Connector Terminal Boxes (M12) XW3D 177
Connector Terminal Boxes (M12)
XW3D
Simple Wiring of Sensor Actuators
• Compatible with XS5 and XS2 style M12 connectors
• Greatly reduces wiring work in combination with the XS5
Smartclick.
• Insert the connector and turn 1/8 of a turn to lock the con-
nectors. (XS5 Smartclick connectors)
• Higher rated current to enable output applications.
• Compatible with other M12 screw connectors.
• Degree of protection : IP67 (IEC60529)
TM
■Ratings and Specifications ■Materials and Finish
■Connection Combinations
Rated current 4 A/port, 12 A/Box (power line)
Rated voltage 10 to 30 VDC
Contact resistance
(connector)
40 mΩ max.
(20 mV max., 100 mA max.)
Insulation resistance 100 MΩ min. (at 500 VDC)
Dielectric strength
(connector)
500 VAC for 1 min
(leakage current: 1 mA max.)
Degree of protection IP67 (IEC60529)
Insertion tolerance 50 times min.
Lock strength
Pulling: 100 N/15 s,
Twisting: 1 N·m/15 s
Cable holding strength 100 N/15 s
Lock operating force 0.1 N·m to 0.25 N·m
Ambient operating
temperature range
−25 to 70°C
Item Materials/finish
Contacts Brass/nickel base, 0.4-μm gold-plating
Fixtures Nickel-plated zinc alloy
Case PBT resin (UL94V-O), light gray
Bushing Rubber
O-ring Rubber
PCB Glass epoxy board
Sealing resin Urethane resin (UL94V-0)
Cable UL AWM2464
Signal lines: AWG22
Power and ground lines: AWG18
Note: is a registered trademark of the OMRON Corporation.
OMRON Model No.
Twist-and-Click Plug
Connectors
M12 Plug
Connectors
XS5H, XS5G
XS5W (plug end)
XS5R (plug end)
XS2H, XS2G
XS2W (plug end)
XS2R (plug end)
Connector Terminal Box XW3D
TM
: Connected by Smartclick twisting.
: Connected by screwing.
178 Connector Terminal Boxes (M12) XW3D
■Ordering Information
Note: 1. “1-4” and “3-4” are the connector pin numbers that are wired.
2. All cables are 5 m long.
■Dimensions (Unit : mm)
Sensor type and wiring 3-Wire DC NPN/2-Wire DC 3-4 2-Wire DC 1-4/Without polarity 3-4 3-Wire DC PNP/2-Wire DC 1-4
Actuator wiring Actuator wiring 1-4 — Actuator wiring 3-4
No. of ports No. of I/O Model Model Model
44 XW3D-P455-G11 XW3D-P452-G11 XW3D-P453-G11
88 XW3D-P855-G11 XW3D-P852-G11 XW3D-P853-G11
48 XW3D-P458-G11 — XW3D-P457-G11
Waterproof Cover (Sold Separately)
XS2Z-22
Note: 1. The XW3D comes with a dust cover. Use the optional XS2Z-22 Waterproof
Cover when an IP67 degree of protection is required.
2. The XS2Z-22 connection is threaded.
Model No. per box Material
XS2Z-22 50 Brass with Ni plating
927
82
120
5,000 10
100
73
4.5
27
13.5
6.5
9
9
33
54
9
20
30.5
Power Indicator (green LED)
Operation Indicator (red LED)
6.9 dia.
Indication of internal wiring
4.5 dia.
4.5 dia.
XW3D-P45@-G11
(Model with Four Ports)
27 27 27
127
120
5,000 10
100
73
4.5
27
13.5
6.5
9
9
33
54
9
20
30.5
4.5 dia. 9 dia.
Power Indicator (green LED)
Operation Indicator (red LED)
8.2 dia.
Indication of internal wiring
4.5 dia.
XW3D-P85@-G11
(Model with Eight Ports)
Connector Terminal Boxes (M12) XW3D 179
■Wiring Diagrams
Models with One I/O and One Port
Note: 1. The above wiring diagrams are for eight-port use.
2. Figures in parentheses indicate lead colors.
3. The expression “white/red” means white and red stripes.
4. Here, “1-4” and “3-4” are pin numbers.
5. Contact numbers 5 through 8 in the above diagrams do not exist on Terminal Boxes with four ports. The lead colors for signals 1 through
4, power supply, and ground are the same.
927
82
73
4.5
27
13.5
6.5
9
9
33
54
9
20
30.5
120
5,000 10
100
Power Indicator (green LED)
Operation Indicator (red LED)
Indication of internal wiring
8.2 dia.
4.5 dia.
4.5 dia.
XW3D-P457-G11
(Model with Four Ports and Eight I/O)
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
1
3
2
4
5
7
6
8
Lead color
Lead color
Ground
(Green/
Ye l l o w )
Connector
pin number
Negative
power supply
(Blue)
Signal 1
(White)
Signal 2
(Green)
Signal 2
(Green) Signal 2
(Green)
Signal 3
(Yellow)
Signal 4
(Gray)
Signal 5
(Pink)
Signal 6
(Red)
Signal 7
(Black)
Signal 8
(Purple)
Ground
(Green/
Ye l l o w )
Negative
power supply
(Blue)
Negative
power supply
(Blue)
Positive
power supply
(Brown)
Positive
power supply
(Brown)
Positive
power supply
(Brown)
Signal 1
(White)
Signal 3
(Yellow)
Signal 4
(Gray)
Signal 5
(Pink)
Signal 6
(Red)
Signal 7
(Black)
Signal 8
(Purple)
Ground
(Green/
Ye l l o w )
Signal 1
(White)
Signal 3
(Yellow)
Signal 4
(Gray)
Signal 5
(Pink)
Signal 6
(Red)
Signal 7
(Black)
Signal 8
(Purple)
Power Indicator
(green LED)
Operation Indicator (red LED)
Power Indicator
(green LED)
Operation Indicator (red LED)
Power Indicator
(green LED)
Operation Indicator (red LED)
Lead color
Connector
pin number
Connector
pin number
NPN Sensor Specifications
XW3D-P@55-@11
for 3-Wire DC NPN,
2-Wire DC (Without polarity 3-4), and
Actuator (1-4)
2-Wire Sensor Specifications
XW3D-P@52-@11
for 2-Wire DC (polarity 1-4, without
polarity 3-4)
Note: Cannot be used with NPN-type Photoelectric
and Proximity Sensors. Cannot be used with
Proximity Sensors with polarity 3-4.
PNP Sensor Specifications
XW3D-P@53-@11
for 3-Wire DC PNP,
2-Wire DC (with polarity 1-4), and
Actuator (3-4)
3-WIRE
NPN
3-WIRE
PNP
2-WIRE
180 Connector Terminal Boxes (M12) XW3D
Models with Two I/O and One Port
Note: Colors given in the connection diagram are lead colors.
■Mounting Dimensions (Unit: mm)
Note: Mounting dimensions are the same for any models.
Safety Precautions
Do not use the Connectors in an atmosphere or environment that
exceeds the specifications.
Connector Connection and Disconnection
•
Mate the connectors according to the procedure given in this datasheet
.
•When joining Connectors, be sure to insert the plug all the way to
the back of the socket before attempting to lock the Connectors.
•Do not use tools of any sort to mate the Connectors. Always use
your hands. Pliers or other tools may damage the Connectors.
•When mating the Connectors to XS2 or other screw on M12 Con-
nectors, tighten the lock by hand to a torque of 0.39 to 0.49 N·m.
•Confirm in the catalog that sensors and actuators are applicable
before using them.
•Always turn OFF the power supply before connecting or discon-
necting connectors.
•Do not touch the mating surface of the connectors with wet hands.
•Wipe away any water around the connectors.
•Do not allow metal scraps or dust to enter the mating section.
Cable Lead Polarity
•Connect the cables leads using the correct polarity (Blue: Negative
power supply, Brown: Positive power supply).
•If the polarity is not correct, the load may not operate or the
operation indicator may not light.
•Always connect a load to the signal lines to operate a sensor or
actuator.
Applicable Connectors
•
Always mount a Waterproof Cover (XS2Z-22) or Dust Cover (XS2Z-15)
to any unused connector on the Connector Terminal Box.
Power Supply and Operation Indicators
•The power supply indicator will be lit green while power is being
supplied. The operation indicator will be lit red while the sensor or
actuator is operating.
•The XW3D is for a DC sensor or actuator. Do not use it for an AC
sensor or actuator.
•Connector Terminal Boxes are available with either 2-wire or
3-wire internal connections, as indicated on the case.
1
1
2
2
3
3
1
5
42
3
1
5
42
3
1
5
42
3
4
4
1
5
42
3
1
1
2
2
3
3
4
4
1
5
42
3
1
5
42
3
1
5
42
3
1
5
42
3
Ground
(Green/
Ye l l o w )
Negative
power supply
(Blue)
Signal 1B
(Pink)
Signal 1A
(White)
Signal 2B
(Red)
Signal 2A
(Green)
Signal 3A
(Yellow)
Signal 3B
(Black)
Signal 4B
(Purple)
Signal 4A
(Gray)
Positive
power supply
(Brown)
Lead color
Connector
pin number
Ground
(Green/
Ye l l o w )
Negative
power supply
(Blue)
Signal 1B
(Pink)
Signal 1A
(White)
Signal 2B
(Red)
Signal 2A
(Green)
Signal 3A
(Yellow)
Signal 3B
(Black)
Signal 4B
(Purple)
Signal 4A
(Gray)
Positive
power supply
(Brown)
Lead color
Connector
pin number
XW3D-P458-G11
for 3-Wire DC NPN and Actuator (1-4 or 1-2)
XW3D-P457-G11
for 3-Wire PNP and Actuator (3-4 or 3-2)
3-WIRE
NPN (2)
3-WIRE
PNP (2)
73
±0.1
33
±0.1
Three, M4 or 4.5 dia.
Precautions for Correct Use
3-WIRE
NPN
3-WIRE
PNP
2-WIRE 3-WIRE
NPN (2)
3-WIRE
PNP (2)
Connector Terminal Boxes (M12) XW3D 181
MEMO
Connector Terminal Boxes (M12) XW3D
OMRON ON-LINE
Global - http://www.omron.com
USA - http://www.components.omron.com
Cat. No. X304-E-1 Printed in USA
OMRON ELECTRONIC
COMPONENTS LLC
55 E. Commerce Drive, Suite B
Schaumburg, IL 60173
847-882-2288
11/10 Specifications subject to change without notice
All sales are subject to Omron Electronic Components LLC standard terms and conditions of sale, which
can be found at http://www.components.omron.com/components/web/webfiles.nsf/sales_terms.html
ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
