Cooling Solutions for the lighting industry The engineer's choice About ebm-papst North America About ebm-papst Worldwide Headquarters - Farmington, CT Passionate about air technology and drive engineering system solution that result from these three core competencies have a 250,000 square feet The ebm-papst product portfolio now numbers over 14,500 products. synergy that is unique in all the world and make up the majority of our 20 Regional offices Thus we offer the right solution for almost every air technology and drive product line. Acoustic testing chamber engineering task. In addition, we work with you to develop very customized Complete air testing lab on site solutions that extend beyond our current product line. This is made possible GreenTech EC technology: Our motor for the future ISO 9001 and ISO 14001 Certifications by our extensive team of over 500 dedicated engineers and technicians out of Virtually our entire product range is now available with GreenTech, Distribution centers in Farmington (CT) and Toronto, Canada our three central locations in Germany. the leading edge EC technology. The wear-free and maintenance-free With offices in major cities throughout North America, our highly-skilled and World Headquarters: Mulfingen, Germany electronic control, the higher efficiency, along with unparalleled energy experienced team of professionals are ready to tackle your air moving challenges Elektrobau Mulfingen GmbH & Co. KG (ebm) established in 1963 efficiency when compared to conventional AC Technology makes GreenTech with solutions that meet your requirements. ebm-papst serves all markets Manufacturing Plants: Germany, Hungary, USA, Slovenia, EC motors from ebm-papst the future of air moving technology. performance, the longer service life, the noise reduction, the intelligent including IT & Telecommunications, Ventilation, Air-Conditioning, Refrigeration, India, China, Czech Republic and Italy Gas & Heating, Household Appliances, LED/Lighting, Industrial, Drive Systems, Worldwide Revenue / Sales: Over 1.5 Billion Passion, quality and responsibility: Three reasons for our success Transportation, Agriculture, Medical, and more. Our customers can always count 57 Sales and Distribution Groups Worldwide Only real passion for fans and motors makes the highest level of achievement on prompt, courteous service. Customer satisfaction is our number one priority. 11,000+ Employees Worldwide possible. With a clear organizational structure, flat hierarchies and a high Ship Over 46 Million Products Annually degree of personal responsibility, we create the perfect foundation - not only Expert support when and where you need it Certifications: ISO 9001, ISO 14001 & RoHS Compliant technological innovation, but also for excellent service and active dedication Knowledgeable field sales professionals are close by for face-to-face meetings. Over 1,000 Patents Held in Fan/ Motor Design to closely working with our customers. you with order management, our customer service department provides automated Core competencies: motor technology, aerodynamics and electronics Of course, our products are also produced with the highest quality - at a total services such as shipment notifications, reorder notifications, and invoicing. Our innovative technologies keep turning into new industrial standards. of 17 product sites worldwide. Our quality management is uncompromising, Our advantage: We consider aerodynamic relationships as a whole. Thus everywhere and in every process stage. This is also confirmed by our Expert design and manufacturing we combine benchmark-setting motor technology with the intelligence of certification of compliance with the international standards DIN EN ISO 9001, Beginning with the initial product concept, our application engineers work in state-of-the art electronics and aerodynamically optimized shapes. The ISO/TS 16949-2 and the standard DIN EN ISO 14001. Dedicated inside sales associates fulfill all your ordering requirements. To assist tandem with customers to select the best air moving solution to suit specific goals and requirements. Once the prototype has been established, it can then be tested in our state-of-the-art airflow testing chambers, allowing for the optimization of all air moving solutions. Each chamber has been designed to meet AMCA 210 and ISO 5801 requirements. In addition to our airflow testing capabilities, ebm-papst can conduct comparative sound, temperature, and velocity tests. The electrical engineering team can design simple fan controllers for monitoring fan speed, or complex controllers and power supplies, filtering, and specific communication protocols. Logistics and inventory management programs We have over 90,000 square feet of climate-controlled warehousing at our facilities offering real-time inventory transactions and bar-coded inventory. Inventory management programs such as Kanban, demand/pull, safety stock, consignment, and local warehousing can be customized to your needs. 3 Table of Contents GreenTech The symbol of our commitment Cooling solutions for the lighting industry GreenTech 4 GreenTech is a name put to the philosophy ebm-papst has used for decades: Market Overview 5 "each new product that we develop has to be better than its predecessor in Service Life 6 terms of economy and ecology." Our company philosophy is not just for Computational Fluid Dynamics 7 designing new and more efficient fans and blowers; it is in practice in the 8 offices and factories, locally and internationally. At the U.S. headquarters, two 9-10 separate arrays of solar panels have been installed to provide the engineering Active Cooling for LED Modules & CoBs Bridgelux Technical Data Cree Technical Data Phillips Technical Data Xicato Technical Data 11-13 14 building with electricity, along with additional renovations that make the facilities even more environmentally friendly. 15-16 GreenTech symbolizes our continuous commitment, achievements, and passion to provide customers with high quality products through the use of modern development and production methods, responsible business practices and initiatives that benefit not only the user, but the environment as well. What is EC Technology? EC technology is an important factor in our GreenTech philosophy. ebm-papst EC fans use permanent magnet external rotor DC motors with fully integrated electronic commutation (EC) and AC to DC power conversion. EC motors give the flexibility of connecting to AC mains with the efficiency and simple speed control of a DC motor. With EC fans, the user benefits from the innovative commutation without wear-and-tear on the motor. The EC motor compares to the direct current shunt-wound motor except that the magnetic field is generated by permanent magnets inside the rotor. With this technology, EC motors and fans can be easily controlled, are maintenance-free, offer outstanding efficiency and have a considerably long service life. The variable speed range possible in EC technology makes using a multitude of individual models a thing of the past. Our R&D efforts are not only focused on saving energy. In terms of air performance and low noise, our products exceed the toughest specifications. EC technology pays off for every owner or operator, while conserving precious energy resources. When you use intelligent ebm-papst EC technology in your applications, everyone wins - companies, customers, and the environment. 4 Market Overview Service Life Max. T environment Lifetime Lifetime Type Dimensions Service Life theatrical lighting Series displays mm C hrs yrs showroom lighting Axials 400, 400F 40 x 10 / 20 -20 + 85C1 120,000 / 90,000 13.7 / 10.3 500F 50 x 15 -20 + 85C1 120,000 13.7 600F, 620 60 x 15 / 25 -20 + 85C1 120,000 / 305,000 13.7 / 34.8 8200J, 8400N, 8450 80 x 38 / 25 -20 + 70C2 237,500 / 305,000 / 305,000 27.1 / 34.8 / 34.8 3200J, 3400N 92 x 38 / 25 -20 + 70C2 265,000 / 305,000 30.3 / 34.8 119 x 38 / 32 / 25 -20 + 75C3 305,000 / 322,500 / 285,000 34.8 / 36.8 / 32.5 RLF35 51 x 15 -20 + 70C3 227,500 26 RL48 76 x 27 -20 + 70C2 265,000 30.3 RL65 97 x 93.5 x 33 -20 + 70C2 227,500 26 street lighting CoB retail / high bay lighting track / spot lighting architectural lighting museum / gallery lighting sports / arena lighting 4100N, 4300, 4400F, 4400FGLLA The LED market With high visible light, low radiant energy, and no infrared or ultraviolet light, LEDs are the most efficient light source in the lighting market today. While as much as 80% more energy efficient than traditional incandescent lighting, LED components still create a considerable amount of heat. High temperatures can cut the lifespan of an LED light in half. Temperatures over the maximum rated junction can quickly weaken the lumen output and the color quality of LEDs. By dissipating the heat emitted by the LED light source, the efficiency and length of life of the light source can increase exponentially. Thermal management is a key factor in lumen output. For high-lumen output applications, passive cooling is not enough. In order to reach the desired lumen values in a small form factor, active cooling is the perfect solution to 5 effectively disperse the heat produced by LED components. Active cooling solutions are a new contender in LED thermal management systems. Dissipating heat directly from the core of the modules allows for less thermal resistance, making the entire assembly more efficient. Active cooling technology offers thermal capabilities that are superior to passive heat sinks and can raise performance while significantly reducing the size of the lighting fixture. With industry-leading German-engineered compact fans and American-designed assemblies, ebm-papst can provide the perfect cooling solution for your LED application. One of the most significant advantages that ebm-papst fans have on the life of the LED light is due to the reliability of our products. With active cooling solutions far surpassing the 50,000+ hour promise the industry is accustomed to, an ebm-papst fan is now the LED light's most efficient cooling source. Radials Note: 1-4 to 185F; 2 -4 to 158F; 3 -4F to 167F. Life Expectancy L10 per IPC 9591 at 20C ambient. Values are dependent on speed and application. 6 Active Cooling for LED Modules & CoBs Computational Fluid Dynamics (CFD) Computational Fluid Dynamics (CFD) A new technology for the LED Market - Flow simulations using Mentor Graphics FloEFD software of small die placed together under a single phosphor pour. There are many LED cooling technologies; yet, few have truly addressed the unique requirements - Ability to optimize active cooling solutions in conjuction with lamp design ebm-papst's fan mechanism offers a particularly reliable service life in the hundreds of thousands of hours (> 300K with certain models). Designed to be nearly - Predictive analysis of thermal performance and LED junction temperature Typically, CoB devices should be kept at less than 120C. Using the ebm-papst cooling devices provides far lower temperatures than required parameters. In - Validation of results using ebm-papst thermal resources "Today's high-performance LEDs, particularly the type known as "Chip-on-Board" (CoB), are the fastest-growing package style for lighting. CoBs are arrays of LED systems. ebm-papst, one of the most innovative manufacturers of precision fans and blowers, has introduced their Active Cooling solutions - small, specialized fan/heat sinks engineered expressly for high-power LED applications. silent, each fan is enclosed in an acoustic isolation ring, bringing the net acoustic noise to less than 7dB. A very impressive noise reduction when compared to background noise in a quiet office usually about 40 dB. When used with a CoB device, the cooling fan effectively lowers the heat temperature to 90 F/36 C. addition to significant noise and heat reduction, ebm-papst offers an impressive 5-year warranty on fans - far exceeding the life-span of most CoBs. Regardless of manufacturer, we think the ebm-papst active cooling solution is an excellent approach - almost a "platform" - for all CoB lighting systems." - Cary Eskow Global Director of the Solid State Lighting & Advanced LED Business Unit Avnet Electronics Marketing Benefits of using ebm-papst cooling solutions - German-engineered compact fan - American-designed assembly - Approved reference design through Xicato - Life expectancy: in excess of 87,500 hours at ambient temperatures up to 40C - Industry leading high reliability: 5 year warranty on the 612FL-698 fan cooling modules (see table below) - 100% end of line testing - Low noise: Custom acoustic isolation ring - Solutions operate as low as 7 dB(A) PG1W-12-60-XXXX - A quiet office has a background noise of about 40 dB(A) - High efficiency motor design Thermal protection: Thermal isolation ring - Mounting feature for PG1W-12-60-M3BN is the same Xicato reference design heatsinks (XSA-38) PG1W-12-60-XXXX Acoustic noise Thermal power dissipation capability Fan speed Heat sink mass Power input Lifetime (at 20C) VDC dB(A) W rpm g W hrs yrs hrs yrs PG1W-012-092-05 12 23 130 1850 1500 0.8 137,500 15.7 80,000 9 PG1W-012-060-13 12 7 60 1700 200 0.18 197,500 22.5 87,500 10 Nominal Data CoB / LED OEM Type Bridgelux Vero 29 Bridgelux Vero 10/13/18 Lifetime (at 40C) Nominal voltage - Cree CXA PG1W-012-060-07 12 7 50 1700 229 0.18 197,500 22.5 87,500 10 Cree LMH2 PG1W-012-060-11 12 7 73 1700 210 0.18 197,500 22.5 87,500 10 12 7 50 1700 212 18.0 197,500 22.5 87,500 10 22.5 87,500 10 22.5 87,500 10 Phillips SLM PG1W-012-060-06 Xicato XSM PG1W-12-60-M3BN 12 7 38 1700 212 0.18 197,500 Xicato XLM PG1W-12-60-L3BN 12 7 53 1700 276 0.18 197,500 Note: Voltages are based on the 612F base fan model. Other voltages available upon request. Life Expectancy L10 per IPC 9591. 7 8 Bridgelux Vero 10/13/18 Technical Data PG1W-012-060-13 9 Bridgelux Vero 29 Technical Data PG1W-012-060-09 10 Cree LMH2 Technical Data PG1W-012-060-11 11 Cree CXA Technical Data PG1W-012-060-07 12 Cree CXA Technical Data PG1W-012-060-08 13 Phillips SLM Technical Data PG1W-012-060-06 14 Xicato XSM Technical Data Xicato XLM Technical Data PG1W-12-60-L3BN PG1W-12-60-M3BN MOUNTING OPTIONS 1 AND 2 NEARSIDE AND FARSIDE MOUNTING OPTIONS 1, 2 AND 3 BOTH SIDES OF PART MOUNTING OPTIONS TABLE ebm-papst Inc. Part Number PG1W-12-60- X X X X HEAT SINK ASSEMBLY "M" - XSA-48 style "L" - XLA-18 style MOUNTING FOR LED "3" - M3 Mounting Hole 15 MOUNTING OPTION See Table FINISH "B" - Black Anodize "C" - Clear Anodize MOUNTING OPTION THREAD THREAD DEPTH None None None 1 M2 X 0.4 2 M3 X 0.5 3 4 5 MOUNTING OPTIONS TABLE 5mm MIN. MOUNTING OPTION THREAD THREAD DEPTH 5mm MIN. None None None # 6-32 UNC 0.2" MIN. 1 M3 X 0.5 6.5mm MIN. M3 X 0.5 5mm MIN. 2 # 6-32 UNC 0.25" MIN. Option 1 & 4 3 M3 X 0.5 6.5mm MIN. 6 Option 2 & 4 4 #6-32 UNC 0.25" MIN. 7 Option 3 & 4 5 Options 1 & 3 N No additional mounting options 6 Options 2 & 4 N No additional mounting options ebm-papst Inc. Part Number PG1W-12-60- X X X X HEAT SINK ASSEMBLY "M" - XSA-48 style "L" - XLA-18 style MOUNTING FOR LED "3" - M3 Mounting Hole MOUNTING OPTION See Table FINISH "B" - Black Anodize "C" - Clear Anodize 16 Notes 17 18 www.ebmpapst.us Printed in the USA - 2/2015 ebm-papst Inc. North America 100 Hyde Road Farmington, CT 06034 Phone + 1 860-674-1515 Fax + 1 860-674-8536 sales@us.ebmpapst.com (c) ebm-papst Inc. 2015. ebm-papst Inc. reserves the right to change any specifications or data without notice. The engineer's choice Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: ebm-papst: PG1W-12-60-M3BN PG1W-12-60-L3BN PG1W-012-060-11 PG1W-012-060-13 PG1W-012-060-06 PG1W-012060-07