74
11.08
D
WIMA FKP 1
Polypropylene (PP) Capacitors for Pulse Applications with Metal Foil
Electrodes, Schoopage Contacts, Double-Sided Metallization and Self-Healing
Internal Series Connection for Highest Current Carrying Capability
PCM 15 mm to 37.5 mm
Special Features Electrical Data
˜ Extremely high pulse duty
˜ Self-healing
˜ Internal series connection
˜ Very low dissipation factor
˜ Negative capacitance change
versus temperature
˜ According to RoHS 2002/95/EC
Typical Applications
For high pulse and high frequency
applications e.g.
˜ Switch mode power supplies
˜ Converters in drives and power
electronics
˜ Deflection systems in monitors
and TV-sets
˜ Electronic ballasts
Construction
Dielectric:
Polypropylene (PP) film
Capacitor electrodes:
Aluminium foil and double-sided metallized
plastic film
Internal construction:
Plastic film
Metal foil electrode
Metal contact layer
(schoopage)
Terminating wire
Electrode carrier
plastic film metallized
on both sides
Encapsulation:
Solvent-resistant, flame-retardant plastic
case with epoxy resin seal, UL 94 V-0
Terminations:
Tinned wire.
Marking:
Colour: Red. Marking: Black.
Epoxy resin seal: Yellow
Dissipation factors at +20+ C: tan d
at f C0.1 mF 0.1 mF P C 0.22 mF
1 kHz 3 x 10-4 3 x 10-4
10 kHz 4 x 10-4 6 x 10-4
100 kHz 10 x 10-4 –
Dielectric absorption:
0.05 %
Voltage derating:
A voltage derating factor of 1.35 % per K
must be applied from +85+ C for DC
voltages and from +75+ C for AC
voltages
Reliability:
Operational life 300 000 hours
Failure rate P 1 fit (0.5 x Ur and 40+ C)
Capacitance range:
100 pF to 0.22 mF (E12-values on request)
Rated voltages:
400 VDC, 630 VDC, 1000 VDC, 1250 VDC,
1600 VDC, 2000 VDC, 4000 VDC, 6000 VDC
Capacitance tolerances:
±20%, ±10%, ±5% (other tolerances are
available subject to special enquiry)
Operating temperature range:
–55+ C to +100+ C
Climatic test category:
55/100/56 in accordance with IEC
Insulation resistance at +20+ C:
C 0.1 mF: 1 x 105 M¸
(mean value: 5 x 105 M¸)
C 0.1 mF: 30 000 sec (M¸ x mF)
(mean value: 100 000 sec)
Measuring voltage: 100 V/1 min.
Test voltage:
2 Ur, 2 sec / 6 kV: 1.6 Ur, 2 sec.
Maximum pulse rise time:
Capacitance max. pulse rise time V/msec at TA < 40) C
pF/mF
400 VDC 630 VDC 1000 VDC 1250 VDC 1600 VDC 2000 VDC 4000 VDC 6000 VDC
100 ... 220 – – – – 56000 56000 – –
330 ... 680 – – – – 51000 56000 56000 56000
1000 ... 2200 29000 29000 29000 29000 46000 51000 51000 51000
3300 ... 6800 9000 14000 27000 29000 29000 29000 29000 29000
0.01 ... 0.022 9000 11000 11000 11000 11000 13000 13000 13000
0.033 ... 0.068 9000 11000 11000 11000 11000 11000 – –
0.1 ... 0.22 7000 11000 11000 11000 11000 – – –
for pulses equal to the rated voltage
Mechanical Tests
Pull test on leads:
d 0.8 l: 10 N in direction of leads
d > 0.8 l: 20 N in direction of leads
according to IEC 60068-2-21
Vibration:
6 hours at 10 ... 2000 Hz and 0.75 mm
displacement amplitude or 10 g in
accordance with IEC 60068-2-6
Low air density:
1kPa = 10 mbar in accordance with
IEC 60068-2-13
Bump test:
4000 bumps at 390 m/sec2
in accordance with IEC 60068-2-29
Packing
Available taped and reeled up to and
including case size 15 x 26 x 31.5 /
PCM 27.5 mm.
Detailed taping information and graphs
at the end of the catalogue.
For further details and graphs please
refer to Technical Information.
75
11.08
Continuation
General Data
D
WIMA FKP 1
Capacitance 400 VDC/250 VAC* 630 VDC/400 VAC* 1000 VDC/600 VAC* 1250 VDC/600 VAC*
W H L PCM** W H L PCM** W H L PCM** W H L PCM**
1000 pF 5 11 18 15 5 11 18 15 5 11 18 15 5 11 18 15
1500 „ 5 11 18 15 5 11 18 15 5 11 18 15 5 11 18 15
2200 „ 5 11 18 15 5 11 18 15 5 11 18 15 5 11 18 15
3300 „ 5 11 18 15 5 11 18 15 5 11 18 15 6 12.5 18 15
4700 „ 5 11 18 15 5 11 18 15 6 12.5 18 15 7 14 18 15
6800 „ 5 11 18 15 6 12.5 18 15 7 14 18 15 8 15 18 15*
5 14 26.5 22.5*
0.01 mF 5 11 18 15 7 14 18 15* 8 15 18 15* 7 16.5 26.5 22.5
5 14 26.5 22.5* 6 15 26.5 22.5*
0.015 „ 6 12.5 18 15 8 15 18 15* 6 15 26.5 22.5 8.5 18.5 26.5 22.5
6 15 26.5 22.5*
0.022 „ 7 14 18 15* 7 16.5 26.5 22.5 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5
5 14 26.5 22.5*
0.033 „ 8 15 18 15* 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5* 11 21 31.5 27.5*
6 15 26.5 22.5* 9 19 31.5 27.5* 9 19 41.5 37.5*
0.047 „ 7 16.5 26.5 22.5 10.5 20.5 26.5 22.5* 11 21 31.5 27.5 13 24 31.5 27.5*
9 19 31.5 27.5* 11 22 41.5 37.5*
0.068 „ 8.5 18.5 26.5 22.5 11 21 31.5 27.5* 13 24 31.5 27.5* 11 22 41.5 37.5
9 19 41.5 37.5* 11 22 41.5 37.5*
0.1 mF 10.5 20.5 26.5 22.5* 13 24 31.5 27.5* 13 24 41.5 37.5 15 26 41.5 37.5
9 19 31.5 27.5* 11 22 41.5 37.5*
0.15 „ 11 21 31.5 27.5 13 24 41.5 37.5 15 26 41.5 37.5 17 29 41.5 37.5
0.22 „ 13 24 31.5 27.5 15 26 41.5 37.5 19 32 41.5 37.5 19 32 41.5 37.5
* AC voltage: f 1000 Hz; 1.4 x Urms + UDC Ur
** PCM = Printed circuit module = lead spacing
* On ordering please state the required PCM (lead spacing).
If not specified, smaller PCM will be booked.
Dims. in mm.
Ionisation inception level in isolated cases may be
lower than admissible rated AC voltage.
Taped version see page 121.
Rights reserved to amend design data without prior notification.
PCM
at the lead exit
points
( 0.4)
L
W
H
d
6 -2
Continuation page 76.
l d PCM
0.8 15 - 27.5
1.0 37.5
76
11.08
D
Capacitance 1600 VDC/650 VAC* 2000 VDC/700 VAC* 4000 VDC/700 VAC* 6000 VDC/700 VAC*
W H L PCM** W H L PCM** W H L PCM** W H L PCM**
100 pF 5 11 18 15 5 11 18 15
150 „ 5 11 18 15 5 11 18 15
220 „ 5 11 18 15 5 11 18 15
330 „ 5 11 18 15 6 12.5 18 15
470 „ 5 11 18 15 6 12.5 18 15 5 14 26.5 22.5 5 14 26.5 22.5
680 „ 5 11 18 15 6 12.5 18 15 5 14 26.5 22.5 5 14 26.5 22.5
1000 pF 6 12.5 18 15* 7 14 18 15* 5 14 26.5 22.5 5 14 26.5 22.5
5 14 26.5 22.5* 5 14 26.5 22.5*
1500 „ 7 14 18 15* 6 15 26.5 22.5 7 16.5 26.5 22.5 7 16.5 26.5 22.5
5 14 26.5 22.5*
2200 „ 8 15 18 15* 7 16.5 26.5 22.5 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5
5 14 26.5 22.5*
3300 „ 6 15 26.5 22.5 7 16.5 26.5 22.5 10.5 20.5 26.5 22.5 10.5 20.5 26.5 22.5
4700 „ 7 16.5 26.5 22.5 8.5 18.5 26.5 22.5 11 21 31.5 27.5 11 21 31.5 27.5
6800 „ 8.5 18.5 26.5 22.5 10.5 20.5 26.5 22.5 13 24 31.5 27.5 13 24 31.5 27.5
0.01 mF 10.5 20.5 26.5 22.5 11 21 31.5 27.5 15 26 31.5 27.5 15 26 31.5 27.5
0.015 „ 11 21 31.5 27.5 13 24 31.5 27.5 13 24 41.5 37.5 13 24 41.5 37.5
0.022 „ 11 21 31.5 27.5 15 26 31.5 27.5* 17 29 41.5 37.5 17 29 41.5 37.5
13 24 41.5 37.5*
0.033 „ 13 24 31.5 27.5* 13 24 41.5 37.5
13 24 41.5 37.5*
0.047 „ 13 24 41.5 37.5 17 29 41.5 37.5
0.068 „ 15 26 41.5 37.5 19 32 41.5 37.5
0.1 mF 17 29 41.5 37.5
* AC voltage: f 1000 Hz; 1.4 x Urms + UDC Ur
** PCM = Printed circuit module = lead spacing
Dims. in mm.
Ionisation inception level in isolated cases may
be lower than admissible rated AC voltage.
Taped version see page 121.
Rights reserved to amend design data without prior notification.
* On ordering please state the required PCM
(lead spacing). If not specified, smaller
PCM will be booked.
PCM
at the lead exit
points
( 0.4)
L
W
H
d
6 -2
Permissible AC voltage in relation to frequency at 10) C internal temperature rise (general guide).
400 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
2
10
5
2
10
250
2
1
U
V
rms
0.022 µF
0.01 µF
4700 pF
2200 pF
1000 pF
0.22 µF
0.047 µF
0.1 µF
630 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
2
10
5
2
10
400
2
1
U
V
rms
4700 pF 2200 pF
1000 pF
0.047 µF
0.1 µF
0.22 µF
0.022 µF
0.01 µF
1000 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
2
10
5
2
10
600
2
1
U
V
rms
2200 pF
1000 pF
0.022 µF
0.01 µF
0.047 µF
0.1 µF
0.22 µF
4700 pF
1250 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
10
5
2
10
600
2
1
U
V
rms
2200 pF
0.047 µF
0.022 µF
0.01 µF
0.1 µF
0.22 µF
4700 pF
1000 pF
1600 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
2
10
5
2
10
650
2
1
U
V
rms
1000 pF
0.047 µF
0.022 µF
0.1 µF
100 -470 pF
2200 pF
4700 pF
0.01µF
2000 VDC
4000 VDC
6000 VDC
f
Hz
10 2 5 10 2 5 10 2 5 10
3 4 5 6
5
2
10
5
2
10
700
2
1
U
V
rms
0.047 µF 0.068 µF
0.022 µF
100 pF
4700 pF
2200 pF
1000 pF
220 pF
470 pF
0.01 µF
WIMA FKP 1
Continuation
General Data
l d PCM
0.8 15 - 27.5
1.0 37.5
16
11.08
D
Recommendation for Processing
and Application of
Through-Hole Capacitors
Soldering Process
A preheating of through-hole WIMA
capacitors is allowed for temperatures
Tmax P 100 ° C.
In practice a preheating duration of
t P 5 min. has been proven to be best.
Single wave soldering
Soldering bath temperature: T P 260 ° C
Immersion time: t P 5 sec
Double wave soldering
Soldering bath temperature: T P 260 ° C
Immersion time: 2 x t P 3 sec
Due to different soldering processes and
heat requirements the graphs are to be
regarded as a recommendation only.
WIMA Quality and Environmental Philosophy
ISO 9001:2000 Certification
ISO 9001:2000 is an international basic
standard of quality assurance systems for
all branches of industry. The approval
according to ISO 9001:2000 of our
factories by the VDE inspectorate certifies
that organisation, equipment and moni-
toring of quality assurance in our factories
correspond to internationally recognized
standards.
WIMA WPCS
The WIMA Process Control System (WPCS)
is a quality surveillance and optimization
system developed by WIMA. WPCS is a
major part of the quality-oriented WIMA
production. Points of application of WPCS
during production process:
” incoming material inspection
” metallization
” film inspection
” schoopage
” pre-healing
” lead attachment
” cast resin preparation/
encapsulation
” 100% final inspection
” AQL check
WIMA Environmental Policy
All WIMA capacitors, irrespective of
whether through-hole devices or SMD,
are made of environmentally friendly
materials. Neither during manufacture
nor in the product itself any toxic
substances are used, e.g.
– Lead – PBB/PBDE
– PCB – Arsenic
– CFC – Cadmium
– Hydrocarbon chloride – Mercury
– Chromium 6+ – etc.
We merely use pure, recyclable materials
for packing our components, such as:
” carton
” cardboard
” adhesive tape made of paper
” polystyrene
We almost completely refrain from using
packing materials such as:
” foamed polystyrene (Styropor®)
” adhesive tapes made of plastic
” metal clips
RoHS Compliance
According to the RoHS Directive 2002/95/EC
certain hazardous substances like e.g. lead,
cadmium, mercury must not be used any
longer in electronic equipment as of July 1st,
2006. For the sake of the environment WIMA
has refraind from using such substances since
years already.
Tape for lead-free WIMA capacitors
DIN EN ISO 14001:2005
WIMA’s environmental management has
been established in accordance with the
guidelines of DIN EN ISO 14001:2005.
The certification has been granted in
June 2006.
121
11.08
D
P
P1
P0
P2
F
d
P
P1
H1
H
P0
d
P2
F
t
D0
W2
Vh
W0
P1
P2
P0
P
H1
H
W
1
W
d
F
Diagram 1:
PCM 2.5/5/7.5mm
Diagram 3: PCM 22.5 and 27.5*mm
*PCM 27.5 taping possible with two feed holes between components
Diagram 2: PCM 10/15 mm
Dimensions for Radial Taping
Designation Symbol PCM 2.5 taping PCM 5 taping PCM 7.5 taping PCM 10 taping* PCM 15 taping* PCM 22.5 taping PCM 27.5 taping
Carrier tape width W 18.0
p0.5
18.0
p0.5
18.0
p0.5
18.0
p0.5
18.0
p0.5
18.0
p0.5
18.0
p0.5
Hold-down tape width W
0
6.0 for hot-sealing 6.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing 12.0 for hot-sealing
adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape adhesive tape
Hole position W
1
9.0
p0.5
9.0
p0.5
9.0
p0.5
9.0
p0.5
9.0
p0.5
9.0
p0.5
9.0
p0.5
Hold-down tape position W
2
0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max. 0.5 to 3.0 max.
Feed hole diameter D
0
4.0
p0.2
4.0
p0.2
4.0
p0.2
4.0
p0.2
4.0
p0.2
4.0
p0.2
4.0
p0.2
Pitch of component P 12.7
p1.0
12.7
p1.0
12.7
p1.0
25.4
p1.0
25.4
p1.0
38.1
p1.5
3
*8.1
p1.5
or 50.8
p1.5
cumulative pitch
cumulative pitch
cumulative pitch
cumulative pitch
cumulative pitch
cumulative pitch
cumulative pitch
Feed hole pitch P
0
12.7
p0.3 error max.
12.7
p0.3 error max.
12.7
p0.3 error max.
12.7
p0.3 error max.
12.7
p0.3 error max.
12.7
p0.3 error max.
12.7
p0.3 error max.
1.0 mm/20 pitch
1.0 mm/20 pitch
1.0 mm/20 pitch
1.0 mm/20 pitch
1.0 mm/20 pitch
1.0 mm/20 pitch
1.0 mm/20 pitch
Feed hole centre P
1
5.1
p0.5
3.85
p0.7
2.6
p0.7
7.7
p0.7
5.2
p0.7
7.8
p0.7
5.3
p0.7
to lead
Hole centre to P
2
6.35
p1.3
6.35
p1.3
6.35
p1.3
12.7
p1.3
12.7
p1.3
19.05
p1.3
19.05
p1.3
component centre
Feed hole centre to bottom H
v
16.5
p0.3
16.5
p0.3
16.5
p0.5
16.5
p0.5
16.5
p0.5
16.5
p0.5
16.5
p0.5
edge of the component 18.5
p0.5
18.5
p0.5
18.5
p0.5
18.5
p0.5
18.5
p0.5
18.5
p0.5
18.5
p0.5
Feed hole centre to top H
1
H+H
component
< H
1
H+H
component
< H
1
H+H
component
< H
1
H+H
component
< H
1
H+H
component
< H
1
H+H
component
< H
1
H+H
component
< H
1
edge of the component 32.25 max. 32.25 max. 24.5 to 31.5 25.0 to 31.5 26.0 to 37.0 30.0 to 43.0 35.0 to 45.0
Lead spacing at F 2.5
p0.5
5.0
+0.8
7.5
p0.8
10.0
p0.8
15
p0.8
22.5
p0.8
27.5
p0.8
upper edge of carrier tape
–0.2
Lead diameter d 0.4
p0.05
0.5
p0.05
„
0.5
p0.05
or
0.6
–0.05
„
0.5
p0.05
or
0.6
–0.05
0.8
–0.05
0.8
–0.05
0.8
–0.05
Component alignment Dh p 2.0 max. p 2.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max. p 3.0 max.
Total tape thickness t 0.7
p0.2
0.7
p0.2
0.7
p0.2
0.7
p0.2
0.7
p0.2
0.7
p0.2
0.7
p0.2
ROLL/AMMO AMMO
Package
v
(see also page 122)
Unit see details page 124.
v
Please give „H“ dimensions and desired packaging type when ordering. Dims in mm.
„ Diameter of leads see General Data. Please clarify customer-specific deviations with the manufacturer.
* PCM 10 and PCM 15 can be crimped to PCM 7.5.
Position of components according to PCM 7.5 (sketch 1). P0 = 12.7 or 15.0 is possible
REEL
P 360 max.
B
52 p2 depending on
P 30 p1 58 p2 comp. dimensions
52 p2 54 p2 depending
REEL
P 360 max. B 58 p2
or
REEL
P 500 max. B 60 p2 on PCM and
P 30 p1 66 p2 P 25 p1 68 p2 component dimensions
+0.06 +0,06 +0,08 +0,08 +0.08
Typical Dimensions for
Taping Configuration