TESTING 15A (1C), 10 A (2C) SPACE SAVING POWER RELAY 20.8 .819 HL-RELAYS FEATURES 27.2 1.071 * High switching capacity in a compact size 1 Form C (15 A 125 V AC), 2 Form C (10 A 250 V AC) * Rugged construction for tough applications * Long life Mechanical: Min. 108 operations (DC), Min. 5 x 107 operations (AC) Electrical: Min. 5 x 105 operations 35.4 1.394 mm inch SPECIFICATIONS Characteristics (at 25C 77F, 50% Relative humidity) Contacts Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity Rating (resistive) Expected life 1 Form C 2 Form C 50 m Silver alloy 15 A 125 V AC, 10 A 250 V AC 10 A 250 V AC AC: 2,500 VA AC: 2,500 VA Max. switching power DC: 90 W DC: 90 W 250 V AC 250 V AC Max. switching voltage 30 V DC 30 V DC Max. switching current 15 A 10 A Mechanical (at 180 cpm) 5x107 (AC), 106 (DC) Electrical (resistive) 15 A 125 V AC 5x10 10 A 250 V AC 3 A 30 V DC 5x105 5x105 5x105 5x105 5 -- Release time*3 (without diode) (at nominal voltage) Temperature rise, max. (at nominal voltage) Functional*4 Shock resistance Destructive*5 Functional*6 Destructive Conditions for operation, transport and storage*7 (Not freezing and condensing at low temperature) Unit weight * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section *2 Detection current: 10 mA *3 Excluding contact bounce time *4 Half-wave pulse of sine wave: 11ms; detection time: 10s *5 Half-wave pulse of sine wave: 6ms *6 Detection time: 10s *7 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 61). Power station control equipment, refrigerators, building control equipment, office machines, and medical equipment. Operate time (at nominal voltage) Vibration resistance Remarks TYPICAL APPLICATIONS Max. operating speed Initial insulation resistance*1 Between contact sets Initial breakdown Between open contacts voltage*2 Between contacts and coil 20 cpm Min. 100 M (at 500 V DC) 1,500 Vrms for 1 min. 1,000 Vrms for 1 min. 2,000 Vrms for 1 min. Approx. 10 ms (DC type) Approx. 10 ms (AC type) Approx. 5 ms (DC type) Approx. 10 ms (AC type) Max. 80C Min. 196 m/s2 {20 G} Min. 980 m/s2 {100 G} 10 to 55 Hz at double amplitude of 1 mm 10 to 55 Hz at double amplitude of 2 mm Ambient temperature Humidity -50C to +70C -58F to +158F 5 to 85% R.H. Approx. 35 g 1.25 oz ORDERING INFORMATION Ex. HL Contact arrangement 1: 1 Form C 2: 2 Form C 2 H AC240V Terminal arrangement H: Plug-in HP: PC board HTM: Top mounting L: Light emitting diode wired, plug-in PL: Light emitting diode wired, PC board Coil voltage AC 6, 12, 24, 48, 120, 240 V DC 6, 12, 24, 48, 110 V Note: Standard packing Carton: 20 pcs., Case: 200 pcs. UL/CSA approved type is standard. 407 HL COIL DATA (at 20C 68F) DC coils Coil voltage, V DC Pick-up voltage, V DC (max.) Drop-out voltage, V DC (min.) Max. allowable voltage, V DC Coil resistance, (10%) Nominal coil current, mA 6 12 24 48 110 4.8 9.6 19.2 38.4 88.0 0.6 1.2 2.4 4.8 11.0 6.6 13.2 26.4 52.8 121.0 40 160 650 2,600 10,000 150 75 37 18.5 10 Operating power, W Nominal Minimum 0.90 0.58 1.0 0.64 AC coils (50/60 Hz), at 60 Hz Coil voltage, V DC Pick-up voltage, V AC (max.) Drop-out voltage, V AC (min.) Max. allowable voltage, V AC Nominal coil current, mA 6 12 24 48 110/120 220/240 4.8 9.6 19.2 38.4 96 176.0 1.8 3.6 7.2 14.4 36 66 6.6 13.2 26.4 52.8 132 242.0 200 100 50 25 10.9/11.9 6.0/6.5 Notes: 1. The range of coil current is 15% for AC (60 Hz), 10% for DC, at 20C. 2. The relay may be used in the range of 80% to 110% of the nominal coil voltage. However, it is recommended that the relay be used at 85% to 110% nominal voltage to take temporary voltage variations into consideration. 3. Each coil resistance of DC types is the measured value at a coil temperature of 20C. Please allow a compensation of 0.4% resistance for each coil temperature change of 1C. Operating power, VA Nominal Minimum 1.20 0.77 4. All AC 240 V types are rated for double coil voltages, both AC 220 V and AC 240 V. 5. For use with 220 or 240 V DC, connect a resistor, as suggested below, in series with the 110 V DC relay. Voltage 220 V DC 240 V DC 1 Form C, 2 Form C 11 kW (5 W) 13 kW (5 W) DIMENSIONS mm inch Plug-in PC board*1 20.8 .819 Top mounting 20.8 .819 27.2 1.071 27.2 1.071 35.4 1.394 35.4 1.394 6.35 .250 Accepts Faston #187 10 .394 3.95 .156 4.6 .181 6 .236 7.15 .281 Schematic 2 3 6 7 14.2 .559 6 AC type DC type 8 (+) 2 6 2 2 3 3 (-) 6 6 7 () 8 () AC type Mounting dimension 2-3.2 to 3.5 dia 2-.126 to .138 dia 37.6 1.480 3 7 6 7 Accepts Faston #187 3.6 .142 37.6 1.480 8 7 8 3 6 8 () 1.5 .059 Schematic 2 3 6 2 2 7 () 6.35 .250 0.5 .020 2 7 1.2 .047 5 .197 3 8 3 408 3.5 .138 1.5 .059 43 1.693 35.4 1.354 1.2 .047 1.2 .047 HL1 (1 Form C) 2 .079 20.6 .811 7 (-) DC type 8 (+) 8 Schematic 2 3 6 7 8 HL mm inch Plug-in Top mounting PC board*1 27.2 1.071 20.8 .819 27.2 1.071 20.8 .819 1.2 .047 1.2 .047 1.2 .047 5 .197 6.35 .250 6.35 .250 3.5 .138 1.5 .059 Accepts Faston #187 HL2 (2 Form C) 0.5 .020 1.5 .059 Accepts Faston #187 3.6 .142 3.7 .146 4.7 .185 6 .236 7.3 .287 Schematic 1 2 3 4 5 6 7 8 14.2 .559 1 3 5 7 Schematic 1 2 3 4 5 6 7 8 2 4 6 8 2 2 7 () 7 8 () AC type 7 () DC type 37.6 1.480 Schematic 1 2 3 4 5 6 8 7 8 6 6 8 (+) (-) 7 2 4 6 Mounting dimension 2-3.2 to 3.5 dia. 2-.126 to .138 dia. 37.6 1.480 3 3 6 6 1 3 5 2 2 3 3 43 1.693 34.4 1.354 35.4 1.394 35.4 1.394 10 .394 2 .079 20.6 .811 7 8 () 8 (+) (-) AC type DC type Tolerance: 0.5 .020 *1 PC board pattern Copper-side view 10 .394 4.6 .181 5-2 dia. 5-.079 dia. R3 1.25 2 17.75 .049 .079 .700 1.25 2 .049 .079 7.15 8.5 4 .281 .335 .158 6 .236 R2 4 .158 8-2 dia. 8-.079 dia. 10 .394 1.25 .049 18 13.3 .709 4 7.3 .524 .158 .287 R2 R2 14.2 .559 14.2 .559 (HL2) (HL1) Tolerance: 0.1 .004 ACCESSORIES mm inch 1.Plug-in terminal Socket HL1-SS-K (with hold-down clip) HL2-SS-K (with hold-down clip) 25.5 1.004 Plug-in terminal socket mount Simply insert socket into panel hole and push down as indicated to lock socket in place. 25.5 1.004 Accepts Faston #187 Accepts Faston #187 0.23 .009 29.4 1.157 4.75 .187 0.23 .009 29.4 1.157 4.75 .187 1.0 to 2.0 .039 to .079 11.2 .441 18.7 .736 11.2 .441 18.7 .736 Panel cutout Panel cutout 25.8 1.016 21.6 .850 25.8 1.016 21.6 .850 Panel thickness Panel cutout for tandem mounting 25.8 1.016 8.9 .350 25.8 1.016 21.6 .850 5.9 .232 Minimum separation distance 21.6 .850 Tolerance: 0.1 .004 409 HL 2. PC board terminal socket HL1-PS-K mm inch HL2-PS-K Layout for tandem mounting (2 Form C) 10 .394 21.2 .835 23.2 .913 10 .394 21.2 .835 0.23 .009 0.23 .009 29.4 1.157 29.4 1.157 2.0 .079 11.2 .441 16.2 .638 2.0 .079 1.0 .039 11.2 .441 16.2 .638 PC board pattern 17.25 .679 (5.3) (.209) 1.0 .039 17.45 .687 8-2.4 dia. 8-.094 dia. 17.45 .687 12.75 .502 15.3 .602 (6.6) (.260) PC board pattern 5-2.4 dia. 5-.094 dia. 10 .394 17.45 .687 15.3 .602 7.9 .311 15.3 .602 2.4 dia. .094 dia. 17.45 .687 12.75 .502 6.75 .266 10 .394 6.75 .266 15.3 .602 Tolerance: 0.1 .004 3. Screw terminal socket for DIN rail assembly HL2-SFD-K (with hold-down clip) 260.6 1.024.024 100.2 .394.008 9.350.2 .368.008 4.65 0.2 .183 .008 Schematic M3.5 Terminal screw 21.10.6 .831.024 2 4 Layout for tandem mounting 1 3 26 1.024 8 .315 26 1.024 67 2.638 33.5 1.319 671 2.638 .039 1.35 0.1 .053 .004 8.10.2 .319.008 300.6 1.181.024 6 5 8 7 30 1.181 4 .158 30 1.181 2-M3.5 SCREW HOLES OR 2-4.2 0.1 DIA. Minimum separation in tandem mounting 28.60.6 1.126.024 8 .315 Tolerance: 0.1 .004 (Remark) Max. continuous current of all HL sockets is 10 A. For Cautions for Use, see Relay Technical Information (Page 48 to 76). 410 9/1/2000 All Rights Reserved, (c) Copyright Matsushita Electric Works, Ltd. Go To Online Catalog