MFX-2206C-D 230 V, 50 Hz Pre - HEPA - Gas Digital MFX-2206G-A 230 V, 50 Hz Pre - Gas Analog MFX-2206G-D 230 V, 50 Hz Pre - Gas Digital Models with Pre / HEPA / Gas filtration: Supplied with a Pre-filter (1) and a Combinationfilter (HEPA / Gas) (2) - these models are designed for the removal of solder, laser-, and other fumes which have a high particulate content. Models with Pre / Gas filtration: Supplied with a Pre-filter (1), a high capacity Gasfilter (2) and an After-filter (3) - these models are designed for the absorption of gases and the removal of odors. 1 2 1 2 3 For use on "flammable" gases refer to "Safety Warnings" above. OMFX2200 Nov05.doc 3 Installation Set-Up * Position equipment in the work area and make sure there is ample access to the unit for filter maintenance. Connect extraction hoses to the air inlets. * Connect the power cord to the equipment and to a grounded wall socket. * Follow operating and maintenance procedures stated in this user guide. * Operation Do not operate the equipment without installing filters. Unfiltered air contaminants may damage motor bearings and other components. Use only factory recommended filters. Models with Analog Control * Toggle switch (1) to turn the unit ON / OFF * Monitor the gauge (2) for filter condition 2 1 Models with Digital Control Display Functions: 1 (1) Start / Stop (2) Operation Indicator Light o Green: Unit is on. No alert. o Blinking Green - Orange: PreAlarm is On o Blinking Green - Red: Alarm is On o Blinking Red: Pump is OFF / 9 Alarm is On / Auto-shut-down is ON. (3) Particulate Filter Condition - blockage in % (4) Exhaust Air Temperature (5) Setup Button (6) Time to Service (7) Actual Run Time (8) Particulate Filter Condition - Bar Graph (9) Quick View Button of Set Parameters 2 8 4 3 7 5 6 All alarms are "visual". No acoustical alarms. In an alarm condition one or several LCDs (3) (4) (6) or (7) will be blinking to indicate which alarm flag is ON. * * Press (1) to turn the equipment ON / OFF Monitor the following parameters o LED (2) for any ALERT conditions. o Particulate filter condition (3) and (8) for any alarm condition OMFX2200 Nov05.doc 4 Temperature (4). Unit will turn off when exceeding 80C or 175F. Time to Service. The alarm setting may have been turned ON. Actual run time. A specific run time may have been set and the alarm turned ON. Press (9) to view programmed settings for (4)Temperature, (6)Time-to-Service and (7) Run Time. o o o * For additional information and programming steps please refer to Section "Digital Control" in this manual. This equipment is equipped with "automatic reset overload protection" that may restart the equipment automatically after an overload shutdown. Maintenance Filter Replacement Timing * Models with Pre / HEPA / Carbon filters When (a) the gauge needle falls into the red marked field (analog units), or (b) when the LED of the Bar Graph turns red (digital units), it is time to change filters. Change pre-filter first. If the needle of the analog gauge remains near to the "red" mark (analog units), or the LED of the particulate-filter monitor remains orange or red (digital units), also replace the HEPA filter. * Models with Pre / Gas filters When odor is noticeable in the exhaust air, change the pre-filter and gas-filter simultaneously. Filter Replacement Procedure * Turn equipment off and disconnect the power cord from the wall socket * Unlatch the filter unit lid * Remove the lid * * Replace filters Place lid back on and close the latches * Turn equipment on Always use new replacement filters from the original manufacturer! Filter Disposal Keep "used" filters in disposable bags or closed containers to avoid contamination of other areas. While the filter material is none-hazardous, the contaminants captured inside the filter may be hazardous. Please consult the MSDS Sheets for the material used at your facility and follow the prescribed handling instructions. Follow your local regulations for disposal of used filters. OMFX2200 Nov05.doc 5 Digital Control Features: * * * * * 1 Displays all critical system parameters Alerts when critical conditions exist Allows quick-view of programmed settings Reset of factory default settings possible Programmable auto-shut-down (ASD) except for temperature 9 2 8 4 3 7 5 6 Factory Default Display Functions Description (1) Start / Stop Turns unit On and Off N/A (2) Operation Indicator Light o Green: Unit is on. No alert. o Blinking "Green - Orange": Pre-Alarm is ON o Blinking "Green - Red": Alarm is On o Blinking "Red": Pump is OFF / Alarm is ON / Autoshut-down is ON. Color of indicator light displays operating condition of unit. If an alarm has been triggered, the critical system parameter will blink on the display. N/A Particulate Filter Condition - blockage in % Measures the differential pressure across the filters and compares the value against a factory-set value. Change filters if factory-set value is reached ASD = OFF (4) Exhaust Air Temperature Protects the equipment against over-heating due to very hot incoming air. The operation indicator light (2) will display an ALERT at 70C (158F) and turns unit off, if temperature exceeds 80C (175F). ASD = ON (5) Setup Button - Used to program alarm conditions and values. Used for programming of SetValues and turning Alarm feature ON/OFF in programming mode. N/A Time to Service This feature allows scheduling of mandatory service if required. When unit is commissioned, the Time-to-Service is reset to 365 days. Every calendar day (not 24 hrs operating time), the Time-toService is reduced by 1 day. ASD = OFF (3) (6) OMFX2200 Nov05.doc 6 (7) (8) (9) Factory Default Display Functions Description Actual Run Time Displays the accumulated operating time. Can also be used as an alarm when setting a specific run time in Set-Up mode and turning the alarm feature to ON. ASD = OFF Run time = 99999 Particulate Filter Condition - Bar Graph Displays graphically the particulate filter condition. If filter is in good condition, the bar graph color is green. The color changes with increasing saturation to yellow and then red. Change filters when graph turns red. N/A Displays Settings for o Particulate filter condition Auto Shut-Down o Temperature readings in C or F and Auto Shut-Down o Time-to-Service Auto ShutDown o Run Time max. value and Auto Shut-Down N/A Quick View Button ASD = Auto Shut-Down All alarms are "visual". No acoustical alarms. Setup of Parameters 1 2 4 3 5 Program Buttons: (5) Setup (1) Up (9) Down 9 Steps Description 7 6 Action Press and hold down <Setup> for 2 seconds. Enter Setup mode Select parameter you wish to change: 8 Parameters which can be changed: (3) % particulate filter condition (4) temperature (6) time-to-service (7) run time OMFX2200 Nov05.doc 7 Press <Setup> repeatedly until desired parameter display blinks. Steps In blinking mode of: (3) % Particulate Filter Condition In blinking mode of: (4) Temperature In blinking mode of: (6) Time-to-Service In blinking mode of: (7) Run Time Description Action Change Auto Shut-Down to ON or OFF Press <Up> to toggle between ON and OFF. No other functions possible. Auto Shut-Down Factory set to ON. Not programmable To switch between Celsius or Fahrenheit Press <Down> to toggle between C and F Reset to 365 days. (The value cannot be changed.) Press and hold down <Down> for 2 seconds. Change Auto Shut-Down to ON or OFF Press <Up> to toggle between 1 and 0. Set value for Run Time Press <Up> or <Down> to change the value. Reset Run Time Press and hold down <Down> for 2 seconds. Change Auto Shut-Down to ON or OFF Press <Up> to toggle between 1 and O. Press and hold down <Setup> for 2 seconds. To exit Setup mode Troubleshooting Problem Possible Cause Check and Correction Check ON / OFF switch Equipment does not turn on Check power cord connections and integrity No power Check circuit breaker (at rear of unit) Check "Automatic Shut-Down" functions on units with digital control Minimum air flow Air leak Check lid for properly closure and latching Air blockage Check extraction hose for any blockage Check filter monitor for filter saturation OMFX2200 Nov05.doc 8 Technical Data Models MFX-2200C-A (analog) MFX-2200C-D (digital) 110V MFX-2206C-A (analog) MFX-2206C-D (digital) 230V Air inlet openings Fan capacity Flow Rate Max. Static Pressure HEPA efficiency Power supply Power Noise level, approx.* Dimensions (W/D/H mm) Weight, approx. Certification 4 x O2.5" 600 cfm 400 cfm 4.5" WC 99.97% at 0.3mic 100-120VAC, 60 Hz 400 Watt 58 dBA 17.7"x20.75"x26.4" 93 lbs UL, CSA 4 x O63mm 900 m3/h 600 m3/h 1075 Pa 99.97% at 0.3mic 220 - 240VAC, 50Hz 400 Watt 58 dBA 450x525x670mm 43 kg CE Models MFX-2200G-A (analog) MFX-2200G-D (digital) 110V MFX-2206G-A (analog) MFX-2206G-D (digital) 230V Air inlet openings Fan capacity Flow Rate Max. Static Pressure Power supply Power Noise level, approx.* Dimensions (W/D/Hmm) Weight, approx. Certification 2 x O4" and 2 x O2.5" 600 cfm 350 cfm 4.5" WC 100-120VAC, 60 Hz 400 Watt 58 dBA 17.7"x20.75"x28" 115 lbs UL, CSA 2xO100mm and 2xO63mm 900 m3/h 550 m3/h 1075 Pa 220 - 240VAC, 50Hz 400 Watt 58 dBA 450x525x710mm 52 kg CE * Notice: The noise level is approximately only and varies with number of exhaust arms connected or amount of airflow. OMFX2200 Nov05.doc 9 Part Numbers Filter Units MFX-2200C-A Filter Unit Analog P/H/G 400 cfm 110VAC/ 60Hz MFX-2200G-A MFX-2200C-D Filter Unit Analog P/G 350 cfm 110VAC/ 60Hz Filter Unit Digital P/H/G 400 cfm 110VAC/ 60Hz MFX-2200G-D Filter Unit Digital P/G 350 cfm 110VAC/ 60Hz MFX-2206C-A Filter Unit Analog P/H/G 600m3/h 230VAC/ 50Hz MFX-2200G-A MFX-2206C-D Filter Unit Analog P/G 550m3/h 230VAC/ 50Hz Filter Unit Digital P/H/G 600m3/h 230VAC/ 50Hz MFX-2200G-D Filter Unit Digital P/G 550m3/h 230VAC/ 50Hz Options AC2202 AC2204 Top Cover Kit with 4 air inlets O 2.5" Top Cover Kit with two 4" and two 2.5" air inlets Replacement Filters For "Pre / HEPA / Gas" Models Fil22P030 Pre-filter Pleated 60% efficiency 2-pack Fil22H070 Combination Filter HEPA / Carbon For "Pre / Gas" Models Fil22P040 Fil22G010 Pre-filter Pleated 85% efficiency Gas Filter Cartridge 11kg (25lbs) Fil22G020 Carbon Refill Kit 11kg (25lbs) Warranty OK International warrants the MFX-2200 Series against any defects in materials or workmanship for one (1) year from the date of purchase by the original owner. This warranty excludes normal maintenance and shall not apply to any opened, misused, abused, altered or damaged items. If the product should become defective within the warranty period, OK International will repair or replace it free of charge at its sole option. The repaired or replacement item(s) will be shipped, freight prepaid, to the original purchaser. The warranty period will start from the date of purchase. If the date of purchase cannot be substantiated the date of manufacture will be used as the start of the warranty period. For repair or return of the equipment anytime, a Return Material Authorization Number (RMA #) from OK International is required. OMFX2200 Nov05.doc 10 Contact Information For Sales and Customer Care North America OK International 12151 Monarch Street Garden Grove, CA 92841 USA Tel: +1 714-799-9910 Fax: +1 714-799-9533 United Kingdom OK International Ltd. Eagle Close, Chandlers Ford Hampshire, SO53 4NF U.K. Tel: +44 (0) 23 8048 9100 Fax: +44 (0) 23 8048 9109 France OK International SA Rue de la Saone Zac De Folliouses-Les Echets 01706 Miribel Cedex France Tel: +33 (0) 4 72 26 20 30 Fax: +33 (0) 4 72 26 20 35 China OK Electronics (Beijing) Co., Ltd No. 1 Bldi, A-10 Long Qing Street Beijing Econ. & Tech. Develop. Zone Beijing, 100176 P.R. China Tel: +86-10-67878490 Fax: +86-10-67878491 Germany OK International GmbH Frankfurter Strasse 74 D-64521 Gross-Gerau Germany Tel: +49 (0) 61 52-71 12-0 Fax: +49 (0) 61 52-71 12-22 Japan OK International Japan Co. 5-3-1 Heiwajima, Ota-ku Tokyo 143-0006 Japan Tel: +81-3-5753-0085 Fax: +81-3-3765-8855 Italy OK International Strada Statale 11 - No. 28, 20010 Vittuone (Milano) Italy Tel: +39 02 9025161 Fax: +39 02 90111147 Singapore OK International (Sales Support Office) 10 Ang Mo Kio St.65 #03-18/19 Techpoint Singapore 569059 Tel: +65-62810991 Fax: +65-62853473 OMFX2200 Nov05.doc 11