PM150CVA060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts TERMINAL CODE 11. UP 1. WFO 2. VWPC 12. VUP1 3. WP 13. NC 4. VWP1 14. FO 5. VFO 15. VNC 6. VVPC 16. VN1 7. VP 17. UN 8. VVP1 18. VN 9. UFO 19. WN 10. VUPC A D P N P P M R 1234 Q U 5678 9 10 1112 B K E U V 13 14 15 16 17 18 19 L - TYP. U V M W T (4 TYP.) N CCO (4 PLACES) AA - TYP. J TYP. S NUTS (5 TYP.) X SEE DETAIL A W Z - TYP. H BB SQ PIN - TYP. (19 PLACES) C G Y DETAIL A F VUP1 UFO UP VUPC VVP1 VFO VP VVPC VWP1 WFO WP VWPC UN VN VN1 WN VNC FO NC RfO GND FO IN VCC TEMP GND OUT Si TH GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND FO IN VCC GND GND GND GND GND Si OUT Si OUT Si OUT Si OUT Si Features: Complete Output Power Circuit OUT Gate Drive Circuit RfO = 1.5k OHM N W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.72 4.02 B C Dimensions Inches 120.0 Q 0.59 15.1 102.0 R 0.72 18.25 S M5 Metric M5 0.95 +0.04/-0.02 24.1 +1.0/-0.5 Millimeters D 4.130.010 105.00.25 T 0.22 Dia. Dia. 5.5 E 3.430.010 87.00.25 U 0.560.010 14.10.25 F 0.16 4.0 V 1.720.012 43.570.3 G 0.95 24.1 W 0.57 0.012 14.60.3 H 0.42 10.6 X 3.35 85.2 J 0.87 22.0 Y 0.85 21.6 K 3.510.02 Z 0.100.010 2.540.25 L 0.47 12.0 AA 0.1370.010 3.490.25 M 0.48 12.3 BB 0.02 SQ 0.64 SQ N 0.77 19.5 CC 0.12 +0.04/-0.02 3.0 +1.0/-0.5 P 0.30 7.5 89.20.5 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Protection Logic - Short Circuit - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150CVA060 is a 600V, 150 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 60 389 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA060 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM150CVA060 Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Power Device Junction Temperature Mounting Torque, M5 Mounting Screws (Typical) -- 17 in-lb Mounting Torque, M5 Main Terminal Screws (Typical) -- 17 in-lb Module Weight (Typical) -- 730 Grams Supply Voltage (Applied between P - N) VCC(surge) 500 Volts Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125C Start) VCC(prot.) 400 Volts VRMS 2500 Volts VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO-VNC, *FO-V*PC) VFO 20 Volts Fault Output Current (Sink Current at FO Terminals) IFO 20 mA VCES 600 Volts IC 150 Amperes Peak Collector Current, (TC = 25C) ICP 300 Amperes Collector Dissipation (TC = 25C) PC 446 Watts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) 390 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA060 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units SC -20C Tj 125C, VD = 15V toff(SC) VD = 15V 210 -- -- Amperes -- 10 -- S Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection OT Trip Level 100 110 120 C (VD = 15V) OTr Reset Level 85 95 105 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts (-20C Tj 125C) UVr Reset Level -- 12.5 -- Volts Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC -- 40 55 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS Fault Output Current Minimum Fault Output Pulse Width 391 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA060 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10.0 mA FWDi Forward Voltage VEC -IC = 150A, VD = 15V, VCIN = 15V -- 2.20 3.30 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, -- 2.35 2.80 Volts -- 2.55 3.05 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Pulsed, Tj = 25C VD = 15V, VCIN = 0V, IC = 150A, Pulsed, Tj = 125C Inductive Load Switching Times ton 0.4 0.8 2.1 S (Upper-Lower Arm) trr VD = 15V, VCIN = 0V ~ 15V -- 0.2 0.3 S tC(on) VCC = 300V, IC = 150A, -- 0.3 1.1 S toff Tj = 125C -- 1.8 2.9 S -- 0.6 1.2 S tC(off) Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each Inverter IGBT -- -- 0.28 C/Watt Rth(j-c)D Each Inverter FWDi -- -- 0.47 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.022 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 400 Volts Applied across Teminals 500 Volts 15 1.5 Volts VCE(surge) P-U, P-V, P-W, U-N, V-N, W-N VD Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN 4.0 Volts tDEAD For IPM's each Input Signal 2.5 S Arm Shoot-Through Blocking Time 392 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CVA060 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 2.0 1.0 VD = 15V Tj = 25C Tj = 125C Tj = 25oC 2.0 1.0 IC = 150A Tj = 25C Tj = 125C 100 200 300 15 13 100 50 0 0 13 15 17 0 1.0 2.0 3.0 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) toff 100 ton VCC = 300V VD = 15V Tj = 25C Tj = 125C 10-1 101 102 VCC = 300V VD = 15V Tj = 25C Tj = 125C 100 tc(off) tc(on) 10-1 101 103 SWITCHING ENERGY, PSW(on), PSW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (s) 101 102 103 102 VCC = 300V VD = 15V Tj = 25C Tj = 125C 101 PSW(off) PSW(on) 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 102 100 Irr 10-1 trr 102 COLLECTOR CURRENT, IC, (AMPERES) 101 100 103 VD = 15V VD = 15V Tj = 25C Tj = 25C Tj = 125C CIRCUIT CURRENT, ID, (mA) Tj = 25C Tj = 125C 150 103 DIODE FORWARD CURRENT,IE, (AMPERES) 103 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) VCC = 300V VD = 15V 10-2 101 VD = 17V COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (s) 150 0 0 REVERSE RECOVERY TIME, trr, (S) 3.0 0 101 OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) 3.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 100 N-SIDE 50 P-SIDE 101 0 0 1.0 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 3.0 0 10 20 30 CARRIER FREQUENCY, fC, (kHz) 393 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) Tj = 25C 0.10 0.8 0 13 15 17 1.2 1.2 1.0 0.8 VD = 15V 0 -60 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) VD = 15V UVt UVr 13 11 100 JUNCTION TEMPERATURE, Tj, (C) 394 100 0.8 VD = 15V 0 -60 180 180 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.28C/W 10-2 10-1 TIME, (s) 100 100 180 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 20 JUNCTION TEMPERATURE, Tj, (C) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP-RESET LEVEL, UVt, UVr, (VOLTS) 15 20 20 1.0 JUNCTION TEMPERATURE, Tj, (C) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 0 -60 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 10 1 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO (Tj = 25C) = 1.0 0.12 SHORT CIRCUIT CURRENT TRIP LEVEL, (Tj = 25C) = 1.0 SHORT CIRCUIT CURRENT TRIP LEVEL, (VD = 15V) = 1.0 PM150CVA060 IntellimodTM Module Three Phase IGBT Inverter Output 150 Amperes/600 Volts 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.47C/W 10-3 10-3 10-2 10-1 TIME, (s) 100 10 1