Features * * * * * * Regulated Converters 4:1 Wide Input Voltage Range 1.6kVDC Isolation UL Certified Efficiency up to 88% Six-Sided Continuous Shield Available as Power Module (RPM30-EW) Description The RP30-EW series wide input range DC/DC converters are certified to UL 60950-1 and to cUL 609501. This makes them ideal for all telecom and industrial applications where approved safety standards are required. The industry standard 2" x 1.6" package meets military standards for thermal shock and vibration tolerance. DC/DC Converter RP30-EW 30 Watt Single & Dual Output 3Y EAR 3 wa rranty Selection Guide Part Number RP30-243.3SEW(3,4) RP30-2405SEW(3,4) RP30-2412SEW(3,4) RP30-2415SEW(3,4) RP30-483.3SEW(3,4) RP30-4805SEW(3,4) RP30-4812SEW(3,4) RP30-4815SEW(3,4) RP30-2412DEW(3,4) RP30-2415DEW(3,4) RP30-4812DEW(3,4) RP30-4815DEW(3,4) Input Voltage Range [VDC] 10-40 10-40 10-40 10-40 18-75 18-75 18-75 18-75 10-40 10-40 18-75 18-75 Output Voltage [VDC] 3.3 5 12 15 3.3 5 12 15 12 15 12 15 Output Current [mA] 6000 6000 2500 2000 6000 6000 2500 2000 1250 1000 1250 1000 Input(1) Efficiency(1) Current typ. [mA] [%] 948 87 1437 87 1437 87 1420 88 474 87 710 88 718 87 710 88 1488 84 1471 85 735 85 726 86 Max. Capacitive Load(2) [F] 19500 10200 3300 1100 19500 10200 3300 1100 1000 680 1000 680 Notes: Note1: Maximum value at nominal input voltage and full load. Note2: Test by minimum Vin and constant resistor load. E196683 Model Numbering UL60950-1 Certified RP30-__ __ _EW/_ _ Input Voltage Output Voltage Package(4) Control Logic(3) Single or Dual Ordering Examples RP30-2405SEW = 24V Input, 5V Output, Positive Logic CTRL pin. RP30-4812DEW/N-HC = 48V Input, 12V Output, Negative Logic CTRL pin, Heat-sink fitted Notes: Note3: no suffix for CTRL function with Positive Logic (1=ON, 0=OFF) add "N" for CTRL function with Negative Logic (0=ON, 1=OFF) Note4: add suffix -HC for premounted Heat-sink and clips www.recom-power.com REV.: 3/2017 PD-1 RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted BASIC CHARACTERISTICS Parameter Input Voltage Range Condition Min. Typ. Max. nom. Vin = 24V nom. Vin = 48V 10VDC 18VDC 24VDC 48VDC 40VDC 75VDC Vin = 24V DC-DC ON DC-DC OFF 8VDC Vin = 48V DC-DC ON DC-DC OFF 16VDC Under Voltage Lockout (UVLO) 10VDC 18VDC Input Filter(5) L-C Type Input Reflected Ripple Current nominal Vin and full load Input Surge Voltage Vin= 24V, 100ms max. Vin= 48V, 100ms max. (6) 20mAp-p 50VDC 100VDC Power up Remote ON/OFF Start-up time 10ms 10ms Operating Frequency Range 270kHz Minimum Load % of full load Single Dual 300kHz 0% 10% Others measured by 20Mhz bandwidth 5Vout with a 0.1F/50V MLCC 12Vout, 15Vout Ripple and Noise DC-DC ON DC-DC OFF Open or 3.0V < Vr < 12V Short or 0V <Vr < 1.2V Negative Logic DC-DC ON DC-DC OFF Short or 0V <Vr < 1.2V Open or 3.0V < Vr < 12V DC-DC OFF Input current of Remote pin (CTRL) RP30-2405SE 60mVp-p 75mVp-p 100mVp-p Positive Logic Remote ON/OFF(7) Notes: Note5: Note6: Note7: 330kHz 3mA DC-DC ON -0.5mA 0.5mA An external filter capacitor is required for normal operation. The capacitor should be capable of handling 1A ripple current for 48V/24V models. RECOM suggest: Nippon chemi-con KY series, 220F/100V, ESR 90m . Simulated source impedance of 12H. 12H inductor in series with +Vin. The ON/OFF control function can be positive or negative logic. The pin voltage is referenced to -Vin pin. Efficiency vs. Output Current Efficiency vs. Input Voltage 95 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 10Vin 24Vin 40Vin 50 45 40 10 20 30 40 50 60 70 80 90 80 75 70 65 100 Output Current [%] 60 10 13 16 19 22 25 28 31 34 37 40 Input Voltage [VDC] continued on next page PD-2 REV.: 3/2017 www.recom-power.com RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP30-4805SEW Efficiency vs. Output Current Efficiency vs. Input Voltage 95 90 90 85 80 Efficiency [%] Efficiency [%] 85 75 70 65 60 55 18Vin 48Vin 75Vin 50 45 40 10 80 75 70 65 60 20 30 40 50 60 70 80 90 18 100 24 Output Current [%] 30 36 42 48 54 60 66 72 75 Input Voltage [VDC] REGULATIONS Parameter Condition Value Output Voltage Accuracy 1% Voltage Adjustability 10% Line Voltage Regulation low line to high line at full load 0.5% Single no load to full load Dual Load Voltage Regulation(8) Cross Regulation 0.5% 1.0% asymmetrical 25%<>100% load 5% 25% load step change 250s Transient Response recovery time Notes: Note8: The dual output required a minimum 10% loading on the output to maintain specified regulation. Operation under no-load condition will not damage these devices, however they may not meet all listed specification. External Output Trimming Output Voltage Trimming Single output Powerline converters offer the feature of trimming the output voltage over a certain range around the nominal value by using external trim resistors. No general equation can be given for calculating the trim resistors, but the following trimtables give typical values for chosing these trimming resistors. If voltages between the given trim points are required, extrapolate between the two nearest given values to work out the resistor required or use a variable resistor to set the output voltage. Output can be externally trimmed by using the method shown below. Trim up Trim down 7(7) 8(8) RU RD 8(8) 6(5) RP30-xx3.3SEW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 3.333 3.366 3.399 3.432 3.465 3.498 3.531 3.564 3.597 3.63 Volts RU = 57.93 26.16 15.58 10.28 7.11 4.99 3.48 2.34 1.46 0.75 kOhms 1 2 3 4 5 6 7 8 9 10 Vout = 3.267 3.234 3.201 3.168 3.135 3.102 3.069 3.036 3.003 2.97 Volts RD = 69.47 31.23 18.49 12.12 8.29 5.74 3.92 2.56 1.50 0.65 kOhms Trim down % % continued on next page www.recom-power.com REV.: 3/2017 PD-3 RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted RP30-xx05SEW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 5.05 5.10 5.15 5.20 5.25 5.30 5.35 5.4 5.45 5.50 Volts RU = 36.57 16.58 9.92 6.58 4.59 3.25 2.30 1.59 1.03 0.59 kOhms Trim down % 1 2 3 4 5 6 7 8 9 10 Vout = 4.95 4.90 4.85 4.80 4.75 4.70 4.65 4.60 4.55 4.50 % Volts RD = 45.53 20.61 12.31 8.15 5.66 4.00 2.81 1.92 1.23 0.68 kOhms RP30-xx12SEW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 12.12 12.24 12.36 12.48 12.60 12.72 12.84 12.96 13.08 13.20 Volts RU = 367.91 165.95 98.64 64.98 44.78 31.32 21.70 14.49 8.88 4.39 kOhms Trim down % 1 2 3 4 5 6 7 8 9 10 Vout = 11.88 11.76 11.64 11.52 11.40 11.28 11.16 11.04 10.92 10.8 % Volts RD = 460.99 207.95 123.60 81.42 56.12 39.25 27.20 18.16 11.13 5.51 kOhms 2 3 4 5 6 7 8 9 10 RP30-xx15SEW Trim up 1 % Vout = 15.15 15.3 15.45 15.60 15.75 15.90 16.05 16.20 16.35 16.50 Volts RU = 404.18 180.59 106.06 68.80 46.44 31.53 20.88 12.90 6.69 1.72 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % Vout = 14.85 14.70 14.55 14.40 14.25 14.10 13.95 13.80 13.65 13.50 Volts RD = 499.82 223.41 131.27 85.20 57.56 39.14 25.97 16.10 8.42 2.282 kOhms Dual Output Voltage Trim Tables RP30-xx12DEW Trim up 1 2 3 4 5 6 7 8 9 10 Vout = 24.24 24.48 24.72 24.96 25.20 25.44 25.68 25.92 26.16 26.40 Volts RU = 218.21 98.10 58.07 38.05 26.04 18.03 12.32 8.03 4.69 2.02 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % % Vout = 23.76 23.52 23.28 23.04 22.80 22.56 22.32 22.08 21.84 21.6 Volts RD = 273.44 123.02 72.87 47.80 32.76 22.73 15.57 10.20 6.02 2.67 kOhms 2 3 4 5 6 7 8 9 10 RP30-xx15DEW Trim up 1 % Vout = 30.30 30.60 30.90 31.20 31.50 31.80 32.10 32.40 32.70 33.00 Volts RU = 268.29 120.64 71.43 46.82 32.06 22.21 15.10 9.91 5.81 2.53 kOhms 1 2 3 4 5 6 7 8 9 10 Trim down % Vout = 29.70 29.40 29.10 28.80 28.50 28.20 27.90 27.60 27.30 27.00 Volts RD = 337.71 152.02 90.13 59.18 40.61 28.23 19.39 12.76 7.60 3.47 kOhms PD-4 REV.: 3/2017 www.recom-power.com RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted PROTECTIONS Parameter Condition Value Short Circuit Protection (SCP) continuous, automatic recovery 3.3Vout 5Vout Zener Diode Clamp 12Vout 15Vout Over Voltage Protection (OVP) Over Load Protection (OLP) 3.9VDC 6.2VDC 15VDC 18VDC % of Iout rated 150% max. Over Temperature Protection (OTP) 115C typ. I/P to O/P I/P to O/P to case Isolation Voltage Isolation Resistance 1.6kVDC/1minute 1.6kVDC/1minute 500VDC 1G min. Isolation Capacitance 1000pF max. Notes: Note9: This power module is not internally fused. An input line fuse must always be used. ENVIRONMENTAL Parameter Condition Value without derating with derating Operating Temperature Range -40C to +70C -40C to +100C Maximum Case Temperature +100C Temperature Coefficient 0.02%/C max. Natural convection (20LFM) Natural convection (20LFM) with Heat-sink Thermal Impedance(10) 10C/Watt 8.24C/Watt Operating Humidity 5% - 95% RH Thermal Shock MIL-STD-810F Vibration MIL-STD-810F MIL-HDBK-217F Bellcore TR-NWT-000332(10) MTBF 759.8 x 103 hours 1315 x 103 hours Derating Graph(11) RP30-483.3SEW with Heat-sink 100 100 80 80 Output Power [%] Output Power [%] RP30-483.3SEW 60 40 20 0 -40 -20 0 20 40 60 70 80 100 120 60 40 20 0 -40 -20 0 20 40 60 80 75 100 120 Ambient Temperature [C] Ambient Temperature [C] Notes: Note10: BELLCORE TR-NWT-000332. Case l: 50% Stress, Temperature at 40C (Ground fixed and controlled environment). Note11: Derating graphs are valid only for the shown part numbers. If you need detailed derating-information about a part number not shown here please contact our technical support service at techsupportAT@recom-power.com www.recom-power.com REV.: 3/2017 PD-5 RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted SAFETY AND CERTIFICATIONS Report / File Number UL General Safety Standard UL60950-1 1st. Ed.: 2003 C22.2 No. 60950 1st. Ed.: 2003 E196683 EMC Compliance Condition EMI Standard(12) Standard / Criterion with external filter ESD Radiated Immunity Fast Transient(13) Surge(13) Conducted Immunity EN55022, Class A, Class B Air 8kV and Contact 6kC 10 V/m 2kV Fuse 1kV Input 10 Vr.m.s EN61000-4-2, Criteria B EN61000-4-3, Criteria A EN61000-4-4, Criteria A +V EN61000-4-5, Criteria B DC EN61000-4-6, Criteria A C3 OUT +VIN C1 C2 LOAD Certificate Type (Safety) Notes: DC Note12: The standard modues meet EMI Class A or Class B with external components, see filter suggestions below. -V -VIN Note13: An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor Recom suggests: Nippon chemi-con KY series, 220F/100V OUT C4 EMI Filtering Class A C3 C3 Fuse Input DC +VOUT +VIN C1 LOAD C2 C1 Input LOAD +VOUT +VIN DC C2 COM LOAD Fuse DC DC -VOUT -VOUT -VIN -VIN C5 L1 Fuse MODEL C1 C3 RP30-24xxSEW RP30-24xxDEW +VOUT DC COM N/A 2.2F/100V 1812 MLCC 2.2F/100V 1812 MLCC DC EMI Filtering Class B C3/C4 6.8F/50V 1812 MLCC LOAD +VIN RP30-48xxSEW C1 C2 RP30-48xxDEW Input C2 C1 DC C4 C3 1000pF/2kV 1808 MLCC C2 +VOUT +VIN DC -VOUT 1000pF/2kV-VIN 1808 MLCC LOAD Fuse Input C4 LOAD C4 -VOUT C6 -VIN C5 C2 C3 C4 DC C1 LOAD C1 +VOUT +VIN Input DC C2 C3 C4 COM DC DC -VOUT -VOUT -VIN -VIN C6 RP30-24xxSEW Input RP30-24xxDEW C1 RP30-48xxSEW RP30-48xxDEW C5 C1 C2 6.8F/50V 1812 MLCC C2 C3 +VIN N/A DC C4 2.2F/100V 1812 MLCC +VOUT C3 C4 C5/C6 L1 6.8F/50V 1812 MLCC N/A 1000pF/2kV 1808 MLCC CMC: 450H ref.: WE 7448227005 ref.: CMC-05 2.2F/100V 1812 MLCC 1000pF/2kV 1808 MLCC CMC: 450H ref.: WE 7448227005 ref.: CMC-05 LOAD L1 Fuse C6 COM DC2.2F/100V -VOUT -VIN 1812 MLCC LOAD MODEL LOAD Input L1 Fuse +VOUT +VIN LOAD L1 Fuse C5 C4 2.2F/100V 1812 MLCC C6 PD-6 REV.: 3/2017 www.recom-power.com RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted DIMENSIONS and PHYSICAL CHARACTERISTICS Parameter Type Value Material Case Base Potting Nickel coated copper FR4 PCB Epoxy (UL94-V0) Package Dimensions (LxWxH) without Heat-sink with Heat-sink 50.8 x 40.6 x 10.2mm 56.8 x 40.6 x 17.0mm Package Weight without Heat-sink with Heat-sink 48g 69.06g Dimension Drawing (mm) 50.8 5.60 10.2 40.6 O1.0 Recommended Footprint Details O1.3 +0.15/-0 5 5.10 10.20 12.70 17.80 2.54 2.54 45.70 Bottom View 1 6 Pin Connections Pin # 7 4 10.20 17.80 15.24 2 8 Dimension Drawing (mm) with Heat-sink Dual +Vin +Vin 2 -Vin -Vin 4 CTRL CTRL 5 No Pin +Vout 6 +Vout Com 7 -Vout -Vout 8 Trim Trim Pin Pitch Tolerance 0.25mm Pin Dimension Tolerance 0.1mm Tolerance: X.X 0.5mm X.XX 0.25mm 1.40 50.00 37.25 Single 1 1.40 Top View 1.60 5.60 10.2 17.0 40.6 5.85 1.40 o1.00 56.8 www.recom-power.com REV.: 3/2017 PD-7 RP30-EW DC/DC Converter Series Specifications measured at Ta = 25C, nominal input voltage, full load otherwise noted PACKAGING INFORMATION Parameter Packaging Quantity Type without Heat-sink Tube with Heat-sink Tray Storage Temperature Range Value 5pcs. 15pcs. -55C to +125C Storage Humidity 5% - 95% RH The product information and specifications are subject to change without prior notice. RECOM products are not authorized for use in safety-critical applications (such as life support) without RECOM's explicit written consent. A safety-critical application is defined as an application where a failure of a RECOM product may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The buyer shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications. PD-8 REV.: 3/2017 www.recom-power.com