3
Scotch-WeldTM
Epo xy Adhesi ves
D P125 T ranslucent and Gra y
Product Description 3M™ Scotch-Weld™ Epoxy Adhesive DP125 Translucent is a faster curing version
of the 3M™ Scotch-Weld™ Epoxy Adhesive 2216 Translucent B/A. The worklife
and cure time has been reduced from hours and days for the Scotch-Weld epoxy
adhesive 2216 Translucent B/A to minutes and hours. Final shear and peel strengths
remain similar or even slightly improved compared to the Scotch-Weld epoxy
adhesive 2216 Translucent.
Scotch-Weld epoxy adhesive DP125 Gray is a filled, pigmented version of the
Scotch-Weld epoxy adhesive DP125 Translucent and has similar performance and
flexibility properties.
Available in bulk containers as 3M™ Scotch-Weld™ Epoxy Adhesive 125 B/A
Translucent and 125 B/A Gray.
Features 25 minute worklife High peel and shear strength
Flexible Controlled flow (gray)
Translucent or Gray 1:1 mix ratio
Technical Data December, 2009
Typical Uncured
Properties Note: The follo wing technical information and data should be considered r epresentative
or typical only and should not be used for specification purposes.
Scotch-Weld Scotch-Weld
Epoxy Adhesive Epoxy Adhesive
DP125 Translucent DP125 Gray
Base Resins Epoxy/Amine Epoxy/Amine
Viscosity1, Approximate Base (B) 2,000-8,000 cps 35,000-75,000 cps
@ 80°F Accelerator (A) 22,000-33,000 cps 45,000-65,000 cps
Net Weight Base (B) 9.3-9.7 10.3-10.7
(Lbs./gal.) Accelerator (A) 8.4-8.6 8.5-8.9
Color Base (B) Clear Gray
Accelerator (A) Amber Amber
Mix Ratio (B:A) By Volume 1:1 1:1
By Weight 1.10:1 1.2:1
Worklife22 gram 25 min. 25 min.
@ 73°F 20 gram 18 min. 15 min.
Footnotes:
1. Viscosity determined using 3M test method C-1d. Procedure involves Brookfield RVF, #7 spindle, 20 rpm and 80°F.
Measurement taken after 1 minute.
2. Worklife determined using 3M test method C-3180. Procedure involves periodically measur ing a 2 gram mixed mass for self
leveling and wetting properties. This time will also approximate the usable worklife in an 3M™ EPX™ Applicator mixing nozzle.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
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Typical Cured
Properties
3M™ Scotch-Weld™ 3M™ Scotch-Weld™
Epo xy Adhesive Epo xy Adhesive
DP125 Translucent DP125 Gray
Color Translucent Gray
Hardness (ASTM D 2240)
Shore D 55 70
Worklife220-30 minutes 20-30 minutes
Tack-free Time32 hrs 2 hrs
Time to Handling Strength42.5 hrs 2.5 hrs
Full Cure Time57 da ys 7 da ys
Elongation6150% 120%
Tensile Strength62500 psi 3300 psi
Physical
Scotch-Weld Scotch-Weld
Epo xy Adhesive Epo xy Adhesive
DP125 Translucent DP125 Gray
W eight Loss by Thermal Gravimetric 1% @ 164°C 1% @ 176°C
Analysis (TGA)75% @ 301°C 5% @ 303°C
Thermal Coefficient of Expansion (TCE)
by TMA8(x 10-6 units/unit/°C)
Below Tg 112 (5-20°C range) 98 (5-20°C range)
Above Tg 190 (65-140°C range) 187 (65-140°C range)
Glass Transition Temperature
(Tg) by DCS9
Onset 3°C 12°C
Mid-Point 15°C 23°C
Thermal Conductivity10
(@ 110°F on .250 in. samples)
BTU - ft./ft.2- hr. - °F) .089 .087
Cal./sec. - cm - °C) .37 x 10-3 .36 x 10-3
Watt/m - °C .154 .151
Thermal Shock Resistance11
Potted Washer Ol yphant Test Pass 5 cycles P ass 5 cycles
(3M Test Method C-3174) without crac king without crac king
+100°C [air] to -50°C [liquid])
Thermal
Scotch-Weld Scotch-Weld
Epo xy Adhesive Epo xy Adhesive
DP125 Translucent DP125 Gray
Dielectric Constant @ 1 KHZ@ 23°C 6.3 6.3
(ASTM D 150)
Dissipation Factor @ 1 KHZ@ 23°C 0.14 0.13
(ASTM D 150)
Dielectric Strength 765 volts/mil 680 volts/mil
(ASTM D 149) Sample Thickness Appr ox. 30 mil
Volume Resistivity 1.2 x 1011 ohm-cm 1.0 x 1011 ohm-cm
(ASTM D 257)
Electrical
Note: The following technical information and data should be considered representative
or typical only and should not be used for specification purposes.
Footnotes:
2. Worklif e determined using 3M test
method C-3180. Procedure inv olv es
periodically measuring a 2 gram
mixed mass for self leveling and
wetting properties. This time will
also approximate the usab le
worklife in an 3M™ EPX™
Applicator mixing nozzle.
3. Tack-free time determined per 3M
test method C-3173. Inv olves
dispensing 0.5 gram amount of
adhesive onto substrate and
testing periodically for no adhesiv e
transf er to metal spatula.
4. Handling strength determined per
3M test method C-3179. Time to
handling strength taken to be that
required to achieve a 50 psi OLS
strength using aluminum
substrates.
5. The cure time is defined as that
time required for the adhesive to
achieve a minimum of 80% of the
ultimate strength as measured by
aluminum-aluminum OLS .
6. Tensile and Elongation. Used
procedure in 3M test method
C-3094/ATSM D 882. Samples
were 2 in. dumbbells with .0125 in.
neck and .030 in. sample
thickness. Separ ation rate w as 2
inches per minute. Samples cured
2 hrs RT plus 2 hrs/160°F.
7. Weight loss by TGA reported as
that temperature at which 5%
weight loss occurs by TGA in air at
5°C rise per minute per ASTM
1131-86.
8. TCE determined using TMA
Analyzer using a heating rate of
10°C per minute. Second heat
values giv en.
9. Glass Transition Temperature (Tg)
determined using DSC Analyzer
with a heating rate of 20°C per
minute. Second heat v alues given.
10. Thermal conductivity determined
using ASTM C177 and C-matic
Instrument using 2 in. diameter
samples.
11. Thermal shock resistance run per
3M test method C-3174. Inv olves
potting a metal washer into a 2 in.
x 0.5 in. thick section and cycling
this test specimen to colder and
colder temperatures.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
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Typical Adhesive
Performance
Characteristics
3M™ Scotch-Weld™ 3M™ Scotch-Weld™
Epo xy Adhesive Epo xy Adhesive
DP125 Translucent DP125 Gray
Etched Aluminum 2500 psi 3400 psi
Sanded Aluminum (60 grit) 1400 psi 2200 psi
Cold Rolled Steel 1500 psi 1900 psi
W ood, Fir 700 psi 900 psi
Glass, Borosilicate 250 psi 400 psi
Glass, +3M™ Scotch-Weld™ Primer 3901 200 psi 250 psi
Polycarbonate 700 psi 880 psi
Acrylic 420 psi 550 psi
Fiberglass 1200 psi 1800 psi
ABS 460 psi 520 psi
PVC 500 psi 750 psi
Polypropylene 25 psi 60 psi
Overlap Shear Str ength (OLS) to12
(Bonds cured 24 hrs @ RT + 2 hrs 160°F)
The follo wing product performance data w as obtained in the 3M laboratory under the
conditions specified. The following data show typical results obtained with the 3M™
Scotch-Weld™ Adhesives when applied to properly prepared substrates, cured, and
tested according to the specifications indicated. The data w as generated using the 3M™
EPX™ Applicator System equipped with an EPX applicator static mixer, according to
manufacturer’s directions. Thorough hand mixing should afford comparable results.
Note: The following technical information and data should be considered representative
or typical only and should not be used for specification purposes.
Scotch-Weld Scotch-Weld
Epo xy Adhesive Epoxy Adhesive
DP125 Translucent DP125 Gra y
3 hrs @ R T 100 psi 250 psi
6 hrs @ R T 300 psi 500 psi
1 da y @ RT 1300 psi 1700 psi
1 wk @ R T 1900 psi 2300 psi
1 mo @ R T 2050 psi 3300 psi
Rate of Strength Buildup
(OLS on Etched Aluminum)12
Bonds tested after:
Scotch-Weld Scotch-Weld
` Epoxy Adhesive Epoxy Adhesive
DP125 Translucent DP125 Gra y
24 hrs R T + 2 hrs @ 160°F 2300 psi 4500 psi
24 hrs R T + 2 hrs @ 240°F 3300 psi 5000 psi
1 wk R T + 1 wk @ 90°F/90% RH 2600 psi 3500 psi
1 wk R T + 1 wk 248°F 4600 psi 5400 psi
1 wk R T + 1 wk H2O Immersion 2100 psi 3000 psi
Environmental Aging
(OLS on Etched Aluminum)12
Bonds tested after:
Footnotes:
12. Overlap shear (OLS) strengths
were measured on 1 in. wide 1/2
in. ov erlap specimens. These
bonds were made individually
using 1 in. x 4 in. pieces of
substrate. The thic kness of the
bond line was 0.005-0.008 in. All
strengths were measured at 70°F
except w ere noted. (Test per ASTM
D 1002-72.)
The separation rate of the testing
jaws was 0.1 in. per min ute for
metals, 2 in. per minute for plastics
and 20 in. per minute f or rubbers.
The thickness of the substrates
were: steel, 0.060 in.; other metals,
0.05-0.064 in.; rubber , 0.125 in.;
plastics, 0.125 in.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
- 4 -
Typical Adhesive
Performance
Characteristics
(continued)
Bonds tested at 3M™ Scotch-Weld™ 3M™ Scotch-W eld™
Epo xy Adhesive Epo xy Adhesive
DP125 Translucent DP125 Gray
-67°F 4000 psi 3400 psi
70°F 2500 psi 4300 psi
120°F 400 psi 700 psi
150°F 190 psi 450 psi
180°F 150 psi 400 psi
Overlap Shear Str ength vs Temperature12
(Bonds cured 24 hr @ RT + 2 hrs @ 160°F)
Scotch-Weld Epoxy Adhesive Scotch-Weld Epoxy Adhesive
DP125 Translucent DP125 Gray
-67°F 3 piw 3 piw
70°F 35 piw 35 piw
120°F 10 piw 18 piw
150°F 3 piw 3 piw
180°F 2 piw 2 piw
180° Peel Strength vs Temperature13
(Bonds cured 24 hr @ RT + 2 hrs @ 160°F)
Scotch-Weld Epoxy Adhesive Scotch-Weld Epoxy Adhesive
DP125 Translucent DP125 Gray
One Hour/One Month One Hour/One Month
Acetone A/A A/A
Isoprop yl Alcohol A/A A/A
Freon TF A/A A/A
Freon TMC A/B A/B
1,1,1-Trichlorethane A/A A/A
RMA Flux A/A A/A
Key: A - Unaff ected, B - Slight Attack, C - Moderate/Severe Attack
Solvent Resistance14
Note: The following technical information and data should be considered representative
or typical only and should not be used for specification purposes.
Footnotes:
12. Overlap shear (OLS) strengths were measured on 1 in. wide 1/2 in. overlap specimens. These bonds were made
individually using 1 in. x 4 in. pieces of substrate. The thickness of the bond line was 0.005-0.008 in. All strengths were
measured at 70°F except were noted. (Test per ASTM D 1002-72.)
The separation rate of the testing jaws was 0.1 in. per minute for metals, 2 in. per minute for plastics and 20 in. per minute
for rubbers. The thickness of the substrates were: steel, 0.060 in.; other metals, 0.05-0.064 in.; rubber, 0.125 in.; plastics,
0.125 in.
13. T-peel strengths were measured on 1 in. wide bonds at 73°F. The testing jaw separation rate was 20 inches per minute.
The substrates were 0.020 in. thick. (Tests per ASTM D 1876-61T.)
14. Solvent resistance was determined using cured (24 hrs RT + 2 hrs 160°F) samples (1/2 in. x 4 in. x 1/8 in. thickness)
immersed in the test solvent for 1 hour and 1 month. After the allotted per iod of time the sample was removed and visually
examined for surface attack as compared to the control.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
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3MEPX
Pneumatic A pplicator
Delivery Rates 1/4 in. Nozzle
Adhesive* gms/minute
3M™ Scotch-Weld™ Epoxy Adhesive DP125 Translucent 63.6
3M™ Scotch-Weld™ Epoxy Adhesive DP125 Gray 26.4
50 ml A pplicator – Maximum Pr essure 50 psi
*Tests were run at a temperature of 70°F ± 2°F (21°C ± 1°C) and at maximum applicator pressure.
Handling/Curing
Information Directions For Use
1. For high strength structural bonds, paints, oxide films, oils, dust, mold release agents
and all other surface contaminants must be completely remo ved. However, the
amount of surface preparation directly depends on the required bond strength and
the environmental aging resistance desired by user. For specific surface preparations
on common substrates, see the section on surface preparation.
2. Use gloves to minimize skin contact. Do not use solvents for cleaning hands.
3. Mixing.
For Duo Pak Cartridges
3M™ Scotch-Weld™ Epoxy Adhesi v es DP125 Translucent and Gray are supplied
in a dual syringe plastic duo-pak cartridge as part of the 3M™ EPX™ Applicator
System. To use, simply insert the duo-pak cartridge into the EPX applicator and start
the plunger into the cylinders using light pressure on the trigger. Next, remov e the duo-
pak cartridge cap and expel a small amount of adhesive to be sure both sides of the
duo-pak cartridge are flo wing evenly and freely. If automatic mixing of Part A and
Part B is desired, attach the EPX applicator mixing nozzle to the duo-pak cartridge
and begin dispensing the adhesive. For hand mixing, expel the desired amount of
adhesi ve and mix thoroughly. Mix approximately 15 seconds after uniform color is
obtained.
For Bulk Containers
Mix thoroughly by weight or volume in the proportions specified in the typical
uncured properties section. Mix approximately 15 seconds after uniform color is
obtained.
4. For maximum bond strength, apply adhesi ve ev enly to both surf aces to be joined.
5. Application to the substrates should be made within 20 minutes. Larger quantities
and/or higher temperatures will reduce this working time.
6. Join the adhesiv e coated surf aces and allow to cure at 60°F (16°C) or abov e until
completely firm. Heat up to 200°F (93°C), will speed curing. These products will
cure in 7 days @ 75°F (24°C).
7. Keep parts from mo ving during cure. Contact pressure necessary. Maximum shear
strength is obtained with a 3-5 mil bond line.
8. Excess uncured adhesiv e can be cleaned up with k etone type solvents.*
*Note: When using solv ents, extinguish all ignition sources, including pilot lights, and
follo w manuf acturer’s precautions and directions for use.
Adhesive Co v erage (typical): A 0.005 in. thick bondline will yield a co verage of
320 sq. ft./gallon.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
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Surface Preparation For high strength structural bonds, paint, oxide films, oils, dust, mold release agents
and all other surface contaminants must be completely remo v ed. However , the
amount of surface preparation directly depends on the required bond strength and the
environmental aging resistance desired by user.
The follo wing cleaning methods are suggested for common surf aces:
Steel:
1. W ipe free of dust with oil-free solv ent such as acetone, isoprop yl or alcohol
solvents.*
2. Sandblast or abrade using clean fine grit abrasi ves.
3. W ipe again with solv ent to remove loose particles.*
4. If a primer is used, it should be applied within 4 hours after surface preparation.
Aluminum:
1. Alkaline Degrease: Oakite 164 solution (9-11 oz./gallon water) at 190°F ± 10°F
for 10-20 minutes. Rinse immediately in large quantities of cold running w ater.
2. Acid Etch: Place panels in the following solution for 10 minutes at 150°F ± 5°F .
Sodium Dichromate 4.1 - 4.9 oz./gallon
Sulfuric Acid, 66°Be 38.5 - 41.5 oz./gallon
2024-T3 aluminum (dissolved) 0.2 oz./gallon minimum
Tap water as needed to balance
3. Rinse: Rinse panels in clear running tap water.
4. Dry: Air dry 15 minutes; force dry 10 minutes at 150°F ± 10°F.
5. If primer is to be used, it should be applied within 4 hours after surface preparation.
Note: Read and follo w supplier’s en vironmental, health, and safety documentation for
these chemicals prior to preparation of this solution.
Plastics/Rubber:
1. W ipe with isoprop yl alcohol.*
2. Abrade using fine grit abrasi ves.
3. Wipe with isoprop yl alcohol.*
Glass:
1. Solvent wipe surface using acetone or MEK.*
2. Apply a thin coating (0.0001 in. or less) of primer such as 3M™ Scotch-Weld™
Metal Primer EC3901 to the glass surfaces to be bonded and allow the primer to dry
before bonding.
*Note: When using solv ents, e xtinguish all ignition sources, including pilot lights, and
follo w manuf acturer’s precautions and directions for use.
A pplication Equipment
Suggestions For small or intermittent applications the 3M™ EPX™ Applicator System is a
convenient method of application.
For larger applications these products may be applied by use of flow equipment.
Two part meter/mixing/proportioning/dispensing equipment is a vailable for
intermittent or production line use. These systems may be desirable because of their
v ariable shot size and flow rate characteristics and are adaptable to many applications.
3MScotch-Weld
Epo xy Adhesives
DP125 T ranslucent and Gra y
- 7 -
Storage Store products at 60-80°F (16-27°C) for maximum shelf life.
Shelf Life These products have a shelf life of two years in their unopened original bulk
containers and 15 months in duo-pak cartridges.
Refer to Product Label and Material Safety Data Sheet for health and safety information before using this
product. For additional health and safety information, call 1-800-364-3577 or (651) 737-6501.
Precautionary
Information
The technical information, recommendations and other statements contained in this document are
based upon tests or experience that 3M believes are reliable, but the accuracy or completeness of such
information is not guaranteed.
Technical Information
Unless an additional warranty is specifically stated on the applicable 3M product packaging or product
literature, 3M warrants that each 3M product meets the applicable 3M product specification at the time
3M ships the product. 3M MAKES NO OTHER WARRANTIES OR CONDITIONS, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OR CONDITION OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY
OR CONDITION ARISING OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE.
If the 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s
option, replacement of the 3M product or refund of the purchase price.
Warranty,
Limited Remedy,
and Disclaimer
Except where prohibited by law, 3M will not be liable for any loss or damage arising from the 3M product,
whether direct, indirect, special, incidental or consequential, regardless of the legal theory asserted,
including warranty, contract, negligence or strict liability.
Limitation of Liability
This Industrial Adhesives and Tapes Division product was manufactured under a 3M quality system registered to ISO 9001:2000 standards.
ISO 9001: 2000
Many factors beyond 3M’s control and uniquely within user’s knowledge and control can affect the use
and performance of a 3M product in a particular application. Given the variety of factors that can affect
the use and performance of a 3M product, user is solely responsible for evaluating the 3M product and
determining whether it is fit for a particular purpose and suitable for user’s method of application.
Product Use
Recycled Paper
40% pre-consumer
10% post-consumer
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Industrial Adhesives and Tapes Division
3M Center, Building 225-3S-06
St. Paul, MN 55144-1000
800-362-3550 • 877-369-2923 (Fax)
www.3M.com/industrial
3M, Scotch-Weld and EPX are
trademarks of 3M Company.
Printed in U.S.A.
©3M 2009 78-6900-9866-6 (12/09)