MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE A B H AA - DIA. (4 TYP.) W W Y Z 12 3 4 5678 9 11 13 15 17 19 N Q 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO V P T Y R Y AC W AC 10 12 14 16 18 AE (15 TYP.) J E C F B Q AB - THD (6 TYP.) 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. FO W U AH AH W V G M M Z S D Z Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Y Z 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AD AG U V UPC UP U FO V UPI Features: u Complete Output Power Circuit OUT V CC FO IN OUT V CC V VPC VP V FO V VPI IN FO SI OUT V CC GND GND V WPC WP W FO V WPI FO IN SI GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC SI GND GND OUT V CC VNI V NC WN IN FO SI FO NC GND GND TEMP K L N GND GND X P SI AF u Gate Drive Circuit NC N W V U u Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.310.04 135.01.0 B 4.740.02 C 4.330.04 Dimensions Inches Millimeters S 0.69 17.5 120.50.5 T 0.65 16.5 110.01.0 U 0.52 13.2 D 4.27 108.5 V 0.43 11.0 E 3.760.02 95.50.5 W 0.39 10.0 F 3.29 83.5 X 0.31 8.0 G 2.01 51.0 Y 0.285 7.25 H 1.602 40.68 Z 0.24 6.0 J 1.54 39.0 AA 0.22 Dia. Dia. 5.5 M5 K 1.37 34.7 AD Metric M5 L 1.33 33.7 AC 0.128 3.22 M 1.02 26.0 AD 0.10 2.6 AE 0.08 2.0 N 0.95 +0.06/-0.0 24.1 +1.5/-0.0 P 0.84 21.3 AF 0.07 1.8 Q 0.79 20.0 AG 0.06 1.6 R 0.780 19.82 AH 0.02 0.5 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSA120 is a 1200V, 100 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 100 120 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 1.47 ~ 1.96 N*m Mounting Torque, M5 Main Terminal Screws -- 1.47 ~ 1.96 N*m Module Weight (Typical) -- 920 Grams Power Device Junction Temperature Supply Voltage Protected by OC and SC (V D = 13.5 - 16.5V, Inverter Part, Tj = 125C) VCC(prot.) 800 Volts Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) Viso 2500 Vrms Supply Voltage (Applied between VUP1-VUPC , VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between U P-VUPC , VP-VVPC, WP-VWPC, UN * VN * WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between U FO-VUPC, VFO-V VPC, WFO-VWPC , FO-V NC) VFO 20 Volts Fault Output Current (Sink Current of UFO, VFO, WFO and FO Terminal) I FO 20 mA VCES 1200 Volts IC 100 Amperes I CP 200 Amperes Control Sector IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation VCC 900 Volts VCC(surge) 1000 Volts PC 595 Watts Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20C T 125C, VD = 15V 145 230 -- Amperes SC -20C T 125C, VD = 15V -- 340 -- Amperes t off(OC) VD = 15V -- 10 -- s OT Trip Level 111 118 125 C OTr Reset Level -- 100 -- C UV Trip Level 11.5 12.0 12.5 Volts UVr Reset Level -- 12.5 -- Volts Applied between VUP1-VUPC , 13.5 15 16.5 Volts Control Sector Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection Supply Voltage VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC -- 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 mA Input OFF Threshold Voltage Vth(off) UP-V UPC, V P-V VPC, WP-VWPC, 1.7 2.0 2.3 mA PWM Input Frequency fPWM 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms UN * VN * WN -VNC Minimum Fault Output Pulse Width Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector Cutoff Current ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA Diode Forward Voltage VEC -IC = 100A, VD = 15V, VCIN = 0V -- 2.5 3.5 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 15V, IC = 100A -- 2.5 3.5 Volts VD = 15V, VCIN = 15V, IC = 100A, -- 2.2 3.2 Volts 0.5 1.0 2.5 s Tj = 125C Inductive Load Switching Times t on t rr VD = 15V, VCIN = 0 15V -- 0.15 0.3 s t C(on) VCC = 600V, I C = 100A -- 0.4 1.0 s t off Tj = 125C -- 2.5 3.5 s -- 0.7 1.2 s t C(off) Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.21 C/Watt Rth(j-c)F Each FWDi -- -- 0.35 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.018 C/Watt Contact Thermal Resistance Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts Applied between V UP1-VUPC, 15 1.5 Volts VD VN1-VNC, VVP1 -VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP-VUPC, VP-VVPC, W P-VWPC, 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t dead Input Signal 3.0 s UN * VN * WN -VNC Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE 120 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) 2 1 COLLECTOR CURRENT, IC, (AMPERES) 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 2 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 0 0 0 40 80 100 VD = 17V 13 80 60 40 20 12 14 16 18 20 0 1 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 100 100 ton VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-1 101 102 Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 101 103 REVERSE RECOVERY TIME, trr, (s) toff SWITCHING TIMES, tc(on), tc(off), (s) 102 102 Irr trr 10-1 101 VCC = 600V VD = 15V Inductive Load Tj = 25oC Tj = 125oC 10-2 101 103 100 103 102 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 102 120 120 OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC 101 100 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) SWITCHING TIMES, ton, toff, (s) 3 SUPPLY VOLTAGE, VD, (VOLTS) VCC = 600V VD = 15V COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 2 COLLECTOR CURRENT, IC, (AMPERES) 101 110 100 90 80 0 0 15 0 0 120 Tj = 25oC VCIN = 0V 0.5 1.0 1.5 2.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 3 SATURATION VOLTAGE VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 0 110 100 90 80 VD = 15V 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA120 FLAT-BASE TYPE INSULATED PACKAGE UVt UVr VD = 15V 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 80 60 13 12 11 40 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 JUNCTION TEMPERATURE, Tj, (oC) -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.21oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.35oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000