GWINSTEK c re ae on CAUTION sauvac wan WIGH VOLTAGE EC WDC Max MASWALTO EDITIBAVE e712 eT Oley =a fats Electrical Safety Tester 2 vear WARRANTY FEATURES * 500VA and 200VA AC Test Capacity * 240x64 Ice Blue Dot Matrix LCD e Manual/Auto Mode e Function Key for Quick Selecting * High Intensity Flash for Caution & Status Indication Safety Interlock Function Zero Crossing Turn-on Operation Controllable Ramp-up Time * True RMS Current Measurement e High Resolution : 11.A for Measuring Current, 2V for Setting Voltage e PWM Switching Amplifier to Enhance the Power Efficiency and Reliable Testing * Max. 100 Memory Block for Test Condition(Step) Setting. And Each Step can be Named Individually * Remote Terminal on the Front Panel for StartandStop Control by External Ww InsTEK * Interface : RS-232C, USB Device, Signal I/O and GPIB (Optional) Simply ReliableA Solid Foundation for Reliable, Safe and Practical Safety Compliance Testing. GWInstek is launching a new safety tester family, the GPT-9900 Series, with 5S00VA maximum output capacity to the market. The family of two, including GPT-9904 and GPT-9903, come joining the GPT-9800 series, which carries 200VA output capacity, to serve the market with higher power demands for the safety tests of electronic products and components. The GPT-9000 Series supports the major test items among all the needed for the compliance of the safety standards such as IEC, EN, UL, CSA, GB, JIS and other safety regulations. The GPT-9900 Series is built upon a platform of AC 500VA maximum power output. The GPT-9904 is a 4-in-1 model capable of performing AC withstanding, DC withstanding, insulation resistance and ground bond tests, whereas the GPT-9903 is a 3-in-1 model capable of performing AC withstanding, DC withstanding and insulation resistance tests. The GPT-9900 Series safety tester follows every good feature and advantage of the GPT-9800 Series. The high-efficiency PWM amplifier is the core of GPT-9900 Series platform design to impede the influence from the voltage fluctuation of input AC source. The output voltage is automatically cut off (within 150 41s) upon the detection of an abnormal output voltage or a trip of current limits during test to protect the operator from hazardous injury. The GPT-9900 Series automatically discharges the DUT after each test to eliminate excessive voltage that remains on the DUT. Following a tidy and easy-to-use design concept, the GPT-9900 Series is equipped with a simple & clear panel layout, a high resolution dot matrix LCD display, and color LED indicators, allowing operators to interpret measurement results easily and quickly. In the role as the complement of 200VA safety testers, the GPT-9900 Series is designed upon a higher power platform to enhance all major test functions, including AC withstanding (AC 5kV/100mA), DC withstanding (DC 6kV/20mA), insulation resistance (DC 50V ~ 1000V/S0G{ max.) and ground bond (AC 32A max./650mQ max.) tests, with high-power measurement capabilities. Further more, the test duration, ramp up time and upper/lower limits of the output voltage are fully-adjustable to accommodate a wide variety of safety tests with accurate measurement results. The Sweep function of the GPT-9900 Series is able to display the test results point by point all through the testing period to form a trace graph. This graphic display performs the characteristic verification of a DUT through observing the parameter response to the changes of the applied voltage or current or testing time. On the graph a movable marker is available to get the parameter reading on the specific point of user's interest. Other significant functions and features of the GPT-9900 Series include the rear panel output for system applications, the open-circuit detection to ensure proper connections of apparatus for ground bond test, 100 sets of memory to save and recall the panel settings for individual or sequential tests, a remote output on-off terminal in the front panel and a signal |/O port in the rear panel provided as the means for remote start/stop control of the safety tester, and RS-232C, USB and GPIB (optional) interfaces available for PC remote control and test result logging. ra UNIQUE SWEEP FUNCTION FOR DUT CHARACTERISTICS ANALYSIS 1:5 iam Re swe eens eu Efficiency PWM Amplifier GW INSTEK Liner Amplifier Output Power PWM Amplifier Efficiency The GPT-9900 Series has a unique sweep function to show the trace graph Unlike the conventional safety tester design that uses variable voltage of test results of the device under test. The test readings are recorded transformer and class AB amplifier to provide testing voltage, the GPT- point by point according to the setting of the applied test voltage or 9900 Series, carrying a high-efficiency PWM amplifier design, generates current and the testing duration (ramp-up time + timer) to form a trace of parameter response. On this sweep graph, users can use a moveable cursor to locate the point of specific time or specific amount of applied source (voltage or current) within test period to know the measurement result of this point. It helps users to verify the changes of measured parameter (current or resistance) all thorough the test process, instead of just obtaining one final value at the end. output source up to 98% efficiency. This greatly reduces the amount of power loss to heat and therefore lowers the temperature within the cabinet of the GPT-9900 Series. The suppression of temperature rise during heavy-duty operations of the tester significantly increases its reliability and service lifetime. In addition, as PWM amplifier is comparatively more resistant to the fluctuations of input power voltage, a stable high-voltage output with less than 1% regulation is provided by the GPT-9900 Series to perform precision tests of the DUT.& HIGH ACCURACY AND HIGH RESOLUTION TESTING PERFORMANCE GWINSTEK Get-ss04 et] HI SET= MAN USER i 1] a Nee. Bt ite a co mePrcol Poe Tce High Adjustment & Measurement Resolution In order to provide high accuracy testing for production test, regulation compliance, and characteristic verification, the withstanding test voltage (AC 5kV/DC 6kV) of the GPT-9900 Series can be adjusted in 2V steps, while the current measurement can be done with 1 yA resolution and +(1.5% + 30 yA) accuracy to enable small leakage current measurements of the products or the components. In addition, the test voltage of insulation resistance of the GPT-9900 Series can be adjusted in 50V steps within the DC output range from 50V to 1kV, carrying a measurement accuracy of +(10% of reading +1 count) at full scale (2000M /9.999GQ) and +(15% of reading +1 count) at full scale (50.00GQ). This provides the flexibility for performing Insulation Resistance (IR) measurements under variable levels of applied voltage. As the majority of safety regulations need an AC source for ground bond testing, the GPT-9900 Series provides 6Vac voltage (open circuit) and 3A~32Aac current for ground bond test. Furthermore, open circuit detection (via SOURCE H, SENSE H and SOURCE L terminals) for ground bond test is also provided to check whether the test apparatus is properly connected before the start of a test. This is to ensure the ground bond test is done accurately without any unnoticeable misconnection of the test leads and the test terminals. With these capabilities, the user is able to perform various safety tests and verifications with high flexibility, accuracy and confidence. Do) SAFETY GUARDING THROUGHOUT THE TESTING PERIOD Zero-Crossing Operation Once the GPT-9900 Series is turned on, the protection functions to protect operator and DUT are always in operation throughout the testing period. When the power is turned on, the GPT-9900 Series immediately goes through the self-check procedures to ensure that all test functions are performed under normal conditions, as the first protection function being applied. The second protection function is activated once the Start (output) button is pressed. At the first moment of start up, the GPT-9900 will send a detection voltage (~100V) during the initialization period (100ms) to check whether the DUT has any short circuit due to poor insulation before the high voltage is applied. This is to prevent high voltage or current from returning to the DUT during the test time. To protect DUT from insulation breakdown caused by the rapid increase of test voltage Test V Start V > Time <>4 RAMP 7-+ TEST TIME Initial Time (100ms) Discharge Time Output Voltage Variation in One Test Cycle at power-on and avoid flashover or arcing phenomena that could affect the test results, the GPT-9900 Series has a Zero Crossing Turn-On feature, which ensures the output always starts from the zero crossing of a sine wave. Moreover, the adjustable voltage ramp-up time (0.1s ~ 999.9s) allows the test voltage to slowly rise to the set test voltage to reduce the risk of damaging DUT during mandatory production testing. Furthermore, after the voltage has ramped to the set test voltage, the GPT-9900 will continue monitoring the voltage and cut off power output once any irregularity is detected. This provides both the safety tester and the operator with a high level protection, which allows the test to be done in a safe and accurate manner.E. MULTIPLE PROTECTION MECHANISMS Safety Interlock The GPT-9900 Series also offers multiple protection designs to ensure operator safety in operating the safety tester. The interlock function provides the hardware key protection for voltage output. When the interlock function is activated, the testing voltage will present at the output ONLY when the dedicated interlock key is attached to the Signal |/O port on the rear side. When the test is not intended to executed, removing the interlock key can inhibit the voltage output to prevent the hazard of high voltage output. Except connecting with the key, two inputs of the Signal |/O port can be connected alone to a senor switch Fo) FRIENDLY USER INTERFACE PASS READY TEST = = CAUTION soxvac max HIGH VOLTAGE S.OkVDC MAX _ a High Intensity Indicators The 240 x 64 LCD displays not only the setting parameters but also the test conditions, measurement values and DUT inspection results (PASS or FAIL) in a legible pattern. The LED indicators in different colors alert the operator to the status of the safety tester to avoid any possible risk. Fast Cutoffin 150ps installed in safety test system. If there is any unexpected object is detected to intrude into the system, the output is disabled and thus prevents the operator from exposure to hazardous voltages/currents. In addition, the GPT-9900 Series can quickly cut off the high voltage output within 150ys when the test has completed, the high/low limits have been reached or the emergent stop caused by an abnormal situation. Lastly, when a test has stopped, the unit also automatically discharges the voltage across the DUT to reduce the risk of injury to operator. Pd t= el I rama has) My a4 ach ie Large LCD and Function Keys For example, the status indicator sitting above the high voltage output terminal will automatically blink when a high voltage presents at output. In addition, the function keys arranged below the LCD display provide convenient operation that test setup can be easily done by fewer key punches. G.)) CONVENIENT MANUAL AND AUTOMATED TEST Variety of Control Methods In order to comply with all safety regulations, the GPT-9900 series also offers a large number of memory locations (100 sets in total) to store a variety of test conditions. When a test condition is saved to one of the 100 fixed memory locations, a unique test file name (up to 12 characters) can also be assigned to its memory location. For example, the test file name IEC61010AH" (IEC61010 AC Withstanding test) can saved and recalled for future use. Any test conditions that have been previously stored can be used for a single test or combined together for automatic testing- eliminating the need to perform a series of tests manually. AUTO MODE ( total 100 sets ) MANU MODE ( total 100 sets ) * MANU="**.001 s So_| MANU=**#.002 003 AUTO=001-""" AUTO=002-*** AUTO=003-""* ate, AUTO=098-## AUTO=099-""* AUTO=100-### MANU=**#.098 MANU=***.099 MANU=***-100 AUTO Testing include Multiple MANU Processing In addition to using the START/STOP buttons on the front panel to control the safety tester, the GPT-9900 Series also provides a remote terminal for connection to an external remote controller and a signal |/O port on the rear panel for connection to a PLC interface for actuator control. Furthermore with RS-232C and USB as standard (GPIB optional) for all the models in the GPT-9900 Series, retrieving test data and results is convenient via a PC connection.PANEL INTRODUCTION ] aye aM e-M Mr lab a Rel P Mette) a use| oe Tete a aelmer ada parameters and testing results 2. High intensity LED indicators to show the status of safety tester el tai 8 3. Withstanding high voltage output for AC 5kV max. and DC 6kV max. in 2V per step; insulation resistance test from 50V~1000V in 50V per step 4. Quick selecting function keys, corresponding to the functions or parameters displayed on the screen 5. Remote terminal provides start and stop control by an external controller 6. High current output up to 30A ac for 4 wires Ground Bond testing PMNs rN Lelaa leeds eee tel control start and stop functions and monitor the test status of the tester EMO elite ere rl eael eileen eregeR el Coa eh me MCCS communication 9. GPIB communication is supported as yet EL 10. Rear Output Terminal (only GPT-9900 Series) GPT-9904 AC 500VA AC/DC Withstanding Voltage/Insulation Resistance/Ground Bond Tester GPT-9804 AC 200VA AC/DC Withstanding Voltage/Insulation Resistance/Ground Bond Tester GPT-9903 AC 5S00VA AC/DC Withstanding Voltage/Insulation Resistance Tester GPT-9803 AC 200VA AC/DC Withstanding Voltage/Insulation Resistance Tester GPT-9802 AC 200VA AC/DC Withstanding Voltage Tester GPT-980] AC 200VA AC Withstanding Voltage Tester SELECTION GUIDE APPLICATIONS * Safety Testing of Electrical Product in Manufacturing Power Cord GPT-9904 eens Information Technology Equipment GPT-9903 Medical Equipment GPT-9804 Household and Similar Electrical Appliances Luminaires GPT-9803 Audio, Video and Similar Electronic Apparatus GPT-9802 * Quality Assurance Verification GPT-9801 e Safety Standard Compliance Pre-qualification in R&DSPECIFICATIONS GPT-9800 Series GPT-9900 Series AC WITHSTANDING Output-Voltage Range O.100kV 5.000kV ac O.100KV 5.000kV ac Output-Voltage Resolution 2V/step 2V/step Output-Voltage Accuracy +(1% of setting + 5) [no load] (196 of setting + 5V) [no load] Maximum Rated Load 200 VA (5kV/40mA) 500 VA (5kV/100mA) Maximum Rated Current 40mA (0.5kV< VE5EV): 10mA (0. 1kVSVE 0.5K) TO0mA (O.5kV< VESKV); 10mA (O.TRVEVEO.SKV) Output-Voltage Waveform Sine wave Sine wave Output-Voltage Frequency S0Hz/60Hz selectable 50Hz/60Hz selectable Voltage Regulation +(196 of rdg + SV) [full load = no load] +(1%6 of rdg + 5) [full load ~= no load] Voltmeter Accuracy +{196 of rdg + SV) +(196 of rdg + 5V) DC WITHSTANDING INSULATION RESISTANCE ~ GROUND BOND MEMORY INTERFACE DISPLAY POWER SOURCE DIMENSIONS & WEIGHT Current Measurement Range Current Best Resolution AC Current Measurement Accuracy Window Comparator Method ARC Detect RAMP (Ramp-Up Time) TIMER Time)* Sweep Function GND Output-Voltage Ran Output-Voltage Resolution Output-Voltage Accuracy Maximum Rated Load Maximum Rated Current Current Measurement Range Current Best Resolution DC Current Measurement Accuracy Window Comparator Method ARC Detect RAMP (Ramp-Up Time) TIMER (Test Time)* Sweep Function* GND Output Voltage Output-Voltage Resolution Output-Voltage Accuracy Resistance Measurement Range Test Voltage 50VEV=450V 500V=V=1000V Window Com Output Im RAMP (Ramp-Up Time) TIMER (Test Time} rator Method GND Sweep Function Output-Current Output-Current Resolution Output-Current Accuracy Test-Voltage Test-Voltage Frequency Resistance Measurement Range Resistance Measurement Resolution Resistance Measurement Accuracy Window Comparator Method TIMER (Test Time) Sweep Function Test Method Single Step Memory Automatic Testing Memory Rear Output RS-232C USB GPIB Remote Terminal (Front) Signal 1/0 0.001mA-40,0mA, 0.001 mA/0.01mA/0.1mA (1.5% of rdg+30counts)when HI SET<1.00mA + (1.5% of rdg+3counts}when HI SET=1,00mA Yes Yes 0.1s-999.9s OFF, 0.55~999.95 NOT Support ON/OFF 0,100kV6.000kV de 2V/step. +(1%6 of setting + 5V) [no load] SOW (SkV/10mA) 1OmA(0.5k-< VEGEV): 2mA (O.TKVEVEO.SKV) +(1% of rdg + SV) [full load ~ no load] +(1% of rdg + SV) O.001mA-10,.0mA, 0.001mA/0.01mA/0.1mA +(1.5% of rdg+30counts)when HI SET<1.00mA, +(1.5% of rdg+3counts)when HI SET=1,00mA 0.001 mA-100,0mA 0.001mA/0.01mA/0.1mA 2(1.5% of ndg+30counts)when Hi SET<1.11mA #(1.59% of rdg+3countsjwhen HI SET21.11mA Yes Yes 0.1s-999.9s OFF, 0.5s~999.9s Yes ON/OFF 0.100kV~6,000kV de 2V/step +(1% of setting + 5V) [no load] TOOW (SkV/20mA) 20mA(O.5kV< VS ELV); IMA (O.TEVEVEO.SKV) +(196 of rdg + 5V)|full load no load] (19% of rdg + 5) 0.001 mA=20.0mA 0,.001mA/0.01mA/0,1mA +(1.5% of rdg+30counts}when Hi SET<1.11mA +(1.5% of rdg+3counts)when Hi SET 21,11mA 3A S1S8A:(1% of rdg+0.2A), SA< 12304:(1% of rdg+0.05A) 6Vac max (open circuit) S0Hz/60Hz selectable 10m2- 650.0ma o1m0 (19% of rdg + 2m) Yes 0.5s-999.9s NOT Support Four Terminal MANU : 100 blocks AUTO : 100 blocks, menu per auto : 16 NOT Support Standard Standard Option Standard Standard 240 64 Ice Blue Dot matrix LCD ACIO0V/120V/220V/230V+10% , 50/60Hz 330(W) x 148(H) x 452(D) mm Approx. 19kg max. Yes Yes Yes Yes 0.15-999,95. 0.15=999.95 OFF, 0.5s999.95 OFF, 0.5s-999.9s NOT Support Yes ON/OFF ON/OFF S0V-1000 de S0V-TO00V de S0V/step SOV /step +(1% of setting +5'V)[no load] 2(1% of setting +5V)[no load] IMQ- 93500M2Q B.0nIGN- 0.0060 Measurable Range A y able Range A y 1-50M0) +(596 of rdg + Teount) 0.001 ~ 0.050Gc0 (5% of rdg + Icount) 51 2000mM0 Hone of rdg + count) 0.051 - 2.00060 +(10% of dg * count) 1-500M() +(596 of rdg + Tcount) 00 ~ G500G8 1596 of ely + Nese. = 501 9.9996 { of rdg + Tcount! ies 9500M0 | + (10% of rdg + Teount) 16.00 ~ $6.0060 i 5% of rdg + Tcount) Yes Yes 600k 600k 0.1s-999.9s, 0.1s-999.9s 1s-999.95 1s-999.9s OFF (fix) OFF [fix) NOT Support Yes 03,00A-30.00A ac 03.00A-32.00A ac D.O1A 0.014, SAS ISBA:(1% of rdg+0.2A), BAc 132A: (19% of rdg+0.05A) 6Vac max (open circuit) S0Hz/60Hz selectable 10mf)-650.0mQ O1mo (1% of rdg + 2m) Yes 0.55~999.95 Yes Four Terminal MANU: 100 blocks AUTO: 100 blocks, menu per auto: 16 Standard Standard Standard Option Standard Standard 240 64 Ice Blue Dot matrix LOD AC1OOV/120V/220V/230V+10% , 50/60Hz 330(W) x 148(H) x $87(D) mm Approx. 27kg max. * The sweep function and timer off can only be performed when the tester is in the special MANU mode. ORDERING INFORMATION AC 500VA AC/DC Withstanding Voltage/Insulation Resistance/Ground Bond Tester AC 500VA AC/DC Withstanding Voltage/Insulation Resistance Tester AC 200VA AC/DC Withstanding Voltage/Insulation Resistance/Ground Bond Tester AC 200VA AC/DC Withstanding Voltage/Insulation Resistance Tester AC 200VA AC/DC Withstanding Voltage Tester AC 200VA AC Withstanding Voltage Tester PAS eye) 9 Quick Start Guide x 1, Power cord x 1, CDx1 (complete user manual), Interlock Key x 1, Remote terminal reals pias x1, Test lead GHT-114 x 1 for GPT-9903/9803 /9802/9801, Test lead GHT-114 x 1, TL-115 x 1 for GPT-9904/9804 OPTION Opt] GPIB card GHT-113 GHT-205 GTL-232 GTL-247 GTL-248 GTL-251 GRA-402 Specifications subject to change without notice. PT-9000GD1BH OPTIONAL ASSESSORIES High Voltage Test Pistol High Voltage Test Probe RS-232C Cable, 9-pin Female to 9-pin, null Modem for Computer USB Cable, A-A type, approx. 1.8m GPIB Cable, approx. 2m GPIB-USB-HS (High Speed) RACK Adapter Panel (19", 4U) Global Headquarters GOOD WILL INSTRUMENT CO., LTD. No.7-1, Jhongsing Road, Tucheng Dist., New Taipei City 236, Taiwan T +886-2-2268-0389 F +886-2-2268-0639 China Subsidiary GOOD WILL INSTRUMENT (SUHZOU) CO., LTD. NO. 69, Lushan Road, Snd, Suzhou Jiangsu 215011 China T 4+86-512-6661-7177 F +86-512-6661-7277 Malaysia Subsidiary GOOD WILL INSTRUMENT (M) SDN. BHD. 27, Persiaran Mahsuri 1/1, Sunway Tunas, 11900 Bayan Lepas, Penang, Malaysia T +604-6309988 F +604-6309989 U.S.A. Subsidiary INSTEK AMERICA CORP. 3661 Walnut Avenue Chino, CA 91710, U.S.A. T +1-909-5918358 F +1-909-5912280 Japan Subsidiary INSTEK JAPAN CORPORATION 4F, Prosper Bldg, 1-3-3 lwamoto-Cho Chiyoda-Ku, Tokyo 101-0032 Japan 7 +81-3-5823-5656 F +81-3-5823-5655 Korea Subsidiary GOOD WILL INSTRUMENT KOREA CO., LTD. Room No.805, Ace Hightech-City B/D 1Dong, Mullae-Dong 3Ga 55-20, Yeongduengpo-Gu, Seoul, Korea T +82-2-3439-2205 F +82-2-3439-2207 GW INSTEK Simply Reliable www.gwinstek.com