Standard Circular Connectors These connectors are used to transmit very high current at low voltage, as for example in the electrical equipment of miltary land and sea-borne vehicles and in industrial facilities. The connecotrs meet the mating dimensions, mechanical features and rear panel installation requirements of VG 95234. Ultraflexible, shielded weld cables are terminated to the connectors. CGE These high power connectors feature one contact in a two-piece rigid insulator. The aluminum shell has a chromate finish over cadmium. The operating temperature ranges from -55C to +125C (-67F to +257F). The contacts of copper or copper alloy with hard sliver finish are designed for crimping or termination to solid copper conductors with threaded bolts. The mechanical durability is a minimum of 500 mating cycles. The crimp contacts accept wires per DIN 46438 (25-240 sq. mm). Contact retention is achieved by the two-piece insulator which is fixed to the shell with a snap-in ring. This allows unlimited exchange of the crimp contacts. The bayonet coupling assures fast coupling and uncoupling. Color-coded snap-in points indicate positive mating. Plugs and receptacles are waterproof in mated conditions up to 1 bar (35 feet of water). Conector Design - CGE Receptacle CGE2...B-04 INSULATOR CYLINDRICAL CYLINDRICAL CONTACT CONTACT FRONT SIDE O RING O RING SHELL SPRING RING INSULATOR REAR SIDE INSULATOR CYLINDRICAL CONTACT REAR SIDE SPRING RING Plug CGE6...B-03 SPRING CONTACT INSULATOR FRONT SIDE O RING BARREL ASSEMBLY How To Order - CGE CGE 6 E 32 H 24 F W B *** SERIES SHELL STYLE CLASS SHELL SIZE CONTACT ARRANGEMENT SERIES CGE - ITT Cannon Prefix CONTACT SIZE SHELL STYLE 0 - Wall mounting receptacle with mounting flange 1 - Cable connecting plug 2 - Box mounting receptacle with mounting flange 6 - Straight plug 8 - 90 angle plug ALTERNATE KEYWAY POLARIZATION CLASS E - Environmental, class JP 07, according to DIN 40050 SHELL SIZE 16 - 18 - 22 - 28 - 32 CONTACT ARRANGEMENT 16H2 18H5 22H9 28H15 32H24 - Shell size 16, 1 contact H2 - Shell size 18, 1 contact H5 - Shell size 22, 1 contact H9 - Shell size 28, 1 contact H15 - Shell size 32, 1 contact H24 CONTACT TYPE BAYONET COUPLING MODIFICATION CONTACT SIZE H2 - 3 AWG H5 - 0 AWG H9 - 000 AWG H15 - 250 MCM H24 - 400 MCM CONTACT TYPE F - Spring contact Z - Cylindrical contact ALTERNATE KEYWAY POLARIZATION Standard - 180 W - 120 BAYONET COUPLING B - Bayonet coupling MODIFICATIONS 05 - Through holes in flange 03 - Adapter for heat shrink boots, metric size crimp contact 04 - Rear panel mounting, four threaded holes, metric size crimp contact 04-05 - Same as 04, however with four thourgh holes 14 - shielded version, metric size crimp contact 16 - Thread bolt termaination, front panel mounting, 0-ring for sealing between wall and receptacle (only for style CGE2EB) Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 229 Standard Circular Connectors CGE Performance and Material Specifications -CGE MECHANICAL ELECTRICAL DATA Admissible ambient temperature - 55C to +125C Class JP 07 according to DIN 40050 Test pressure: 1 bar overpressure Test duration 12 hours CONTACT RATING (amps) at 125C ambient temperature: Shell size 16 18 22 28 32 Contact size H2 H5 H9 H15 H24 Max. current rating (amps at 125C ambient temperature 250 300 500 650 1000 Max. short-time load approx. 0,5 - 1 sec. (amps.) 750 1000 2000 3000 5000 2 Vibration 200 m/s for 10 to 2000 Hz Mecanical durability 500 mating cycles COUPLING TORQUE (IN WIRED CONDITION ACC. TO VG 95319 Part 2, Test No. 5.8.2.) Shell Size max. closing/opening torque min. opening torque Nm ozm Nm ozm 16 5.5 19.78 0,5 1.80 18 8.0 28.78 0,6 2.16 22 11.0 39.57 0,8 2.88 28 17.0 61.15 0,9 3.24 32 19.0 68.34 1,0 3.60 3,597 = (Oz & Ozm) CONTACT RETENTION (ACC. TO VG 95319, PART 2. TEST NO. 5.4) Contact Size Metric Wire Size (mm2 ) American Wire Size (AWG) or (MCM) AIR AND CREEPAGE PATHS Air path .118 (3.00) min. Creepage path .197 (5.00) min. CONTACT RESISTANCE Conact Size H2 H5 H9 H15 H24 Contact resistance (m0hm max.) 0,6 0,3 0,15 0,1 0,07 INSULATOR RESISTANCE Test Force min. 5000 M0hm (N min.) (Oz. min.) H2 25 3 AWG 100 359.70 MATERIALS AND FINISHES H5 50 0 AWG 120 431.64 Shell Aluminum alloy Finish Olive chromate over cadmium Insulator PTFE Contact Copper and copper alloy Finish Hard silver O-Rings Viton H9 95 000 AWG 140 503.58 H15 150 250 AWG 160 575.52 H24 240 400 AWG 200 719.4 Alternate Keyway Positions - CGE To avoid mismating of identical connectors, the keyway of the CGE connectors is available in two Keyway position of receptacles and cable connecting plugs. different positions: Standard Keyway position = 180 Keyway position W = 120 120 180 2.244 (57.00) 1.732 (44.50) .197 (5.00) Max. Keyway position of straight and 90 angle plugs. 120 180 Dimensions are shown in inches (millimeters). Dimensions subject to change. www.ittcannon.com 230