219-4-21341-75 - SENSATA TECHNOLOGIES

Page 1

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209/219/229/249/279 SERIES

HYDRAULIC MAGNETIC CIRCUIT PROTECTORS

Introduction

Terminal Style

The 209, E-Frame circuit breaker combines power switching with accurate, reliable circuit protection in a compact single or multipole unit. The unit is

ideal for branch circuit applications such as EDP, air conditioners, panel boards and lighting controls.

The 209 is actually a family of circuit breakers available in one through six pole assemblies with a variety of conﬁgurations and terminal styles to

meet your application needs. First in this family is the 209, a general purpose E-Frame circuit breaker which complies with UL Standard 489. Other

members of the family include the 219, for manual controller applications, which complies to UL Standard 508, the 229, for supplementary protectors

applications, which complies to UL Standard 1077, and the 299, a Special Construction version.

209 E-Frame circuit breakers may be specified with either screw terminals, stud or

solderless connectors.

A choice of front or back connected terminal styles is available. The back connected

terminal style is available with stud terminals only. Front terminal style is available with

either screw terminals or solderless connectors.

Refer to Sixth Decision Table for front connected terminal information.

Barriers for back connected terminal styles are supplied on multi-pole units only. Line

and load connections may be made to either terminal and terminals will be identified as

shown on the following page.

Utilizing the hydraulic-magnetic principle, the 209 family adapts itself

to local applications and environments. Temperature conditions, which

affect fuses and other thermal devices, are not a concern. The magnetic

/ampere turn principle minimizes nuisance tripping due to temperature

variations.

Inrush currents, due to ferroresonant transformers, lamps and capacitive

ﬁlters, are now becoming more signiﬁcant. Recognizing the need for this

type of protection, Airpax offers the unique inertial delay which is standard

for all 50/60Hz time delay units, but may be deleted where inrush is not a

problem. No extra cost or special order is required.

The 209 family of circuit breakers withstands high pulses without tripping

or affecting normal delay curves. This performance, however, does not

derate or sacriﬁce protection.

209/219/229 MAGNETIC CIRCUIT PROTECTORS

DIMENSION A

Number of Poles Dimensions “A”

11.026 ± .010 [26.06 ± 3.30]

22.072 [52.63] Max

33.108 [78.94] Max

44.144 [105.26] Max

55.180 [131.57] Max

66.216 [157.89] Max

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Page 2

.200

[5.08]

.220

[5.59]

4.844

[123.04]

3.0 MM ISO THD. OPTIONAL

[7.87]

.310 MAX. SCREW DEPTH

[4.06]

.160 MIN. SCREW DEPTH

2X 6-32 MTG. INSERT

1.375

[34.92]

2.750

[69.85]

.530

[13.46]

.562

[14.27]

1.125

[28.58]

.700

[17.78]

MAX. .220

[5.59]

.125

[3.18]

1.220

[30.99]

2.610

[66.29]

.485

[12.32]

-.005

+.015

2.250 +0.38

[57.15]

2.375

[60.32]

2.156

[54.76]

[120.65]

4.750

5.800

[147.32]

-0.13

35…

2.750

[69.85]

1.375

[34.92]

3.0 MM ISO THD. OPTIONAL

[7.87]

.310 MAX. SCREW DEPTH

[4.06]

.160 MIN. SCREW DEPTH

2X 6-32 MTG. INSERT

.750 –.062 [19.05 –1.57] LONG

1/4-20 STUDS

51-100 AMPS

.625 –.062 [15.88 –1.57] LONG

10-32 STUDS

0-50 AMPS

2.610

[66.29]

.220

[5.59]

.700

[17.78]

MAX.

2.156

[54.76]

4.750

[120.65]

5.125

[130.18]

-.005

+.015

2.250

-0.13

+0.38

[57.15]

1.125

[28.58] 3.550

[90.17]

3.550

[90.17]

249 POWER SELECTOR BREAKER SYSTEM

The 249 Power Selector Breaker System combines magnetic-hydraulic branch circuit

overload protection and a power system selector switch in one device.

The 249 is designed to allow selection of any one of two, three or four independent

power systems. This is accomplished with fool-proof sliding-gate handle covers.

The number of sliding covers is one less than the number of power systems. With

this arrangement, it is impossible to switch “ON” more than one power system at

a time.

Since the 249 Power Selector Breaker System is listed as a Branch Circuit Breaker

per UL 489 and power switching is accomplished by UL listed breakers, it is usually

not necessary to include additional branch service protection.

Standard options available include terminals for front or back connections, choice

of trip time delay, current ratings to 100 amperes and single or multi-pole sections.

Trip Time Delay

Three inverse time delays are available to permit close coordination with various

loads. Delays 51 and 61 are short delays for electronic loads. Delays 52 and 62 are

medium delays for mixed loads. Delays 53 and 63 are long delays for motor loads.

Current and Voltage Ratings

Single pole and multi-pole breaker ratings are available up to 100 amperes, 240Vac

or 125Vdc. The special configuration for Marine use has a 120V/240Vac rating for

current rating up to 100 amperes.

Master Drawing

Standard circuit breaker terminal and configurations are shown. For other types,

consult factory.

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Page 3

1.375

[34.92]

2.156

[54.76]

4.750

[120.65]

.485

[12.32]

5.800

[147.32]

-.005

+.015

-0.13

+0.38

1.125

[28.58]

.530

[13.46]

.562

[14.27]

2.610

[66.29]

.800

[20.32]

MAX.

2.250

[57.15]

1.220

[30.99] .125

[3.18]

2.750

[69.85]

6-32 MTG. Insert

.160 [4.06] MIN. screw depth

.310 [7.87] MAX. screw depth

(TYP)

Width

1.026

[26.06]

(TYP.)

4.844

[123.04]

2.375

[60.32]

4X MTG. SLOT

Clearance for

8-32 Screw

(TYP.)

.220

[5.59]

.200 (TYP. )

[5.08]

(SEE TABLE)

2.610

[66.29]

2.156

[54.76]

4.750

[120.65]

(REF)

5.125

[130.18]

3.550

[90.17]

3.550

[90.17]

.375

[9.53]

.750

[19.05]

.390

[9.91

209/219/229/279

249 Master Drawing

DIMENSIONS

Number of Poles Width

99.324 [236.83] Max

88.288 [210.52] Max

66.216 [157.89] Max

44.144 [105.26] Max

22.072 [52.63] Max

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Page 4

209/219/229 MULTI-POLE CIRCUIT PROTECTORS

Common-Trip Construction

All multi-pole protectors contain an internal trip bar which opens all poles in the

event of an overload in any pole. Handles are ganged externally for simultaneous

actuation.

Individual poles may differ in ratings, delays and configurations, providing an almost

limitless number of combinations.

Multi-pole protectors (up to 6 poles) easily satisfy special modern day circuitry.

Series, shunt, relay and auxiliary switch construction add to the versatility of

design engineering. Airpax’s sales engineering force is ready to assist in proper unit

selection, both for equipment protection and economical design.

Three Phase, Four Pole Includes Control Protector

Remote shutdown of equipment is sometimes necessary or desirable in today’s

sophisticated equipment. The 219 four pole assembly fills this need for three

phase operation. Three of the four poles are designed for the circuit’s proper

operating current and over-current protection. The fourth pole may be designed for

instantaneous tripping by logic circuitry, interlocks or from a manual remote site

or control. The control power required would be quite low, with voltages from 5

to 125Vdc, or 5 to 240Vac available. The fourth pole construction is optional. It

may be either series, shunt or relay, depending on the application required. When

specifying, both the minimum trip voltage and Hz are required. Factory consultation

is readily available.

.530

[13.46]

3.0 MM ISO THD. OPTIONAL

[7.87]

.310 MAX. SCREW DEPTH

[4.06]

.160 MIN. SCREW DEPTH

4X 6-32 MTG. INSERT

1.375

[34.93]

2.750

[69.85]

2.072

(52.63)

MAX.

.562

[14.27]

2.375

[60.32]

2.156

[54.76]

[120.65]

4.750

.485

[12.32]

5.800

[147.32]

.700

[17.78]

MAX. .220

[5.59]

.125

[3.18]

1.220

[30.99]

2.610

[66.29]

-.005

+.015

2.250

-0.13

+0.38

[57.15]

1.125

[28.58]

.200

[5.08]

1.026

[26.06]

.220

[5.59]

4.844

[123.04]

2X MTG. SLOT

CLEARANCE FOR

8-32 SCREW

.390

[9.91]

SCALE: 3/1 SCALE: 3/1

[3.68]

.145

See available

mounting brackets

below

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Page 5

DIMENSIONS

Number of Poles Width

11.026 ± .010 [26.06 ± .254]

22.072 [52.63] Max

33.108 [78.94] Max

44.144 [105.26] Max

55.180 [131.57] Max

66.216 [157.89] Max

Note: Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters

Caution: Elongation of mounting holes may be necessary for units with more than 6 poles and units up to 12 poles due to tolerance compounding

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Page 6

229D (MARINE) & 279 (COMMUNICATION)

209/219/229 CONFIGURATIONS

UL-1500 Ignition Protection

The 229D family is certiﬁed to UL-1500 which covers Ignition Protected circuit protectors. This speciﬁcation requires devices to be used in accordance

with the requirements of U.S. Coast Guard and Fire Protection Standard for Pleasure and Commercial Motor Craft, ANSI/ MFPA No. 302.

The ratings available are 100 amperes or less at 65Vdc or 240Vac. Maximum IC, 1000 amperes. Consult factory for application details. The 299D series

is available with interlocking to prevent on board and shore power being used simultaneously.

Combination of ON-OFF switching the protection function offers a simpliﬁed solution for your electrical systems.

UL 489A Communications Equipment Protection

The 279 Series complies with the requirements of UL 489A, Circuit Breakers for use in Communication Equipment, meeting the need for protection

at higher DC voltages. The available ratings are 100 amperes or less at 160Vdc. Maximum short circuit interrupting current is 5000 amperes. The 279

series available only in a series trip conﬁguration.

Please consult Sensata for speciﬁc application details.

Series Trip

The most popular conﬁguration for magnetic protectors is the series trip, where the sensing coil and contacts are in series with the load being

protected. The handle position conveniently indicates circuit status. In addition to providing conventional overcurrent protection, it’s simultaneously

used as an ON-OFF switch.

LOAD

LINE

.750

[19.05]

3.550

[90.17]

SEE NOTE A

PANEL.

MOUNTING

BACK OF

REF. FROM

[79.45]

3.128 MAX.

1.563

[39.70]

.750

[19.05]

3.550

[90.17]

.312

[7.92]

.187

[4.75]

.110

[2.79]

.295

[7.49]

-IREG4

-IREC4

-IREG5

-IREC5

Quick Connect Terminals

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Page 7

219/229 CONFIGURATIONS

Relay Trip

This permits the overload sensing coil to be placed in a circuit which is

electrically isolated from the trip contacts. The coil may be actuated by

sensors monitoring pressure, ﬂow, temperature, speed, etc. Other typical

applications include crowbar, interlock and emergency/rapid shutdown

circuitry. Trip may be accomplished by voltage or current, which must be

removed after trip.

Dual Coil

Providing for both a voltage trip and a current trip function in a magnetic

circuit protector is common practice. These two coil protectors provide

remote or automatic opening of one or more circuits with a low level

signal.

The voltage coil will trip the protector instantaneously while the current

coil provides normal inverse time delays. The voltage coil is not rated for

continuous duty and therefore, the voltage must be removed when the

breaker trips.

Since both coils are housed within the same pole, the space savings are

substantial.

This option is not available with 64, 65 or 66 delays.

Shunt Trip

The shunt trip is designed for controlling two separate loads with one

assembly. The control is established by providing overload protection for

the critical load. When the current through this load becomes excessive

and reaches the trip point, the protector will open and remove power

from both loads simultaneously. The total current rating of both loads

must not exceed the maximum contact rating.

Voltage Trip

Sometimes called “dump circuits” or “panic trip circuits,” these units

make it possible to open main power contacts with lower power inputs

from one or more sources. This conﬁguration is becoming increasingly

more important for sensitive circuitry and denser packaging in

automation systems.

Available in series, shunt or relay conﬁgurations.

Note:

Tolerance ± .015 [.38] unless noted. Dimensions in brackets [ ] are millimeters.

A: 0-50 Amps, 10-32 Studs .625 ± .062 [15.88 ± .157 ] Long, 51-100 Amps,

1/4 - 20 Studs, .750 ± .062[19.05 ± .157 ] Long.

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Page 8

OPERATING CHARACTERISTICS

Inrush Pulse Tolerance

The table shown above provides a comparison of inrush pulse tolerance

with and without the inertial delay feature for each of the 50/60Hz

delays. Pulse tolerance is deﬁned as a single pulse of half sine wave

peak current amplitude of 8 milliseconds duration that will not trip the

circuit breaker.

The table at right provides a reference guide for selecting the inertial

delay feature. Consult factory for further assistance.

PERCENTAGE OF RATED CURRENT VS TRIP TIME IN SECONDS AT +25°C

INRUSH PULSE TOLERANCE

Delay Pulse Tolerance

61, 62, 63 8 times rated current

64 minimum 20 times rated current

65 minimum 25 times rated current

66 minimum 30 times rated current

Note: These limits do not apply to dual coil and tapped coil units