LT1239 Backup Battery Management Circuit OBSOLETE: FOR INFORMATION PURPOSES ONLY Contact Linear Technology for Potential Replacement DESCRIPTION FEATURES U Micropower Operation (IQ = 20A) Adjustable Regulator for Battery Charging 4.85V Regulator for Battery Regulation Cell Voltage Equalization in 2-Cell Systems Low-Battery Detector Protects Lithium Cells Comparator for Automatic Power Switching Shutdown Output Current Sensing Current and Thermal Limiting Reverse Output Protection 16-Pin SO Package Operates on 7V to 30V Input U APPLICATIONS Backup Battery Management Systems for Portable Computers Lithium-Ion Backup Systems NiCd Backup Systems The LT (R) 1239 is a micropower backup battery management system for portable computers and instrumentation. It contains two regulators for regulating the battery voltage and memory voltage and a comparator for switching between main power and backup power. The first regulator provides a constant voltage charge for the backup batteries and is adjustable from 3.75V up to 20V. An equalization amplifier combined with the first regulator provides precision charge equalization for a 2-cell lithium-ion system. A second regulator with 4.85V output provides a regulated backup battery voltage to the memory when main power is lost. The second regulator also isolates the backup battery from the main 5V supply during normal operation when the memory is being powered by the 5V supply. A comparator is included which provides automatic switchover from main 5V power to backup power ensuring uninterrupted power for memory and power monitor, LTC and LT are registered trademarks of Linear Technology Corporation. TYPICAL APPLICATION U Lithium-Ion Backup System INPUT 2 + MAIN BATTERY PACK 7V TO 24V 14 120* 120* 10 OUT 1 INPUT 1 REGULATOR #1 22F 3 IMON1 SHDN1 E/A (IN) - GND GND GND LOW-BATTERY DETECT + GND 4 604k 1% 300pF + E/A (OUT) 5VIN 22F 1 69.8k 1% 15 7 681k 1% INPUT 1 5 16 INPUT 2 IN 2 3.4V Li-Ion CELL 8 3.4V Li-Ion CELL 13 5V SYSTEM POWER + IN REGULATOR #2 OUT - GND 6 ADJ SHDN2 IMON2 11 OUT 2 12 MEMORY POWER MANAGEMENT * REQUIRED BY SOME SAFETY AGENCIES SEE APPLICATIONS INFORMATION FOR INFORMATION ON SELECTING VALUES. LTC1239 * TA01 1 LT1239 U DESCRIPTION W U U W W W ABSOLUTE MAXIMUM RATINGS prevents deep discharge damage to the lithium cells. Both regulators have independent shutdown and current monitor functions. PACKAGE/ORDER INFORMATION (Note 1) Input 1 Voltage ...................................................... 30V Input 2 Voltage ............................................. 30V, - 0.6V Output 1 Voltage ........................................... 30V, - 0.6V Output 2 Voltage ............................................. 6V, - 0.6V Adjust Pin Current ................................................ 10mA SHDN1, SHDN2 (Note 2) Input Voltage .............................................. 6V, - 0.6V Input Current ...................................................... 5mA IMON1 Voltage (Note 3) .......................... (VIN1 - 30V) < IMON1 < VIN1 IMON2 Voltage (Note 4) .......................... (VIN2 - 30V) < IMON2 < VIN2 E/A Output Voltage (Note 5) .... - 0.6V < VE/A(OUT) < VIN2 E/A Input Voltage (Note 5) .......... - 0.6V < VE/A(IN) < VIN2 5V Input Voltage ............................................. 6V, - 0.6V Operating Temperature Range ......................... 0 to 70C Junction Temperature Range .............................(Note 6) Storage Temperature Range ................. - 65C to 150C Lead Temperature (Soldering, 10 sec).................. 300C U ing circuitry. A low-battery detector with a 5V threshold powers down the second regulator and the error amplifier to limit the discharge voltage of the backup cells. This ORDER PART NUMBER TOP VIEW ADJ 1 16 OUT 1 GND 2 15 IMON1 LT1239CS 14 INPUT 1 SHDN1 3 GND 4 13 5VIN GND 5 12 OUT 2 SHDN2 6 11 IMON2 E/A (IN) 7 10 INPUT 2 9 E/A (OUT) 8 NC S PACKAGE 16-LEAD PLASTIC SO TJMAX = 100C, JA = 120C/ W Consult factory for Industrial and Military grade parts. ELECTRICAL CHARACTERISTICS PARAMETER CONDITIONS MIN TYP MAX UNITS 3.700 3.650 3.750 3.750 3.800 3.825 V V 2 10 mV - 12 - 20 - 20 - 30 - 25 - 50 mV mV mV mV 0.15 0.25 0.30 0.20 0.40 V V V 20 0.80 1.35 30 1.2 A mA mA 40 120 nA Regulator 1 (Notes 7, 8) Regulated Output Voltage (VADJ = VOUT1) VIN1 = 4.3V, IOUT = 1mA, TJ = 25C VIN1 = 4.8V to 24V, IOUT = 1mA to 30mA Line Regulation ILOAD = 1mA, VIN1 = 4.3V to 30V Load Regulation VIN1 = 5V, ILOAD = 1mA to 30mA, TJ = 25C VIN1 = 5V, ILOAD = 1mA to 30mA VIN1 = 5V, ILOAD = 1mA to 50mA, TJ = 25C VIN1 = 5V, ILOAD = 1mA to 50mA Dropout Voltage (Note 9) ILOAD = 1mA, TJ = 25C ILOAD = 30mA, TJ = 25C ILOAD = 50mA, TJ = 25C Ground Pin Current (Notes 10, 11) ILOAD = 0mA, VIN1 = 3.75V ILOAD = 30mA, VIN1 = 3.75V ILOAD = 50mA, VIN1 = 3.75V Adjust Pin Bias Current (Note 12) TJ = 25C 2 LT1239 ELECTRICAL CHARACTERISTICS PARAMETER CONDITIONS MIN TYP MAX UNITS 1.20 0.75 2.8 0.25 V V Regulator 1 (Notes 7, 8) Shutdown Threshold VOUT1 = Off to On VOUT1 = On to Off Shutdown Pin Current (Note 13) VSHDN1 = 0V 2 4 A Quiescent Current in Shutdown (Note 10) VIN1 = 24V, VSHDN1 = 0V 10 16 A Ripple Rejection VIN1 = 5V (Avg), VRIPPLE = 0.5VP-P fRIPPLE = 120Hz, ILOAD = 20mA, TJ = 25C 50 59 dB Current Limit VIN1 = 7V, VOUT1 = 0V, TJ = 25C VOUT1 = VOUT1(NOM) - 100mV, TJ = 25C 30 40 50 70 mA mA Reverse Output Current VOUT1 = 3.75V, VIN1 < 3.75V VOUT1 = 3.75V, VIN1 = Open Circuit Current Monitor Pin Output Current VOUT1 = 3.75V, VIMON1 = 0V, IOUT1 = 1mA VOUT1 = 3.75V, VIMON1 = 0V, IOUT1 = 10mA VOUT1 = 3.75V, VIMON1 = 0V, IOUT1 = 50mA VIN1 = 7V, VIN2 = 0V, V5VIN = 5V, IOUT2 = 1mA VIN1 = 7V, VIN2 = 0V, V5VIN = 5V, IOUT2 = 30mA VIN1 = 7V, VIN2 = 0V, V5VIN = 5V, IOUT2 = 50mA 38 6 6 12 12 A A 4.6 44 215 50 A A A 12 110 135 40 150 220 mV mV mV 5.00 5.15 Comparator Output Saturation Voltage (V5VIN - VOUT2) Low-Battery Detector Turn-Off Threshold TJ = 25C Turn-On Threshold TJ = 25C Hysteresis TJ = 25C 4.85 V 5.3 V 0.2 0.3 V 4.775 4.850 Regulator 2 Regulated Output Voltage VIN2 = 6.8V, IOUT = 1mA, TJ = 25C Output Voltage Temperature Coefficient 4.925 - 0.5 Line Regulation IOUT2 = 1mA, VIN2 = 5.4V to 10V Load Regulation VIN2 = 6.8V, ILOAD = 1mA to 30mA, TJ = 25C VIN2 = 6.8V, ILOAD = 1mA to 30mA VIN2 = 6.8V, ILOAD = 1mA to 50mA, TJ = 25C VIN2 = 6.8V, ILOAD = 1mA to 50mA V mV/C 2 5 mV - 12 - 20 - 20 - 30 - 25 - 50 mV mV mV mV 16 0.80 1.35 25 1.2 A mA mA 1.20 0.75 2.8 V V 1.7 4 A Ground Pin Current ILOAD = 0mA, VIN2 = 5.4V ILOAD = 30mA, VIN2 = 5.4V ILOAD = 50mA, VIN2 = 5.4V Shutdown Threshold VOUT2 = Off to On VOUT2 = On to Off Shutdown Pin Current VSHDN2 = 0V Ripple Rejection VIN2 = 6.4V (Avg), VRIPPLE = 0.5VP-P fRIPPLE = 120Hz, ILOAD = 20mA, TJ = 25C 50 58 dB Current Limit VIN2 = 6.8V, VOUT2 = 0V, TJ 25C VOUT2 = VOUT2(NOM) - 100mV, TJ = 25C 30 40 50 70 mA mA Reverse Output Current VOUT2 = 4.85V, VIN2 < 4.85V VOUT2 = 4.85V, VIN2 = Open Circuit Current Monitor Pin Output Current VOUT2 = 6.8V, VIMON2 = 0V, IOUT2 = 1mA VOUT2 = 6.8V, VIMON2 = 0V, IOUT2 = 10mA VOUT2 = 6.8V, VIMON2 = 0V, IOUT2 = 50mA VE/A(IN) = 3.4V, VIN2 = 6.8V 0.25 35 6 6 12 12 A A 4.7 41 210 47 A A A 3 20 nA Error Amplifier Bias Current 3 LT1239 ELECTRICAL CHARACTERISTICS PARAMETER CONDITIONS MIN Offset Voltage Output Current Sourcing Sinking VIN2 = 6.8V, VE/A(IN) = 3.4V, TJ = 25C VIN2 = 6.8V, VE/A(IN) = 3.4V, TJ = 25C 3 3 TYP MAX 0 15 UNITS mV 5 5 mA mA Regulator 2, Low Battery Detector and Error Amplifier Quiescent Current VIN2 = 6.8V, 5VIN = 0V, VE/A(IN) = 3.4V VIN2 = 6.8V, 5VIN = 0V, VE/A(IN) = 3.4V, VPIN6 = 0V VIN2 = 4.8V, 5VIN = 0V, VE/A(IN) = 2.4V The denotes specifications which apply over the full operating temperature range. Note 1: All voltages are with respect to the ground pins of the device (pins 2, 4, 5) unless otherwise specified. Note 2: The shutdown pin input voltage rating is required for a low impedance source. Internal protection devices connected to the shutdown pin will turn on and clamp the pin to approximately 7V or - 0.6V. This range allows the use of 5V logic devices to drive the pin directly. For high impedance sources or logic running on supply voltages greater than 5.5V, the maximum current driven into the shutdown pin must be limited to 5mA. Note 3: The current monitor pin for regulator 1 (pin 15) can be pulled 30V below the input pin (pin 14). The current monitor pin must not be pulled above the input pin. Note 4: The current monitor pin for regulator 2 (pin 11) can be pulled 30V below the input pin (pin 10). The current monitor pin must not be pulled above the input pin. Note 5: E/A (OUT) pin should not be pulled below ground or above the voltage at Input 2. Note 6: The device is specified to an operating temperature range of 0C to 70C. The device is guaranteed to be functional up to the thermal shutdown temperature. The thermal shutdown temperature for this device is approximately 100C. 20 8 3 A A A 30 12 6 Note 7: Operating conditions are limited by maximum junction temperature. The regulated output specification will not apply for all possible combinations of input voltage and output current. When operating at maximum output current, the input voltage range must be limited. When operating at maximum input voltage, the output current range must be limited. Note 8: Regulator 1 of the LT1239 is tested and specified with the adjust pin (pin 1) tied to the output pin (pin 16). See Applications Information. Note 9: Dropout voltage is the minimum input/output voltage required to maintain regulation at the specified output current. In dropout, the output voltage measured at the package pins will be equal to (VIN - VDROPOUT). Note 10: The quiescent current of the comparator is included in the ground pin current and quiescent current specifications for regulator 1. The comparator output is turned off (pin 13 = 0V, pin 12 = 5V) during these tests. Note 11: Ground pin current for regulator 1 is tested with VIN = VOUT (nominal) and a current source load. This means that the device is tested in it's dropout region. Ground pin current will decrease slightly at higher input voltages. Note 12: Adjust pin current flows into the adjust pin. Note 13: Shutdown pin current at VSHDN = 0V flows out of the shutdown pin. Note 14: 6.8V is the nominal voltage of two lithium-ion cells. U W TYPICAL PERFORMANCE CHARACTERISTICS 5.50 5.40 START-UP THRESHOLD 5.30 5.20 5.10 SHUTDOWN THRESHOLD 5.00 -25 50 25 0 TEMPERATURE (C) 75 100 LT1239 * TPC01 4 4.975 3.80 4.950 3.79 4.925 3.78 ADJUST PIN VOLTAGE (V) 5.60 4.90 -50 Regulator 1 Adjust Pin Voltage vs Temperature Regulator 2 Output Voltage vs Temperature REGULATOR 2 OUTPUT VOLTAGE (V) LOW-BATTERY DETECTOR THRESHOLD (V) Low-Battery Detector Thresholds vs Temperature 4.900 4.875 4.850 4.825 4.800 4.775 4.750 4.725 -50 3.77 3.76 3.75 3.74 3.73 3.72 3.71 -25 25 50 0 TEMPERATURE (C) 75 100 LT1239 * TPC02 3.70 -50 -25 25 50 0 TEMPERATURE (C) 75 100 LT1239 * TPC03 LT1239 U W TYPICAL PERFORMANCE CHARACTERISTICS Regulator 2 IMON2 Current vs Output Current Regulator 1 IMON Current vs Output Current 40 250 250 VIMON1 = 0V 200 IMON1 CURRENT (A) 200 150 100 VIN1 = 24V = 6.8V V VIN1 = 5V OUT1 VOUT1 = 3.75V 150 VIN1 = 5V VOUT1 = 3.75V 100 50 50 VADJ (PIN 1) = VOUT (PIN 16) 35 QUIESCENT CURRENT (A) VIN2 = 6.8V VIMON2 = 0V IMON2 CURRENT (A) Regulator 1, Comparator Quiescent Current vs Input Voltage, Pin 14 30 25 20 15 10 VPIN3 = 0V (REGULATOR 1 IN SHUTDOWN) 5 0 0 0 10 0 30 40 20 OUTPUT CURRENT (mA) 10 0 50 30 40 20 OUTPUT CURRENT (mA) Comparator Output Saturation Voltage vs Output Current Regulator 1 Reverse Output Current vs Output Voltage Regulator 2 Reverse Output Current vs Output Voltage 350 18 250 200 150 100 50 REVERSE OUTPUT CURRENT (A) 20 18 REVERSE OUTPUT CURRENT (A) 20 300 16 14 12 10 8 6 4 VIN1 = 0V ADJ (PIN 1) = VOUT (PIN 16) 2 0 30 40 50 60 70 80 90 100 OUTPUT CURRENT (mA) 16 14 12 10 8 6 4 2 0 10 20 0 0 1 2 3 4 5 6 7 8 OUTPUT VOLTAGE (V) 9 0 10 1 2 3 4 5 6 7 8 OUTPUT VOLTAGE (V) LT1239 * TPC08 LT1239 * TPC07 10 LT1239 * TPC06 400 9 10 LT1239 * TPC09 Regulator 2, Error Amp, LowBattery Detector Quiescent Current Shutdown Pin Threshold 2.0 30 1.8 1.6 1.4 1.2 1.0 25 (OFF-TO-ON) ILOAD = 30mA QUIESCENT CURRENT (A) SHUTDOWN PIN THRESHOLD (V) 0 5 INPUT VOLTAGE, PIN 14 (V) 0 LT1239 * TPC05 LT1239 * TPC04 OUTPUT SATURATION VOLTAGE (mV) 50 (OFF-TO-ON) ILOAD = 1mA 0.8 0.6 0.4 (ON-TO-OFF) ILOAD = 1mA VSHDN2 = OPEN CIRCUIT 20 15 10 VSHDN2 = 0V (REGULATOR 2 IN SHUTDOWN) 5 0.2 0 -50 -25 50 0 75 25 TEMPERATURE (C) 100 125 LT1239 * TPC10 0 0 1 2 3 4 5 6 7 8 INPUT 2 VOLTAGE, PIN 10 (V) 9 10 LT1239 * TPC11 5 LT1239 U U U PIN FUNCTIONS ADJ (Pin 1): Adjust Pin of Regulator 1. The regulator will servo the adjust pin to 3.75V referred to ground. Bias current will be approximately 50nA and will flow into the adjust pin. E/A (IN) (Pin 7): Noninverting Input of the Error Amplifier. This pin should be tied to the center tap point in the output divider for regulator 1. The bias current for this pin will be in the range of 3nA and it will flow out of the pin. GND (Pin 2): Ground Pin for Regulator 1. Note that the three ground pins (pins 2, 4, 5) are connected together internally and should all be grounded externally. E/A (OUT) (Pin 8): Output of the Error Amplifier. This is normally connected to the center tap of the backup cells. SHDN1 (Pin 3): Shutdown Pin for Regulator 1. Regulator 1 output will be on if the shutdown pin is either: 1) Left floating (open circuit) or 2) pulled up to the 5V rail. If the shutdown function is not used, the shutdown pin is normally left open circuit. Regulator 1 output will be off if the shutdown pin is pulled to ground. The shutdown pin current with the pin pulled to ground will be in the range of 2A flowing out of the pin. The shutdown pin current with the pin pulled up to 5V will be zero. INPUT 2 (Pin 10): Input Pin (VCC) for Regulator 2, the Error Amplifier, and the Low-Battery Detection Circuit. GND (Pin 4): Ground. This ground pin is tied to the substrate of the die, between regulator 1 and the rest of the circuit. It is used as an isolation barrier between regulator 1 and the rest of the circuitry. GND (Pin 5): Ground Pin for Regulator 2. SHDN2 (Pin 6): Shutdown Pin for Regulator 2. Regulator 2 output will be on if the shutdown pin is either: 1) Left floating (open circuit) or 2) pulled up to the 5V rail. If the shutdown function is not used, the shutdown pin is normally left open circuit. Regulator 2 output will be off if the shutdown pin is pulled to ground. The shutdown pin current with the pin pulled to ground will be in the range of 2A flowing out of the pin. The shutdown pin current with the pin pulled up to 5V will be zero. NC (Pin 9): Not Connected. IMON 2 (Pin 11): Current Monitor Pin for Regulator 2. If the current monitor function is not used, this pin should be tied to the output pin of regulator 2. OUT 2 (Pin 12): Output of Regulator 2. It is also the inverting input and output of the comparator. If the main 5V system supply is up and running then the comparator output will pull the output of regulator 2 up to 5V. 5VIN (Pin 13): Noninverting Input of the comparator and the collector of the output driver. The collector of the output driver is normally connected to the main 5V system supply. INPUT 1 (Pin 14): Input Pin (VCC) of Regulator 1. IMON 1 (Pin 15): Current Monitor Pin for Regulator 1. The current flowing out of this pin will be approximately 1/200 of the output current of regulator 1. If the current monitor function is not used, this pin should be tied to the output pin of regulator 1. OUT 1 (Pin 16): Output of Regulator 1. U U U FUNCTIONAL DESCRIPTIO Regulator 1: Regulator 1 is used to supply the charging current to the backup batteries. It converts the voltage on the main battery to a fixed output voltage to charge the backup cells. The output voltage is set with a voltage divider connected between the output and ground with a tap point of the divider connected to the adjust pin. The regulator servos its output in order to maintain the adjust pin at 3.75V referred to ground. The resistor divider should be chosen such that the divider current is approxi- 6 mately 5A. This means the impedance from the adjust pin to ground should be approximately 750k. For safety requirements a resistor can be placed between the output pin and the top of the divider that sets the regulated output voltage. The regulator will regulate the voltage at the top of the divider. Quiescent current will be 10A to 15A. Output short-circuit current will be approximately 70mA. LT1239 U U U FUNCTIONAL DESCRIPTIO Comparator: The output of the comparator is connected to the output of regulator 2. This point provides power to memory and power management circuitry. The comparator looks at the main 5V power line and the output voltage of regulator 2. If the main 5V line is up and regulating the comparator output will pull up to 5V and supply power to the memory from the main 5V regulator. If the main 5V power line drops below 4.85V the comparator switches off and regulator 2 will supply power to the memory from the backup batteries. The comparator is powered from the raw battery voltage at the input of regulator 1. Error Amplifier: The Error Amplifier is used to equalize the cell voltages of two lithium-ion cells connected in series. The error amplifier is designed to source or sink 5mA. Low-Battery Detector: The low-battery detector circuit acts as an undervoltage lockout. This circuit turns regulator 2 and the error amplifier off if the backup battery voltage drops below 5V. The low-battery detector circuit will turn regulator 2 and the error amplifier back on when the backup battery voltage rises above 5.3V. This circuit has a quiescent current of approximately 3A in the undervoltage condition. Regulator 2: Regulator 2 is used to regulate the voltage of the backup batteries and isolate the backup batteries from the main 5V line. This regulator will prevent reverse current flow from the main 5V supply back into the backup cells. W BLOCK DIAGRAM - INPUT 2 10 13 5VIN INPUT 1 E/A (IN) 7 + 8 E/A (OUT) E/A + POWER SWITCH COMP IN INPUT 1 14 16 OUT 1 REGULATOR 1 3 4 2 SHDN1 GND 1 ADJUST LOW-BATTERY DETECTOR 15 REGULATOR 2 6 5 SHDN2 GND IMON1 - IN 11 12 IMON2 OUT 2 1239 BD GROUND PINS 2, 4, 5 ARE TIED TO SUBSTRATE U W U U APPLICATIONS INFORMATION Device Overview The LT1239 provides several functions needed for backup battery management. It provides: 1. Battery Charging: The LT1239 can be set up to charge lithium-ion or nickel cadmium batteries in either constant voltage or constant current mode. 2. Memory Power Control: The LT1239 provides power for the memory and includes automatic switchover between the backup battery and the main 5V system power. When the 5V system supply is up and running it is used to power the memory, the regulator prevents reverse current flow back into the backup battery. Automatic switchover occurs when the 5V system supply drops below 4.85V and the regulator then provides power to the memory from the backup cells. Memory power is uniterruptable. 7 LT1239 U U W U APPLICATIONS INFORMATION 3. Protection: Regulator 1 allows the use of current limiting resistors to prevent overcharging lithium-ion cells. A low-battery detector shuts down regulator 2 and the error amplifier to prevent over discharging the lithium cells. An error amplifier is included to provide voltage equalization for two series connected lithium-ion cells. Adjusting Output Voltage Regulator 1 is an adjustable regulator. This allows the output voltage to be set for various battery types and voltages. The output voltage is adjustable from 3.75V up to 20V. The regulator will servo its output voltage in order to maintain the adjust pin at 3.75V with respect to ground. The output voltage is set with a resistor divider from output to ground as shown in Figure 1. The resistor values should be chosen so that the current in the divider is approximately 5A. This means that the impedance from the adjust pin to ground should be approximately 750k. The bias current at the adjust pin is 50nA (typical) and will flow into the adjust pin. The error in the output voltage, due to the adjust pin bias current will be equal to the bias current multiplied by the value of R2 ( IADJ x R2). This error is small and is compensated for in the formulas shown in Figure 1. Equalizing Lithium-Ion Cells The error amplifier on the LT1239 is used to equalize the cell voltages in a 2-cell lithium-ion backup system. The error amplifier is internally connected as a unity-gain follower and is designed to sink or source about 3mA. The bias current for the error amplifier will be approximately 3nA and will flow out of the pin. The output voltage of the error amplifier can be set by connecting the input to a tap point on the resistor divider used to set the output voltage for regulator 1 as shown in Figure 2. The error amplifier will then equalize the cell voltages by charging the cell with the lowest output voltage. The output voltage of regulator 1 controls the total cell voltage and the error amplifier forces the cell voltages to be equal. The error amplifier output current will go to zero when the cell voltages are equal and the total cell voltage is equal to the output voltage of regulator 1. 6.8V IN 1 OUT 1 ADJ OUT 1 R3 69.8k 5A (VOUT - 3.75V) (3.75V/R1) + IADJ CHOOSE: R1 = 750k IADJ = 50nA LT1239 * F01 Figure 1. Adjusting Output Voltage Example: To set the output voltage to 6.8V for a 2-cell lithium-ion system, use R1 = 750k and IADJ = 50nA. R2 = 8 + Figure 2. Equalizing Lithium-Ion Cells R1 750k ) Then: 6.8V - 3.75V = 604k (3.75V/750k) + 50nA E/A (OUT) LT1239 * F02 VOUT = 3.75 1 + R2 + IADJ (R2) R1 R2 = E/A E/A (IN) 50nA ADJ ) - R1 681k R2 REGULATOR 1 10F 3.75V 3.4V IN 1 + R2 = 604k REGULATOR 1 For battery voltages greater than the low-battery detection threshold the error amplifier is active. For battery voltages lower than the low-battery detection threshold the output of the error amplifier is inactive. When the error amplifier is active it can source or sink approximately 3mA. When the error amplifier is inactive its output is a high impedance, as long as it is not forced above VIN2 or below ground. The error amplifier is powered from the same supply pin as regulator 2. In most applications the backup batteries and the output of regulator 1 will provide power to this point. This means that the protection resistors (R4 in Figure 5) in series with the output of regulator 2 will limit the output current capability of the error amplifier in a fault condition. LT1239 U U W U APPLICATIONS INFORMATION Using the Current Monitor Function The current monitor pin outputs a current proportional to the output current of the regulator. Both regulator 1 and regulator 2 have independent current monitor pins. The current monitor function can be used to monitor charge in the backup cells, to set up a constant current output or to adjust the current limit of the regulator. The current monitor pin should be tied to the output pin if the current monitor function is not used. This will minimize quiescent current. The current output of the current monitor pin can be converted to a voltage by feeding the current monitor pin output current through a resistor. The voltage across the resistor will be proportional to output current. This signal can be used to monitor the output current for either regulator. Regulator 1 output current is equal to the charge current for the backup batteries plus the load current of regulator 2. If regulator 1 output current is greater than regulator 2 output current, the difference between the currents is the charge current for the backup cells. If regulator 2 output current is greater than regulator 1 output current, the difference between the currents is the discharge current for the backup cells. By integrating the difference between regulator 1 output current and regulator 2 output current the total charge in the backup cells can be determined. Constant Current Charging using regulator 1 and the circuit shown in Figure 3. In this circuit the voltage at the adjust pin is proportional to the output current. Regulator 1 will servo its output to force 3.75V at the adjust pin. The output current will be scaled from the current monitor pin current by a ratio of 220:1. Output current is equal to 220 x current monitor pin current. The output current is set by choosing resistor R1, in the formula shown in Figure 3. Regulator 1 will source a constant current as long as the voltage at its input is greater than the battery voltage plus the dropout voltage of regulator 1. External power monitoring circuitry can be used to shutdown regulator 1 to terminate charge when a low current sleep mode is desired. Setting Current Limit Using the Current Monitor Pin With the addition of some simple external circuitry the current monitor pin can be used to control the output short-circuit current of the regulator. As shown in Figure 4, the current monitor pin can be tied to ground through a resistor to generate a voltage proportional to output current. When the voltage across R3 is equal to approximately 0.6V (one VBE) Q1 will turn on and pull down on the shutdown pin of the regulator. Q1 effectively steals drive current from the regulator to limit the output current. C1 is needed to roll off the gain of Q1. Current limit can be set using the formula shown in Figure 4. This circuit can be used with either regulator. The shutdown function can also be used. An open-collector gate connected in parallel with Q1 can shut down the regulator. NiCd backup batteries are normally charged with a constant current trickle charge. This can be accomplished IN 1 R2 ICHARGE 7-24V + IN 1 OUT 1 LT1239 LT1239 IMON1 ADJ MAIN BATTERIES + 10F SHDN1 GND NiCd BACKUP BATTERY Q1 ICHARGE OFF > 2.8V ON NC ON 10F ADJ NiCd BACKUP BATTERY R1 IMON1 R1 = 2N3904 + 3.75V ICHARGE x 220 Figure 3. Constant Current Charging + R3 2F R3 = < 0.25V SHDN2 GND + (3.75V) R1 VSHDN1 OUT 1 + 0.6V x 220 ILIM C1 2F LT1239 * F04 Figure 4. Reducing Current Limit Using the Comparator LT1239 * F03 The comparator in the LT1239 is intended to be used as an automatic switchover circuit between the main 5V 9 LT1239 U W U U APPLICATIONS INFORMATION system power and the backup batteries. The comparator output will be driven high if the output of the 5V system supply is greater than the 4.85V output of regulator 2. Regulator 2 will act as a diode to prevent current flow from the 5V system supply back into the backup battery. Current flow into the output of regulator 2, with the output pulled up to 5V, will be limited to approximately 6A and will flow to ground. If the main 5V system supply drops below the 4.85V output of regulator 2 the comparator will switch off and regulator 2 will provide power to the memory. The comparator combined with regulator 2 and the batteries provide an uninterruptable power source to the memory and power monitoring circuitry. Choosing Current Limiting Resistors Due to UL safety considerations, circuits used to charge lithium-ion batteries must have external resistors (passive components) to limit the available charge current in the event of a failure in the charging circuit. The LT1239 allows these resistors to be placed in series with the output transistor of the regulator 1 as shown in Figure 5. The current limiting resistor (R4) will be in series with the main charge current path but will be inside the feedback loop of regulator 1. Because the resistors are inside the feedback loop they will not affect output voltage regulation in normal operating conditions. The resistors should be selected so that they limit the charge current below the maximum level specified by the battery manufacturer. For a typical 3.4V, 50mA rechargeable backup cell (Panasonic VL2330) the maximum charge current is specified at 300mA. Most users will choose to limit the current well below the maximum charge current. It is important to note that these resistors can also limit the charge current during normal operation. Since the charge current for a typical lithium-ion button cell is normally less than 20mA, limited by the internal impedance of the cells during a constant voltage charge, the current limiting resistors do not significantly affect the charge times for the backup cells. The worst case would occur if the regulator failed as a short and the main battery is at its maximum charge voltage. The current limiting resistor (R4) must be chosen to limit the current to less than the manufacturers maximum charging current with the difference between the main battery voltage and the backup battery voltage dropped across it. 10 For example with a main battery voltage of 24V max, a backup battery voltage of 6.8V and a maximum charge current of 300mA, R4 must be greater than (24V - 6.8V) / 300mA, R4 > 57. R4 can also be used to limit the power dissipated by regulator 1 as shown in the following section. C1 is needed for stability in circuits with protection resistors (R4). The power dissipation in R4 during fault conditons can be significant. it will be equal to: (VINL - VBATTERY)2 R4 Power resistors with ratings greater than 0.25W or fusable resistors may be required. Thermal Considerations The power dissipation of this device is made up of several components.They are the power dissipation of each regulator, the comparator and the error amplifier. The largest component will be due to the power in regulator 1, when the charge current for the batteries is the highest and the input voltage to regulator 1 is at the maximum. In most systems this condition only occurs for a short period after the backup battery has been completely discharged. Both regulators have thermal limiting circuitry which limits the power in the regulator when the junction temperature reaches about 100C. The thermal limit temperature is set low because the device is designed to work with batteries specified to run at ambient temperatures below 60C. The power in regulator 1 can be limited with external resistors placed in the feedback loop as shown in Figure 5. In lithium-ion systems these resistors are required for safety reasons. The power in regulator 1 will be equal to: [(VMAINBATTERY - VBACKUPBATTERY) x ICHG] - (ICHG x R4) Note that for circuits with a current limiting resistor (R4) the worst-case power point occurs when ICHG is equal to the maximum charging current/2. Example: [(24V - 6.8V) x (71mA/2)] - [(71mA/2) x 240] = 300mW This is the only significant component of power dissipation in the device and this condition will only occur when the LT1239 U U W U APPLICATIONS INFORMATION backup batteries have been completely discharged. Once the backup batteries are charged the power in regulator 1 drops significantly. The power in regulator 2 when regulator 2 is providing power to the memory will be equal to: (VBACKUPBATTERY - 4.85V) x IOUT (VBACKUPBATTERY/2) x 3mA Example: (6.8V/2) x 3mA = 10.2mW IOUT is the current needed to power the memory and power monitoring circuitry. Example: (6.8V - 4.85V) x 30mA = 58.5mW The power in the comparator when the comparator is providing power to the memory will be equal to: (VSAT x IOUT) IOUT is the current needed to power the memory and power monitoring circuitry. Comparator Output Saturation Voltage vs Output Current can be found in the Typical Performance Characteristics. Example: (VSAT x ILOAD) = (0.15V x 30mA) = 4.5mW V1 This component goes to zero when the cell voltages are equalized. The thermal resistance of the LT1239 is 120C/W when the device is mounted to a PC board with at least one ground or power plane. The junction temperature rise will be equal to the total power in the device multiplied by 120C/W or (PTOTAL x 120C/W). For 300mW dissipation the junction temperature rise will be (300mW x 120C/W) = 36C. Given that the thermal limit temperature is approximately 100C, this allows for a maximum ambient temperature of roughly 60C before the device thermal limits. This temperature is near the maximum ambient allowed for most battery types. *R4 IN 1 MAIN BATTERY PACK Note that power for memory will be supplied by either regulator 2 or the comparator. The power in the error amplifier when the cells are unequalized will be equal to: V2 OUT 1 + IMON1 LT1239 C1 300pF R3 604k + 10F 3.4V Li-Ion CELL ADJ R2 69.8k E/A (IN) E/A (0UT) R1 681k 3.4V Li-Ion CELL GND R4 > V1 - V2 MAX CHARGE CURRENT *THIS RESISTOR IS REQUIRED BY SOME SAFETY AGENCIES. LT1239 * F05 Figure 5. Adding a Protection Resistor for Lithium-Ion Charger Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 11 LT1239 U TYPICAL APPLICATIONS NiCd Backup System with 20mA Charge Current NiCd Backup System with 5mA Trickle Charge 50 OUT 1 IN 1 650k + MAIN BATTERY PACK ADJ 5F 6V NiCd BACKUP BATTERY 10F IMON1 SHDN1 IN2 SHDN2 750k LT1239 E/A (IN) + MAIN BATTERY PACK SHDN1 IN2 E/A (0UT) GND IMON2 IMON1 LT1239 E/A (IN) SHDN2 + MEMORY 10F 5V POWER SYSTEM POWER MONITORING CIRCUITRY 1F E/A (0UT) OUT 2 5V POWER SYSTEM 10F + 165k + 10F + NiCd BACKUP BATTERIES ADJ 5F OUT2 5VIN OUT 1 IN 1 + 5VIN GND IMON2 MEMORY POWER MONITORING CIRCUITRY LT1239 * TA03 LT1239 * TA02 U PACKAGE DESCRIPTION Dimension in inches (millimeters) unless otherwise noted. S Package 16-Lead Plastic DIP 0.386 - 0.394* (9.804 - 10.008) 16 15 14 13 12 11 10 9 0.150 - 0.157* (3.810 - 3.988) 0.228 - 0.244 (5.791 - 6.197) 1 0.010 - 0.020 x 45 (0.254 - 0.508) 0.008 - 0.010 (0.203 - 0.254) 2 3 4 5 6 7 8 0.053 - 0.069 (1.346 - 1.752) 0.004 - 0.010 (0.101 - 0.254) 0 - 8 TYP 0.016 - 0.050 0.406 - 1.270 0.014 - 0.019 (0.355 - 0.483) 0.050 (1.270) TYP SO16 0893 *THESE DIMENSIONS DO NOT INCLUDE MOLD FLASH OR PROTRUSIONS. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.006 INCH (0.15mm). RELATED PARTS PART NUMBER DESCRIPTION COMMENTS LT1111 Micropower DC/DC Converter with Adjustable or Fixed 5V or 12V Output Low-Battery Detector LT1120A Micropower Regulator and Comparator with Shutdown 20A Supply Current LT1121 Micropower Regulator with Shutdown 0.4V Dropout Voltage at 150mA LTC(R)1232 Microprocessor Supervisory Circuit Minimum External Components LTC1325 Microprocessor-Controlled Battery Management System Charges Battery and Provides Gas Gauge LTC1443/LTC1444/LTC1445 Quad Micropower Comparators with Reference 6A Quiescent Current LT1510 Programmable PWM Battery Charger with 2A Peak Current Capability Charges NiCd, NiMH 12 Linear Technology Corporation LT/GP 0695 10K * PRINTED IN USA 1630 McCarthy Blvd., Milpitas, CA 95035-7487 (408) 432-1900 FAX: (408) 434-0507 TELEX: 499-3977 LINEAR TECHNOLOGY CORPORATION 1995