D WIMA FKP 1 Polypropylene (PP) Capacitors for Pulse Applications with Metal Foil Electrodes, Schoopage Contacts, Double-Sided Metallization and Self-Healing Internal Series Connection for Highest Current Carrying Capability PCM 15 mm to 37.5 mm Special Features Electrical Data Extremely high pulse duty Self-healing Internal series connection Very low dissipation factor Negative capacitance change versus temperature According to RoHS 2002/95/EC Typical Applications For high pulse and high frequency applications e.g. Switch mode power supplies Converters in drives and power electronics Deflection systems in monitors and TV-sets Electronic ballasts Construction Dielectric: Polypropylene (PP) film Capacitor electrodes: Aluminium foil and double-sided metallized plastic film Internal construction: Plastic film Metal foil electrode Electrode carrier plastic film metallized on both sides Metal contact layer (schoopage) Terminating wire Dissipation factors at +20+ C: tan d at f C0.1 mF 0.1 mF P C 0.22 mF 1 kHz 3 x 10-4 10 kHz 4 x 10-4 100 kHz 10 x 10-4 3 x 10-4 6 x 10-4 - Dielectric absorption: 0.05 % Voltage derating: A voltage derating factor of 1.35 % per K must be applied from +85+ C for DC voltages and from +75+ C for AC voltages Reliability: Operational life 300 000 hours Failure rate 1 fit (0.5 x Ur and 40+ C) Capacitancemax. pulse rise time V/msec at T A < 40) C pF/mF 400 VDC 630 VDC 1000 VDC 1250 VDC 1600 VDC 2000 VDC 4000 VDC 6000 VDC 100 ... 330 ... 1000 ... 3300 ... 0.01 ... 0.033 ... 0.1 ... 220 - 680 - 2200 29000 6800 9000 0.022 9000 0.068 9000 0.22 7000 - - 29000 14000 11000 11000 11000 - - 29000 27000 11000 11000 11000 - - 29000 29000 11000 11000 11000 56000 51000 46000 29000 11000 11000 11000 56000 56000 51000 29000 13000 11000 - - 56000 51000 29000 13000 - - - 56000 51000 29000 13000 - - for pulses equal to the rated voltage Mechanical Tests Pull test on leads: d T 0.8 l: 10 N in direction of leads d > 0.8 l: 20 N in direction of leads according to IEC 60068-2-21 Vibration: 6 hours at 10 ... 2000 Hz and 0.75 mm displacement amplitude or 10 g in accordance with IEC 60068-2-6 Low air density: 1kPa = 10 mbar in accordance with IEC 60068-2-13 Bump test: 4000 bumps at 390 m/sec 2 in accordance with IEC 60068-2-29 Packing Available taped and reeled up to and including case size 15 x 26 x 31.5 / PCM 27.5 mm. Detailed taping information and graphs at the end of the catalogue. For further details and graphs please refer to Technical Information. 11.08 Encapsulation: Solvent-resistant, flame-retardant plastic case with epoxy resin seal, UL 94 V-0 Terminations: Tinned wire. Marking: Colour: Red. Marking: Black. Epoxy resin seal: Yellow Capacitance range: 100 pF to 0.22 mF (E12-values on request) Rated voltages: 400 VDC, 630 VDC, 1000 VDC, 1250 VDC, 1600 VDC, 2000 VDC, 4000 VDC, 6000 VDC Capacitance tolerances: 20%, 10%, 5% (other tolerances are available subject to special enquiry) Operating temperature range: -55+ C to +100+ C Climatic test category: 55/100/56 in accordance with IEC Insulation resistance at +20+ C: C T 0.1 mF: 1 x 10 5 M (mean value: 5 x 10 5 M) C 0.1 mF: 30 000 sec (M x mF) (mean value: 100 000 sec) Measuring voltage: 100 V/1 min. Test voltage: 2 U r, 2 sec / 6 kV: 1.6 U r, 2 sec. Maximum pulse rise time: 74 D WIMA FKP 1 Continuation General Data Capacitance W 400 VDC/250 VAC* H L PCM** W 630 VDC/400 VAC* H L PCM** 1000 VDC/600 VAC* W H L PCM** 1250 VDC/600 VAC* W H L PCM** 1000 pF 5 11 18 15 5 11 18 15 5 11 18 15 5 1500 5 11 18 15 5 11 18 15 5 11 18 15 5 2200 5 11 18 15 5 11 18 15 5 11 18 15 5 3300 5 11 18 15 5 11 18 15 5 11 18 15 6 4700 5 11 18 15 5 11 18 15 6 12.5 18 15 7 6800 5 11 18 15 6 12.5 18 15 7 14 18 15 8 5 11 11 11 12.5 14 15 14 18 18 18 18 18 18 26.5 15 15 15 15 15 15* 22.5* 0.01 mF 5 11 18 15 7 14 18 15* 8 15 18 15* 7 5 14 26.5 22.5* 6 15 26.5 22.5* 0.015 6 12.5 18 15 8 15 18 15* 6 15 26.5 22.5 8.5 6 15 26.5 22.5* 0.022 7 14 18 15* 7 16.5 26.5 22.5 8.5 18.5 26.5 22.5 10.5 5 14 26.5 22.5* 0.033 8 15 18 15* 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5* 11 6 15 26.5 22.5* 9 19 31.5 27.5* 9 0.047 7 16.5 26.5 22.5 10.5 20.5 26.5 22.5* 11 21 31.5 27.5 13 9 19 31.5 27.5* 11 0.068 8.5 18.5 26.5 22.5 11 21 31.5 27.5* 13 24 31.5 27.5* 11 9 19 41.5 37.5* 11 22 41.5 37.5* 16.5 26.5 22.5 18.5 26.5 22.5 20.5 26.5 22.5 21 19 24 22 22 31.5 41.5 31.5 41.5 41.5 27.5* 37.5* 27.5* 37.5* 37.5 0.1 mF 10.5 9 0.15 11 0.22 13 20.5 19 21 24 26.5 31.5 31.5 31.5 22.5* 27.5* 27.5 27.5 13 11 13 15 24 22 24 26 31.5 41.5 41.5 41.5 27.5* 13 37.5* 37.5 15 37.5 19 24 41.5 37.5 15 26 41.5 37.5 26 32 41.5 41.5 37.5 17 37.5 19 29 32 41.5 41.5 37.5 37.5 * AC voltage: f T 1000 Hz; 1.4 x U rms + UDC T U r W ** PCM = Printed circuit module = lead spacing L * On ordering please state the required PCM (lead spacing). If not specified, smaller PCM will be booked. H 6 -2 d PCM at the lead exit points ( 0.4) ld PCM 0.8 1.0 15 - 27.5 37.5 Dims. in mm. Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. Taped version see page 121. Rights reserved to amend design data without prior notification. 11.08 Continuation page 76. 75 D WIMA FKP 1 Continuation General Data 1600 VDC/650 VAC* W H L PCM** Capacitance 100 150 220 330 470 680 2000 VDC/700 VAC* W H L PCM** 4000 VDC/700 VAC* W H L PCM** pF 5 5 5 5 5 5 11 11 11 11 11 11 18 18 18 18 18 18 15 15 15 15 15 15 5 5 5 6 6 6 11 11 11 12.5 12.5 12.5 18 18 18 18 18 18 1000 pF 6 5 1500 7 5 2200 8 5 3300 6 4700 7 6800 8.5 12.5 14 14 14 15 14 15 16.5 18.5 18 26.5 18 26.5 18 26.5 26.5 26.5 26.5 15* 7 22.5* 5 15* 6 22.5* 15* 7 22.5* 22.5 7 22.5 8.5 22.5 10.5 14 14 15 18 15* 5 26.5 22.5* 26.5 22.5 7 16.5 26.5 16.5 18.5 20.5 11 13 15 13 13 17 19 0.01 mF 10.5 20.5 26.5 22.5 0.015 11 21 31.5 27.5 0.022 11 21 31.5 27.5 0.033 13 24 31.5 27.5* 13 24 41.5 37.5* 0.047 13 24 41.5 37.5 0.068 15 26 41.5 37.5 0.1 mF 17 29 41.5 15 15 15 15 15 5 15 5 6000 VDC/700 VAC* W H L PCM** 14 14 26.5 26.5 22.5 5 22.5 5 14 14 26.5 26.5 22.5 22.5 14 26.5 22.5 5 14 26.5 22.5 16.5 26.5 22.5 7 16.5 26.5 22.5 22.5 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5 26.5 26.5 26.5 22.5 22.5 22.5 10.5 11 13 20.5 21 24 26.5 31.5 31.5 22.5 27.5 27.5 10.5 11 13 20.5 21 24 26.5 31.5 31.5 22.5 27.5 27.5 21 24 26 24 24 31.5 31.5 31.5 41.5 41.5 27.5 27.5 27.5* 37.5* 37.5 15 13 17 26 24 29 31.5 41.5 41.5 27.5 37.5 37.5 15 13 17 26 24 29 31.5 41.5 41.5 27.5 37.5 37.5 29 32 41.5 41.5 37.5 37.5 * On ordering please state the required PCM (lead spacing). If not specified, smaller PCM will be booked. W 37.5 L * AC voltage: f T 1000 Hz; 1.4 x U rms + UDC T U r H ** PCM = Printed circuit module = lead spacing Dims. in mm. Ionisation inception level in isolated cases may be lower than admissible rated AC voltage. ld PCM 0.8 1.0 15 - 27.5 37.5 6 -2 d PCM at the lead exit points ( 0.4) Taped version see page 121. Rights reserved to amend design data without prior notification. Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide). Urms V 600 5 250 2 0. 0. 1 102 02 2 F F 5 400 VDC 2 101 103 2 5 104 2 105 5 Urms V 5 400 47 0. 2 0. 1 102 5 10 0 2 0p pF 200 F pF 0. 01 F 0. 04 7 0. F 22 F 00 02 2 F F 630 VDC 47 00 10 76 103 2 5 0. 22 104 2 5 105 102 5 0. 2 04 01 F 7 pF F F F 00 F pF 10 00 pF 2 00 pF 02 2 F 0. 1 F 102 47 0. 1000 VDC 101 2 5 104 2 105 5 Urms V 600 5 47 02 F 2 10 00 F 00 pF pF 0. 5 1600 VDC 00 22 103 22 0. 7 F 01 F 00 5 104 2 5 105 104 2 105 5 0. F 102 5 2000 VDC 4000 VDC 6000 VDC 2 2 5 2 pF 101 103 2 Urms V 700 5 2 5 f 106 Hz 10 22 470 0 0 0. 0 p pF 2 pF 01 20 F pF F 7 1 00 F 0 pF 4 0. 700 02 2 pF 0. F 06 8 F 04 04 0. 1250 VDC 5 f 106 Hz 2 102 101 02 5 101 103 2 5 f 106 Hz 10 100 00 pF 470 pF pF 2 0. F 22 1 00 F p 0. 01 F 0. 04 F 7 F 47 0. 2 2 0. 1 F 01 04 7 22 0. pF 22 00 0. 0. 0. 00 pF 2 101 5 f 106 Hz 2 2 22 0. Urms V 650 5 2 5 f 106 Hz 103 2 5 104 2 5 105 2 5 f 106 Hz 11.08 Urms V 5 D Recommendation for Processing and Application of Through-Hole Capacitors Soldering Process Wave soldering T A preheating of through-hole WIMA capacitors is allowed for temperatures T max P 100 C. In practice a preheating duration of t P 5 min. has been proven to be best. 260 240 220 200 180 160 140 120 100 80 60 40 20 Single wave soldering Soldering bath temperature: T P 260 C Immersion time: t P 5 sec Double wave soldering Soldering bath temperature: T P 260 C Immersion time: 2 x t P 3 sec Due to different soldering processes and heat requirements the graphs are to be regarded as a recommendation only. 10 s [C] see detailenlargement 2s 3s t 30 60 90 120 150 180 210 240 [sec] Typical temperature/time graph for double wave soldering WIMA Quality and Environmental Philosophy ISO 9001:2000 Certification ISO 9001:2000 is an international basic standard of quality assurance systems for all branches of industry. The approval according to ISO 9001:2000 of our factories by the VDE inspectorate certifies that organisation, equipment and monitoring of quality assurance in our factories correspond to internationally recognized standards. WIMA WPCS The WIMA Process Control System (WPCS) is a quality surveillance and optimization system developed by WIMA. WPCS is a major part of the quality-oriented WIMA production. Points of application of WPCS during production process: incoming material inspection metallization film inspection schoopage pre-healing lead attachment cast resin preparation/ encapsulation " 100% final inspection " AQL check All WIMA capacitors, irrespective of whether through-hole devices or SMD, are made of environmentally friendly materials. Neither during manufacture nor in the product itself any toxic substances are used, e.g. - - - - - Lead PCB CFC Hydrocarbon chloride Chromium 6+ - - - - - PBB/PBDE Arsenic Cadmium Mercury etc. RoHS Compliance According to the RoHS Directive 2002/95/EC certain hazardous substances like e.g. lead, cadmium, mercury must not be used any longer in electronic equipment as of July 1st, 2006. For the sake of the environment WIMA has refraind from using such substances since years already. We merely use pure, recyclable materials for packing our components, such as: " " " " carton cardboard adhesive tape made of paper polystyrene We almost completely refrain from using packing materials such as: " foamed polystyrene (Styropor(R)) " adhesive tapes made of plastic " metal clips Tape for lead-free WIMA capacitors DIN EN ISO 14001:2005 WIMA's environmental management has been established in accordance with the guidelines of DIN EN ISO 14001:2005. The certification has been granted in June 2006. 11.08 " " " " " " " WIMA Environmental Policy 16 D Typical Dimensions for Taping Configuration Vh P P2 Diagram 1: PCM 2.5/5/7.5mm W W1 W0 H H1 W2 P1 D0 d P t F P0 H1 P P1 H P1 d d P0 P2 F Diagram 2: PCM 10/15 mm Diagram 3: PCM 22.5 and 27.5*mm *PCM 27.5 taping possible with two feed holes between components Designation Carrier tape width Dimensions for Radial Taping Symbol PCM 2.5 taping W P0 P2 F 18.0 p0.5 PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 18.0 p0.5 for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing for hot-sealing Hold-down tape width W0 6.0 6.0 12.0 12.0 12.0 12.0 12.0 adhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tapeadhesive tape Hole position W1 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 9.0 p0.5 Hold-down tape position W2 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. Feed hole diameter D0 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 4.0 p0.2 12.7 p1.0 12.7 p1.0 12.7 p1.0 25.4 p1.0 25.4 p1.0 38.1 p1.5 4.0 p0.2 3*8.1 p1.5 or 50.8 p1.5 Pitch of component P Feed hole pitch P0 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch 12.7 p0.3 cumulative pitch error max. 1.0 mm/20 pitch Feed hole centre to lead P1 5.1 p0.5 3.85 p0.7 2.6 p0.7 7.7 p0.7 5.2 p0.7 7.8 p0.7 5.3 p0.7 Hole centre to component centre P2 6.35 p1.3 6.35 p1.3 6.35 p1.3 12.7 p1.3 12.7 p1.3 19.05 p1.3 19.05 p1.3 Feed hole centre to bottom Hv edge of the component 16.5 p0.3 18.5 p0.5 16.5 p0.3 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 16.5 p0.5 18.5 p0.5 Feed hole centre to top H edge of the component1 H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 32.25 max. H+Hcomponent < H1 24.5 to 31.5 H+Hcomponent < H1 25.0 to 31.5 H+Hcomponent < H1 26.0 to 37.0 H+Hcomponent < H1 30.0 to 43.0 H+Hcomponent < H1 35.0 to 45.0 Lead spacing at +0.8 F 2.5 p0.5 5.0 upper edge of carrier tape -0.2 7.5 p0.8 10.0 p0.8 15 p0.8 22.5 p0.8 27.5 p0.8 Lead diameter d 0.4 p0.05 Component alignment Dh p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 0.7 p0.2 Total tape thickness t Package v (see also page 122) REEL 0.5 p0.05 0.5 +0.06 p0.05 or 0.6 -0.05 0.5 +0,06 p0.05 or 0.6 -0.05 ROLL/AMMO P 360 max. 52 p2 P 30 p1B 58 p2 depending on comp. dimensions Unit 11.08 12.7 p0.3 v Please give H" dimensions and desired packaging type when ordering. Diameter of leads see General Data. 0.8 +0,08 -0.05 0.8 +0,08 -0.05 +0.08 0.8 -0.05 AMMO 52 p2 54 p2 max. P 500 max. B 58 p2 or REEL B 60 p2 REEL PP 360 30 p1 P 25 p1 66 p2 68 p2 depending on PCM and component dimensions see details page 124. Dims in mm. Please clarify customer-specific deviations with the manufacturer. * PCM 10 and PCM 15 can be crimped to PCM 7.5. Position of components according to PCM 7.5 (sketch 1). P 0 = 12.7 or 15.0 is possible 121