Data Sheet
June 14, 2010
JRW017/040/060/065/070 Series Power Modules;DC-DC Converter
36- 75Vdc Input, 1.2V dc to 12Vdc Output;17 A/40 A/60A/65 A/70A
* UL is a registered trademark of Underwriters Laboratories, Inc.
† CSA is a registered trademark of Canadian Standards Association.
‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
Document No:
DS03-120 ver 1.25
PD F name:JRW040A0A.pdf
Features
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
Compliant to ROHS EU Directive 2002/95/EC with
lead solder ex emption ( non-Z v ersion s)
Delivers up to 70A Output current
High efficiency – 91% at 3.3V full load
Improved Thermal Performance:
42A at 70ºC at 1m/s (200LFM) for 3.3Vo
Low output voltage-supports migration to future IC
supply voltages down to 1.0V
Industry standard Half brick footprint
61.0mm x 58.4mm x 9.5mm
(2.40i n x 2.30in x 0.38in)
High power density and Low output ripple and noise
2:1 Input voltage range
Constant switching frequency
Output overcurrent/voltage/Overtemperature
protection
Single Tightly regulated output
Remote sens e
Adjustable output voltage (+10%/ -20%)
Negative logic, Remote On/Off
Wide operating temperature range (-40°C to 85°C)
Meets the voltage insulation requirements for ETSI
300-132-2 and complies with and is Licensed for
Basic Insulation rating per EN 60950
CE mark meets 73/23/EEC and 93/68/EEC
directives§
UL* 60950-1Recognized, CSA† C22.2 No. 60950-1-
03 Certified, and VDE‡ 0805:2001-12 (EN60950-1)
Licensed
ISO** 9001 certified man ufacturing facilit ie s
Applications
Distributed power architectures
Wireless Networks
Optical and Access Network Equipment
Enterprise Networks
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
Options
Auto restart after fault protection shutdown
Positive logic, Remote On/Off
Case ground pin (-H Baseplate option)
Active load sharing (Parallel Operation)
Description
The JRW series provide up to 70A output current in an industry standard half brick, which makes it an ideal choice
for optimum space, high current and low voltage applications. The converter incorporates synchronous rectification
technology and innovative packaging techniques to achieve high efficiency reaching 91% at 3.3V full load. The ultra
high efficiency of this converter leads to lower power dissipation such that for most applications a heat sink is not
required. The output is fully isolated from the input, allowing versatile polarity configurations and grounding
connections. Built-in filtering for both input and output minimizes the need for external filtering.
RoHS Compliant
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 2
Absolute Maxim um Ratings
Stresses in exces s of the abso lute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter Device Symbol Min Max Unit
Input Voltage
Continuous All VIN -0.3 80 Vdc
Transient (100 ms) VIN, trans -0.3 100 Vdc
Operating Ambient Temperature All TA -40 85 °C
(see Thermal Considerations sect ion)
Storage Temperature All Tstg -55 125 °C
I/O Isolati on All 1500 Vdc
Electri cal Sp ec i fi cat i o ns
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter Device Symbol Min Typ Max Unit
Operating Input Voltage All VIN 36 48 75 Vdc
Maximum Input Current
(VIN=0 to 75V , IO=IO , ma x ) All IIN,max 7
Adc
Inrush Transient All I2t 1 A2s
Input Reflected Rippl e Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance; VIN=0V
to 75V, I
O
= I
Omax
; see Figure 31)
All - 15 - mAp-p
Input Ripple Rejection (120Hz) All 60 dB
CAUTION: This power module is not inter nally fused. An input line fuse must always be u sed .
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an
integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included;
however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies
require a time-delay fuse with a maximum rating of 20A (see Safety Considerations section). Based on the
information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a
lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information.
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 3
Electri cal Sp ec i fi cat i o ns (continued)
Parameter Device Symbol Min Typ Max Unit
Output Voltage Set-point P VO, set 1.18 1.20 1.22 Vdc
(VIN=VIN,nom, IO=IO, max, Tref=25°C) M
1.47 1.50 1.52
Vdc
Y
1.77 1.80 1.83
Vdc
G
2.47 2.50 2.53
Vdc
F
3.24 3.30 3.36
Vdc
A
4.95 5.0 5.05
Vdc
B
11.76 12.0 12.24
Vdc
Output Voltage P VO 1.16 1.24 Vdc
(Over all operating input volt age,
resistive load, and temperat ure
M
1.45 1.55
Vdc
conditi ons until end of life) Y
1.75 1.85
Vdc
G 2.42 2.58 Vdc
F 3.20 3.40 Vdc
A
4.85
5.15
Vdc
B
11.64
12.36
Vdc
Output Regulation
Line (VIN = VIN, min to VIN, max)
0.05 0.2 % VO, nom
Load (IO = IO, min to IO, max)
0.05 0.2 % VO, nom
Temperature (TA=-40ºC to +85ºC)
15 50 mV
Output Ripple and Noise on nominal
output
(VIN =VIN, nom and IO = IO, min to IO, max,
Cout = 1μF ceramic // 10μF Ta nt alum
capacitor)
RMS (5Hz to 20MHz bandwidth) 40 mVrms
Peak-to-Peak (5Hz to 20MHz
bandwidth)
100 mVpk-pk
External Capacitance P,M,Y,G,F COut,ext 30,000 μF
A,B
C
Out,ext
10,000 μF
Output Current P,M
I
o
0 70 A
G,Y
0
65 A
F
0
60 A
A
0
40
A
B
0
17 A
Output Current Limit Inc eption P,M
I
O, cli
80 A
G,Y
73
A
F
64
A
A
50 A
B
21 A
Output Short-Circuit Current All
Latched-
off
VO ≤ 250 mV @ 25o C
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 4
Electri cal Sp ec i fi cat i o ns (continued)
Parameter Device Symbol Min Typ Max Unit
Efficiency P
η
84 %
(VIN=VIN,nom, IO=IO, max, VO= VO,set TA=25°C) M
86
%
Y
87
%
G
90
%
F
91
%
A
92
%
B
92
%
Switching Frequency fsw 300
kHz
Dynamic Load Response
(∆Io/∆t=1A/10µs; Vin=Vin,nom; TA=25°C;
Tested with a 10 μF aluminum and a 1.0
μF tantalum capacitor across the load.)
Load Change from Io= 50% to 75% of
Io,max:
Peak Deviation P,M,Y,G Vpk
6
%VO, set
Settling Time (Vo<10% peak deviati on) ts
300
µs
F,A Vpk
4
%VO, set
ts
300
µs
B Vpk
3
%VO, set
ts
500
µs
Load Change from Io= 75% to 50% of
Io,max:
Peak Deviation P,M,Y,G Vpk
6
%VO, set
Settling Tim e (Vo<10% peak deviati on) ts
300
µs
F,A Vpk
4
%VO, set
ts
300
µs
B Vpk
3
%VO, set
ts
500
µs
Isolation Specifications
Parameter Symbol Min Typ Max Unit
Isolation Capacitanc e CISO 2700 pF
Isolation Resist ance RISO 10 MΩ
General Specifications
Parameter Min Typ Max Unit
Calculated MTBF (IO= 80% of IO, max, TA=40°C, airflow=1m/s (400LFM) 1,363,000 Hours
Weight 60.3 (2. 1) g (oz.)
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 5
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off Signal interf ace
(VI = VI,min to VI, max; Open collector or equivalent
Compatible, signal referenced to V
I
(-) terminal)
Negative Logic: devic e code suffix “1”
Logic Low=module On, Logic High=Module Off
Positive Logic: No device code suffix required
Logic Low=module Off, Logic High=Module On
Logic Low Specificat i on
Re mote On/Off Current-Logic Low All Ion/Off ― 0.15 1.0 mA
On/Off Voltage:
Logic Low
All
Von/Off 0.0 ― 1.2 V
Logic High (Typ=Open Collector)
All
V
on/Off
― ― 15 V
Logic High maximum allowable leakage current
All
I
on/Off
― ― 50 µA
Turn-On Delay and Rise Times
(I
O
=I
O, max
)
Tdelay = Time until VO = 10% of VO,set from either P Tdelay ― 2 ― msec
applicat i on of Vin with Remote On/Off set to On or M ― 2 ― msec
operation of Remote On/Off from Off to On with Vin Y
―
2
―
msec
already applied for at least one second. G ― 5 ― msec
F
―
2
―
msec
A
―
2.5
―
msec
B
―
2.5
―
msec
T
rise
= time for V
O
to rise from 10% of V
O,set
to 90%
of VO,set.
P Trise ― 1 ― msec
M
―
1
―
msec
Y
―
1
―
msec
G
―
3
―
msec
F
―
1
―
msec
A
―
1
―
msec
B
―
1
―
msec
Output voltage adjustm ent range (TRIM)
Output Voltage Remote sense range Vsense ― ―
10
% VO, nom
Output Voltage Set-point Adjustment range
80
―
110 % VO, nom
Output Over voltage protecti on P VOovsd 1.4 ― 1.6 Vdc
M 1.8
―
2.2 Vdc
Y 2.3
―
2.6 Vdc
G 2.9
―
3.4 Vdc
F 3.8
―
4.6 Vdc
A 5.7
―
6.5 Vdc
B 14
―
16 Vdc
Over temperature Protection
All Tref 127 °C
Input Undervoltage Lock out Vin, OVLO
Turn-on Threshold
34.5
36
V
Turn-off Threshol d 30 32.5 V
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 6
Characteristic Curves
The following figur es pr ov ide t y pical char act eri sti cs for the JRW017A0B1 (12V, 17A) at 25ºC. The figures are
identical for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
1
2
3
4
5
6
7
25 35 45 55 65 75
Io = 0 A
Io = 8.5 A
Io = 17 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (5V/div) VO
(V) (5V/div)
INPUT VO L TAGE, VIN (V) TIME, t (1 ms/div)
Figure 1. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 4. Typical Start-Up Characteristics from Remote
ON/OFF.
EFFICIENCY (%)
70
75
80
85
90
95
0 3 6 9 12 15 18
V
i
= 36 V
V
i
= 48 V
V
i
= 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (4A/div) VO (V) (200mV/div)
OUTPUT CURRENT, Io (A) T IME, t (100 µs/div)
Figure 2. Converter Efficiency Vs Load at Room
temperature.
Figure 5. Transient Response to Dynamic Load Change
from 50% to 25% of full load current.
OUTPUT VOLTA GE
VO (V) (20mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (4A/div) VO (V) (200mV/div)
TIME , t ( 1 µs/div)
TIME , t ( 1 0 0µs/div)
Figure 3. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 6. Transient Response to Dynamic Load Change
from 50% to 75 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 7
Characteristic Curves (continued)
The following figur es pr ov ide t y pical char act eri sti cs for the JRW040A0A (5V, 40A) at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
1
2
3
4
5
6
7
25 35 45 55 65 75
I
o
= 0 A
I
o
= 20 A
I
o
= 40 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (5V/div) VO (V) (2V/div)
INPUT VO L TAGE, VIN (V) TIME, t (1 ms /div)
Figure 7. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 10. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
75
80
85
90
95
0 10 20 30 40
Vi = 36 V
Vi = 48 V
Vi = 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (200mV/div)
OUTPUT CURRENT, Io (A) T IME, t (100 µs/div)
Figure 8. Converter Efficiency Vs Load at Room
temperature.
Figure 11. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (50mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (200mV/div)
TIME, t (1µs/div)
TIME , t ( 1 0 0µs/div)
Figure 9. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 12. Transient Response to Dynamic Load
Change from 25% to 50 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 8
Characteristic Curves (continued)
The following figures prov ide t y pical char act eri sti cs for the JRW060A0F (3.3V, 60A)at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
1
2
3
4
5
6
7
8
25 35 45 55 65 75
I
o
= 0 A
I
o
= 30 A
I
o
= 60 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (5V/div) VO
(V) (1V/div)
INPUT VO L TAGE, VIN (V) TIME, t (0.5ms/div)
Figure 13. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 16. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
75
80
85
90
95
0 10 20 30 40 50 60
Vi = 36 V
Vi = 48 V
Vi = 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
OUTPUT CURRENT, Io (A) T IME, t (100 µs/div)
Figure 14. Converter Efficiency Vs Load at Room
temperature.
Figure 17. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (10mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
TIME , t ( 1µs/div) TI ME, t (100µs/div)
Figure 15. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 18. Transient Response to Dynamic Load
Change from 50% to 75 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 9
Characteristic Curves (continued)
The following figur es pr ov ide t y pical char act eri sti cs for the JRW065A0G (2.5V, 65A)at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
1
2
3
4
5
6
25 35 45 55 65 75
I
o
= 0 A
I
o
= 32.5 A
I
o
= 65 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (10V/div) VO
(V) (1V/div)
INPUT VO L TAGE, VIN (V) TIME, t (2ms/div)
Figure 19. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 22. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
75
80
85
90
95
0 10 20 30 40 50 60 70
V
i
= 36 V
V
i
= 48 V
V
i
= 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
OUTPUT CURRENT, Io (A) T IME, t (100 µs/div)
Figure 20. Converter Efficiency Vs Load at Room
temperature.
Figure 23. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT CURRENT OUTPUT VOLTAG
E
IO, (A) (10A/div) VO (V) (100mV/div)
TIME , t ( 2 .5µs/div) T IME, t (100µs/div)
Figure 21. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 24. Transient Response to Dynamic Load
Change from 25% to 50 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 10
Characteristic Curves (continued)
The following figur es pr ov ide t y pical char act eri sti cs for the JRW065A0Y (1.8V, 65A) at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
25 35 45 55 65 75
I
o
= 0 A
I
o
= 32.5 A
I
o
= 65 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (10V/div) VO
(V) (0.5V/div)
INPUT VO L TAGE, VIN (V) TIME, t (1ms/div)
Figure 25. Typical Start-Up (In put Current)
characteristics at room temperature.
Figure 28. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
72
74
76
78
80
82
84
86
88
90
0 10 20 30 40 50 60 70
V
i
= 36 V
V
i
= 48 V
V
i
= 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (1 00 mV / di v)
OUTPUT CURRENT, Io (A) T IME, t (200 µs/div)
Figure 26. Converter Efficiency Vs Load at Room
temperature.
Figure 29. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (50mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
TIME , t ( 1µs/div) TI ME, t (200µs/div)
Figure 27. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 30. Transient Response to Dynamic Load
Change from 25% to 50 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 11
Characteristic Curves (continued)
The following figur es pr ov ide t y pical char act eri sti cs for the JRW070A0M (1.5V, 70A) at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
0.5
1
1.5
2
2.5
3
3.5
4
25 35 45 55 65 75
Io = 0 A
Io = 35 A
Io = 70 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (5V/div) VO
(V) (0.5V/div)
INPUT VO L TAGE, VIN (V) TIME, t (1ms/div)
Figure 31. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 34. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
72
74
76
78
80
82
84
86
88
90
0 10 20 30 40 50 60 70
Vi = 36 V
Vi = 48 V
Vi = 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
OUTPUT CURRENT, Io (A) T IME, t (200 µs/div)
Figure 32. Converter Efficiency Vs Load at Room
temperature.
Figure 35. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
TIME , t ( 1µs/div) TI ME, t (200µs/div)
Figure 33. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 36. Transient Response to Dynamic Load
Change from 25% to 50 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 12
Characteristic Curves (continued)
The following figur es pr ov ide t y pical characteristics for the JRW070A0P (1.2V, 70A) at 25ºC. The figures are identical
for either positive or negative Remote On/Off logic.
INPUT CURRENT,(A)
0
0.5
1
1.5
2
2.5
3
3.5
25 35 45 55 65 75
I
o
= 0 A
I
o
= 35 A
I
o
= 70 A
ON/OFF VOLTAGE OUTPUT VOLTAGE
VOn/off (V) (5V/div) VO
(V) (0.5V/div)
INPUT VO L TAGE, VIN (V) TIME, t (1ms/div)
Figure 37. Typical Start-Up (Input Current)
characteristics at room temperature.
Figure 40. Typical Start-Up Characteristics from
Remote ON/OFF.
EFFICIENCY (%)
70
72
74
76
78
80
82
84
86
0 10 20 30 40 50 60 70
Vi = 36 V
Vi = 48 V
Vi = 75 V
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
OUTPUT CURRENT, Io (A) T IME, t (200 µs/div)
Figure 38. Converter Efficiency Vs Load at Room
temperature.
Figure 41. Transient Response to Dynamic Load
Change from 50% to 25% of full load current.
OUTPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT CURRENT OUTPUT VOLTAGE
IO, (A) (10A/div) VO (V) (100mV/div)
TIME , t ( 1µs/div) TI ME, t (200µs/div)
Figure 39. Typical Output Ripple and Noise at Room
temperature and Io = Io,max.
Figure 42. Transient Response to Dynamic Load
Change from 50% to 75 % of full load current.
75 Vin
48 Vin
36 Vin
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 13
Test Configurations
Note: Measure input reflected-ripple current with a simulated source
inducta nce (LTEST) of 12 µ H. Capacitor CS offsets possible battery
impedance. Measure current as shown above.
Figure 43. Input Reflected Ripple Current Test
Setup.
Note: Use a 1.0 µF ceramic capacitor and a 10 µF aluminum or
tantalum capacitor. Scope measurement should be made using a
BNC socket. Position the load between 51 mm and 76 mm (2 in. and
3 in.) from the module.
Figure 44. Output Ripple and Noise Test Setup.
Note: All measurements are taken at the module terminals. When socketing,
place Kelvin connections at modul e terminals to avoid measurement errors due
to socket contact resistance.
Figure 45. Output Voltage and Efficiency Test
Setup.
Design Considerations
Input Source Impedance
The power module should be connected to a low
ac-impedance source. A highly inductive source
impedance can affect the stability of the power
module. For the test conf igur ation in Figure 43, a
100μF electrolytic capacitor (ESR< 0.7Ω at 100kHz),
mounted close to the power module helps ensure the
stability of the unit. Consult the factory for further
application guidelines.
Output Capacitance
High output current transient rate of change (high
di/dt) loads may req uire hig h value s of output
capacitance to supply the instantaneous energy
requirement to the load. To minimize the output
voltage transient drop during this transient, low E.S.R.
(equivalent seri es resi sta nce) capa cit or s may be
required, since a high E.S.R. will produce a
correspondingly higher voltage drop during the
current transient.
Output capacitance and load impedance interact with
the power module’s output voltage regulation control
system and may produce an ’unstable’ output
condition for the required values of capacitance and
E.S.R.. Minimum and maximum values of output
capacitanc e and of the capac it or ’s assoc iate d E.S.R .
may be dictated, depending on the module’s control
system.
The process of determining the acceptable values of
capacitance and E.S.R. is complex and is load-
dependant. Lineage Power provides Web-based tools
to assist the power module end-user in appr ais ing
and adjusting the effect of various load conditions and
output capacitances on specific power modules for
various load condi tion s.
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and
separation requirements of the end-u se safe ty agency
standard, i.e., UL* 60950-1 Recognized, CSA† C22.2
No. 60950-3-01 Certified, and EN 60950-1 (VDE‡
0805): 2001-12 Lic en sed.
These converters have been evaluated to the spacing
requireme nts for Ba sic Insul ation per the above safety
standards. For Basic Insulation models (“-B” Suffix),
1500 Vdc is applied from Vi to Vo to 100% of outgoing
production.
For end products connected to –48V dc, or –60Vdc
nominal DC MAINS (i.e. central office dc battery
plant), no further fault testing is required.
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 14
Safety Considerations (continued)
*Note: -60V dc nominal battery plants are not
available in the U.S. or Canada.
For all input voltages, other than DC MAINS, where
the input voltage is less than 60V dc, if the input
meets all of the requirements for SELV, then:
The output may be considered SELV. Output
voltages will remain within SELV limits even
with internally-generated non-SELV voltages.
Single component failure and fault tests were
performed in the power converters.
One pole of the input and one pole of the
output are to be grounded, or both circuits are
to be kept floating, to maintain the output
voltage to ground voltage within ELV or SELV
limits.
For all input sources, other than DC MAINS, where
the input voltage is between 60 and 75V dc
(Classified as TNV-2 in Europe), the following must
be meet, if the converter’s output is to be evaluated
for SELV:
The input source is to be provided with
reinforced insulation from any hazardous voltage,
including the ac mains.
One Vi pin and one Vo pin are to be reliably
earthed, or both the input and output pins are to
be kept floating.
Another SELV reliability test is conducted on
the whole system, as required by the safety
agencies, on the combination of supply source
and the subject module to verify that under a
single fault, hazardous voltages do not appear at
the module’s output.
The power module has ELV (extra-low voltage)
outputs when all inputs are ELV.
All flammable materials used in the manufacturing of
these modules are ra ted 94V-0.
The input to these units is to be provided with a
maximum 20A fast-acting (or time-delay) fuse in the
unearthed lea d.
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 15
Feature Descriptions
Remote On/Off
Two remote on/off options are available. Positive logic
remote on/off turns the module on during a logic-high
voltage on the ON/OFF pin, and off during a logic low.
Negative logic remote on/off turns the module off
during a logic high and on during a logic low. Negative
logic, device code suffix "1," is the factory-preferred
configura tio n. To turn the pow er module on and off,
the user must supply a switch to control the voltage
between the on/off terminal and the VI (-) terminal
(Von/off). The switch can be an open collector or
equivalent (see Figure 46). A logic low is Von/off = 0
V to I.2 V. The maximum Ion/off during a logic low is 1
mA. The switch should maintain a logic-low voltage
while sinking 1 mA. During a logic high, the maximum
Von/off generated by the power module is 15 V. The
maximum allowable leakage current of the switch at
Von/off = 15V is 50 µA. If not using the remote on/off
feature, perform one of the following to turn the unit
on:
For negative logic, short ON/OFF pin to VI(-).
For positive logic: leave ON/OFF pin open.
Figure 46. Remote On/Off Implementation.
Overcurrent Protection
To provide protection in a fault output overload
condition, the module is equipped with internal
current-limiting circuitr y and ca n endure current limit
for few seconds. If overcurrent persists for few
seconds, the module will shut down and remain latch-
off. The overcurrent latch is reset by either cycling the
input power or by toggling the on/off pin for one
second. If the output overload condition still exists
when the module restarts, it will shut down again. This
operation will continue indefinitely until the
overcurrent condition is corrected.
An auto-restart option is also available.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout
limit, the module operation is disabled. The module
will begin to operate at an input voltage above the
undervolt age lo ckout turn-on t hr esh old.
Overtemperature Protection
These modules feature an overtemperature protection
circuit to safeguard against thermal damage. The
circuit shuts down and latches off the module when
the maximum device reference temperature is
exceeded. The module can be restarted by cycli ng
the dc input power for at least one second or by
toggling the remote on/off signal for at least one
second.
Over Volta g e Protection
The output overvoltage protection consists of circuitry
that monitors the voltage on the output terminals. If
the voltage on the output terminals exceeds the over
voltage protection threshold, then the module will
shutdown and latch off. The overvoltage latch is reset
by either cycling the inpu t pow er for one second or by
toggling the on/off signal for one second. The
protectio n mechanism is such that the unit can
continue in this condition until the fault is cleared.
Remote sense
Remote sense minimizes the effects of distribution
losses by regulating the voltage at the remote-sense
connections. The voltage between the remote-sense
pins and the output terminals must not exceed the
output voltage sense range given in the Feature
Specificat io ns tabl e i.e.:
[Vo(+) – Vo(-)] – [SENSE(+) – SENSE(-)] ≤ 10% of
Vo,nom.
The voltage between the Vo(+) and Vo(-) terminals
must not exceed the minimum output overvoltage
shut-down value indicated in the Feature
Specifications table. This limit includes any increase
in voltage due to remote-sense compensation and
output voltage set-point adjustment (trim). See Figure
47. If not using the remote-sense feature to regulate
the output at the point of load, then connect
SENSE(+) to Vo(+) and SENSE(-) to Vo(-) at the
module.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim. The amount of power
delivered by the module is defined as the voltage at
the output terminals multiplied by the output current.
When using remote sense and trim: the output
voltage of the module can be increased, which at the
same output current would increase the power output
of the module. Care should be taken to ensure that
the maximum output power of the module remains at
or below the maximum rated power.
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 16
Feature Descr i pti ons (continued)
Remote sense (continued)
Figure 47. Effective Circuit Configuration for
Single-Module Remote-Sense Operation Output
Voltage.
Output Voltage Programming
Trimming allows the user to increase or decrease the
output voltage set point of a module. This is
accomplished by connecting an external resistor
between the TRIM pin and either the SENSE(+) or
SENSE(-) pins. The trim resistor should be positioned
close to the module.
If not using the trim feature, leave the TRIM pin open.
With an external resistor between the TRIM and
SENSE(-) pins (Radj-down), the output voltage set
point (Vo,adj) decreases (see Figure 36). The
following equation determines the required external-
resistor value to obtain a percentage output voltage
change of ∆%.
For output voltages: 1.2V – 12V
Ω
−
∆
=
−KR downadj 2
%
100
Where,
100% ,
,×
−
=∆ nomo
desirednomo
VVV
Vdesired = Desired output voltage set point (V).
With an external resistor connected between the
TRIM and SENSE(+) pins (Radj-up) , the output
voltage set point (Vo, adj) increases (see Figure 37).
The following equation determines the required
external-resistor value to obtain a percentage output
voltage change of ∆%.
For output voltages: 1.5V – 12V
( )
Ω
∆
∆+
−
∆
∆+
=
−
K
V
R
nomo
upadj
%%)*2100(
%*225.1 %100*
,
For output voltage: 1.2V
( )
Ω
∆
∆+
−
∆
∆+
=
−
K
V
R
nomo
upadj
%%)*2100(
%*6.0 %100*
,
Where,
100% ,
,×
−
=∆ nomo
desirednomo
VVV
Vdesired = Desired output voltage set point (V).
The voltage between the Vo(+) and Vo(-) terminals
must not exceed the minimum output overvoltage
shut-down value indicated in the Feature
Specifications table. This limit includes any increase
in voltage due to remote-sense compensation and
output voltage set-point adjustment (trim). See Figure
48.
Although the output voltage can be increased by both
the remote sense and by the trim, the maximum
increase for the output voltage is not the sum of both.
The maximum increase is the larger of either the
remote sense or the trim.
The amount of power delivered by the module is
defined as the voltage at the output terminals
multiplied by the output current. When using remote
sense and trim, the output voltage of the module can
be increased, which at the same output current would
increase the power output of the module. Care should
be taken to ensure that the maximum output power of
the module remains at or below the maximum rated
power.
Figure 48. Circuit Configuration to Decrease
Output Voltage.
Figure 49. Circuit Configuration to Increase
Output Voltage.
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 17
Feature Descr i pti ons (continued)
Output Voltage Programming (continued)
Examples:
To t rim down the output of a nominal 3.3V module
(JRW060A0F) to 3.1V
100
3.3 1.33.3
%×
−
=∆ VVV
∆% = 6.06
Ω
−=
−
KR
downadj
2
06.6
100
Radj-down = 14.5 kΩ
To trim up the output of a nominal 3.3V module
(JRW060A0F) to 3.6V
100
3.3 3.36.3
%×
−
=∆ VVV
Δ% = 9.1
( )
Ω
+
−
+
=
−KR upadj 1.9 )1.9*2100(
1.9*225.1 1.9100*3.3
Rtadj-up = 19.3 kΩ
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 18
Thermal Cons i dera tions
The power modules operate in a variety of ther mal
environments; however, sufficient cooling should be
provided to help ensure reliable operation.
Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of
the module will result in an increase in reliability. The
thermal data presented here is based on physical
measurements taken in a wind tunnel.
Heat-dissipating components are mounted on the
topside of the module. Heat is removed by
conduction, convection and radiation to the
surrounding environment. Proper cooling can be
verified by measuring the thermal reference
temperature (Tref ). The peak temperature (Tref )
occurs at the position indicated in Figures 50 - 52.
The temperature at any one of these locations should
not exceed per below table to ensure reliable
operation of the power module.
Figure 50. Tref Temperature Measurement
Location for Vo= 12V.
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame Board-
Mounted Power Modules” for a detailed discussion of
thermal aspects including maximum device
temperatures.
Figure 51. Tref Temperature Measurement
Location for Vo= 5V.
Figure 52. Tref Temperature Measurement
Locations for Vo= 3.3V – 1.2V.
The output power of the module should not exceed
the rated power for the module as listed in the
Ordering Infor mat ion t abl e.
Although the maximum Tref temperature of the power
modules is approximately 117 °C, you can limit this
temperature to a lower value for extremely high
reliability.
Heat Transfer via Convection
Increased airflow over the module enhances the heat
transfer via convection. Following derating figures
shows the maximum output cu rr ent th at can be
delivered by each module in the respective orientation
without exceeding the maximum Tref temperature
versus local amb ient tem perat ur e (TA) for natural
convection thro ugh 2m/ s (400 ft./mi n) .
Model
Device
Temperature( ºC)
JRW070A0P (1.2V)
T
ref3
117
JRW070A0M (1.5V)
T
ref2
/ T
ref3
115/118
JRW065A0Y (1.8V) Tref3 115
JRW065A0G (2.5V) Tref2/ Tref3 117/118
JRW060A0F (3.3V)
T
ref1
/ T
ref2
117/118
JRW040A0A (5V)
T
ref1
117
JRW017A0B (12V)
T
ref1
117
T
ref1
T
ref3
T
ref1
T
ref2
Tref1
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 19
Note that the natural convection condition was
measured at 0.05 m/s to 0.1 m/s (10ft./min. to 20
ft./min.); however, systems in w hich these pow er
modules may be used typically generate natural
convection airflow rates of 0.3 m/s (60 ft./min.) due to
other heat dissi pati ng com pon ents in the system. The
use of Figures 53 - 59 are shown in the following
example:
Example
What is the minimum airflow necessa ry for a
JR W060A0F operat ing at VI = 48 V, an output current
of 42A, and a maximum ambient temperature of 70 °C
in transverse orientation.
Solution:
Given: VI = 48V
Io = 48A
TA = 70 °C
Determine airflow (V) (Use Figure 53):
V = 1m/sec. (200ft./min.)
OUTPUT CURRENT, IO (A)
0
2
4
6
8
10
12
14
16
18
20
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 53. Output Power Derating for JRW017A0B
(Vo = 12V) in Transverse Orientation with no
baseplate; Airflow Direction From Vin(+) to Vin (-);
Vin = 48V.
OUTPUT CURRENT, IO (A)
0
10
20
30
40
50
60
70
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 55. Output Power Derating for JRW060A0F (Vo
= 3.3V) in Transverse Orientation with no baseplate;
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.
OUTPUT CURRENT, IO (A)
0
10
20
30
40
50
60
70
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 56. Output Power Derating for JRW065A0G (Vo
= 2.5V) in Transverse Orientation with no baseplate;
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.
OUTPUT CURRENT, IO (A)
0
10
20
30
40
50
60
70
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 57. Output Power Derating for JRW065A0Y (Vo
= 1.8V) in Transverse Orientation with no baseplate;
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.
OUTPUT CURRENT, IO (A)
0
5
10
15
20
25
30
35
40
45
50
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 54. Output Power Derating for JRW040A0A
(Vo = 5V) in Transverse Orientation with no
baseplate; Airflow Direction From Vin(+) to Vin (-);
Vin = 48V.
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 20
OUTPUT CURRENT, IO (A)
0
10
20
30
40
50
60
70
80
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 58. Output Power Derating for JRW070A0M
(Vo = 1.5V) in Transverse Orientation with no
baseplate; Airflow Direction From Vin(+) to Vin(-);
Vin = 48V.
OUTPUT CURRENT, IO (A)
0
10
20
30
40
50
60
70
80
20 30 40 50 60 70 80 90
Natural Convection
1.0 m/s (200 ft./min)
2.0 m/s (400 ft./min)
LOCAL AMBIENT TEMPERATURE, TA (°C)
Figure 59. Output Power Derating for JRW070A0P(Vo
= 1.2V) in Transverse Orientation with no baseplate;
Airflow Direction From Vin(+) to Vin(-); Vin = 48V.
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 21
Layout Considerations
The JRW power module series are low profile in order
to be used in fine pitch system and architectures. As
such, component clearances between the bottom of
the power module and the mounting board are limited.
Either avoid placing copper areas on the outer layer
directly underneath the power module or maintain a
minimum clearance through air of 0.028 inches
between any two “opposite polarity” components,
including copper traces under the module to
components on the JRW module..
For modules with a “7” (case (heatplate) pin) and “-H”
(heatplate) option:
To meet Basic Insulation in the end product 1)
between the input and output of the module, or 2)
between the input and the earth ground, a series
capacitor (capable of withstanding 1500V dc) needs
to inserted between the case pin and the end
termination point, if the case pin is co nne cted to the
input or the output of the JRW module or to earth
ground.
For additional layout guide-lines, refer to
FLTR100V10 dat a she et.
Post Solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect
both the reliability of a power module and the
testability of the finished circuit-board assembly. For
guidance on appropr i ate sol de r ing, cle ani ng and
drying procedures, refer to Lineage Power Board
Mounted Power Modules: Soldering and Cleaning
Application Note (AP01-056EPS).
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed
through single or dual wave soldering machines. The
pins have an RoHS-complia nt finish that is compatible
with both Pb and Pb-free wave soldering processes.
A maximum preheat rate of 3°C/s is suggested. The
wave preheat process should be such that the
temperatur e of the pow er module board is kep t below
210°C. For Pb solder, the recommended pot
temperature is 260°C, while the Pb-free solder pot is
270°C max. Not all RoHS-compliant throu gh-hole
products can be processed with paste-through-hole
Pb or Pb-free reflow process. If additional information
is needed, please consult with your Lineage Power
representative for more details.
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 22
Mechanical Outline
Dimensions are in mill im eter s and (inch es).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
TOP
VIEW
SIDE
VIEW
BOTTOM
VIEW
Topside label incl ude s Lineage Power name, product designation, and data code.
†Option Feature, Pin is not present unless one these options specified. The I_share and case pin option cannot be
specified simultaneously.
Data Sheet
June 14, 2010
JRW017-070 Series Power Modules DC-DC Converters
36-75Vdc Input; 1.2Vdc to 12Vdc Out put
LINEAGE POWER 23
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Data Sheet
June 14, 2010
JRW017-070 Ser ies Power Modules DC-DC Converters
36-
75Vdc Input; 1.2Vdc to 12Vdc Out put
Document No: DS03-120 ver 1.25
PD F name: JRW040A0A.pdf
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 3. Device Code
Product codes Input Voltage
Output
Voltage
Output
Current
Efficiency
Connector
Type
Comcodes
JRW017A0B1 48V (36-75Vdc) 12V 17A 92% Through hole 108967142
JRW040A0A1 48V (36-75Vdc) 5V 40A 92% Through hole 108965385
JRW060A0F1 48V (36-75Vdc) 3.3V 60A 91% Through hole 108965393
JRW065A0G1 48V (36-75Vdc) 2.5V 65A 90% Through hole 108965401
JRW065A0Y1 48V (36-75Vdc) 1.8V 65A 87% Through hole 108965435
JRW070A0M1 48V (36-75Vdc) 1.5V 70A 86 % Through hole 108965419
JRW070A0P1 48V (36-75Vdc) 1.2V 70A 84 % Through hole 108965427
JRW017A0B1Z 48V (36-75Vdc) 12V 17A 92% Through hole CC109104618
JRW040A0A1Z 48V (36-75Vdc) 5V 40A 92% Through hole CC109107422
JRW060A0F1-HZ 48V (36-75Vdc) 3.3V 60A 91% Through hole CC109107455
JRW065A0G1-HZ 48V (36-75Vdc) 2.5V 65A 90% Through hole CC109107471
Table 2. Device Options
Option Device Code Suffix
Negative remote on/off logic 1
Auto-restart 4
Pin Length: 3.68 mm ± 0.25mm (0.145 in. ± 0.010 in.) 6
Case pin (Available with Baseplate opt ion only) * 7
Basic I nsulation -B
Base Plate option -H
Output current share (Parallel Operation)* -P
RoHS Compliant -Z
*Note: The case pin and Ishare pin use the same pin location such that both options cannot be specified
simultaneously.
