FF-SYB
1
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
!
WARNING
MISUSE OF DOCUMENTATION
The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document
as system installation information.
Complete installation, operation and maintenance information is to be referenced for each product.
Failure to comply with these instructions could result in death or serious injury.
Type 4 Safety light curtain
Compact, Universal, Smart and Full-featured
FF-SYB Series
FEATURES
1- or 2-beam floating blanking
Manual or automatic restart
External Device Monitoring (EDM)
2 or 4 inputs for muting signals
Manual muting override
Input for serial connection of an
auxiliary safety device
Unique patented configuration cards for
quick set-up and easy replacement
Self-contained with optical synchro-
nisation
2 static (solid state) safety outputs with
short-circuit and cross-fault detection
Muting lamp/diagnosis output or
static (solid state) non safety output for
signalling
Selection of the infrared emission power
allows cross-talk reduction
Enhanced diagnostic information
includes the following indication: signal
strength, cross-talk, muting, blanking,
restart and failure diagnostic
Test input with selectable test input type
Resolutions available:
ø14 mm / 0.6 in for finger detection
ø30 mm / 1.2 in for hand detection
ø50 mm / 1.97 in for leg detection
Protection height up to 1830 mm / 72 in
• Scanning range up to 20 m / 65 ft
M12 connectors
Mounting brackets included allowing
multiple mounting positions
Safety relay modules for more switching
capability (to be ordered separately).
TYPICAL APPLICATIONS
Presses and punches
Metal-forming, milling and drilling
machines
Spot-welding machines and fine-boring
machines
Pressing, moulding and thermoforming
machines
Stacking machines, transporting and
conveyor technology; handling
equipment and assembly lines
Palletizing industry
Type 4
per IEC/EN 61496-1/2
Approved as
The Honeywell FF-SYB light curtain is in compliance with IEC/EN 61496 - parts 1
and 2 standard and meets the requirements for a Type 4 Active Optoelectronic
Protective Device, the highest level for safety products.
The product received an EC type test certificate from the French INRS notified body,
required for safety equipment as per the 98/37/EC Machinery Directive. It meets the
applicable parts of North American standards and regulations (OSHA 1910.212,
OSHA 1910.217, ANSI standards including ANSI RIA 15.06 for Control Reliability
and CSA Z434). The CSA marking makes it a product usable in most parts of the
world.
As soon as an object is detected inside the protection field, the FF-SYB de-energizes
its two static (solid state) safety outputs to signal the dangerous motion to stop.
The FF-SYB is a self-contained light curtain that does not require a separate control
unit for operation.
Functions such as floating blanking, muting, external device monitoring, manual
restart and serial connection make it a comprehensive product and eliminate the
need for additional control modules.
These built-in features, combined with the small size of the housing, help users
reduce overall cost by saving space and installation time.
A unique patented configuration card system allows the user to set up the correct
operating mode when swapping units, by simplifying and reducing the number of
operations.
FF-SYB
2
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
External Device Monitoring (EDM)
The FF-SYB is fitted with an EDM input which allows users to check the correct state of the final switching devices (relays or
contactors with positively guided contacts). After each intrusion into the protection field, the FF-SYB will check that the EDM input
loop is closed before switching the outputs back to ON. If the FF-SYB operates in automatic restart mode, it will restart immediately
if the EDM loop is closed. If the FF-SYB operates in manual restart mode, it will restart when the restart push-button is pressed and
if the EDM loop is closed. If the EDM loop remains open (meaning that the external device has a malfunction) the FF-SYB will keep
its outputs open and will not restart.
Manual restart
The FF-SYB can be used in automatic or manual restart mode. In automatic mode, the outputs will switch back to ON after an
interruption of the protection field, as soon as the field becomes clear again. In manual restart mode, the FF-SYB will not switch back
its outputs to ON until a manual restart push-button is pressed and released. The push-button must be a normally open type button.
The manual restart will not switch the OSSDs back to ON in case of light curtain lock out (internal failure, optical interference, etc.)
or when the protection field is still interrupted.
Auxiliary output
An additional non safety output is available to either mimic the safety output status (solid state Normally Closed signalling output)
or signal muting sequences and provide diagnostic information (mode selection depending).
Muting function
The FF-SYB is fitted with a built-in muting function. Muting is the ability to temporarily inhibit the outputs of a light curtain under
certain conditions.
Sensors are connected to the light curtain through the main connector. An optional junction box is available to perform the
electrical connections close to the location of the muting sensors.
Muting sensors are used to discriminate authorised materials from people. The muting sensors must be able to detect the passing
material (pallets, vehicles, etc.) according to the material's length and speed.
Figure 1 shows an FF-SYB placed on a conveyor, with the corresponding muting sensors. The muting activation sensors tempo-
rarily inhibit the FF-SYB light curtain as soon as they detect the object. The outputs of these sensors are connected to the muting
inputs of the FF-SYB receiver. Muting sensors must be successively actuated for a correct muting sequence to start.
Whenever one of the two muting sensors is released, the muting sequence stops. In case of an incorrect muting sequence, a
temporary manual muting (override) procedure may be performed to clear the FF-SYB light curtain detection field and revert back to
normal operation.
Suitable optoelectronic, mechanical, proximity sensors, etc. can be used as muting sensors.
Inputs for muting sensors accept sensors with relay or static (solid state) outputs (NPN or PNP). 2-wire sensors are also accepted.
A muting lamp output is available on the FF-SYB receiver to drive an external muting indicator that should be installed in a suitable
location on the machine.
The following are some configuration examples when using the muting function:
Figure 1 - Bi-directional application with two optoelectronic sensors
Muting sensors connection:
SM1 contact
SM2 contact
24 Vdc
0 Vdc
Pin 3
Pin 4
FF-SYB receiver
unit M12 connector
!
FF-SYB
SM1
SM2
HAZARDOUS
AREA
FF-SYB
3
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
SM1 contact
EM1 contact
SM2 contact
EM2 contact
24 Vdc
0 Vdc
FF-SYB receiver
unit terminal strip
pin 9
pin 3
pin 10
pin 4
Muting sensors connection:
SM1 contact
SM3 contact
SM2 contact
SM4 contact
24 Vdc
0 Vdc
FF-SYB receiver
unit M12 connector
Pin 3
Pin 4
Muting sensors connection:
Figure 3 - Uni-directional application with four optoelectronic sensors
Figure 2 - Bi-directional application with four photoelectric sensors
2 sensors can be wired in parallel on each of the 2 muting inputs of the light curtain, creating a 4 sensor bi-directional muting.
!
SM1
SM2
FF-SYB
SM3
SM4
HAZARDOUS
AREA
!
SM1
SM2
EM1
EM2
FF-SYB
HAZARDOUS
AREA
Floating blanking function
The FF-SYB is fitted with a selectable floating blanking function which allows users to inhibit 1 or 2 beams anywhere within the
protection field, except the bottom beam which is used for synchronisation. If 2 beam floating blanking is selected, the interruption
of 1 or 2 beams will not lead to the opening of the outputs. The 2 beams can be adjacent or not. It is useful in those applications
where material or air ejected parts randomly travel through or within the sensing field. You can also disable light beams in an area
where a fixture penetrates the light field, and you can permit stationary objects to protrude into the light curtain's sensing field.
Figure 4
light beams
coil stock
straightener
Note: this mode of operation requires direct connections to the receiver internal terminal strip. A M20 cable gland is delivered with
the package. Male M23 cordsets are available on option (see "Accessories" section).
FF-SYB
4
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
The maximum size of an undetected object is also affected by floating blanking:
When using floating blanking, the resolution of the light curtain is altered according to the following table:
Resolution
without floating/
blanking
Resolution
with 1-beam
floating blanking
Resolution
with 2-beam
floating blanking
Model
FF-SYB14 14 mm / 0.55 in 24 mm / 0.94 in 34 mm / 1.33 in
FF-SYB30 30 mm / 1.18 in 50 mm / 1.97 in 70 mm / 2.75 in
FF-SYB50 50 mm / 1.97 in 90 mm / 3.54 in 130 mm / 5.12 in
Maximum size of
undetected object
with 1-beam floating blanking
Maximum size of
undetected object
with 2-beam floating blanking
FF-SYB14 6 mm / 0.23 in 16 mm / 0.63 in
FF-SYB30 10 mm / 0.39 in 30 mm / 1.18 in
FF-SYB50 30 mm / 1.18 in 70 mm / 2.75 in
Model
FF-SYB
safety light curtain
Safety mat
Serial connection
The FF-SYB safety light curtain allows the connection of another safety device with dual outputs through 2 inputs on the receiver
unit. The auxiliary safety device can be an electromechanical safety switch or any other safety device with either relay outputs or
solid state outputs (for safety reasons, reversed polarity on these two inputs is mandatory, therefore connection of a second
FF-SYB light curtain is not possible through these two inputs). Connection is done through the main connector. An optional
junction box is available to perform the electrical connections close to the light curtain.
Configuration cards
The FF-SYB emitter and receiver are set up by the use of configuration cards, similar to the SIM cards used on mobile phones (see
figure below). This simple and elegant method eliminates the use of jumpers or dip switches. No computer is required: settings are
done on site, using one of the small configuration cards. If the user needs to use a different configuration from the factory settings,
he just needs to select the configuration card which corresponds to the desired settings and install it behind the bottom cap of the
emitter or receiver. The selected settings are written on the configuration card and are visible through the transparent front window.
If the FF-SYB needs to be exchanged, the configuration card can be installed in another FF-SYB allowing transfer of settings in a few
minutes.
M : Manual
M2: Muting 2
L : Muting lamp
1B: 1 blanking
M M2 L 1B P
MUTING
#23
!
Rec
Figure 6
Figure 5
a) Serial connection of an FF-SYB safety light curtain
with a safety mat b) Serial connection of an FF-SYB safety light curtain
with a safety gate switch.
Door
Mechanical press
Safety
switch
Mechanical
fences
FF-SYB Safety light
curtain
No blanking
1 blanking
2 blanking
MM2L1BP
Note: This mode may be combined with the bi-directional muting mode. This combination of modes requires direct connection to
the receiver internal terminal strip. A M20 cable gland is delivered with the package. Male M23 cordsets are available on option (see
"Accessories" section).
FF-SYB
5
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Selectable scanning ranges
Minimum
1,4 m / 4.6 ft
4,6 m / 15.1 ft
FF-SYB14
FF-SYB30
FF-SYB50
0
Medium
3 m / 9.8 ft
10 m / 32.8 ft
Maximum
(factory setting)
6 m / 20 ft
20 m / 65 ft
ER
R1
R2
R3
alarm
test
23% NO
R1
R2
R3
alarm
test
50% NO
R1
R2
R3
alarm
test
100% NO
Cross-talk reduction system
The FF-SYB light curtain is based upon an infrared transmission between an emitter unit and a receiver unit. It is a requirement of
the IEC/EN 61496-2 standard that if a receiver R2 receives two signals transmitted by two different emitters E1 and E2, the receiver
R2 must turn to the alarm state. This happens if the receiver R2 is within the beam aperture angle and within the nominal scanning
range of the second emitter E1. The cross-talk detection indicator flickers on the receiver R2 to warn the installer.
E
E
R
R
Mi
nim
u
ms
ca
nn
ing
ra
ng
e(
23
%)
M
edi
um
s
can
ni
ng
ran
ge
(5
0%
)
A configuration card is used on the emitter unit for the selection of the adequate emission power. This configuration card can be
used to eliminate this cross-talk phenomenon by decreasing the scanning range. The end cap can be easily removed to select a
different scanning range. Products are delivered with a medium scanning range (middle position) to minimize cross-talk upon
installation.
Medium scanning range
(factory setting)
No blanking
1 blanking
2 blanking
restart muting
OFF ON
MM2L1BP
Figure 7
Figure 8
R1
R2
R3
alarm
test
100% NO
FF-SYB
6
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Test input type
Figure 9
Voltage free contact
(PNP static (solid
state) output and
NPN static (solid
state) output also
connectable)
Normally open
(factory setting)
Normally closed
24 Vdc
0 Vdc
FF-SYB
emitter
3
4 (-)
2 (+)
Optional
test input
1
PNP or
Fuse
NPN or
24 Vdc
0 Vdc
FF-SYB
emitter
3
4 (-)
2 (+)
Optional
test input
1
Fuse24 Vdc
0 Vdc
FF-SYB
emitter
3
4 (-)
2 (+)
Optional
test input
1
Fuse
NPN or
24 Vdc
0 Vdc
FF-SYB
emitter
Optional
test input
PNP or
Fuse
3
4 (-)
2 (+)
1
FF-SYB
7
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Ordering information
Each listing consists of an M12 emitter, an M12
receiver, 2 pairs of right-angle brackets, an end
cover equipped with a cable gland, a test rod and
a set of configuration cards.
FF-SYB  M2Model (see Table 2 page 9)
Resolutions
14:
ø 14 mm / 0.6 in
30:
ø 30 mm / 1.2 in
50:
ø 50 mm / 1.97 in
Type 4 safety light curtain
Type 4 according to the IEC/EN 61496 - parts 1 and 2 standards
Built-in muting, floating blanking, inputs for serial connection of
an auxiliary device, manual restart and EDM
Control of the infrared emission source for cross-talk reduction
Enhanced diagnostic information
Dimensions in millimeters / inches, meters / feet, weights in kg / lbs
Type 4
per IEC/EN 61496-1/2
Approved as
Features Type
Nominal scanning range
Object detection size (see chapter "Floating blanking function")
Angle of divergence
Emitting light source (immunity)
Supply voltage and power consumption
Safety outputs (OSSDs) Output type
Switching capability
Response time (beam interruption)
Response time (Auxiliary Safety Device engaged)
Maximum cable length
Restart time after power up (after beam actuation)
Loads impedance
Voltage drop
Loads turn-on voltage
Protections
NC signalling or muting lamp/diagnosis output
Output type
Switching capability
Protections
Test input (emitter) (1) Input type
External contact type
Test loop current (resistance)
Protections
Restart / EDM input (1) External contact type
Max. voltage
Muting or serial connection inputs (1)
External contact type
Maximum cable length
Environmental/physical characteristics
Temperature range
Sealing
Vibrations
Shocks
Bumps
Product dimension
Connection
Material
FF-SYB14 FF-SYB30 FF-SYB50
0 m to 6 m / 0 ft to 20 ft 0 m to 20 m / 0 ft to 65 ft 0 m to 20 m / 0 ft to 65 ft
14 mm / 0.55 in 30 mm / 1.18 in 50 mm / 1.97 in
±2°, ±25 %
Infrared, pulsed, 880 nm (
Sunlight:
20 000 Lux •
Lamplight:
15 000 Lux)
24 Vdc (±20 %); 5 W max. for the emitter, 5 W max. for the receiver
2 safety static (solid state) outputs (PNP with NO characteristics) with permanent short-circuit and cross-fault detections
350 mA max. at 24 Vdc
22 ms (28 ms for model numbers FF-SYB14128 to FF-SYB14176)
28 ms
100 m / 328 ft (100 nF capacitance)
> 1 s (80 ms - without EDM, 150 ms - with EDM)
70 min. / 5 k max.
< 2 Vdc
5 V min. on resistive loads / 7 V min. on inductive loads
Short-circuits and cross-faults, overloads, reversed polarity, micro-cut-off (10 ms,
100 % voltage drop, 10 Hz)
1 PNP non safety output, NC (signalling contact) or NO (muting/diagnostic indication)
100 mA max. at 24 Vdc
Overloads, reversed polarity, micro-cut-off (10 ms, 100 % voltage drop, 10 Hz)
Floating input with selectable NO/NC test logic
Relay contact, or static (solid state) PNP or static (solid state) NPN (must be activated for at least 20 ms)
13 mA typical (750 max.)
3000 Vdc galvanic insulation, reversed polarity, micro-cut-off (14 ms)
Relay contact (must be activated for at least 150 ms and less than 3 s)
29 Vdc
Relay contact, or static (solid state) PNP or static (solid state) NPN (automatic recognition)
100 m / 328 ft (no limitation in capacitance)
Operating:
0 °C to 55° C/32° F to 131 °F (95% relative humidity) •
Storage:
-20° C to 75 °C/-4° F to 167° F
NEMA 4, 13 and IP 65
IEC/EN 61496-1: 10 to 55 Hz frequency range, 1 octave/min. sweep rate,
0,35 mm ±0,05 amplitude, 20 sweeps per axis, for 3 axes
IEC/EN 61496-1: 15 G - 11 ms - 3 per axis, for 3 axes
I
EC/EN 61496-1: 10 G - 16 ms - 1000 per axis, for 3 axes
Width: 42 mm (1.65 in); depth: 55 mm (2.16 in); height (2)
Emitter:
M12/5 pole male receptacle •
Receiver:
M12/8 pole male receptacle or terminal strip with M20 cable gland
(see Figure 10 to determine possible modes of operation for each receiver termination type)
Housing:
aluminium alloy and (conductive) polycarbonate (end caps) •
Front plate:
polymethylmethacrylate (PMMA)
Notes:
(1) Voltage switching (high/low): 11 Vdc min. (I > 6 mA) / 5 Vdc (I > 2 mA);
Input current (high/low): 20 mA / 10 mA at 24 Vdc.
In compliance with the IEC 61131-2 requirements for type 2 sensors.
(2) Refer to emitter and receiver dimensions / weights.
FF-SYB
8
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Figure 10 - Possible modes of operation and corresponding receiver termination type and connection box
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(1) Factory setting: card #04
(2) Floating blanking
maeb-1maeb-2
ledoMnoituloseR tcejbodetcetednU ezis noituloseR tcejbodetcetednU ezis
41BYS-FF ni49.0/mm42ni32.0/m
m6ni33.1/mm43ni36.0/mm61
03BYS-FF ni79.1/mm05ni93.0/mm01ni57.2/mm07ni81.1/mm03
05BYS-FF ni45.3/mm09ni81.1/mm03ni
21.5/mm031ni57.2/mm07
( 3) Muting: either 2 inputs available for the connection of 2 or 4 muting sensors to perform a bi-directional muting function (see page 2 and 3), or 4 inputs
available for the connection of 4 sensors to perform a uni-directional muting function (see page 3).
(4) Auxiliary output: either a normally closed signalling output of a muting and diagnosis lamp output (see page 2).
(5) Receiver termination: some modes require direct connections to the internal receiver terminal strip. The M20 cable gland (delivered with the package)
allows the use of a male M23 cordset.
(6) Connection boxes are available for the interconnection of all sensors and actuators (see "Accessories" section).
FF-SYB
9
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Table 2 (continued)
Model
112 128 144 160 176
Protection height (mm / in) (1)
FF-SYB14
1134 / 44.6 1294 / 50.9 1454 / 57.2 1614 / 63.5 1774 / 69.8
FF-SYB30
1150 / 45.3 1310 / 51.6 1470 / 57.9 1630 / 64.2 1790 / 70.5
FF-SYB50
1170 / 46.0 1330 / 52.4 1490 / 58.7 1650 / 65.0 1810 / 71.2
Sensing field height (mm / in)(2)
FF-SYB14
1114 / 43.8 1274 / 50.1 1434 / 56.5 1594 / 62.8 1754 / 69.1
FF-SYB30
1110 / 43.7 1270 / 50.03 1430 / 56.3 1590 / 62.6 1750 / 68.9
FF-SYB50
1090 / 42.9 1250 / 49.2 1410 / 55.1 1570 / 61.8 1730 / 68.1
Total height (mm / in) (3)
M12 emitter or receiver 1224 / 48.2 1384 / 54.5 1544 / 60.8 1704 / 67.1 1864 / 73.4
Cable gland receiver only 1238 / 48.7 1398 / 55 1558 / 61.3 1718 / 67.6 1878 / 73.9
Weight per device (kg / lbs) 2,26 / 4.97 2,54 / 4.97 2,82 / 6.20 3,10 / 6.82 3,38 / 7.43
Table 2
Model
032 048 064 080 096
Protection height (mm / in) (1)
FF-SYB14
334 / 13.1 494 / 19.4 654 / 25.7 814 / 32.07 974 / 38.3
FF-SYB30
350 / 13.7 510 / 20.09 670 / 26.3 830 / 32.7 990 / 39
FF-SYB50
370 / 14.6 530 / 20.9 690 / 27.2 850 / 33.5 1010 / 39.8
Sensing field height (mm / in)(2)
FF-SYB14
314 / 12.3 474 / 18.6 634 / 24.9 794 / 31.2 954 / 37.5
FF-SYB30
310 / 12.2 470 / 18.5 630 / 24.8 790 / 31.1 950 / 37.4
FF-SYB50
290 / 11.4 450 / 17.7 610 / 24.03 770 / 30.3 930 / 36.6
Total height (mm / in) (3)
M12 emitter or receiver 424 / 16.7 584 / 23 744 / 29.3 904 / 35.6 1064 / 41.9
Cable gland receiver only 438 / 12.2 598 / 23.5 758 / 29.8 918 / 36.1 1078 / 42.4
Weight per device (kg / lbs) 0,86 / 1.89 1,14 / 2.5 1,42 / 3.12 1,7 / 3.74 1,98 / 4.35
FF-SYB
10
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
M12 emitter or receiver Cable gland receiver
(1) Protection Height for the minimum detected object size or resolution
(2) Sensing Field Height (full screen height)
(3) Total Height (including male receptacles or cable gland)
(mm / in) øR (resolution) P (lens pitch) D (lens diameter) A (inactive zone) B (inactive zone)
FF-SYB14 ø 14 / 0.6 10 / 0.4 4 / 0.16 15,2 / 0.60 90,6 / 3.56
FF-SYB30 ø 30 / 1.2 20 / 0.8 10 / 0.4 22,2 / 0.87 87,6 / 3.45
FF-SYB50 ø 50 / 1.97 40 / 1.57 10 / 0.39 42.2 / 1.66 87,6 / 3.45
Table 1
Figure 11 - Dimensions in mm / in
16,6 / 0.65
17,25 /0.67
Sensing field height (2)
Test rod
Test rod
Total height (3)
P
D
øR
34,8/1.37
42/1.65
54,7/2.15
12/0.47
2,5/0.09
5,6/0.22
Protection height (1)
8,84 / 0.34
B
A
Total height (3)
Sensing field height (2)
Protection height (1)
Test rod
Test rod
FF-SYB
11
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
LED status indicators
Figure 12 - Emitter
3 scanning range indicators R1, R2, R3 (yellow)
Figure 13 - Receiver
2 operation indicators (red and green)
Signal strength indicator (orange)
Cross-talk indicator (red)
No blanking
1 blanking
2 blanking
restart muting
OFF ON
Restart indicator (yellow)
2 blanking indicators (yellow)
Muting indicator (orange)
R1
R2
R3
alarm
test
Alarm indicator (red)
Test indicator (red)
FF-SYB
12
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Figure 14 -
Recommended wiring diagram for a 2-sensor muting application with automatic restart and Temporary Manual
Muting (TMM) (see Figure 1)
Wiring
50% NO
#102
Emit
50% : scan range
NO : test contact
24 Vdc
0 Vdc
FF-SYB
Receiver
FF-SYB
emitter FF-SRE60292
control module
OSSD1 OSSD2
EDM
Mutin g 1 (2)
internal
fuse
Muti ng 2 ( 2)
8
36
A3(+)
Fuse
K1
K2
13
14
Y123
24
52 Y2
Dual channel machine control
ci rcu it
(recommended circuit)
51
4 (-)
2 (+)
Optional
tes t input
A2(-) A4(-)
1 3 41
7
2A1(+)
5
Fuse
Mutin g lamp
Muting inputs
automatically recognize
the external contact
type
(+24Vdc)
(0 Vdc)
(2)
PNP NPN
X
X
TMM hold-to-run
device (1)
A : Automatic
M2: Muting 2
L : Muting lamp
NB: No blanking
A M2 L NB P
MUTING
#12
!
Rec
12
Right
(momentary)
Left
(momentary)
Position for key removal
To Reset Power To Engage TMM
TMM HOLD-TO-RUN DEVICE
(3-position spring loaded key switch)
50% NO
#102
Emit
50% : scan range
NO : test contact
(+24 Vdc)
(0 Vdc)
FF-SYB
Receiver
FF-SYB
emitter FF-SRE60292
control module
OSSD1 OSSD2
Fuse
internal
fuse
35
6
A3(+)
Fuse
K1
K2
13
14
Y123
24
52
Dual channel machin e contro l
ci rcu it
(recommended circuit)
51
4 (-)
2 (+)
Optional
tes t input
A2(-) A4(-)
11
7
2
M : Manual
M2+S: Mut2 + Serial
L : Muting lamp
NB: No blanking
M M2+S L NB P
MUTING
#22
!
Rec
8
Restart / EDM
Muti ng 1 (2)
9
Serial 1 (3)
3
Muti ng 2 ( 2)
10
Serial 2 (3)
4
Y2
Muti ng lamp
Muting inputs
automatically recognize
the external contact
type
(+24Vdc)
(0 Vdc)
(2)
PNP NPN
X
X
ASD
TMM hold-to-run
device (1)
(3)
: The Auxiliary Safety
Device (ASD) shall have
either relay outputs or static
(solid state) outputs. In any
case, compliance with as
shown polarity is mandatory.
A1(+)
12
Right
(momentary)
Left
(momentary)
Position for key removal
To Reset Power To Engage TMM
TMM HOLD-TO-RUN DEVICE
(3-position spring loaded key switch)
Figure 15 - Recommended wiring diagram for a 2-sensor muting application with an auxiliary safety device, manual restart and
Temporary Manual Muting (TMM)
FF-SYB
13
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
European EN 999 standard
All distances/heights in mm (100 mm = 3.9 in)
FF-SYB14
FF-SYB30 without floating/blanking
S 2000 (t1+t2) + 8 (R-14)
with S 100
if S 500, then use:
S 1600 (t1+t2) + 8 (R - 14)
with S 500
FF-SYB30 with 1- or 2 beam floating
blanking
FF-SYB50 with or without blanking
S 1600 (t1+t2) + 850
with Hu 900 mm
Hl 300 mm
LIGHT CURTAIN MODEL
S 1600 (t1+t2)+(1200 - 0.4H), with H 875
Or
S 1600 (t1+t2)+850, with 875 H 1000
with H 15 (R-50):
H 300 mm for the FF-SYB30 with 2-beam floating blanking.
H 600 mm for the FF-SYB50 with 1-beam floating blanking
FF-SYB50 with 2-beam floating blanking not allowed in parallel approach.
S
Hl Hu
S
H
S
Hu
Hl
Angled approach
Parallel approach
Normal approach
t1: light curtain response time (s)
t2: machine stopping time (s)
R: light curtain resolution
For more information, refer to the EN 999 European standard or comply with the requirements on safety distances given by the type C
European standard if existing for the considered machine.
if α 30°, then use the normal approach formula,
with Hu 900 mm and Hl 300 mm
if α 30°, then use the parallel approach formula,
with Hu 1000 mm and Hl 15 (R-50) where R is the light curtain resolution
Hi 300 mm for the FF-SYB30 with 2-beam floating blanking
Hi 600 mm for the FF-SYB50 with 1-beam floating blanking
FF-SYB50 with 2-beam floating blanking not allowed in angled approach.
FF-SYB
14
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
USA’s OSHA/ANSI/RIA standards
All distances/heights in inches (1 in = 25,4 mm)
LIGHT CURTAIN MODEL
Ds 63 (Ts+Tc+Tr) + Dpf
If R 2,5, Dpf = 3.4 x (R – 0.275), (see table below)
If Hi 12 and Hu 48 (Typical for Reach Thru), Dpf = 36
If Hi 12 and 36 Hu 48 (Typical for Reach Over), Dpf = 48
If Hi > 12, supplemental safeguarding may be required to detect crawling
underneath.
Ds
63 x (Ts + Tc + Tr) +48
H
15 x (R-2)
Angled approach
Parallel approach
H
u
H
l
Ds
Ds
H
Ds
α
H
l
H
u
For more information, refer to the ANSI/RIA 15.06 American standard.
Table for Dpf No blanking 1-beam 2-beam
FF-SYB14 0.935 2.261 3.587
FF-SYB30 3.077 5.763 -
FF-SYB50 5.763 - -
Normal approach
FF-SYB14, FF-SYB30, FF-SYB50 with or without floating blanking
Table for H* No blanking 1-beam 2-beam
FF-SYB14 0 < H 39 0 < H 39 0 < H 39
FF-SYB30 0 < H 39 0 < H 39 11.3 < H 39
FF-SYB50 0 < H 39 23.1 < H 39 Not allowed
If α < 30°, then use the normal approach formula
If α < 30°, then use the parallel approach formula
*If H > 12, supplemental safeguarding may be required to detect crawling underneath.
Ts: worst case stopping time of the machine (s)
Tc: worst case response time of the machine
controls (s)
Tr: response time of the safety devices (s)
Dpf: Depth penetration factor (in.)
R: light curtain resolution
FF-SYB
15
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
Accessories FF-SYZ634178
Kit of 2 right angle mounting brackets with screws, bolts, nuts and washers to mount one emitter or one receiver unit.
Possible mounting positions:
1. At the top and the bottom of the FF-SYB (allowing adjustments in azimuth directions of ±10°).
2. At one of the two lateral dovetail slots (allowing adjustments in vertical directions along the slot)
3. At the rear dovetail slot (allowing adjustments in vertical directions along the slot)
Order 2 kits for a complete set of emitter and receiver.
(already included in the FF-SYB package)
ø5,5/0.21
15/
0.59 5/
0.19
23,5/
0.19
11,5/0.45
33 / 1.3033,8 / 1.33
ø5,51 / 0.21
52,2 / 2.05
35 / 1.37
R23
R2
3
55 / 2.16
38 / 1.49
25 / 0.98
2,5 / 0.09
90˚
Bracket mounting at the top and the bottom Bracket mounting at the lateral dovetail slots
54/2.12
10˚ 10˚
Bracket mounting at the rear dovetail slots
20 / 0.78
1,5 / 0.06
9,66 / 0.38
M5
ø5,2 / 0.20
16,7 / 0.65
2,4 / 0.09
M5 dovetail shape bolt
12/
0.47
24,45 / 0.96
FF-SYB
16
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
FF-SYZAD
Anti-vibration kit
Kit of 2 straight brackets and 4 anti-vibration dampers (mounting hardware included) - to substitute for the
FF-SYZ634178 brackets delivered with the FF-SYB package.
NOTICENOTICE
NOTICENOTICE
NOTICE
PROTECTION AGAINST HIGH VIBRATION
In case of high vibrations, order:
- 2 sets of FF-SYZAD kit for light curtain systems with protection height below 1000 mm/ 39.4 in.
- 3 sets of FF-SYZAD kit for light curtain systems with protection height greater or equal to 1000 mm/39.4 in,
but less than 1850 mm/72.8in.
- 4 sets of FF-SYZAD kit for light curtain systems with protection height greater than 1850 mm/72.8 in.
FF-SYZ634179
Kit of 2 adjustable mounting brackets with rotating plate, screws, bolts, nuts, and washers to mount one emitter
or one receiver unit.
Possible mounting position is:
at the rear dovetail slot
(allowing adjustments in vertical directions along the slot an in azimuth directions of max. ± 45°)
Order 2 kits for a complete set of emitter and receiver.
Refer to the section FF-SYZ634178 for the detailed dimensions of the brackets.
(to be ordered separately as an option, to be mounted together with the FF-SYZ634178 brackets delivered
with the FF-SYB package)
(x 2)
(x 4)
FF-SYB
17
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
FF-SYZPF
Fixed post for FF-SYB light curtain
(recommended when the mechanical protection of the light curtain is required)
Floorstanding post for the installation of the following FF-SYB light curtains:
Light curtain models: FF-SYB032❏❏, FF-SYB048❏❏, FF-SYB080❏❏, FF-SYB096❏❏
Multibeam models: FF-SYB02500, FF-SYB03400, FF-SYB04300
To be ordered separately as an option (order 2 pieces for a complete FF-SYB emitter/receiver set).
Front covers are available for additional protection of the FF-SYB234 beam access detection systems:
FF-SYZ630184-2: Front cover for 2 beams
FF-SYZ630184-3: Front cover for 3 beams
FF-SYZ630184-4: Front cover for 4 beams
To be ordered separately as an option.
FF-SXZ630170
Pair of fixed posts for FF-SYB light curtain
(recommended when mechanical protection of the light curtain is NOT required)
To be ordered separately as an option (order 1 piece for a complete FF-SYB emitter/receiver set).
FF-MPZS6018
Muting sensor mounting rails
- sensor mounting: ø18 mm / ø0.71 in mounting holes, 30 mm / 1.18 in
distance between centers
- rail mounting: ø5 mm / ø1/5 in fixing holes, 100 mm / 3.94 in pitch
To be ordered separately as an option (order 2 pieces for a complete
FF-SYB emitter/receiver set).
Mechanical fixture for muting application
FF-SXZ634186
L-shaped extrusion 40 mm x 40 mm / 1.57 in x 1.57 in, 1 m / 3.28 ft long
- sensor mounting: ø5.5 mm / ø1/46 in fixing holes, 100 mm / 3.94 in pitch
- rail mounting: 3 pairs of ø5.5 mm / ø1/46 in fixing holes, 100 mm / 3.94 in
pitch, centered
To be ordered separately as an option (order 2 pieces for a complete
FF-SYB emitter/receiver set).
FF-SYB
18
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
FF-SYZPFM
Fixed post with plain mirror (10 % or 25 % reduction of scanning range)
Floorstanding post with 1 plain mirror (FF-SYZPFM01,10 % of loss)
Floorstanding post with 1 plain mirror (FF-SYZPFM11, 25 % of loss)
Suitable for light curtain models: FF-SYB032❏❏, FF-SYB048❏❏, FF-SYB080❏❏, FF-SYB096❏❏
To be ordered separately as an option.
FF-SXZSHL
IP67 enclosure for FF-SYB light curtains
Enclosures Light curtains
FF-SXZSHL048FF-SYB032 and 048
FF-SXZSHL096FF-SYB064 through 096
FF-SXZSHL128FF-SYB112 and 128
FF-SXZSHLKIT Brackets and cable gland kit (order one kit per enclosure)
: "P" for polycarbonate, "G" for glass
FF-SYZMIR❏❏❏ Deflection mirror
To be ordered separately as an option
Features:
Deflection mirror with 10 % scanning range reduction (FF-SYZMIR004 through 18)
Deflection mirror with 25 % scanning range reduction (FF-SYZMIR104 through 18)
Food and Beverage industry: stainless steel deflection mirrors with 45 % scanning range
reduction (FF-SYZMIR204 through 14)
Quick mounting and easy mirror adjustment
Mounting brackets included (top / bottom mounting)
Adjustment of mirror in azimuth direction of ±45°
Material Aluminium alloy housing
Finish Gold colour anodisation
Ordering guide:
FF-SYZMIR
04
FF-SYZMIR06
FF-SYZMIR08
FF-SYZMIR10
FF-SYZMIR12
FF-SYZMIR14
FF-SYZMIR16
FF-SYZMIR18
FF-SY❏❏032 and FF-SY❏❏048
FF-SY❏❏064
FF-SY❏❏080
FF-SY❏❏096
FF-SY❏❏112 and FF-SY❏❏128
FF-SY❏❏144
FF-SY❏❏160
FF-SY❏❏176
FF-SYZPA
Adjustable floor standing post
- Compatible with all protection heights
- Horizontal, diagonal and vertical adjustment of light curtains possible
- Quick mounting and easy light curtain adjustment
- 360° rotation of light curtain possible
- Fine adjustment of light curtains in azimuth direction of ±11° ensures an easy alignment
- 700 mm / 27.58 in corner protection for light curtain included
- Base plate can be mounted independently
- Finish: RAL 1021 yellow paint
To be ordered separately as an option.
FF-SYB
19
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
M12 connection boxes For the connection of muting sensors, restart and TMM switches and muting lamp to the
light curtain
FF-SXZBOX8M12T
IP67 junction box, field-attachable home run cable, M12 8-port configuration.
FF-SXZBOX8M12L02
IP67 junction box, field-attachable home run cable, M12 8-port configuration, prewired
with a 2 m/6.56 ft M12 8-pin cordset.
Cordsets
M12/5 pole M 12 single-ended cordset, female / 5-pin straight for the FF-SYB emitter
FF-SXZCAM125U02 2 m / 6.56 ft length
FF-SXZCAM125U05 5 m / 16.40 ft length
FF-SXZCAM125U10 10 m / 32.8 ft length
Equivalent to the 805000A09M... Micro-change® Series from Brad Harrison
(see vendor catalog for color code)
M12/8 pole M 12 single-ended cordset, female / 8-pin straight for the FF-SYB receiver
FF-SXZCAM128U02 2 m / 6.56 ft length
FF-SXZCAM128U05 5 m / 16.40 ft length
FF-SXZCAM128U10 10 m / 32.8 ft length
Equivalent to the 808000P02M... Micro-change® Series from Brad Harrison
(see vendor catalog for color code)
1: white
2:brown
3:green
4: yellow
5:grey
6:pink
7:blue
8:red
1:brown
2: white
3:blue
4:black
5: green/yellow
Cable connector FF-SXZCOM125 - M12 screw connector, female / 5 pin straight for the FF-SYB emitter
FF-SXZCOM128 - M12 screw connector, female / 8 pin straight for the FF-SYB receiver
Safety control modules FF-SRE60292
Slim line expansion module
- 24 Vdc
- Safety interface up to Category 4 per EN 954-1
- 4 NO/2 NC safety relay outputs
- 22,5 mm / 0.88 in width
(to be ordered separately as an option).
FF-SRE30812
Expansion module
- 24 Vdc, 115 Vac or 230 Vac
- Safety interface up to Category 4 per EN 954-1
- 7 NO/1 NC internally redundant safety relay outputs
- 90 mm / 3.54 in width
(to be ordered separately as an option).
FF-SYB
20
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
(not contractual)
45 mm / 1.77 in.
97 mm / 3.82 in.
91 mm / 3.58 in.
20 mm /
0.79 in.20 mm /
0.79 in.
35 mm / 1.38 in.
75 mm / 2.95 in.
(not contractual)
ac to dc power supply FF-SXZPWR050
ac to dc power supply
(to be ordered separately as an option)
- Approvals: UL508 listed, UL1950, cUL/CSA-C22.2 No.950-M90, EN/IEC 60950,
EN 50178 (Class 2 Rated for low power installations)
- Input voltage: 85-264 Vac (43-67 Hz)
- Output voltage: 24-28 Vdc adjustable
- Rated continuous load (at 60 °C/140 °F max.): 2,1 A @ 24 Vdc / 1,8A @ 28 Vdc
- Power: 50 W
- Dimensions 75 mm x 45 mm x 97 mm / 2.95 in x 1.77 in x 3.82 in
- DIN rail mounting
- Weight: 240 g / 0.52 lbs
Muting lamp FF-SXZMLED
Beacon supplied with fixing plate for vertical surface and a LEDs bulb
(Telemecanique XVB Series type). To be used as the muting/diagnostic lamp.
3 position spring loaded key switch FF-SXZTMM
ø 22 mm 3-position spring loaded key switch with a Normally Closed contact on the left
position and two complementary (Normally Closed and Normally Open) contacts on the right
position (Telemecanique ZB5 Series type, fixing collar with screw clamp contact blocks,
key # 455).
To be used as the TMM hold-to-run device.
Safety control modules FF-SRM200P2
Mutual exclusion module
(to be ordered separately as an option)
- typical applications: loading/unloading chamber on machining centers or conveyors,
crossing of conveyor lines, moving conveyors or AGVs
- connection of 2 safety devices
- 24 Vdc
- Category 4 per EN 954-1
- manual start mode, FSD monitoring
- crossfault monitoring of inputs
- 3 NO safety relay outputs
- static outputs for output status and diagnostic information
- 45 mm / 1.77 in
FF-SRL59022
Presence Sensing Device Initiation (PSDI)
(to be ordered separately as an option).
- to be used with FF-SYB14 or FF-SYB30 only
- accept a single safety light curtain working in a single stroke/dual stroke mode
- 24 Vdc
- Category 4 per EN 954-1
- manual start mode and FSD monitoring
- cross-fault monitoring of inputs
- 3 NO safety relay outputs
- static outputs for relay output status and diagnostic information
- 45 mm / 1.77 in
FF-SYB
21
Safety Products for Machine Safeguarding - © 2003 - 2005 Honeywell International Inc. All rights reserved.
FF-SPZLASER
The laser pen FF-SPZLASER is a self-contained and compact laser device designed to ease infrared
beam alignments. Its class II conforms to the EN 60825 European standard and the US 21 CFR 1040
American standard.
To be ordered separately as an option.
FF-SYZ604795
Mechanical adapter for the FF-SPZLASER laser pen to be used with the FF-SYB Series light curtain.
To be ordered separately as an option.
Test rods FF-SYZROD14
Test rod for ø14 mm / 0.6 in resolution safety light curtains
(already included in the FF-SYB package).
FF-SBZROD30
Test rod for ø30 mm / 1.2 in resolution safety light curtains
(already included in the FF-SYB package).
Configuration cards FF-SYZ101085R
Set of 28 configuration cards for FF-SYB receiver
FF-SYZ101092E
Set of 6 configuration cards for FF-SYB emitter
Installation manuals FF-PK107120-EN One FF-SYB English installation manual
FF-PK107120-DE One FF-SYB German installation manual
FF-PK107120-FR One FF-SYB French installation manual
FF-PK107120-IT One FF-SYB Italian installation manual
FF-PK107120-SP One FF-SYB Spanish installation manual
NOTICENOTICE
NOTICENOTICE
NOTICE
By default, products will be shipped with the installation manual in the language of the country of delivery when available or in English. If any other
language is required, it must be ordered separately.
Warranty and remedy
Honeywell warrants goods of its manufacture as being free of defective
materials and faulty workmanship. Contact your local sales office for war-
ranty information. If warranted goods are returned to Honeywell during
the period of coverage, Honeywell will repair or replace without charge
those items it finds defective. The foregoing is Buyer’s sole remedy and
is in lieu of all other warranties, expressed or implied, including those
of merchantability and fitness for a particular purpose.
While we provide application assistance, personally, through our literature
and the Honeywell web site, it is up to the customer to determine the
suitability of the product in the application.
Honeywell
21 Chemin du Vieux Chêne
38240 Meylan Cedex
France
This publication does not constitute a contract between Honeywell and its customers. The contents may be changed at any time without notice. It is the
customer's responsibility to ensure safe installation and operation of the products. Detailed mounting drawings of all products illustrated are available on
request. © 2003 - 2005 Honeywell International Inc. All rights reserved.
Specifications may change at any time without notice. The information we
supply is believed to be accurate and reliable as of this printing. However,
we assume no responsibility for its use.
Sales and Service
Honeywell serves its customers through a worldwide network of sales
offices and distributors. For application assistance,current specifications,
pricing or name of the nearest Authorised Distributor, contact a nearby
sales office or:
INTERNET: www.honeywell.com/sensing
E-mail: info.sc@honeywell.com
www.honeywell.com/sensing
ASIA PACIFIC
Control Products
Asia Pacific Headquarters
Phone: +(65) 6355-2828
Fax: +(65) 6445-3033
Australia
Honeywell Limited
Phone: +(61) 2-9370-4500
Fax: +(61) 2-9370-4525
Toll Free 1300-36-39-36
Toll Free Fax: 1300-36-04-70
China - PRC - Beijing
Honeywell China Inc.
Phone: +(86-10) 8458-3280
Fax: +(86-10) 8458-3102
China - PRC - Shanghai
Honeywell China Inc.
Phone: (86-21) 6237-0237
Fax: (86-21) 6237-1237
China - Hong Kong S.A.R.
Honeywell Ltd.
Phone: +(852) 2953-6412
Fax: +(852) 2953-6767
Indonesia
Honeywell Indonesia Pte Ltd.
Phone: +(62) 21-535-8833
Fax: +(62) 21-5367-1008
India
TATA Honeywell Ltd.
Phone: +(91) 20 687 0445/0446
Fax: +(91) 20 681 2243/687
5992
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Honeywell Inc
Phone: +(81) 3 5440 1425
Fax: +(81) 3 5440 1368
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Phone: +(822) 799-6167
Fax: +(822) 792-9013
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Phone: +(60-3) 7958-4988
Fax: +(60-3) 7958-8922
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Honeywell Limited
Phone: +(64-9) 623-5050
Fax: +(64-9) 623-5060
Toll Free (0800) 202-088
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Honeywell Systems (Philippines) Inc.
Phone: +(63-2) 636-1661/1662
Fax: +(63-2) 638-4013
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Honeywell South East Asia
Phone: +(65) 6355-2828
Fax: +(65) 6445-3033
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Phone: +(662) 693-3099
Fax: +(662) 693-3085
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Phone: +(886-2) 2245-1000
Fax: +(886-2) 2245-3242
EUROPE
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Phone: +(43) 1 727 80 366/246
Fax: +(43) 1 727 80 337
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Phone: +(32) 2 728 2522
Fax: +(32) 2 728 2502
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Phone: +(359) 2 979 00 23
Fax: +(359) 2 979 00 24
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Honeywell spol. s.r.o.
Phone: +(420) 242 442 111
Fax: +(420) 242 442 182
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Phone: +(45) 39 55 55 55
Fax: +(45) 39 55 55 58
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Phone: +(358) 9 3480101
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Phone: +(33) 1 60 19 80 40
Fax: +(33) 1 60 19 81 73
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Phone: +(49) 69 8064 444
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Hungary
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Phone: +(36 1) 451 4300
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Phone: +(39) 02 92146 450/
456
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Fax: +(7 095) 796 98 93
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Phone: +(421 2) 58 247 403
Fax: +(421 2) 58 247 415
LATIN AMERICA
Honeywell Latin America
Headquarters
Phone: 1-305-805-8188
Fax: 1-305-883-8257
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Phone: +(52) 55 5081-0200
Fax: +(52) 55 5081-0202
Puerto Rico, Caribbean
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Phone: +(44) 1698 481481
Fax: +(44) 1698 481676
Mediterranean & African
Distributors
Honeywell SpA
Phone: +(39) 2 921 46 232
Fax: +(39) 2 921 46 233
Middle East Headquarters
Honeywell Middle East Ltd.
Phone: +(9712) 443 2119
Fax: +(9712) 443 2536
NORTH AMERICA
USA/Canada
Honeywell
Sensing and Control
Phone: 1-800-537-6945
1-815-235-6847
Fax: 1-815-235-6545
E-mail: info.sc@honeywell.com
107119-20-EN FR26 GLO 405 Printed in France