DIMENSIONS FUNCTION SELECTION When FORMAT is N. FORMAT 1 2 3 4 selected (configuration input REMOTE A 0V 0V +V +V selector section 1), the input REMOTE B 0V +V 0V +V MARK and BKGD puskbuttons are enabled and connecting the REMOTE inputs (TL-xx1) to the power supply as shown in the table allows to select up to 4 different settings (formats). This is the factory setting. If a non-set format is selected, the sensor is disabled and the green LED flashes at a low rate. A setting can be stored selecting a format and executing the procedure described in the "SETTING" paragraph. 81.2 TL-x6x 7.5 n.4 M5x6 n.4 M5x0.24 4.3 M12 CONNECTOR M12x1 31 O25 O25 15 TL SERIES 9 mm LENS 18 mm LENS 14.1 27.5 28 20.9 INSTRUCTION MANUAL 42.2 CONTROLS MARK PUSHBUTTON BKGD PUSHBUTTON CAP MARK / BKGD PUSHBUTTON The pushbutton activates the setup procedure. Operating distance is rated starting from the lens front face. The M12 connector or cable exit can be rotated in three positions by loosening the locking screw. Tighten the locking screw when finished. The beam direction may be changed swapping the cap and the lens. Detecting marks on a reflective surface is improved adjusting the beam direction to 5 ... 20 from surface axis. CONNECTIONS + 10 ... 30 Vdc RED REMOTE A * REMOTE B * GREY ANALOG OUTPUT WHITE NPN/PNP BLUE 0V SHIELD ** * = Connect the unused REMOTE wires to 0 V. ** = The cable shield is insulated from the sensor housing; it is recommended to connect the shield to 0 V. M12 CONNECTOR ANALOG OUTPUT (WHITE) 0V (BLUE) - 2 3 1 4 + 10 ... 30 Vdc (BROWN) NPN/PNP (BLACK) Power supply: Ripple: Current consumption (output current excluded): Output: Output current: Analog output: Output saturation voltage: Response time: Switching frequency: Timing function: Indicators: Setting: Retention data: Operating temperature: Storage temperature: Electric shock protection: Operating distance: Minimum spot dimension: Depth of field: Emission type: Ambient light rejection: Vibration: Shock resistance: DARK/LIGHT selection: Housing: Protection class: Connections: Weight: 10 ... 30 Vdc limit values; reverse polarity protection 2 Vpp max. 80 mA max. NPN or PNP, pull down/up resistance 10 k (short-circuit protection) 200 mA max. 0 ... 2 V 10% (white 90%); 5.5 V max.; ripple 40 mVpp max.; output resistance 2.2 k 1V max. NPN versions / 2V max PNP versions 50 s max. / 25 s max. (TL-4xx/5xx) 10 kHz max. / 20 kHz max. (TL-4xx/5xx) 20 ms minimum output ON OUTPUT LED (RED) / READY LED (GREEN) by pushbuttons / by wires; 4 settings storage cable version non volatile EEPROM memory -10 ... 55 C -20 ... 70 C Class 1 9 mm (TL-x1x/4xx/5xx) / 18 mm (TL-x6x) 1.5 x 5 mm (TL-x1x) / 2 x 7 mm (TL-x6x) / 3 mm (TL-4xx/5xx) 3 mm (TL-x1x/4xx/5xx) / 4 mm (TL-x6x) green (526 nm) / red (630 nm) with automatic selection or white (400-700 nm) according to EN 60947-5-2 0.5 mm amplitude, 10 ... 55 Hz frequency, in every axis (EN60068-2-6) 11 ms (30 G) 6 shock in every axis (EN60068-2-27) teach-in procedure ZAMA IP67 3 m shielded cable 6.1 mm / M12 4-pole connector 450 g. max. cable versions / 310 g. max. connector versions CONFIGURATION TIMING A double selector and a switch are REMOTE ON available removing the sensor side ON SET cover. The selector allows to enable the output timing function and choose the FORMAT OFF 1 2 pushbuttons and REMOTE inputs operating mode; the switch allows to select the output type (NPN or PNP). DETECTION DIAGRAM Relative sensitivity % TL -x1x/4xx/5xx 80 TL -x6x 60 40 20 0 2 OFF 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Operating distance A two-step setup procedure adjusts the switching threshold and the LIGHT/DARK mode. Using the procedure given below the sensor output is set to be ON when a mark is detected. 1) Output ON state acquisition (MARK) Place the target mark into the emission spot and press the MARK pushbutton until the green LED turns OFF. Don't move the mark during the setting phase (about 1 sec). 2) Output OFF state acquisition (BKGD) Place the background into the emission spot and press the BKGD pushbutton; the green LED blinks once. Don't move the background during the setting phase. If the green LED lights permanently ON, a safe operation has been obtained; if it flashes at a low rate the setup procedure has failed due to insufficient contrast; repeat the procedure from the beginning. DECLARATION OF CONFORMITY We DATASENSOR S.p.A. declare under our sole responsibility that these products are conform to the 2004/108/CE, 2006/95/CE Directives and successive amendments. WARRANTY DATASENSOR S.p.A. warrants its products to be free from defects. DATASENSOR S.p.A. will repair or replace, free of charge, any product found to be defective during the warranty period of 36 months from the manufacturing date. This warranty does not cover damage or liability deriving from the improper application of DATASENSOR products. DATASENSOR S.p.A. Via Lavino 265 40050 Monte S. Pietro - Bologna - Italy Tel: +39 051 6765611 Fax: +39 051 6759324 http://www.datasensor.com e-mail: info@datasensor.com 100 0 OFF SETTING TECHNICAL DATA INSTALLATION ORANGE ON When ON is selected ON (configuration selector OUT without TIMER OFF section 2), a delay timer ON ON function is enabled which 20 ms 20 ms OUT with TIMER OFF extends the minimum ON output time to 20 ms. The factory setting is OFF (timer disabled). mm 4.3 READY LED During functioning, the green LED permanently ON indicates a normal operating condition; fast blinking indicates an output overload condition. See the "SETTING" paragraph for setup procedure indications. 39.8 OUTPUT LED The red LED indicates the output status. TIMING FUNCTION OUTPUT LED 24 . 58 READY LED BROWN When SET is selected (configuration selector section 1), the MARK and BKGD pushbuttons are disabled; the REMOTE inputs (TL-x1x) replace the pushbuttons functionality. Connecting the REMOTE A and B inputs to the positive power supply rail is equivalent to pressing the MARK and BKGD pushbuttons respectively. Connect the unused inputs to 0V. n.4 M5x6 n.4 M5x0.24 28 O6.1 36.6 DATASENSOR S.p.A. cares for the environment: 100% recycled paper. DATASENSOR S.p.A. reserves the right to make modifications and improvements without prior notification. mm 826000024 Rev.F DIMENSIONS FUNCTION SELECTION 81.2 TL Auto-Set SERIES mm n.4 M5x6 n.4 M5x0.24 4.3 M12x1 INSTRUCTION MANUAL O25 31 15 9mm LENS 14.1 27.5 The Auto-Set function automatically adapts the switching threshold according to the mark and background sequence that has to be detected. The sensor automatically places the switching threshold at a lower level respect to the signal corresponding to the light reflected from the mark. The difference between the signal corresponding to the mark and the switching threshold represent the hysterisis. The light/dark operating mode selection for the detection of a mark lighter than its background or viceversa, can be obtained connecting the pin n 2 of the M12 connector: free or connected to 0Vdc for dark mode, connected to +Vcc for light mode. The analogue output is not available in the models with automatic AutoSet setting. A model with PNP output and a model with NPN output are available; the selection of the output type cannot be made, in both cases, using the selectors present on the sensor. 28 CONTROLS DETECTION DIAGRAM OUTPUT LED The yellow LED indicates the output status. 36.6 28 n.4 M5x6 n.4 M5x0.24 Relative sensitivity % POWER ON LED The green LED indicates that the sensor is operating. 100 80 40 OUTPUT LED POWER ON LED 0 0 2 4 6 8 10 12 14 16 18 20 22 mm Operating distance 4.3 . 20 39.8 58 Operating distance is rated starting from the lens front face. The M12 connector can be rotated in three positions by loosening the locking screw. Tighten the locking screw when finished. The beam direction may be changed swapping the cap and the lens. 60 24 . 42.2 INSTALLATION CAP WARNING: To detect marks on a reflective surface and/or in presence of very light colours it's needed to adjust the beam direction to 5...20 from surface axis. TECHNICAL DATA 5...20 5...20 CONNECTIONS M12 CONNECTOR DARK/LIGHT (WHITE) (BLUE) 0V 2 1 3 4 Pin 2 free or connect to 0V: Pin 2 connect to 10...30Vdc: + 10 ... 30 Vdc (BROWN) OUTPUT (BLACK) DARK mode LIGHT mode Power supply: Ripple: Current consumption (output current excluded): Output: Output current: Output saturation voltage: Response time: Switching frequency: Indicators: Setting: Operating temperature: Storage temperature: Electric shock protection: Operating distance: Minimum spot dimension: Depth of field: Emission type: Ambient light rejection: Vibration: Shock resistance: DARK/LIGHT selection: Housing: Protection class: Connections: Weight: 10 ... 30 Vdc limit values; reverse polarity protection 2 Vpp max. 50 mA max. NPN (TL-4xx) o (TL-5xx) PNP, pull down/up resistance 22 k (short-circuit protection) 200 mA max. 1V max. NPN versions / 2V max PNP versions 25 s max. 20 kHz max. OUTPUT LED (YELLOW) / POWER ON LED (GREEN) dynamic automatic -10 ... 55 C -20 ... 70 C Class 1 9 mm 3 mm 3 mm LED with white light (400-700 nm) according to EN 60947-5-2 0.5 mm amplitude, 10 ... 55 Hz frequency, for every axis (EN60068-2-6) 11 ms (30 G) 6 shock for every axis (EN60068-2-27) by wire Zama IP67 M12 4-pole connector 310 g. max. connector versions DECLARATION OF CONFORMITY We DATASENSOR S.p.A. declare under our sole responsibility that these products are conform to the 2004/108 CEE, 73/23 CEE Directives and successive amendments. WARRANTY DATASENSOR S.p.A. warrants its products to be free from defects. DATASENSOR S.p.A. will repair or replace, free of charge, any product found to be defective during the warranty period of 36 months from the manufacturing date. This warranty does not cover damage or liability deriving from the improper application of DATASENSOR products. DATASENSOR S.p.A. Via Lavino 265 40050 Monte S. Pietro - Bologna - Italy Tel: +39 051 6765611 Fax: +39 051 6759324 http://www.datasensor.com e-mail: info@datasensor.com DATASENSOR S.p.A. cares for the environment: 100% recycled paper. DATASENSOR S.p.A. reserves the right to make modifications and improvements without prior notification. 826000843 Rev.C