tyco 108-1514 Product O6FebO1 Rev A Flectronics Specification EC 0990-0174-07 1.1. 1.2. 1.3. 2.1. 2.2. 3.1. 3.2. CHAMP* 050 Series | .025 Inch Centerline Connector SCOPE Content This specification covers performance, tests and quality requirements for CHAMP* 050 Series | .025 inch centerline connectors for 30 AWG solid and 30 AWG stranded ribbon cable application. Qualification When tests are performed on the subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. Qualification Test Results Successful qualification testing on the subject product line was completed on 18Decod. The Qualification Test Report number for this testing is 501-502. This documentation is on file at and available from Engineering Practices and Standards (EPS). APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. Tyco Electronics Documents 108-1367: Product Specification 109-197: AMP Test Specifications vs EIA and IEC Test Methods 114-6064: Application Specification 501-502: Qualification Test Report Commercial Standard EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications REQUIREMENTS Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 2001 Tyco Electronics Comoration This controlled decument is subject to change. 4 of 6 Hartisbutg. PA For latest revision call AMP FAX*/Product Into All Intemational Rights Reserved. number 1-800-522-6752. * Trademark I Indicates change LOCBtyco / Electronics 408-1514 3.3. Ratings # Voltage: 30 volts AC Current: Signal application only, 1 ampere at 30C temperature rise. @ Temperature: -55 to 105C 3.4. Performance and Test Description Product is designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per ElA-364. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Initial examination of product. Meets requirements of product EIA-364-18. drawing. Visual and dimensional (C of C) inspection per product drawing. Final examination of product. Meeis visual requirements. ElA-364-18. Visual inspection. ELECTRICAL Low level contact resistance. 50 millionms maximum initial. ElA-364-23. AR +15 milliohms maximum. Subject specimens to 100 milliamperes maximum and 20 millivolts maximum open circuit voltage. See Figure 4. Insulation resistance. 1000 megohms minimum. EIA-364-21. Test between adjacent contacts of unmated and unterminated specimens. Withstanding voltage. 500 volts AC at sea level. ElA-364-20, 1 minute hold with no breakdown or |Condition I. flashover. Test between adjacent contacts of 0.5 milliampere maximum leakage Junmated and unterminated current. specimens. MECHANICAL Vibration, random. No discontinuities of 1 microsecond |EIA-364-28, or longer duration. Test Condition VII, See Note. Condition E. Subject mated specimens to 4.90 G's rms between 20-500 Hz. 15 minutes in each of 3 mutually perpendicular planes. See Figure 5. Figure 1 (cont) Reva 2or6tyco / Electronics 108-1514 Test Description Requirement Procedure Mechanical shock. No discontinuities of 1 microsecond |EIA-364-27, or longer duration. Method A. See Note. Subject mated specimens to 50 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. See Figure 5. Durability. See Note. EIA-364-9. Mate and unmate specimens for 500 cycles at a maximum rate of 600 cycles per hour. Mating force. 95 grams maximum average per contact position. EIA-364-13. Measure axial force necessary to mate specimens at a maximum rate of 12.7 mm [.5 in] per minute. Unmating force. 15 grams minimum average per contact position. EIA-364-13. Measure axial force necessary to unmate specimens at a maximum rate of 12.7 mm [.5 in] per minute. ENVIRONMENTAL Thermal shock. See Note. EIA-364-32, Test Condition VII. Subject specimens (per Figure 2} to 5 cycles between -55 and 105C. Humidity-temperature cycling. See Note. ElA-364-31, Method IV. Subject specimens (per Figure 2) to 10 cycles (10 days) between 25 and 65C at 80 to 100% RH with - 10C cold shock. Temperature life. See Note. ElA-364-1 7, Method A, Test Condition 4, Test Time Condition C. Subject mated specimens to 105C for 500 hours. Mixed flowing gas. See Note. ElA-364-65, Class IIA. Subject mated specimens to environmental Class IIA for 20 days. NOTE 2. Figure 1 (end) Shall meet visual requirements, show ne physical damage, and meet requirements of additional fests as specified in the Product Qualification and Requalification Test Sequence shown in Figure Reva 3of6tyco / Electronics 108-1514 3.6. 4. 4.1. Product Qualification and Requalification Test Sequence NOTE Test Group (a) Test or Examination 1(b) | 2(b) | 3(b) | 4(c) | 5fb) Test Sequence (d} Initial examination of product 1 1 1 1 1 Low level contact resistance 3,7 2,4 2,4 2,5 Insulation resistance 2,6 Withstanding voltage 3,7 Vibration 5 Mechanical shock 6 Durability 4 Mating force 2 Unmating force 8 Thermal shock 4 3 Humidity-temperature 5 4 cycling Temperature life 3() Mixed flowing gas 3(e) Final examination of product 9 5 5 8 6 (a) See paragraph 4.1.A. (b) Specimens for these test groups shall be mated and terminated. (c} Specimens for this test group shall be unmated and unierminated. (a) Numbers indicate sequence in which tests are performed. (e) Precondition specimens with 10 durability cycles. QUALITY ASSURANCE PROVISIONS Qualification Testing A. Specimen Selection Figure 2 Specimens shall be prepared in accordance with applicaole Instruction Sheets and shall be selected at random from current production. All test groups shall each consist of a minimum of 5 specimens. All test groups shall each consist of minimum of 5 connectors per cable type, see Figure 3. Thirty random contacts shall be selected and identified. Unless otherwise specified, these contacts shall be used for all measurements. Cable shall be 30 AWG solid bare copper wire and 30 AWG 7/38 stranded tinned copper wire on .025 inch centerline unshielded flat ribbon cable prepared in accordance with Specification 114-6064. Reva 4of6tyco / Electronics 408-1514 4.2. 4.3. 4.4, Ribbon Cable Material TPO Test Group PVC & TPO PVG Solid & stranded Solid Solid 1 2 3 5 Solid & stranded Figure 3 Ribbon Cable Test Matrix B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Figure 2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. Acceptance Acceptance is based on verification that the product meets the requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. If product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. Quality Conformance Inspection The applicable quality inspection plan shall specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Reva 5ot6tyco / Electronics 108-1514 CHAMP Test Standard AMP-LATCH Specimen System 50 Connector Double Termination Resistance Sided PCB Power Measurement Points Supply Test Specimen 3 Inches of Cable Clamp Figure 4 Low Level Contact Resistance Measurement Points Daughter Card > < -100 Inch Free Length J a <> Vibration Fixture Plates T/ YX NN YAAXAAAA NY Moving Element of N Vibration Machine SOR ME 2.38 + 5 Inch Typ 3x Sufficient Clearance To Allow Specimen To Unmate Figure 5 Vibration & Mechanical Shock Mounting Fixture Reva 6ot6