Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase + Brake
IGBT Inver ter Output
25 Amperes/1200 Volts
PM25RSB120
593
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20 KHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Servo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM25RSB120 is a 1200V,
25 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 25 120
Dimensions Inches Millimeters
A 3.96 ± 0.04 100.5 ± 1.0
B 3.48 ± 0.02 88.5 ± 0.5
C 2.76 ± 0.04 70.0 ± 1.0
D 2.30 ± 0.02 58.5 ± 0.5
E 1.191 ± 0.02 30.25 ± 0.5
F 0.83 21.0
G 0.75 19.0
H 0.73 18.5
J 0.71 18.0
K 0.69 17.5
L 0.67 17.0
M 0.581 14.76
N 0.541 13.75
P 0.541 13.74
Dimensions Inches Millimeters
Q 0.41 10.5
R 0.39 10.0
S 0.394 ± 0.010 10.00 ± 0.25
T 0.39 Dia. Dia. 10.0
U 0.364 9.25
V 0.24 6.0
W 0.18 Dia. Dia. 4.5
X 0.16 4.0
Y 0.12 3.0
Z 0.88 ± 0.02 2.25 ± 0.5
AA 0.086 ± 0.02 2.18 ± 0.5
AB 0.079 ± 0.010 2.00 ± 0.25
AC 0.06 1.5
AD 0.01 0.25
Outline Drawing and Circuit Diagram
F
X
Y
V
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
FO
VVPC B
AC
V
L
Q
R
0.5 MM SQ. PIN (19 TYP.)
.250 TAB (6 TYP.)
17.
18.
19.
R
WFO
VFO
UFO
D
U
G
M
H
A
B
SSS
P
AD
C
AA
N
J
K
AD E
ZH
10
12 4
P
N
B
UVW
AB (15 TYP.)
T - DIA.
(4 TYP.)
W - DIA.
(4 TYP.)
3 5678 9 11 13 15 17 19
12 14 16 18
V
VCC
SI
GND GND
OUT UPI
V
UFO
UP
UPC
FO
IN
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
VCC
SI
GND GND
OUT
FO
IN
VCC
SI
GND GND
OUT
FO
IN
UN
VCC
SI
GND GND
OUT
FO
IN
V
V
W
NV
NI
N
NC
TEMP
FO
PUVWN
VCC
SI
GND GND
OUT
FO
IN
B
BR
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
594
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM25RSB120 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 330 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
CIN 20 Volts
Fault Output Supply Voltage VFO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ±IC25 Amperes
Peak Collector Current, ±ICP 50 Amperes
Supply Voltage (Applied between P - N) VCC 900 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Collector Dissipation PC132 Watts
Brake Sector
Collector-Emitter V oltage VCES 1200 Volts
Collector Current, ±IC10 Amperes
Peak Collector Current, ±ICP 20 Amperes
Supply Voltage (Applied between P - N) VCC 900 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Collector Dissipation PC62 Watts
Diode Forward Current IF10 Amperes
Diode DC Reverse Voltage VR(DC) 1200 Volts
595
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 32 62 — Amperes
Over Current Trip Level Brake Part 15 30 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 101 — Amperes
Short Circuit Trip Level Brake Part — 41 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level — 90 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply Voltage VDApplied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4460mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, V FO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
596
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.0 mA
VCE = VCES, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 25A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 25A — 2.5 3.5 Volts
VD = 15V, VCIN = 0V, IC = 25A, — 2.2 3.2 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 600V, IC = 25A — 0.4 1.0 µS
toff Tj = 125°C — 2.0 3.0 µS
tC(off) — 0.7 1.2 µS
Brake Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, — 2.8 3.8 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 25A, — 2.5 3.5 Volts
Tj = 125°C
Diode Forward Voltage VFM -IC = 10A, VD = 15V, VCIN = 5V — 2.5 3.5 Volts
Collector Cutoff Current ICES VCE = VCES, Tj = 25°C——1mA
VCE = VCES, Tj = 125°C——10mA
597
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT — — 0.95 °C/Watt
Rth(j-c)D Each Inverter FWDi — — 2.5 °C/Watt
Rth(c-f)Q Each Brake IGBT — — 2.0 °C/Watt
Rth(c-f)D Each Brake FWDi — — 2.5 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.036 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
598
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Part
0
1.0
2.0
3.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
03020
2.5
1.5
0.5
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
10 0 1.0
0
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
2.0
10
20
30
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V 13
25
15
5
0.5 1.5 3.02.5
15
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
on
, t
off
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
on
10
0
10
1
t
off
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
10
1
10
2
10
-2
EMITTER CURRENT, I
E
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (mS)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
EMITTER CURRENT (TYPICAL)
10
-1
10
1
10
-1
10
0
10
2
t
rr
10
0
10
1
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
CI
rr
0.4 0.8 1.2
10
0
10
1
10
2
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
1.6 2.82.0
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
2.4
DIODE FORWARD CHARACTERISTICS
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(on)
10
0
10
1
t
c(off)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
0
1.0
2.0
3.0
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
01214161820
I
C
= 25A
V
CIN
= 0V
T
T
j
= 25
o
C
T
j
= 125
o
C
2.5
1.5
0.5
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
01214161820
T
j
= 25
o
C
00
60
80
100
120
140
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
599
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Part
60
80
100
120
140
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, T
J
, (
o
C)
UV TRIP-RESET LEVEL,
UV
t
, UV
r
, (VOLTS)
-50 1500 50 100
UV
t
UV
r
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
00
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.95
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = F
th(j-c)D
= 2.5
o
C/W
10
-2
10
-3
PM25RSB120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
600
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Brake Part
0
1.0
2.0
3.0
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
0105
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
0.5
2.5
1.5
0
1.0
2.0
3.5
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
01214161820
T
j
= 25
o
C
I
C
= 10A
0.5
1.5
2.5
3.0
012
0
5
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
3
10
15
4
T
j
= 25
o
C
V
CIN
= 0V
V
D
= 17V 13
15
0 0.4 0.8
10
0
10
1
10
2
DIODE FORWARD VOLTAGE, V
F
, (VOLTS)
DIODE FORWARD CURRENT, I
F
, (AMPERES)
1.2 2.0 1.6
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
DIODE FORWARD CHARACTERISTICS
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 2.0
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = F
th(j-c)D
= 2.5
o
C/W
10
-2
10
-3
