PM200CLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts A Q N J L 11 10 9 P V W U L M 8 7 S T AF J AD AC B D L M 12 K (8 PLACES) AB E F C AB X Y AB G 13 AE 1 J 21 20 29 28 36 Y 2 3 4 H 5 6 H Z AA R (12 PLACES) H IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT OT GND GND IN FO VCC SI OUT VCC OT GND GND IN FO SI OUT GND GND VPFO WPFO WNFO VNFO UNFO UPFO VVPC VUPC VWNC VVNC VUNC VWPC WN VWN1 VN VVN1 UN VUN1 WP VWP1 VP VVP1 UP VUP1 OT TERMINAL CODE 1N 19 UN 2P 20 VUN1 3N 21 VVPC 4P 22 VPFO 5N 23 VP 6P 24 VVP1 7W 25 VVNC 8W 26 VNFO 9V 27 VN 10 V 28 VVN1 11 U 29 VWPC 12 U 30 WPFO 13 VUPC 31 WP 14 UPFO 32 VWP1 15 UP N W V U P 33 VWNC 16 VUP1 34 WNFO 17 VUNC 35 WN 18 UNFO 36 VWN1 Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Rev. 12/05 Inches 6.77 5.90 5.39 6.38 4.84 4.33 3.90 1.97 0.236 5.5 Metric 0.866 1.10 0.55 0.945 0.43 M6 Metric Millimeters 172.0 150.0 137.0 162.0 123.0 110.0 99.0 50.0 6.0 M5.5 22.0 28.0 14.0 24.0 11.0 M6 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG Inches 0.217 0.79 0.08 0.67 0.62 0.025 Sq. 0.1 Dia 1.40 1.44 0.36 0.10 0.40 0.127 0.53 0.256 Millimeters 5.5 20.0 2.0 17.0 15.8 Sq. 0.64 Dia. 2.5 35.5 36.6 9.08 2.54 10.16 3.22 13.5 6.5 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using 5th Generation IGBT Chip Low EMI/RFI Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200CLA120 is a 1200V, 200 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM200CLA120 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M6 Main Terminal Screws -- 40 in-lb Storage Temperature Module Weight (Typical) -- 1250 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) IC 200 Amperes ICP 400 Amperes PC 1041 Watts VD 20 Volts VCIN 20 Volts VFO 20 Volts IFO 20 mA Control Sector Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VUN1-VUNC, VWN1-VWNC, VN1-VNC) Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN-VUNC, VN-VVNC, WN-VWNC) Fault Output Supply Voltage (Applied between UPFO-VUPC, VPFO-VVPC, WPFO-VWPC, UNFO-VUNC, VNFO-VVNC, WNFO-VWNC) Fault Output Sink Current at UPFO, VPFO, WPFO, UNFO, VNFO, WNFO Terminals 2 Rev. 12/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, VCIN = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VCIN = 15V, Tj = 125C -- -- 10 mA VEC -IC = 200A, VCIN = 15V, VD = 15V -- 2.8 3.9 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, -- 1.8 2.3 Volts -- 1.9 2.4 Volts 0.5 1.0 2.5 s Tj = 25C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 1 15V -- 0.5 0.8 s tC(on) VCC = 600V, IC = 200A -- 0.4 1.0 s toff Tj = 125C -- 2.3 3.5 s -- 0.7 1.2 s tC(off) Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 Tj 125C) Circuit Current SC -20C Tj 125C, VD = 15V 400 -- -- Amperes toff(SC) VD = 15V -- 0.2 -- s OT Trip Level 135 145 -- C OTR Reset Level -- 125 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts ID Upper Arm VD = 15V, VCIN = 15V -- 11 18 mA Lower Arm VD = 15V, VCIN = 15V -- 11 18 mA Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts WP-VWPC, UN-VUNC, VN-VVNC, WN-VWNC 1.7 2.0 2.3 Volts Input ON Threshold Voltage Vth(on) Input OFF Threshold Voltage Vth(off) Fault Output Current* IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protection of either upper or lower arms is tripped. Rev. 12/05 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts Thermal Characteristics Characteristics Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Test Conditions Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) -- -- 0.12 C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) -- -- 0.20 C/Watt Case to Fin Per Module, -- -- 0.014 C/Watt Value Units Rth(c-f) Thermal Grease Applied Note 1: If you use this value, Rth(f-a) should be measured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage* Symbol Condition VCC Applied across P-N Terminals 800 Volts VD Applied between VUP1-VUPC, VVP1-VVPC, 15.0 1.5 Volts VWP1-VWPC, VUN1-VUNC, VVN1-VVNC, VWN1-VWNC Input ON Voltage VCIN(on) Applied between UP-VUPC, UN-VUNC, 0.8 Volts Input OFF Voltage VCIN(off) VN-VVNC, VP-VVPC, WN-VWNC, WP-VWPC 9.0 Volts PWM Input Frequency fPWM -- 20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal 3.0 s *With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 4 Rev. 12/05 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 Tj = 25C 15 200 VD = 17V 13 160 120 80 40 0 0.5 1.0 1.5 0 40 80 120 160 200 0.5 0 240 IC = 200A Tj = 25C Tj = 125C 12 13 14 15 16 17 18 SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) 102 VD = 15V Tj = 25C Tj = 125C 0 0.5 1.0 1.5 2.0 2.5 3.0 100 103 REVERSE RECOVERY TIME, trr, (s) REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) 0.5 1.0 COLLECTOR-CURRENT, IC, (AMPERES) 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 101 101 102 10-1 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 10-2 101 103 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) Rev. 12/05 103 101 VCC = 600V VD = 15V Tj = 25C Tj = 125oC INDUCTIVE LOAD 100 101 103 101 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 103 101 1.5 0 2.0 2.0 VD = 15V Tj = 25C Tj = 125C SWITCHING TIMES, ton, (s) 0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 240 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) 102 COLLECTOR CURRENT, IC, (AMPERES) 103 VCC = 600V VD = 15V Tj = 25C Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 200 Amperes/1200 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 100 VCC = 600V VD = 15V Tj = 25C Tj = 125oC INDUCTIVE LOAD 102 103 100 10-1 101 CIRCUIT CURRENT VS. FREQUENCY CHARACTERISTICS (TYPICAL) 60 VD = 15V Tj = 25C CIRCUIT CURRENT, ID ,(mA) 50 N-SIDE OR P-SIDE 40 30 20 0 5 10 15 FREQUENCY, fC, (kHz) 6 10-3 100 20 25 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 10-2 10-1 100 10-1 10-2 10 0 103 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 102 VCC = 600V VD = 15V Tj = 25C Tj = 125oC INDUCTIVE LOAD 10-3 101 10-1 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.12C/W (IGBT) 10-2 10-5 TIME, (s) 10-4 103 COLLECTOR CURRENT, IC, (AMPERES) 10-3 10-3 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c) Zth = Rth * (NORMALIZED VALUE) 10-1 101 101 VCC = 600V VD = 15V Tj = 25C Tj = 125oC INDUCTIVE LOAD SWITCHING TIMES, tc(off), (s) SWITCHING TIMES, tc(on), (s) SWITCHING TIMES, toff, (s) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 10-3 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 10-2 10-1 100 10-1 10-2 10-3 101 10-1 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.20C/W (FWDi) 10-2 10-5 10-4 10-3 10-3 TIME, (s) Rev. 12/05