High Current Solutions High Current Devices Catalog 1308028 Revision 4-2007 High Current Relay 150 Powertrain Systems Chassis Systems Revision 03-05 Safety Security Body Driver Information Convenience Description Features - Switches currents of more than 300 A - Heat, moisture and vibration resistant - Minimal contact resistance Typical Applications - Preheating air for diesel engines - Preheating catalytic converters - Car heating systems - Electrical power steering - Electrical pumps - Primary and/or engine switches - Electrical valve control - Switches for loading ramps - Electrically adjustable camshaft - Dual battery switches - Battery disconnection - Also available for 42 V applications - ELV/RoHS/WEEE compliant Please contact Tyco Electronics for relay application support. Car Industry Truck Industry Other Industry 132_3d01 Design Conditions Dustproof; optional: sealed version, sealing in accordance with IEC 68; immersion cleanable: protection class IP67 to IEC 529 (EN 60 529) All parametric, environmental and endurance tests are performed according to EIA Standard RS-407-A at standard test conditions unless otherwise noted: 23 C ambient temperature, 20-50% RH, 29.5 1.0" Hg (998.9 33.9 hPa). Please also refer to the Application Recommendations in this catalog for general precautions. Weight Approx. 220 g (7.76 oz.) Nominal voltage 12 V or 24 V; other nominal voltages available on request Terminals For general precautions please refer to our Application Notes and especially to Storage in the "Glossary" at http://relays.tycoelectronics.com/appnotes/ Quick connect terminals (coil) Screw terminals (load) Disclaimer All technical performance data apply to the relay as such, specific conditions of the individual application are not considered. Please always check the suitability of the relay for your intended purpose. We do not assume any responsibility or liability for not complying herewith. We recommend to complete our questionnaire and to request our technical service. Any responsibility for the application of the product remains with the customer only. All specifications are subject to change without notification. All rights of Tyco are reserved. 178 Please observe the disclaimer. High Current Solutions High Current Devices Catalog 1308028 Revision 4-2007 High Current Relay 150 Dimensional Drawing Double make/make version Revision 03-05 3.307 (84) 2.48 (63) 1.575 (40) 7.5 x 6.5 Assembly Torque 3.8 0.4 Nm 1.772 (45) 2.567 (65.2) 2.795 (71) .531 (13.5) O .256 (6.5) Connector 2-pole View of the Terminal (bottom view) .669 (17) Tyco1666-X Screw terminals M6 Connector Information AMP Superseal 1.5. series .610 (15.5) Coil side - Receptacle connector - Single wire seal - Contact Load side - Thimble 282080-1 281934-2 282110-1 710026 ECR1667-6 Changeover Version 2.185 (55.5) 1.575 (40) .177 (4.5) .531 (13.5) .276 (7) .079 (2) 2.008 (51) .413 (10.5) 1.772 (45) 2.519 (64) .413 (10.5) Quick connectors similar to ISO 8092-1 .669 .669 (17) (17) Screw terminals M6 Tyco1452-F View of the Terminal (bottom view) .394 (10) 2.48 (63) .610 (15.5) .551 (14) ECR1453-N 179 Please observe the disclaimer. High Current Solutions High Current Devices Catalog 1308028 Revision 4-2007 High Current Relay 150 Revision 03-05 Contact Data Contact configuration Make contact/ Form A Double make contact/ Form X Changeover contact/ Form C Circuit symbol (see also Pin Assignment) Rated voltage Rated current at 85 C Cable 16 mm3 Cable 25 mm3 Contact material Max. switching current1) On2) Off Min. recommended load3) Voltage drop at 100 A (initial) 12 V 12 V 24 V 24 V 130 A 150 A AgNi0.15 120 A 130 A AgSnO2 120 A 135 A AgNi0.15 100 A 120 A AgSnO2 150 A 150 A 300 A 300 A 150 A 150 A 300 A 300 A 12 V NC/NO 100 A/130 A 120 A/150 A AgNi0.15 NC/NO 120 A/150 A 120 A/150 A 12 V NC/NO 90 A/120 A 100 A/130 A AgSnO2 NC/NO 200 A/300 A 200 A/300 A Typ. 50 mV, 100 mV max. Typ. 50 mV, 100 mV max. Typ. 70 mV, 200 mV max. Typ. 70 mV, 200 mV max. 1 A at 5 V NO contact Typ. 50 mV, 100 mV max. Typ. 70 mV, 200 mV max. > 3 x 104 operations 150 A, 13.5 V > 5 x 104 operations 300 A, 13.5 V Typ. 70 mV, 200 mV max. Typ. 70 mV, 400 mV max. NC contact Mechanical endurance (without load) Electrical endurance at 23 C, 1 s on, 5 s off (example of resistive load) > 107 operations > 1 x 104 > 5 x 104 operations operations 150 A, 27 V 200 A, 27 V 6 operations per minute (0.1 Hz) Max switching rate at nominal load Data on request The values apply to a resistive or inductive load with suitable spark suppression and at maximum 13.5 V for 12 V or 27 V for 24 V load voltages. For a load current duration of maximum 3 s for a make/break ratio of 1:10. 3) See chapter Diagnostics in our Application Recommendations on page 18 of this catalog or consult the internet at http://relays.tycoelectronics.com/application.asp 1) 2) Operating Voltage Range ECR1449-V 300 Does not take into account the temperature rise due to the contact current E = pre-energization Pin Assignment 1 make contact/ 1 form A 1 3 1 double make contact/ 1 form X 5 2 ECR1669-M 1 3 1 changeover contact/ 1 form C 5 2 ECR1668-E 180 Please observe the disclaimer. 1 3 4 5 ECR1455-5 2 High Current Solutions High Current Devices Catalog 1308028 Revision 4-2007 High Current Relay 150 Revision 03-05 Coil Data Available for nominal voltages Nominal power consumption of the unsuppressed coil at nominal voltage Nominal power consumption at nominal voltage with suppression resistor Test voltage winding/contact Maximum ambient temperature range Operate time at nominal voltage Release time at nominal voltage 12, 24 V (other coils on request) 3.3 W 4.1 W 1000 VACrms - 40 to + 125 C Typ. 25 ms Typ. 8 ms N.B. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. Mechanical Data Cover retention Axial force Pull force Push force Terminals Pull force Push force Resistance to bending, force applied to front Resistance to bending, force applied to side Max. torsion of screw bolts Enclosures Dust cover 500 N (112.5 lbs) 500 N (112.5 lbs) 500 N (112.5 lbs) 150 N (33.75 lbs) 150 N (33.75 lbs) 20 N (4.5 lbs)1) 20 N (4.5 lbs)1) 4 ... 5 Nm Protects relay from dust. For use in passenger compartment or enclosures. Please refer to the Application Notes at http://relays.tycoelectronics.com/appnotes/ 1) Values apply 2 mm from the end of the terminal. When the force is removed, the terminal must not have moved by more than 0.3 mm. Environmental Conditions Temperature range, storage Test Temperature cycling Dry heat Damp heat constant Industrial atmosphere Corrosive gas Vibration resistance Refer to Storage in the "Glossary" at http://relays.tycoelectronics.com/appnotes/ Relevant standard Testing as per Dimension Comments IEC 68-2-14 Nb 10 cycles - 40/+ 85 C (5 C per min.) IEC 68-2-2 Ba 500 h 100 C IEC 68-2-3 Ca IEC 68-2-60 Method 4 IEC 68-2-42 10 2 cm3/m3 SO2 IEC 68-2-43 1 0.3 cm3/m3 H2S IEC 68-2-6 (sine sweep) Shock resistance Load dump IEC 68-2-27 (half-sine pulse form) ISO 7637-1 (12 V) ISO 7637-2 (24 V) Drop test Flammability 1) 500 h 21 days 10 days 10 days 10 ... 200 Hz 5g 6 ms min. 20 g 40 C, 93% RH 25 C No change in the switching state > 10 s Valid for NC contacts, NO contact values significantly higher Test pulse 5 Vs =+ 86.5 V Test pulse 5 Vs =+ 200 V Capable of meeting specifications after 1.0 m (3.28 foot) drop onto concrete UL94-HB or better (meets FMVSS 302)1) FMVSS: Federal Motor Vehicle Safety Standard. 181 Please observe the disclaimer. High Current Solutions High Current Devices Catalog 1308028 Revision 4-2007 High Current Relay 150 Revision 03-05 Ordering Information Part Numbers (see table below for coil data) Relay Part Number Tyco Order Number 12 V HCR 150 V23132-A2001-A100 V23132-A2001-A200 V23132-A2001-B100 V23132-A2001-B200 Nominal Voltage Contact Arrangement Contact Material Protection Class according to IEC 529 (EN 60 529 ) 0-1393315-1 0-1393315-2 0-1393315-3 0-1416010-1 12 V 12 V 12 V 12 V 1 Form A 1 Form A 1 Form A 1 Form A AgNi0.15 AgSnO2 AgNi0.15 AgSnO2 IP54 IP54 IP67 IP67 0-1393315-8 0-1393315-9 1-1414428-0 1-1393315-1 24 V 24 V 24 V 24 V 1 Form X 1 Form X 1 Form X 1 Form X AgNi0.15 AgSnO2 AgNi0.15 AgSnO2 IP54 IP54 IP67 IP67 1-1393315-2 0-1416010-3 12 V 12 V 1 Form C 1 Form C AgNi0.15 AgSnO2 IP54 IP54 24 V HCR 150 V23132-B2002-A100 V23132-B2002-A200 V23132-B2002-B100 V23132-B2002-B200 12 V HCR 150 V23132-C2001-A100 V23132-C2001-A200 Coil Versions Coil data for HCR 150 V23132-**001-**** V23132-**002-**** 1) Rated Coil Voltage (V) 12 24 Coil Resistance ( ) without suppression with suppression device device 44 178 37 141 Allowable overdrive is stated with no load applied and minimum coil resistance. 182 Please observe the disclaimer. Allowable Overdrive 1) Voltage (V) Must Operate Voltage (V) Must Release Voltage (V) at 23C at 85C 7.2 14.4 1.2 2.4 27 54 20 38