FDBA 50-10-6 PN-K 090 081 - DEUTSCH UK

®®

PLASTIC

CONNECTORS

No reproduction or use without express permission of editorial or pictorial content, in any manner.

1P Series

Part numbering system ......................................................................................................................................................................... 7

Shell style

Standard models (IP50) ............................................................................................................................................................... 8

Elbow socket models (IP50) ...................................................................................................................................................... 12

Disposable plug ......................................................................................................................................................................... 13

Disposable socket...................................................................................................................................................................... 13

Watertight models (IP64)............................................................................................................................................................ 14

Fluidic configuration................................................................................................................................................................... 16

Mains power configuration ........................................................................................................................................................ 18

Insert configuration ........................................................................................................................................................................... 19

Alignment key .................................................................................................................................................................................... 20

Outer shell material ........................................................................................................................................................................... 20

Contact type ....................................................................................................................................................................................... 20

Colour coding..................................................................................................................................................................................... 20

Accessories........................................................................................................................................................................................ 21

Tooling ................................................................................................................................................................................................ 23

Panel hole ............................................................................................................................................................................................24

PCB drilling pattern ........................................................................................................................................................................... 24

Assembly instructions ...................................................................................................................................................................... 26

2P Series

Part numbering system ....................................................................................................................................................................... 33

Shell style

Standard models........................................................................................................................................................................ 34

Watertight models (IP66)........................................................................................................................................................... 37

Fluidic configuration................................................................................................................................................................... 39

Insert configuration ........................................................................................................................................................................... 40

Alignment key .................................................................................................................................................................................... 42

Outer shell material .......................................................................................................................................................................... 42

Contact type ....................................................................................................................................................................................... 42

Colour coding..................................................................................................................................................................................... 42

Accessories....................................................................................................................................................................................... 43

Panel hole.......................................................................................................................................................................................... 46

PCB drilling pattern ........................................................................................................................................................................... 46

Assembly instructions ...................................................................................................................................................................... 48

Assembly instructions for watertight models ................................................................................................................................50

3P Series

Part numbering system ....................................................................................................................................................................... 55

Shell style

Standard models (IP61) ............................................................................................................................................................. 56

Insert configuration ........................................................................................................................................................................... 58

Contact type ....................................................................................................................................................................................... 59

Colour coding..................................................................................................................................................................................... 59

Accessories........................................................................................................................................................................................ 60

Fibre optic contact............................................................................................................................................................................. 61

Recommended coaxial cables.......................................................................................................................................................... 62

PCB drilling pattern ........................................................................................................................................................................... 65

Assembly instructions ...................................................................................................................................................................... 66

Mechanical latching characteristics and test voltage ................................................................................................................... 68

Technical tables ................................................................................................................................................................................. 69

Product safety notice ........................................................................................................................................................................ 70

Table of contents

Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull

connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more

than 80 countries with the help of over 40 subsidiaries and distributors.

The modular design of the REDEL range provides over 5’000 connectors from ø 14 mm to ø 21 mm, capable of handling

cable diameters up to 9.5 mm and up to 32 contacts.

This vast portfolio enables you to select the ideal connector configuration to suit almost any specific requirement in most markets,

including medical devices, test and measurement instruments, machinery, audio video broadcast, telecommunications and

military.

This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute

security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

The REDEL self-latching system allows the

connector to be mated by simply pushing

the plug axially into the socket.

Once firmly latched, connection cannot be

broken by pulling on the cable or any other

component part other than the outer release

sleeve.

When required, the connector is disengaged

by a single axial pull on the outer release

sleeve. This first disengages the latches and

then withdraws the plug from the socket.

REDEL connectors are recognized by the Underwriters Laboratories (UL). The approval of the complete system (REDEL

connector, cable and your equipment) will be easier because REDEL connectors are recognized.

CE marking means that the appliance or equipment bearing it complies with the protection requirements of one or

several European safety directives.

CE marking applies to complete products or equipment, but not to electromechanical components, such as

connectors.

Over 5’000 REDEL connectors

REDEL’s Push-Pull Self-Latching Connection System

Precision modular connectors to suit your application

UL Recognition

CE Marking

RoHS

REDEL connector specifications conforms the requirements of the RoHS directive (2011/65/EU) of the European Parliament

and the latest amendments. This directive specifies the restrictions of the use of hazardous substances in electrical and

electronic equipment marketed in Europe.

The REDEL connectors are plastic Push-Pull connectors. These circular plastic connectors are especially adapted for

applications such as medical electronics and test & measurement. REDEL offers a wide choice of connectors with various

contact configurations: multipole contacts, coaxial, fibre optics and fluidic connectors. In addition, a range of one time use

connectors and connectors for mains power is available. The REDEL connectors are available in 3 sizes, depending on the

cable diameter.

●Medical electronics

●Test and measurement

●Industrial electronics

●Automotive

●Aesthetically pleasing design

●Lightweight

●Plastic shell made of PSU or PEI

●Extensive sterilisation (over 100 cycles)

●Excellent electrical safety (touch & scoop proof)

●Wide choice of colours for easy identification

(grey, blue, yellow, black, red, green and white)

●Large choice of keying to avoid cross mating

●Various contact types: solder, crimp, print

and elbow print 90º

●Disposable models

REDEL connector range

Features & Benefits

Applications

Series

Environment

Ingress1)

protection

Temperature

range

Latching

Insulator type

Contact type

Other

Cable diameter

Features

1P 2P 3P

Multipole, Mains Power, Fluidic Multipole, Hybrid: fluidic +

LV, coaxial + LV

Multipole, Hybrid: high voltage +

LV, coaxial + LV, fibre optic + LV,

fluidic + LV

Solder, crimp or print

6 keyways 4 keyways Insert Polarizations

indoor / splash proof indoor / dripping water

IP50 / IP64 IP50 / IP66 IP61

PSU: -50°/ +150°C

PEI: -50°/ +170°C

Push-Pull self latching

PSU: -50°/ +150°C

PEI: -50°/ +170°C PSU: -50°/ +150°C

2.7 mm to 6.5 mm 3.2 mm to 9.2 mm

indoor / outdoor

Disposable models - -

6.7 mm to 9.5 mm

Note: 1) mated connector.

Straight plug

Straight plug with bend relief

Fixed socket

Note: the bend relief must be ordered separately.

backnut cable collet insulator + contacts shell

bend relief

backnut for

a bend relief insulator + contacts shell

cable collet

Free socket

hexagonal nut front nut

backnut cable collet insulator + contacts shell

shell

Exploded view of the REDEL 1P

1P SERIES

A well proven connector of a small size to accomodate cable diameter up to 6.5 mm and allow up to 14 solder contacts. Top

quality lightweight and rugged materials have been chosen to optimize most applications. Poly sul fone (PSU), UL certified as

auto extinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure at

least 2000 mating/ unmating cycles without significantly affecting the electrical characteristics. A keying system combined

with colour coding can be incor porated on most connector models to assist in the prevention of mismating. Colour coding

of the plug collet nut and socket flange will give an instant visual indication of connector compatibility.

1P Series

PL●

Fixed sockets

PR●

Free sockets

PM●PP●

●

PK●

PR●

PA●

Straight plugs

PA●PK●PX●

Fixed sockets

PY●

Standard models (page 8 to 11)

PJ●

PY●

Disposable plug (limited use) (page 13)

PN●

PF●

PS●

Straight plug

Fixed socket

Free socket

Watertight models (page 14 to 15)

Fluidic configuration (page 16 to 17)

PA●

Straight plugs

PA●

PK●

PL●

Fixed sockets

Mains power configuration (page 18)

PAH

Straight plug

PKH

Fixed socket

Disposable socket (limited use) (page 13)

Elbow socket models

(page 12)

PAG 2GL

AC 39 A

Plug

Model: (pages 8-18)

Keying: (page 20)

Variant

Z= cable collet and nut

for fitting a bend relief

Cable fixing type: C = cable collet

Contact type: (page 20)

A= male to solder C= male to crimp

L= female to solder 2)

Collet nut colour table: (page 20)

G= grey N = black

A= blue R = red

J= yellow V = green

B = white

Insulator: L = PEEK

Outershell:

Number of contacts: (page 19)

Collet: 20 = (cable ø 1.7 mm - 2.0 mm)

39 = (cable ø 2.7 mm - 3.9 mm)

52 = (cable ø 4.0 mm - 5.2 mm)

65 = (cable ø 5.3 mm - 6.5 mm)

Contact configuration (page 19)

PAG.M0.2GL.AC39A Straight plug with cable collet and alignment key (G), multipole type with 2 male contacts to solder, grey

PSU outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.

PRG.M0.2GL.LC39A Free socket with cable collet and alignment key (G), multipole with 2 female contacts to solder, grey PSU

outershell, PEEK insulator, collet for a cable ø 2.7 to 3.9 mm and blue collet nut.

PKG.M0.2GL.LA Fixed socket with two nuts and alignment key (G), multipole type with 2 female contacts to solder, grey PSU

outershell, PEEK insulator, and blue plastic front nut.

Note: 1) for extensive steam sterilization we recommend Polyetherimide ULTEM®(PEI).

2) contact available only with H and J keying and with 8, 10 or 14 contacts (inverted contacts).

3) collet nut and front nut colour table for PT•and PD•models.

...

G = grey PSU

N = black PSU

B = white

T1) = black PEI

S1) = grey PEI

PKG 2GL

M0 LA

Fixed socket

Model: (pages 8-18)

Keying: (page 20)

Front nut colour table: (page 20)

G= grey N = black

A= blue R = red

J= yellow V = green

B = white

Contact type: (page 20)

A= male to solder 2) C= male to crimp2)

D= male for print 2) L= female to solder

M= female to crimp N= female for print

V= male and female 90° for print

Insulator: L = PEEK

Outershell:

Number of contacts: (page 19)

Contact configuration (page 19)

...

G = grey PSU

N = black PSU

B = white

T1) = black PEI

S1) = grey PEI

PRG 2GL

LC 39 A

Free socket

Model: (pages 8-18)

Keying: (page 20)

Variant

Z= cable collet and nut

for fitting a bend relief

Cable fixing type: C = cable collet

Contact type: (page 20)

A= male to solder 2) M= female to crimp

L= female to solder

Collet nut colour table3): (page 20)

G= grey N = black

A= blue R = red

J= yellow V = green

B = white

Insulator: L = PEEK

Outershell:

Number of contacts: (page 19)

Collet: 20 = (cable ø 1.7 mm - 2.0 mm)

39 = (cable ø 2.7 mm - 3.9 mm)

52 = (cable ø 4.0 mm - 5.2 mm)

65 = (cable ø 5.3 mm - 6.5 mm)

Contact configuration (page 19)

...

G = grey PSU

N = black PSU

B = white

T1) = black PEI

S1) = grey PEI

Part numbering system

Standard models (IP50)

.. .

672

189

24315

1Outershell

2Insulator

3Female contact

4Hexagonal nut

5Front nut

Fixed socket Straight plug

ø 14

~30

~45

PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet

Part Number

PAG.M•.•GL.AC20G

PAG.M•.•GL.AC39G

PAG.M•.•GL.AC52G

PAG.M•.•GL.AC65G

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

S 9

~28.7

~48

~43.7

ø 14

PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief

Part Number

PAG.M•.•GL.AC20GZ

PAG.M•.•GL.AC39GZ

PAG.M•.•GL.AC52GZ

PAG.M•.•GL.AC65GZ

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

90 N IEC 60512-8 test 15f

50 - 150 N IEC 60512-9 test 17c

1Outershell

2Insulator

6Latch sleeve

7Male contact

8Cable collet

9Backnut

Value Standards

Endurance (latching)

Working temperature range (PSU)

Working temperature range (PEI)

Characteristics

> 2000 cycles IEC 60512-5 test 9a

-50/+150°C –

-50/+170°C –

Note: replace •.• by contact configuration (see page 19).

The bend relief must be ordered separately (see page 22).

Note: replace •.• by contact configuration (see page 19).

Note: all dimensions are in millimeters

19.5

9 maxi

S17

S12.5

M14 x 1

PLG Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing

Solder + Crimp

Part Number

PLG.M0.2GL.LG

PLG.M0.4GL.LG

PLG.M0.5GL.LG

PLG.M0.6GL.LG

PLG.M0.7GL.LG

PLG.M0.8GL.LG

PLG.M0.9GL.LG

PLG.M1.0GL.LG

PLG.M1.4GL.LG

2 20.5 2.5 22.2 0 5 0.7

4 20.5 2.5 22.2 0 5 0.7

5 20.5 2.5 22.2 0 5 0.7

6 20.5 2.5 22.2 0 3 0.5

7 20.5 4.5 22.2 0 3 0.5

8 20.5 4.5 22.2 0 3 0.5

9 20.5 3.9 – – 3 0.5

10 20.5 3.9 – – 3 0.5

14 20.5 3.9 – – 3 0.5

Contact

Solder Crimp Print

N a max N a c ø d

number of

contacts

Note: for PCB drilling pattern and panel hole see page 24.

20.51

ø d

M14 x 1

19.5

9 maxi

S17

S12.5

PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts (back panel mounting)

Solder + Crimp

20.5

ø d

Part Number

PKG.M0.2GL.LG

PKG.M0.4GL.LG

PKG.M0.5GL.LG

PKG.M0.6GL.LG

PKG.M0.7GL.LG

PKG.M0.8GL.LG

PKG.M0.9GL.LG

PKG.M1.0GL.LG

PKG.M1.4GL.LG

Note: for PCB drilling pattern and panel hole see page 24.

Note: all dimensions are in millimeters

2 20.5 2.5 22.2 0 5 0.7

4 20.5 2.5 22.2 0 5 0.7

5 20.5 2.5 22.2 0 5 0.7

6 20.5 2.5 22.2 0 3 0.5

7 20.5 4.5 22.2 0 3 0.5

8 20.5 4.5 22.2 0 3 0.5

9 20.5 3.9 – – 3 0.5

10 20.5 3.9 – – 3 0.5

14 20.5 3.9 – – 3 0.5

Contact

Solder Crimp Print

N a max N a c ø d

number of

contacts

.. .

M14 x 1

19.5

20 mini

20.5

9 maxi

S17

S12.5

PKG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts, with 90° contacts (back panel mounting)

Note: for PCB drilling pattern see page 25.

Panel hole see page 24.

LPart Number

PKG.M0.2GL.VG

PKG.M0.4GL.VG

PKG.M0.5GL.VG

PKG.M0.6GL.VG

PKG.M0.7GL.VG

PKG.M0.8GL.VG

PKG.M0.9GL.VG

PKG.M1.0GL.VG

PKG.M1.4GL.VG

2 5.4

4 5.2

5 7.7

6 7.7

7 7.7

8 7.7

9 10.3

10 10.3

14 12.9

number of

contacts

M14 x 1

S12.5

PMG Fixed socket, key (G) or keys (A, B, C, H and J), with square flange

Solder + Crimp

M14 x 1

S12.5

ød

Part Number

PMG.M0.2GL.LG

PMG.M0.4GL.LG

PMG.M0.5GL.LG

PMG.M0.6GL.LG

PMG.M0.7GL.LG

PMG.M0.8GL.LG

PMG.M0.9GL.LG

PMG.M1.0GL.LG

PMG.M1.4GL.LG

Note: for PCB drilling pattern see page 24.

Panel hole see page 24.

26.7

7.5

PYG Fixed socket, key (G) or keys (A, B or H), snap-on fixing

Part Number

PYG.M0.2GL.LG

PYG.M0.4GL.LG

PYG.M0.5GL.LG

PYG.M0.6GL.LG

PYG.M0.7GL.LG

PYG.M0.8GL.LG

PYG.M0.9GL.LG

PYG.M1.0GL.LG

PYG.M1.4GL.LG

2.5

4.0

Note: only with A, B or G keying (2 to 14 contacts) or H (8,10 or 14 contacts).

The insulator is made of PEEK.

ø 14

~40

PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet

Note: replace •.• by contact configuration (see page 19).

Part Number

PRG.M•.•GL.LC20G

PRG.M•.•GL.LC39G

PRG.M•.•GL.LC52G

PRG.M•.•GL.LC65G

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

Note: all dimensions are in millimeters

Solder

a max

2 20.5 2.5 22.2 0 5 0.7

4 20.5 2.5 22.2 0 5 0.7

5 20.5 2.5 22.2 0 5 0.7

6 20.5 2.5 22.2 0 3 0.5

7 20.5 4.5 22.2 0 3 0.5

8 20.5 4.5 22.2 0 3 0.5

9 20.5 3.9 – – 3 0.5

10 20.5 3.9 – – 3 0.5

14 20.5 3.9 – – 3 0.5

Contact

Solder Crimp Print

N a max N a c ø d

number of

contacts

number of

contacts

.. .

min max

Cable ø

~43

~38.7

S 9

ø 14

PRG Free socket, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief

Note: replace •.• by contact configuration (see page 19).

The bend relief must be ordered separately (see page 22).

Part Number

PRG.M•.•GL.LC20GZ

PRG.M•.•GL.LC39GZ

PRG.M•.•GL.LC52GZ

PRG.M•.•GL.LC65GZ

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

~40

9 maxi

M14 x 1

ø 19.5

S17

S12.5 4

PTG Fixed socket, key (G) or keys (A, B, C, H and J), with two nuts and cable collet (back panel mounting)

Note: replace •.• by contact configuration (see page 19).

Panel hole see page 24.

Part Number

PTG.M•.•GL.LC20G

PTG.M•.•GL.LC39G

PTG.M•.•GL.LC52G

PTG.M•.•GL.LC65G

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

.. .

~40

9 maxi

M14 x 1

ø19.5

S17

S12.5 4

PDG Fixed socket, key (G) or keys (A, B, C, H and J), nut fixing and cable collet

Note: replace •.• by contact configuration (see page 19).

Panel hole see page 24.

Part Number

PDG.M•.•GL.LC20G

PDG.M•.•GL.LC39G

PDG.M•.•GL.LC52G

PDG.M•.•GL.LC65G

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Note: all dimensions are in millimeters

Elbow socket models (IP50)

.. .

ø 13.4

14.5

14.8

30.2

18.5

14.8

15.9

ø 13.4

M 1.6

PPG Elbow socket, key (G) or keys (A, B, C), for printed circuit

Part Number

PPG.M0.2GG.N

PPG.M0.4GG.N

PPG.M0.5GG.N

PPG.M0.6GG.N

PPG.M0.7GG.N

PPG.M0.8GG.N

PPG.M0.9GG.N

PPG.M1.0GG.N

Note: only available with G or A, B, C keying. The insulator is made of PSU.

Outershell material is grey or black PSU.

For PCB drilling, see page 25.

It is possible to replace the 4 ground pins by 4 screws (M1.6) add an «S» to the

end of the part number. (e.g.: PPG.M0.2GG.NS)

14.5

14.8

30.2

19.2

6.9 maxi

S17

18.5

M14x1

14.8

15.9

M14x1

6.9 max. 4

M 1.6

S12.5

PXG Elbow socket, key (G) or keys (A, B, C), with two nuts, for printed circuit

Part Number

Note: only available with G or A, B, C keying. The insulator is made of PSU.

Outershell material is grey or black PSU.

For PCB drilling, see page 25.

Panel hole see page 24.

It is possible to replace the 4 ground pins by 4 screws (M1.6) add an «S» to the

end of the part number. (e.g.: PXG.M0.2GG.NGS)

Note: all dimensions are in millimeters.

For outershell in black PSU replace material code by «N».

PXG.M0.2GG.NG

PXG.M0.4GG.NG

PXG.M0.5GG.NG

PXG.M0.6GG.NG

PXG.M0.7GG.NG

PXG.M0.8GG.NG

PXG.M0.9GG.NG

PXG.M1.0GG.NG

number of

contacts

number of

contacts

Disposable socket (limited use)

15 cycles min. IEC 60512-5 test 9a

-30 / +90°C –

PSU –

ABS –

3.8

ø 14

23.5

Figure 2

Figure 1

Solder

contacts

ø 14

PJG Straight disposable plug

26.7

7.5

PYlFixed disposable socket, snap on fixing

Note:

The outershell and the insulator are moulded out of the same material (PSU).

Protective backshell available (see page 22).

Part number last digit represents the colour.

Part Number

PYG.M0.4GG.LG

PYG.M0.4GG.LN

PYH.M0.8GG.AA

PYH.M0.8GG.AB

PYA.M1.0GG.LG

PYH.M1.0GG.AA

4 female 2.5 grey PAG.M0.4GL.AC•••

4 female 2.5 black PAG.M0.4GL.AC•••

8 male 2.5 blue PAH.M0.8GL.LC•••

8 male 2.5 white PAH.M0.8GL.LC•••

10 female 4.0 grey PAA.M1.0GL.AC•••

10 male 4.0 blue PAH.M1.0GL.LC•••

Recommanded

Mating straight

plug part number

Contact

Type

Value Standards

Endurance for PJl(latching) 1)

Working temperature range (ABS)

Outershell / insulator material

Backshell material

Characteristics

1Outershell

2Latch sleeve

3Male contact

4Backshell

Fixed socket

Value Standards

Endurance for PYl(latching)

Working temperature range (PSU)

Average latching force

Average unmating force

Average retention force

Characteristics

> 2000 cycles IEC 60512-5 test 9a

-50/+150°C –

6N IEC 60512-7 test 13a

7N IEC 60512-7 test 13a

90N IEC 60512-7 test 13a

1Outershell

2Male contact

Fixed socket

431

Note: all dimensions are in millimeters

.. .

PY M

Solder

a max

Shell

color

nb.

cts.

Note: 1) with machined contacts

PJG 0GG

M1 AG

Colour:

B = white

G = grey

...

Keying:

A, B, C, G

Number of contacts:

7, 9, 10, 14

Figure 1

PJG 138

Colour:

B = white

G = grey

ø C (mm):

3.8 mm = 138

Material:

A = ABS

Figure 2

Note: 7 pin ø 0.7 mm male with ø 0.8 mm solder buckets.

9, 10 and 14 pin ø 0.5 mm male with ø 0.44 mm solder buckets.

Not intended for use with PN•or PY•sockets.

Disposable plug (limited use) .. .

PJ M A

Watertight models (IP64 when mated)

.. .

S 9

~28.7

~48

~43.7

ø 14

PFG Straight plug with cable collet and nut for fitting a bend relief

Part Number

PFG.M•.•GL.AC20GZ

PFG.M•.•GL.AC39GZ

PFG.M•.•GL.AC52GZ

PFG.M•.•GL.AC65GZ

Note: the bend relief must be ordered separately (see page 22).

Replace •.• by contact configuration (see page 19).

min max

1.7 2.0

2.7 3.9

4.0 5.2

5.3 6.5

Cable ø

ø 18.5

8.5 maxi

M14 x 1

S 12.5

S 17 7.5

PNG Fixed socket, nut fixing

Solder + Crimp

23.31

ø d

Note: for PCB drilling pattern see page 24.

Part Number

PNG.M0.2GL.LG

PNG.M0.4GL.LG

PNG.M0.5GL.LG

PNG.M0.6GL.LG

PNG.M0.7GL.LG

PNG.M0.8GL.LG

PNG.M0.9GL.LG

PNG.M1.0GL.LG

PNG.M1.4GL.LG

892

110 6

24315 6 7 7

1Outershell

2Insulator

3Female contact

4Hexagonal nut

5Flat gasket

6Gasket

7Nut

Fixed socket Straight plug

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

90 N IEC 60512-8 test 15f

50 - 150 N IEC 60512-9 test 17c

1Outershell

2Insulator

6Gasket

7Nut

8Latch sleeve

9Male contact

10 Cable collet

Value Standards

Endurance (latching)

Working temperature range (PSU)

Gasket material

Characteristics

> 2000 cycles IEC 60512-5 test 9a

-50/+90°C –

Elastomer SEBS

–

Note: all dimensions are in millimeters

2 23.3 2.5 25.0 0 5 0.7

4 23.3 2.5 25.0 0 5 0.7

5 23.3 2.5 25.0 0 5 0.7

6 23.3 2.5 25.0 0 3 0.5

7 23.3 4.5 25.0 0 3 0.5

8 23.3 4.5 25.0 0 3 0.5

9 23.3 3.9 – – 3 0.5

10 23.3 3.9 – – 3 0.5

14 23.3 3.9 – – 3 0.5

Contact

Solder Crimp Print

N a max N a c ø d

number of

contacts

S 9

~46

18.5

PSG Free socket, conical outershell with cable collet and nut for fitting a bend relief

Part Number

PSG.M•.•YL.LC52NZ

PSG.M•.•YL.MC65RZ

PSG.M•.•YL.MC65AZ

PSG.M•.•YL.LC52NZ

Note: replace •.• by contact configuration (see page 19).

Outershell in black Delrin®

The bend relief must be ordered separately (see page 22) .

min max

4.0 5.2

5.3 6.5

4.0 5.2

Cable ø

Note: all dimensions are in millimeters

.. .

Fluidic configuration (2 bars)

.. .

PA0 1GZ

ø 14

~30

~45

PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet

Part Number

PAG.A0.1GZ.ZC65G 6.5 4

ø max. tube ø inner tube

(mm) (mm)

Note: For collet nut colour replace last digit (see table page 20).

178

41 3 5

1Outershell

2Fluidic tube

3Front nut

4Hexagonal nut

Fixed socket

Straight plug

1Outershell

2Fluidic tube

5Latch sleeve

6O-ring

7Cable collet

8Backnut

Value Standards

Inner fluidic contact diameter

Tube diameter inner/outer

Fluidic tube material

O-ring material

Characteristics

2.6 mm –

4 mm / 6 mm –

Ni plated brass –

FPM (Viton®)–

Value Standards

Max. working pressure

Endurance (latching)

Working temperature range (PSU)

Characteristics

2 bars –

> 2000 cycles IEC 60512-5 test 9a

-20/+150ºC –

S 9

~28.7

~48

~43.7

ø 14

PAG Straight plug, key (G) or keys (A, B, C, H and J), with cable collet and nut for fitting a bend relief

Part Number

PAG.A0.1GZ.ZC65GZ 6.5 4

ø max. tube ø inner tube

(mm) (mm)

The bend relief must be ordered separately (see page 22).

Note: all dimensions are in millimeters

The REDEL fluidic connector has many applications for example in medical or dentistry equipment. The connector is a

monotube type and primarily intended for use with air or inert gas.

M14 x 1

19.5

19.7

32.5

9 maxi

S17

S12.5

PLG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, nut fixing

Part Number

PLG.A0.1GZ.ZG

Note: For front nut colour replace last digit (see table page 20).

Recommended tube Legris 102540601

ø inner tube

(mm)

M14 x 1

19.5

19.7

32.5

9 maxi

S17

S12.5

PKG Fixed socket, key (G) or keys (A, B, C, H and J), with fluidic contact, with two nuts (back panel mounting)

Part Number

PKG.A0.1GZ.ZG

Note: For front nut colour replace last digit (see table page 20).

Recommended tube Legris 102540601

ø inner tube

(mm)

Note: all dimensions are in millimeters

.. .

PA0 1GZ

Mains power configuration .. .

123

45678

1Outershell

2male contact

3Front nut

4Hexagonal nut

Fixed socket Straight plug

5Latch sleeve

6Female contact

7Cable collet

8Backnut

Value Standards

Test voltage (rms)

Rated voltage (rms)

Average retention force when pulling

on the cable 1N = 0.102 kg

Characteristics

1.5 kV IEC 60512-2 test 4a

250 V IEC 60601/UL 60601-1

90 N IEC 60512-8 test 15f

Value Standards

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Endurance (latching)

Working temperature range (PSU)

UL file number

Characteristics

50 – 150 N IEC 60512-9 test 17c

> 2000 cycles IEC 60512-5 test 9a

-50/+150°C –

E242949 –

S 9

~28.7

~48

~43.7

ù 14

PAlStraight plug, key (H or G), with cable collet and nut for fitting a bend relief

Part Number

PAH.N0.3GL.LC52GZ

PAH.N0.3GL.LC65GZ

PAG.N0.4GL.AC52GZ

PAG.N0.4GL.AC65GZ

min max

4.0 5.2

5.3 6.5

4.0 5.2

5.3 6.5

Note: The bend relief must be ordered separately (see page 22) .

Cable ø

M14 x 1

19.5

9 maxi

S17

27.3

S12.5

PKlFixed socket, key (H or G), with two nuts (back panel mounting)

Part Number

PKH.N0.3GL.AG

PKG.N0.4GL.LG

Note: For front nut colour replace last digit (see table page 20).

Not available with print contact.

Note: all dimensions are in millimeters

The new PAland PKlmodels are used for mains power in medical applications. The design of a special insulator offers the

required creepage distance. The 3 contacts are only solder type with a maximum AWG 18 (wire size max 1.35 mm). The

connectors are UL certified to be used at 250 Volt AC (9 Amps). See UL approval file number N°E242949 (only valid for 3

contact configuration).

Insert configuration

N0.3

N0.4

M0.2

M0.4

M0.5

M0.6

M0.7

M0.8

M0.9

M1.0

M1.4

2 1.3 1.10 1.4

••••

1.20 1.30 10.0

4 0.9 0.80 1.1

••••

1.20 1.20 8.0

5 0.9 0.80 1.1

••••

1.05 0.80 7.0

6 0.7 0.60 0.8

••••

1.05 0.85 6.0

7 0.7 0.60 0.8

•

•••

1.05 0.85 5.0

8 0.7 0.60 0.8

••••

1.05 0.60 5.0

9 0.5 0.45

-•-••

0.85 0.60 3.0

10 0.5 0.45

-•-••

0.85 0.45 3.0

14 0.5 0.45

-•-••

0.60 0.50 2.0

Reference

Number of contacts

Contact ø (mm)

Solder bucket ø (mm)

Crimp bucket ø (mm)

Solder

Crimp

Print (straight)

Print (elbow)

Test voltage (kV rms)

Contact-contact

Air clearance min

(mm)

Creepage distance min

(mm)

Rated current (A)

Contact

type

Female solder contacts

Female crimp contacts

ø A

Male solder contact

Male crimp contact

Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply.

We suggest operating voltage = 1/3 test voltage, see page 68.

2) shortest distance in air between two conductive parts.

3) shortest distance along the surface of the insulating material between two conductive parts.

4) for PPG and PXG (with 10 contacts) electrical characteristics, please contact factory.

5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).

6) UL file number: E242949

.. .

3 0.9 1.40

-•-

- - 1.50 9.0

4 0.9 1.40

-•-

- - 2.50 8.0

A0.1

1 Fluidic (monotube) up to 2 bars

MultipoleFluidic Mains power

2.00

6.00

1.30

3.50

Colour coding

Contact type

Outer shell material

Alignment key

Material

PEI

PSU

SGrey

T Black

GGrey

N Black

Colour Temperature

Ref.

.. .

40°060°80°

GABC

170°

205°

Contact type for plug

Contact type for socket

Number of contacts

male male male male

female female female female

2 to 14

female female

male male

8, 10 or 14

Verify the third digit of the part number in order to select the right keying.

The standard keying is «G» coded.

.. .

-50° / +170°C

-50° / +150°C

Note: for extensive sterilization use PEI. For complete connector in PEI (collet nut, front nut or flange also in PEI), available colours are grey or black only.

Use colour coding grey or black according to colour coding table (see below)

.. .

Select the type of contact: solder or crimp?

Plug

Socket

Male Female

A1) L

-M

solder

crimp

print 90º

Type

Male Female

C-

solder

crimp

Type

Note: 1) only for H and J keying with 8, 10 or 14 contacts

For complete connector in PEI (collet nut, front nut or

flange also in PEI), available colours are grey or black

only. Use colour coding grey or black according to colour

coding table (see below)

.. .

Colours

grey blue yellow black red green white

GA JNRVB

7001 5002 1016 9005 3020 6024 9003

Reference

RAL code

Easy identification with the assistance of colour coding.

Outershell is only available in grey or black.

Note: the RAL colours are indicative and depend on raw material and production

process. Colour may differ.

When should I use crimp rather than solder contacts ?

Soldering

• recommended for small volumes

• requires little amount of tooling (soldering iron)

• requires more time

Crimping

• recommended for large volumes

• no heat is required to make the connection

• for contacts with high density

• for use in high temperature environment

• requires extra tooling (crimping tools)

Keying (plug front view)

Reference

Insulator part number

For male contact For female contact

Accessories

PAG-PLG Insulator for crimp contacts

PAG.302.YL PLG.402.YL

PAG.304.YL PLG.404.YL

PAG.305.YL PLG.405.YL

PAG.306.YL PLG.406.YL

PAG.307.YL PLG.407.YL

PAG.308.YL PLG.408.YL

Contact

configuration

M0.2

M0.4

M0.5

M0.6

M0.7

M0.8

Note: all dimensions are in millimeters

male / white marking female / red marking

PAG-PKG Crimp contacts, kit with the number

of contacts in a tube

Kit contact part number

Male Female

PAG.567.02C PKG.667.02M

PAG.562.04C PKG.662.04M

PAG.562.05C PKG.662.05M

PAG.557.06C PKG.657.06M

PAG.557.07C PKG.657.07M

PAG.557.08C PKG.657.08M

Contact nb. of ø contact

configuration contacts (mm)

M0.2 2 1.3

M0.4 4 0.9

M0.5 5 0.9

M0.6 6 0.7

M0.7 7 0.7

M0.8 8 0.7

Part Number

PLA.720.••

PLA.739.••

PLA.752.••

PLA.765.••

ø 6.5

ø A

PLA Collet

Note: •• = UG (grey PSU), TN (black PEI) or UN (black PSU).

2.0 1.7 2.0

3.9 2.7 3.9

5.2 4.0 5.2

6.5 5.3 6.5

Cable ø (mm)

min. max.

ø A

(mm)

Part Number

PKG.220.UA

PKG.220.UB

PKG.220.UG

PKG.220.UJ

PKG.220.UN

PKG.220.UR

PKG.220.UV

PKG.220.TG

PKG.220.TN

ø 18.5

M14 x 1 4

PKG Plastic front nut for PKland PTlmodels

PSU blue

PSU white

PSU grey

PSU yellow

PSU black

PSU red

PSU green

PEI grey

PEI black

Mat. Colours

ø 6.5

ø 11.2

25.5

21.2

S 9

PAM.130.ll Nut for fitting a GMA.1B bend relief

Part Number

PAM.130.UA

PAM.130.UB

PAM.130.UG

PAM.130.UJ

PAM.130.UN

PAM.130.UR

PAM.130.UV

PAM.130.TN

PAM.130.TG

PSU blue

PSU white

PSU grey

PSU yellow

PSU black

PSU red

PSU green

PEI black

PEI grey

Mat. Colours

Note: only for PA•, PR•or PT• models.

Note: upon request, contacts with reduced crimp barrel are available.

Temperature range

in dry atmosphere in water steam

Material

GMA.1B Bend relief

Part Number

GMA.1B.025.DG

GMA.1B.030.DG

GMA.1B.035.DG

GMA.1B.040.DG

GMA.1B.045.DG

GMA.1B.054.DG

GMA.1B.065.DG 1)

the selection of pigments, which should

remain stable at high temperature, is limited

by the new regulations. For this reason, some

colours will be a shade different from those

used for TPU bend reliefs. The selected

solutions represent the best possible

compromise.

2.5 30 2.9 2.5

3.0 30 3.4 3.0

3.5 30 3.9 3.5

4.0 30 4.4 4.0

4.5 30 4.9 4.5

5.4 30 6.0 5.4

6.5 30 7.0 6.5

Dimensions (mm)

Bend relief Cable ø

A L max. min.

-40°C, +80°C –

GMA.1B.025.RG

GMA.1B.030.RG

GMA.1B.035.RG

GMA.1B.040.RG

GMA.1B.045.RG

GMA.1B.051.RG

GMA.1B.057.RG

GMA.1B.063.RG

2.5 34 2.9 2.5

3.0 34 3.4 3.0

3.5 34 3.9 3.5

4.0 34 4.4 4.0

4.5 34 5.0 4.5

5.1 34 5.6 5.1

5.7 34 6.2 5.7

6.3 34 7.0 6.3

A bend relief absorbs the force that may be exerted on

cables.

These are designed for plugs and free sockets with cable

collet and nut.

TPU

(Thermoplastic

Polyurethane)

-60°C, +200°C +140°C

Silicone

elastomer

VMQ

Reference

blue

white

grey

yellow

brown

black

red

orange

green

Colours

1) Design may differ from other bend relief, model without stripes. The last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter

«G» by the letter of the colour required. All dimensions are in millimeters

ø 13.3

101.7

ø 3.5

0.35

ø 13.3

101.7

ø 13.7

0.35

PBG.200.BMV Blanking cap for REDEL P PBG.201.BMV Blanking cap for REDEL P

With PNG socket model it offers IP64. Material: Delrin®, colours: black

ø A

ø 15.8

ø C

PYG.0_ Protective backshell for PYl

PYG.0_ PY•

ø C (mm):

2.5 mm = 02.5

2.7 mm = 02.7

3.8 mm = 03.8

Material:

ABS

PSU

Color:

A = Blue

B = White

G = Grey

J = Yellow

N = Black

R = Red

V = Green

Length:

0 = 47 mm

1 = 67.1 mm

P Y G

7 Y G

0 P S U 0 2

Note: Length 47 mm can be delivered in 3 different diameters 2.5/2.7/3.8 mm.

Length 67 mm can be delivered in 2 different diameters 2.5 and 2.7 mm.

Contact ø Conductor

(mm)

AWG

Configuration

both spanners available as a kit, ref. POZ.12.18G.N.

Material: PA 6.6

5.8

12.5

POP.125.GN Spanner for outershell

Material: PA 6.6

34 ø 21

POP.186.GN Spanner for front nut

DPC.91.701.V Crimping tool DCE Positioners for crimp contacts

male female

DCF Automatic extraction tools for crimp contacts

Positioner part number

Male contact Female contact

DCE.91.135.BVD DCE.91.130.BVM

DCE.91.095.BVD DCE.91.090.BVM

DCE.91.075.BVD DCE.91.070.BVM

M0.2 1.3 18-20

M0.4/M0.5 0.9 20-22-24

M0.6/M0.7/M0.8 0.7 22-24-26

Part number extractor

Male contact Female contact

DCF.91.133.5LT DCF.91.131.2LT

DCF.91.093.5LT DCF.91.090.2LT

DCF.91.073.5LT DCF.91.070.2LT

Selector No

Setting

8-7

6-5-5

the variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to guarantee crimping as per IEC

60352-2 standard. All dimensions are in millimeters.

PCB drilling pattern

Panel hole

23.5 min.

12.6 ± 0.05

ø 14.0 + 0.1

18.2 ± 0.1

26 min.

ø 2.6

12.6 ± 0.05

ø 14.0 + 0.1

For PLl, PKl, PNl, PXl, PTland PDlFor PMl

Note: PY•is also designed for snap-on fixing into customer housing. Consult factory for information.

– Socket mounting nut torque = 1.5 Nm.

ø 2.8

2 x ø 0.80.1

For straight contacts

M0.2

ø 3.4

4 x ø 0.8

90°

0.1

M0.4

ø 3.4

5 x ø 0.80.1

M0.5

ø 3.7

60°

30°

6 x ø 0.6 0.1

M0.6

60°

ø 3.7

7 x ø 0.6 0.1

M0.7

8 x ø 0.6

ø 3.8

0.1

M0.8

9 x ø 0.6

ø 3.9

22°30'

45°

0.1

M0.9

10 x ø 0.6

45°

1.4

ø 3.95

22°30'

0.1

M1.0

14 x ø 0.6

1.9

ø 4.4

18°

36°

1.8

0.1

M1.4

Note: all dimensions are in millimeters

For 90° elbow contacts (A-A view)

2.54

2 x ø 0.9

0.1

4 x ø 0.7

2.54

1.271.27

0.1

5 x ø 0.7

2.542.54

0.1

6 x ø 0.7

1.271.27

2.542.54

1.271.27

2.542.54

741

0.1

7 x ø 0.7

M0.7

1.271.27

2.542.54

0.1

8 x ø 0.7

M0.8

0.1

9 x ø 0.7

1.271.27

2.542.54

2.54

2.542.54

M0.9

1.271.27

2.542.54

2.54

2.542.54

0.1

10 x ø 0.7

M1.0

(6x) 1.27

2.542.54

0.1

14 x ø 0.7

M1.4

M0.2 M0.4 M0.5

M0.6

For PPG and PXG models

1.27

8.89

2.544.44

11. 43

0.1

4 x ø 0.8

0.1

2 x ø 0.8

1.27

2.54

8.89

2.544.44

11. 43

0.1

4 x ø 0.8

0.1

4 x ø 0.8

M0.2 M0.4

12 3

2.54

1.27 8.89

2.544.44

11. 43

0.1

4 x ø 0.8

0.1

5 x ø 0.8

2.54

8.89

4.44

11.43

0.1

4 x ø 0.8

0.1

6 x ø 0.8

(2x) 1.27

2.54

(2x) 1.27

(4x) 1.27

8.89

4.44

11.43

0.1

4 x ø 0.8

0.1

7 x ø 0.8

M0.7

(2x) 1.27

(4x) 1.27

8.89

4.44

11.43

0.1

4 x ø 0.8

0.1

8 x ø 0.8

(4x) 1.27

8.89

4.44

11.43

0.1

4 x ø 0.8

0.1

9 x ø 0.8

(4x) 1.27

8.89

4.44

11.43

0.1

4 x ø 0.8

0.1

10 x ø 0.8

M0.8 M0.9 M1.0

M0.5 M0.6

Assembly instructions

65 7

123

5 6

Solder

Configuration

M0.2

M0.4, M0.5

M0.6 to M1.4

N0.3

N0.4

14.0 4.0

13.0 3.0

12.5 2.5

11.5 3.5

Dimensions (mm)

2. Slide the collet nut ➀and then the collet ➁onto the cable.

1. Strip the cable according to the lengths given in the

table. Tin the conductors.

3. Solder conductors into contacts, making sure that neither

solder nor flux gets onto the insulator or cable insulation.

4. Slide the collet ➁ forward and locate tag ➂in the slot ➄on

the insulator ➅.

Slide collet nut ➀over collet ➁and then push the whole

assembly into the shell ➆whilst turning it to ensure that the

tag ➂locates in the inside slot of the shell. Tighten the collet

nut ➀to the maximum torque of 0.25 Nm.

– Socket mounting nut torque = 1.5 Nm.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Solder contacts

123

4 5 6

5 6

Crimp

Configuration

M0.2 to M0.8 15.0 3.9

Dimensions (mm)

2. Slide the collet nut ➀and then the collet ➁onto the cable.

1. Strip the cable according to the lengths given in the

table.

3. Fix the appropriate positioner (table page 23) in the crimping

tool. Set selector to the number corresponding to the

conductor AWG as indicated on the positioner label. Fit

conductor into contact ➃and make sure it is visible through

the inspection hole in the crimp barrel. Slide conductor-

contact combination into the open crimping tool; make sure

that the contact is fully pushed into the positioner. Close the

tool. Remove from crimping tool and check that conductor

is secure in contact and shows in inspection hole.

4. Now arrange contact-conductor combinations according to

the insert marking and locate them into the insert ➅. Check

that all contacts are correctly located and remain in position

when given a gentle pull.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Crimp contacts

5. Slide the collet ➁ forward and locate tag ➂in the slot ➄on

the insulator ➅. Slide collet nut ➀over collet ➁and then

push the whole assembly into the shell ➆whilst turning it to

ensure that the tag ➂locates in the inside slot of the shell.

Tighten the collet nut ➀to the maximum torque of 0.25 Nm.

– Socket mounting nut torque = 1.5 Nm.

123

Solder contacts (For PJl)

Solder

Configuration

M0.9, M1.0, M1.4 15.0 3.0

Dimensions (mm)

2. Slide the backshell ➀onto the cable

1. Strip the cable according to the lengths given in the

drawing. Tin the conductors.

3. Solder conductors into contacts ➁, making sure that neither

solder nor flux gets onto the cable insulation.

4. Slide backshell ➀forward and align the tabs to the slots on

the plug ➂. Snap backshell onto the plug to complete the

assembly. Various strain relief techniques can be

incorporated, depending on application.

5. If the need arises to remove an installed contact, during the

assembly process or subsequent repair, individual contacts

can be removed using LEMO extraction tool (part number:

DCF.91.050.2LT). DO NOT reuse extracted contacts.

The only recommended chemical cleaner is Isopropyl Alcohol.

Exploded view of the REDEL 2P

Straight plug

Straight plug with bend relief

Fixed socket

Note: the bend relief must be ordered separately.

backnut cable collet insulator + contacts shell

bend relief

backnut for

a bend relief insulator + contacts shell

cable collet

Free socket

notched nut front nut

backnut cable collet insulator + contacts shell

shell + insulator

2P SERIES

2P Series

This ø 18 mm connector accomodates cable diameter up to 9.2 mm and allows up to 34 solder or crimp contacts.

Top quality lightweight but rugged materials have been chosen to optimize most applications. Polysulfone (PSU), UL certified

as autoextinguishable, can be sterilized by gas or by steam. The contacts are gold-plated over copper and nickel to ensure

at least 1000 mating/unmating cycles without significantly affecting the electrical characteristics. Five keys on the plug nose

will allow blind mating. Colour coding of the plug and socket flange will give an instant visual indication as to whether

connectors are compatible or not. Water resistant to IP 66 options are available.

CRB

CSB

CAB

Straight plugs Fixed sockets

Fixed socket

CUJ

CFB CNB

CKB

Free sockets

CKB

CAB

Straight plug Fixed socket

Free socket

CLB

Straight plug Fixed socket

CLB

CAB

Standard models (page 34 to 36)

Watertight models (page 37 to 38) Disposable socket (limited use) (page 38)

Fluidic configuration (page 39)

Part numbering system

CAB GLA

M1 6

C9 2G

Plug

Model: (pages 34-39)

Keying: B, C, D, H or J keying (page 42)

Variant

Z= cable collet and nut

for fitting a bend relief

Cable fixing type: C = cable collet

Contact type: (page 42)

A= male to solder C= male to crimp

L= female to solder 2)

Shell front ring colour table: (page 42)

G= grey N = black

A= blue R = red

J= yellow V = green

B = white

Insulator: L= PEEK for solder contacts

Y= PEEK for crimp contacts

Outershell:

Number of contacts: (page 40-41)

Collet: 52 = (cable ø 3.2 mm - 5.2 mm)

72 = (cable ø 5.3 mm - 7.2 mm)

92 = (cable ø 7.3 mm - 9.2 mm)

Contact configuration (page 40-41)

G = grey PSU

N = black PSU

S1) = grey PEI

Fixed socket

Model: (pages 34-39)

Keying: B, C, D, H or J keying (page 42)

Front nut colour table: (page 42)

G= grey N = black

A= blue R = red

J= yellow V = green

Contact type: (page 42)

L= female to solder M= female to crimp

N= female for print A= male to solder 2)

V= male and female 90° for print

Outershell:

Number of contacts (page 40-41)

Contact configuration (page 40-41)

G = grey PSU

N = black PSU

S1) = grey PEI

Free socket

Model: (pages 34-39)

Keying: B, C, D, H or J keying (page 42)

Variant

Z= cable collet and nut

for fitting a bend relief

Cable fixing type: C = cable collet

Contact type: (page 42)

M= female to crimp A= male to solder 2)

L= female to solder

Shell front ring colour table: (page 42)

G= grey N = black

A= blue R = red

J= yellow V = green

B = white

Outershell:

Number of contacts: (page 40-41)

Collet: 52 = (cable ø 3.2 mm - 5.2 mm)

72 = (cable ø 5.3 mm - 7.2 mm)

92 = (cable ø 7.3 mm - 9.2 mm)

Contact configuration (page 40-41)

G = grey PSU

N = black PSU

S1) = grey PEI

CAB.M16.GLA.C92G Straight plug with cable collet and alignment key (B), multipole type with 16 male contacts to solder,

grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.

CRB.M16.GLL.C92G Free socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder,

grey PSU outershell, PEEK insulator, collet for a cable ø 7.3 to 9.2 mm and grey front ring.

CKB.M16.GLLG Fixed socket with two nuts and alignment key (B), multipole type with 16 female contacts to solder, grey

PSU outershell, PEEK insulator, and grey front ring.

Note: 1) for extensive steam sterilization we propose polytherimide ULTEM®(PEI)

2) model available only with H and J keying and with 26 or 34 contacts (inverted contacts)

CRB GL L

M1 6

C9 2G

M1 6

CKB

GL LG

Insulator: L= PEEK for solder contacts

Y= PEEK for crimp contacts

Insulator: L= PEEK for solder contacts

Y= PEEK for crimp contacts

Standard models (IP50)

...

23411456

1Outershell

2Insulator

3Female crimp contact

4Hexagonal nut

Fixed socket

Straight plug

~38

~53

ø 18

CAB Straight plug with cable collet

Part Number

CAB.M••.GLA.C52G

CAB.M••.GLA.C72G

CAB.M••.GLA.C92G

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

ø 18

~36.7

~57

~51.7

S 13

CAB Straight plug with cable collet and nut for fitting a bend relief

Part Number

CAB.M••.GLA.C52GZ

CAB.M••.GLA.C72GZ

CAB.M••.GLA.C92GZ

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

150 N IEC 60512-8 test 15f

150 - 250 N IEC 60512-9 test 17c

1Outershell

2Latch sleeve

3Insulator

4Male crimp contact

5Collet + mid piece

6Collet nut

Value Standards

Endurance (latching)

Working temperature range (PSU)

Working temperature range (PEI)

Characteristics

> 1000 cycles IEC 60512-5 test 9a

-50/+150°C –

-50/+170°C –

Note: the bend relief must be ordered separately (see page 44).

S15.5

M17x1

ø 20.2

a maxi

7 maxi

CKB Fixed socket with two nuts (back panel mounting)

Solder + Crimp

23.8

ø d

S15.5

M17x1

ø 20.2

24.2

7 maxi

20 mini

CKB Fixed socket with two nuts with 90º contacts (back panel mounting)

Part Number

CKB.M16.GLLG

CKB.M19.GLLG

CKB.M26.GLLG

CKB.M32.GLLG

16 23.8 3.4 25.1 0 5.7 0.7 6.0

19 23.8 4.9 25.1 0 5.7 0.7 6.0

26 23.8 4.7 25.1 0 3.0 0.5 3.0

32 23.8 4.7 25.1 0 3.0 0.5 3.0

Contact

Solder Crimp Print

Na Na cø de

Note: for PCB drilling pattern see page 46.

Panel hole see page 46.

Part Number

CKB.M16.GLVG

CKB.M19.GLVG

CKB.M26.GLVG

Note: for PCB drilling pattern see page 46.

Panel hole see page 46.

S15.5

M17x1

20.2

a maxi

7 maxi

CLB Fixed socket, nut fixing

Solder + Crimp

23.8

ø d

Part Number

CLB.M16.GLLG

CLB.M19.GLLG

CLB.M26.GLLG

CLB.M32.GLLG

Note: for PCB drilling pattern see page 46.

Panel hole see page 46.

number of

contacts

number of

contacts

...

16 23.8 3.4 25.1 0 5.7 0.7 6.0

19 23.8 4.9 25.1 0 5.7 0.7 6.0

26 23.8 4.7 25.1 0 3.0 0.5 3.0

32 23.8 4.7 25.1 0 3.0 0.5 3.0

Contact

Solder Crimp Print

Na Na cø de

number of

contacts

ø 18

~52

CRB Free socket with cable collet

Part Number

CRB.M••.GLL.C52G

CRB.M••.GLL.C72G

CRB.M••.GLL.C92G

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

ø 18

~56

~50.7

S 13

CRB Free socket with cable collet and nut for fitting a bend relief

Part Number

CRB.M••.GLL.C52GZ

CRB.M••.GLL.C72GZ

CRB.M••.GLL.C92GZ

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

Note: the bend relief must be ordered separately (see page 44).

...

Watertight models (IP66)

234152456

3 87

1Outershell

2Insulator

3Female crimp contact

4Hexagonal nut

5O-ring

Fixed socket

Straight plug

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

90 N IEC 60512-8 test 15f

50 - 150 N IEC 60512-9 test 17c

1Outershell

2Latch sleeve

3Insulator

4Male crimp contact

5Collet + mid piece

6Collet nut

7Front seal

8Gasket

Value Standards

Endurance (latching)

Working temperature range (PSU)

Working temperature range (PEI)

Index protection

Characteristics

> 1000 cycles IEC 60512-5 test 9a

-50/+150°C –

-50/+170°C –

IP66 IEC-60529

ø 18

S 13

~36.7

~57

~51.7

CFB Straight plug with cable collet and nut for fitting a bend relief

Part Number

CFB.M••.GLA.C52GZ

CFB.M••.GLA.C72GZ

CFB.M••.GLA.C92GZ

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

Note: the bend relief must be ordered separately (see page 44).

S15.5

20.2

7 maxi

M17x1

a maxi

CNB Fixed socket, nut fixing

Solder + Crimp

23.8

ø d

Note: for PCB drilling pattern see page 46.

Panel hole see page 46.

Part Number

CNB.M16.GLLG

CNB.M19.GLLG

CNB.M26.GLLG

CNB.M32.GLLG

...

16 23.8 3.4 25.1 0 5.7 0.7 6.0

19 23.8 4.9 25.1 0 5.7 0.7 6.0

26 23.8 4.7 25.1 0 3.0 0.5 3.0

32 23.8 4.7 25.1 0 3.0 0.5 3.0

Contact

Solder Crimp Print

Na Na cø de

number of

contacts

Disposable socket (limited use)

ø 18

~56

~50.7

S 13

CSB Free socket with cable collet and nut for fitting a bend relief

Part Number

CSB.M••.GLL.C52GZ

CSB.M••.GLL.C72GZ

CSB.M••.GLL.C92GZ

Note: the bend relief must be ordered separately (see page 44).

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

...

21.6

1.4

CUlFixed disposable socket, snap on fixing

Value Standards

Endurance for CUl(latching) 1)

Working temperature range (PSU)

Average latching force

Average unmating force

Average retention force

Characteristics

100 cycles min IEC 60512-5 test 9a

-50/+150°C –

5.5N IEC 60512-7 test 13a

8.5N IEC 60512-7 test 13a

150N IEC 60512-7 test 13a

1Outershell

2Male contact

Fixed socket

.. .

Note: 1) with machined contacts. The outershell and the insulator are moulded out

of the same material (PSU).

ø 18

ø C

CUG Protective backshell for CUl

Note: ABS working temperature: -30°C +90°C.

All dimensions are in millimeters.

Note: contacts are ø 0.5 mm male with ø 0.44 mm

solder buckets.

CUG.0 CU

Keying: H, J

Number of contacts: 26, 34

Color:

AA = blue

BB = white

GG = grey

JJ = yellow

NN = black

RR = red

VV = green

M2 6

CUJ

GGA

ø C (mm):

2.5 mm = 025

3.2 mm = 032

5.2 mm = 052

Material: A = ABS

Color:

B = white

G = grey

025

CUG

Number of

contacts

5.5

7.0

Fluidic models

23411456

1Outershell

2Insulator

3Female crimp contact

4Hexagonal nut

Fixed socket

Straight plug

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

90 N IEC 60512-8 test 15f

50 - 150 N IEC 60512-9 test 17c

1Outershell

2Latch sleeve

3Insulator

4Male crimp contact

5Collet + mid piece

6Collet nut

Value Standards

Endurance (latching)

Working temperature range (PSU)

Working temperature range (PEI)

Characteristics

> 1000 cycles IEC 60512-5 test 9a

-50/+150°C –

-50/+170°C –

~38

~53

ø 18

CAB Straight plug with cable collet

Part Number

CAB.012.GLA.C52G

CAB.012.GLA.C72G

CAB.012.GLA.C92G

min max

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø

S15.5

20.2

7 maxi

M17x1

23.8

10.2

CLB Fixed socket nut fixing

Part Number

CLB.012.GLLG

CLB.015.GLLG

CLB.P12.GLLG

CLB.P15.GLLG

Number of

low voltage contacts

Fluidic

contact

without valve

with valve

Maximum

working pressure

(bars)

Note: panel hole see page 46.

...

Insert configuration

.. ..

Reference

Number of contacts

Contact ø (mm)

Solder bucket ø (mm)

Crimp bucket ø (mm)

Solder

Crimp

Print (straight)

Print (elbow)

Test voltage (kV rms)

Contact-contact

Air clearance min

(mm)

Creepage distance min

(mm)

Rated current (A)

Contact

type

Female solder contacts

Female crimp contacts

ø A

Male solder contacts

Male crimp contacts

M02

M03

M04

M05

M06

M07

M08

M10

M12

M16

M19

M26

M32

M34

2 2.0 1.8 2.4

• • • •

2.10 1.60 30.00

3 1.6 1.4 1.9

• • • •

2.40 1.50 17.00

4 1.3 1.0 1.4

• • • •

1.85 1.80 15.00

5 1.3 1.0 1.4

• • • •

1.75 1.10 14.00

6 1.3 1.0 1.4

• • • •

1.35 0.85 12.00

7 1.3 1.0 1.4

• • • •

1.75 0.95 11.00

8 0.9 0.8 1.1

• • • •

1.50 1.00 10.00

10 0.9 0.8 1.1

• • • •

1.45 0.75 8.00

12 0.7 0.8 0.8

• • • •

1.25 0.85 7.00

16 0.7 0.8 0.8

••••

1.50 0.65 6.00

19 0.7 0.8 0.8

••••

1.40 0.60 5.00

26 0.5 0.4 -

•

••

1.00 0.55 2.00

32 0.5 0.4 -

•

- 0.70 0.35 1.50

34 0.5 0.4 -

•

- - - 0.70 0.30 1.50

Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply.

We suggest operating voltage = 1/3 test voltage, see page 68.

2) shortest distance in air between two conductive parts.

3) shortest distance along the surface of the insulating material between two conductive parts.

4) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).

Multipole

Reference

Number of contacts

Contact ø (mm)

Solder bucket ø (mm)

Crimp bucket ø (mm)

Solder

Crimp

Print (straight)

Print (elbow)

Test voltage (kV rms)

Contact-contact

Air clearance min

(mm)

Creepage distance min

(mm)

Rated current (A)

804

810

814

4 0.7 0.8 0.8

••- - 0.85 0.60 5.0

10 0.7 0.8 0.8

••- - 1.25 0.90 5.0

14 0.5 0.4 -

•- - - 0.70 0.30 1.5

012

015

P12

P15

4 0.7 0.8 0.8

••- - 0.85 0.60 5.0

10 0.7 0.8 0.8

••- - 1.15 0.90 5.0

4 0.7 0.8 0.8

••- - 0.85 0.60 9.0

10 0.7 0.8 0.8

••- - 1.15 0.90 6.0

Note: 1) depending on specific application and related standard, morerestrictive operating voltage may apply.

We suggest operating voltage = 1/3 test voltage, see page 68.

2) shortest distance in air between two conductive parts.

3) shortest distance along the surface of the insulating material between two conductive parts.

4) configuration 804 and 810 use «C» type coaxial contact. Configuration 814 uses “0R” coaxial contact, see R series catalogue page 17 for details and stripping length.

5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).

6) configuration P12 and P15 use fluidic contact with valve (FGG.P1.150.ACV and EGG.P1.150.ACV). Contacts must be ordered separately.

Contact

type

Coaxial Fluidic

.. ..

Female solder contacts

Female crimp contacts

ø A

Male solder contacts

Male crimp contacts

Colour coding

Contact type

Outer shell material

Alignment key

Material

PEI

PSU

SGrey

GGrey

N Black

Colour Temperature

Ref.

B C D

000

H J

Contact type for plug

Contact type for socket

male male male

female female female

female female

male male

Verify the third digit of the part number in order to select the right keying.

The standard keying is «B» coded.

-50° / +170°C

-50° / +150°C

Note: for extensive sterilization use PEI

When should I use crimp rather than solder contacts ?

Soldering

• recommended for small volumes

• requires little amount of tooling (soldering iron)

• requires more time

Crimping

• recommended for large volumes

• no heat is required to make the connection

• for contacts with high density

• for use in high temperature environment

• requires extra tooling (crimping tools)

Select the type of contact: solder or crimp?

Plug

Socket

Male Female

-M

-N

solder

crimp

print 90º

Type

Male Female

C-

solder

crimp

Type

Keying (plug front view)

Reference

.. ..

Colours

grey blue yellow black red green

GA JNRV

7001 5002 1016 9005 3020 6024

Reference

RAL code

Easy identification with the assistance of colour coding.

Outershell is only available in grey or black.

Note: the RAL colours are indicative and depend on raw material and production process.

Colour may differ.

Accessories

CAG-CLG Insulator for crimp contacts

Insulator part number

For male contact For female contact

CAG.302.YL CLG.402.YL

CAG.303.YL CLG.403.YL

CAG.304.YL CLG.404.YL

CAG.305.YL CLG.405.YL

CAG.306.YL CLG.406.YL

CAG.307.YL CLG.407.YL

CAG.308.YL CLG.408.YL

CAG.310.YL CLG.410.YL

CAG.312.YL CLG.412.YL

CAG.316.YL CLG.416.YL

CAG.319.YL CLG.419.YL

Contact

configuration

M02

M03

M04

M05

M06

M07

M08

M10

M12

M16

M19

Note: all dimensions are in millimeters

male / white marking female / red marking

CAG-CLG Crimp contacts, kit with the number of

contacts in a tube

Kit contact part number

Male Female

CAG.575.02C CLG.675.02M

CAG.570.03C CLG.670.03M

CAG.565.04C CLG.665.04M

CAG.565.05C CLG.665.05M

CAG.565.06C CLG.665.06M

CAG.565.07C CLG.665.07M

CAG.560.08C CLG.660.08M

CAG.560.10C CLG.660.10M

CAG.555.12C CLG.655.12M

CAG.555.16C CLG.655.16M

CAG.555.19C CLG.655.19M

Contact nb. of ø contact

configuration contacts (mm)

M02 2 2.0

M03 3 1.6

M04 4 1.3

M05 5 1.3

M06 6 1.3

M07 7 1.3

M08 8 0.9

M10 10 0.9

M12 12 0.7

M16 16 0.7

M19 19 0.7

Part Number

CAB.752.••

CAB.772.••

CAB.792.••

CAB Collet

Note: •• = UG (grey PSU), UN (black PSU), TG (grey PEI), TN (black PEI).

3.2 5.2

5.3 7.2

7.3 9.2

Cable ø (mm)

min. max.

Part Number

CKG.240.UA

CKG.240.UG

CKG.240.UJ

CKG.240.UN

CKG.240.UR

CKG.240.UV

ø 20.2

M17 x 1 4

CKG Plastic front nut for CKB models

PSU blue

PSU grey

PSU yellow

PSU black

PSU red

PSU green

Mat. Colours

ø 9.2

ø14.9

23.8

18.5

S 13

CAM Nut for fitting a GMA.2B bend relief

Part Number

CAM.130.UG

CAM.130.UN

CAM.130.TG

PSU grey

PSU black

PEI grey

Mat. Colours

Temperature range

in dry atmosphere in water steam

Material

GMA Bend relief

ø A

Part Number

GMA.2B.040.DG

GMA.2B.045.DG

GMA.2B.050.DG

GMA.2B.060.DG

GMA.2B.070.DG

GMA.2B.080.DG

Note: the selection of pigments, which

should remain stable at high temperature, is

limited by the new regulations. For this

reason, some colours will be a shade different

from those used for TPU bend reliefs. The

selected solutions represent the best

possible compromise.

4.0 36 4.5 4.0

4.5 36 5.0 4.5

5.0 36 5.5 5.0

6.0 36 6.5 6.0

7.0. 36 7.7 7.0

7.8 36 8.8 7.8

Dimensions (mm)

Bend relief Cable ø

A L max. min.

-40°C, +80°C –

GMA.2B.040.RG

GMA.2B.045.RG

GMA.2B.051.RG

GMA.2B.057.RG

GMA.2B.063.RG

GMA.2B.071.RG

GMA.2B.080.RG

4.0 41 4.4 4.0

4.5 41 5.0 4.5

5.1 41 5.6 5.1

5.7 41 6.2 5.7

6.3 41 7.0 6.3

7.1 41 7.9 7.1

8.0 41 9.0 8.0

A bend relief absorbs the force that may be exerted on

cables.

These are designed for plugs and free sockets with cable

collet and nut.

TPU

(Thermoplastic

Polyurethane)

-60°C, +200°C +140°C

Silicone

elastomer

VMQ

Reference

blue

white

grey

yellow

brown

black

red

orange

green

Colours

Note: the last letter «G» of the part number indicates a grey colour, see the adjacent table and replace letter «G»

by the letter of the colour required.

ø 2.5

ø 4.4

27.3

ø 2.5

ø 4.4

Note: Connectors are delivered without the P1 contacts.

FGG.P1 Male fluidic contact with valve

Part Number

FGG.P1.150.ACV

Note: Connectors are delivered without the P1 contacts.

EGG.P1 Female fluidic contact with valve

Part Number

EGG.P1.150.ACV

Tooling

Contact ø Conductor

(mm) AWG

Type

DPC.91.701.V Crimping tool DCE Positioners for crimp contacts

male female

DCF Automatic extraction tools for crimp contacts

Positioner part number

Male Female

DCE.91.202.BVCM DCE.91.202.BVCM

DCE.91.162.BVCM DCE.91.162.BVCM

DCE.91.132.BVC DCE.91.132.BVM

DCE.91.092.BVC DCE.91.092.BVM

DCE.91.072.BVC DCE.91.072.BVM

DCE.91.052.BVC DCE.91.052.BVM

M02 2.0 12-14-16

M03 1.6 14-16-18

M04/M05/M06/M07

1.3 18-20

M08/M10 0.9 20-22-24

M12/M16/M19 0.7 22-24-26

M26/M32 0.5 28-30-32

Part number extractor

For male contact and female contact

DCC.91.202.5LA1)

DCF.91.162.2LT

DCF.91.131.2LT

DCF.91.090.2LT

DCF.91.070.2LT

DCF.91.050.2LT

Selector No

Setting

8-7

6-5-5

4-3-3

Note: 1) this model is thumb-operated.

This model is used for male and female contacts. The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which

is not sufficient to guarantee crimping as per IEC 60352-2 standard.

COP.155.GN Spanner for rear nut

REDEL

COP.155.GN

15.5

21.5

26.5

Material: PA 6.6

32 ø 22.6

COB.202.GN Spanner for front nut

Material: PA 6.6

Panel hole

PCB drilling pattern

26 min.

15.6 ± 0.05

ø 17.1 + 0.1

For CKl, CLl, and CNl

Note: socket mounting nut torque = 0.8 Nm.

ø 4.4

0.1

2 x ø 0.8

For straight contacts

M02

ø 4.6

120°

0.1

3 x ø 0.8

M03

ø 5.0

45°

0.1

4 x ø 0.8

M04

ø 5.2

72°

0.1

5 x ø 0.8

M05

ø 5.6

72°

0.1

6 x ø 0.8

M06

ø 5.8

60°

0.1

7 x ø 0.8

M07

ø 6.4

45°

0.1

8 x ø 0.8

M08

2.15

ø 6.2

45°

22°30’

0.1

10 x ø 0.8

M10

22°30’

ø 2.8

ø 6.5

45°

0.1

12 x ø 0.8

M12

16°22'

32°44'

72°

ø 6.6

ø 3.1

0.1

16 x ø 0.8

30°

60°

15°

ø 6.7

ø 3.5

0.1

19 x ø 0.8

15°

ø 4.2

ø 1.6

ø 7

40°

120°

0.1

26 x ø 0.6

25°43'

12°51'

21°11'

72°

ø 4.6

ø 2.2

ø 7

0.1

32 x ø 0.6

36°

18°

M32

72°

ø 4.9

ø 2.5

ø 7.3

21°10’

32°43’

16°21’

0.1

34 x ø 0.6

M16 M19 M26

M34

For 90° elbow contacts (A-A view)

2.54

0.1

2 x ø 0.9

M02

2.54

2.54 2.54

0.1

3 x ø 0.9

M03

3.50

2.54

10.1

4 x ø 0.9

M04

2.54

0.1

5 x ø 0.9

M05

2.54 2.54

1.27

0.1

6 x ø 0.9

M06

2.54 2.54

1.27

0.1

7 x ø 0.9

M07

2.54 2.54

2.54

234

0.1

8 x ø 0.9

M08

2.54 2.54 2.54

1.27

910

0.1

10 x ø 0.7

M10

2.54 2.54 2.54

910

2.54 2.54 2.54

0.1

12 x ø 0.7

2.54 2.54 2.54 2.54

13 14

1.27

0.1

16 x ø 0.7

(6x) 1.27

0.1

19 x ø 0.7

(10x) 1.27

(5x) 2.54

0.1

26 x ø 0.6

M26

M12 M16 M19

Assembly instructions

5 6 7

123

5 6

Solder

Configuration

M02

M03

M04, M05, M06, M07

M08, M10, M12, M16, M19

M26, M32

19.0 4.0

19.0 3.5

18.0 3.5

17.0 3.0

17.0 2.5

Dimensions (mm)

2. Slide the collet nut ➀and then the collet ➁onto the cable.

1. Strip the cable according to the lengths given in the

table. Tin the conductors.

3. Solder conductors into contacts, making sure that neither

solder nor flux gets onto the insulator or cable insulation.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Solder contacts

4. Slide the collet ➁forward and locate slot ➂in the key of the

insulator ➄.

Slide collet nut ➀over collet ➁and then push the whole

assembly into the shell ➆whilst positioning it to ensure that

the slot ➅of insulator ➄locates in the inside key of the shell.

Tighten the collet nut ➀to the maximum torque of 0.5 Nm.

123

4 5 6

5 6

Crimp

Configuration

M02

M03

M04, M05, M06, M07

M08, M10, M12

M16, M19

17.0 5.5

15.0 4.0

Dimensions (mm)

2. Slide the collet nut ➀and then the collet ➁onto the cable.

1. Strip the cable according to the lengths given in the

table.

4. Now arrange contact-conductor combinations according to

the insert marking and locate them into the insert ➅. Check

that all contacts are correctly located and remain in position

when given a gentle pull.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Crimp contacts

3. Fix the appropriate positioner (table page 45) in the crimping

tool. Set selector to the number corresponding to the

conductor AWG as indicated on the positioner label. Fit

conductor into contact ➃and make sure it is visible through

the inspection hole in the crimp barrel. Slide conductor-

contact combination into the open crimping tool; make sure

that the contact is fully pushed into the positioner. Close the

tool. Remove from crimping tool and check that conductor is

secure in contact and shows in inspection hole.

5. Slide the collet ➁forward and locate slot ➂in the key of the

insulator ➄. Slide collet nut ➀over collet ➁and then push the

whole assembly into the shell ➆whilst positioning it to

ensure that the slot ➅of insulator ➄locates in the inside key

of the shell. Tighten the collet nut ➀to the maximum torque

of 0.5 Nm.

Assembly instructions for watertight models

5 6

Solder

Configuration

M02

M03

M04, M05, M06, M07

M08, M10, M12, M16, M19

M26, M32

19.0 4.0

19.0 3.5

18.0 3.5

17.0 3.0

17.0 2.5

Dimensions (mm)

1. Strip the cable according to the lengths given in the

table. Tin the conductors.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Solder contacts

2. Slide the bend relief , the collet nut ➀and then the collet ➁

onto the cable.

3. Solder conductors into contacts, making sure that neither

solder nor flux gets onto the insulator or cable insulation.

Fill up completely the inside of the collet ➁and the gap

between conductors with the adhesive/sealant DOW

CORNING type 3145RTV.

4. Slide the collet ➁forward and locate slot ➂in the key of the

insu-lator ➄.

Slide collet nut ➀over collet ➁and then push the whole

assembly into the shell ➆whilst positioning it to ensure that

the slot ➅of insulator ➄locates in the inside key of the shell.

Tighten the collet nut ➀to the maximum torque of 0.5 Nm.

Push the bend relief onto the collet nut ➀.

123

5 6

Crimp

1. Strip the cable according to the lengths given in the

table.

4. Now arrange contact-conductor combinations according to

the insert marking and locate them into the insert ➅. Check

that all contacts are correctly located and remain in position

when given a gentle pull.

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Crimp contacts

3. Fix the appropriate positioner (table page 45) in the crimping

tool. Set selector to the number corresponding to the

conductor AWG as indicated on the positioner label. Fit

conductor into contact ➃and make sure it is visible through

the inspection hole in the crimp barrel. Slide conductor-

contact combination into the open crimping tool; make sure

that the contact is fully pushed into the positioner. Close the

tool. Remove from crimping tool and check that conductor is

secure in contact and shows in inspection hole.

2. Slide the bend relief , the collet nut ➀and then the collet ➁

onto the cable.

5. Slide the collet ➁forward and locate slot ➂in the key of the

insulator ➃. Slide collet nut ➀over collet ➁and then push the

whole assembly into the shell ➆whilst positioning it to

ensure that the slot ➄ of insulator ➃locates in the inside slot

of the shell. Tighten the collet nut ➀to the maximum torque

of 0.5 Nm.

Push the bend relief onto the collet nut ➀.

Configuration

M02

M03

M04, M05, M06, M07

M08, M10, M12

M16, M19

17.0 5.5

15.0 4.0

Dimensions (mm)

Exploded view of the REDEL 3P

Straight plug

Fixed socket

Fixed socket with square flange

Note: the bend relief must be ordered separately.

backnut earthing contact insulator +

contacts

shell

bend relief

backnut for

a bend relief insert + contacts shell

cable collet

hexagonal nut front nut

shell

seal

nut earthing contact insulator + contacts

insert nut shell

earthing contact insulator + contacts

insert nut shell finishing cover

3P SERIES

3P Series

Alignment keys and insert polarization

Historically the 3P is LEMO’s first series of completely plastic connectors. It is designed to accommodate cable diameters

up to 9.5 mm. Available in 11 different contact configurations including multicontact, and hybrid HV/electrical;

coax/electrical; fibre optic/electrical, fluidic, the 3P series has been specifically designed for all applications requiring

minimum weight, maximum electrical insulation values, and high thermal and mechanical properties, as well as suitability for

either vapour or gas sterilization and for cold sterilization with a chemical product.These connectors provide remarkable

safety by using nonconductive materials and four different systems to prevent accidental cross-mating, i. e. colour coding,

housing keying, insert keying and insert polarization.

Standard models

Straight plug

FGG

Fixed socketsFree socket

EGG EBG PHG

The 3P series makes it possible for the user to configure his

own keying system.

The insert can be located into 11 different angular positions

relative to the external alignment key.

Angle

Plug Socket

180° 180°

147° 16' 212° 44'

114° 33' 245° 27'

81° 49' 278° 11'

49° 05' 310° 55'

16° 22' 343° 38'

343° 38' 16° 22'

310° 55' 49° 05'

278° 11' 81° 49'

245° 27' 114° 33'

212° 44' 147° 16'

Insert code

Rear view

of a socket

Note: the reference letter:

- on the plug insert, is placed to the left of the alignment key.

- on the socket insert, is placed to the right of the alignment key.

Part numbering system

FGG 306

PLWD75G

Plug

Model: (page 56-57)

Series: 3P

Cable fixing type: D = cable seal

Low voltage contact type3): (page 59)

W= male to solder Y= male to crimp

Front ring colour table1):(page 59)

G= grey J= yellow

A= blue M= brown

B= white N= black

R= red V= green

Insulator: L = PEEK2)

Outershell:

Collet: 75 = (cable ø 6.7 mm - 7.5 mm)

85 = (cable ø 7.6 mm - 8.5 mm)

95 = (cable ø 8.6 mm - 9.5 mm)

Contact configuration (page 58)

P = grey PSU

N = black PSU

X= white PSU

FGG.3P.306.PLWD75G Straight plug with key and cable seal, 3P series, multipole type with 6 contacts, outer shell in grey PSU,

PEEK insulator, male solder contact, D type collet for 6.7 mmm to 7.5 mm diameter cable and grey coloured ring.

PHG.3P.310.NLWD75G Free socket with key and cable seal, 3P series, multipole with 6 contacts, outer shell in black PSU,

PEEK insulator, female solder contact, D type collet for 6.7 mm to 7.5 mm diameter cable and grey coloured ring.

EGG.3P.306.PLWG Fixed socket with key, 3P series, multipole type with 6 contacts, outer shell in grey PSU, PEEK insulator,

female solder contact and grey coloured ring.

Note: 1) the variant position of the part number is used to specify the colour of the coloured ring. For grey PSU (material Code P).

2) for the high voltage type «709» use «J» enhanced PEEK material code. The standard colour is grey and nothing is mentionned in the variant position.

3) the letters W or Y are also used for special arrangements.

PHG 306

NLWD75

Free socket

Model: (page 56-57)

Series: 3P

Cable fixing type: D = cable seal

Low voltage contact type3): (page 59)

W= female to solder

Front ring colour table1):(page 59)

G= grey J= yellow

A= blue M= brown

B= white N= black

R= red V= green

Insulator: L = PEEK2)

Outershell:

Collet: 75 = (cable ø 6.7 mm - 7.5 mm)

85 = (cable ø 7.6 mm - 8.5 mm)

95 = (cable ø 8.6 mm - 9.5 mm)

Contact configuration (page 58)

P = grey PSU

N = black PSU

X= white PSU

EGG 306

PLW

Fixed socket

Model: (page 56-57)

Series: 3P

Low voltage contact type3): (page 59)

Y= female to crimp W= female to solder

N= female for print only for type 306, 310 and 314

Front ring colour table1):(page 59)

G= grey J= yellow

A= blue M= brown

B= white N= black

R= red V= green

Insulator: L = PEEK2)

Outershell:

Contact configuration (page 58)

P = grey PSU

N = black PSU

X= white PSU

Standard models (IP61)

.. .

365

76783

12 10 9

125

12 412 11

1Outershell

2Retaining nut

3Round nut

4Coloured ring

5Insulator

6Female contact

7Male contact (earthing)

Fixed socket

Straight plug

Value Standards

Average retention force when

pulling on the cable 1N = 0.102 kg

Cable retention force (depends on

cable construction) 1N = 0.102 kg

Characteristics

120 N IEC 60512-8 test 15f

100 - 200 N IEC 60512-9 test 17c

1Outershell

2Latch sleeve

3Retaining nut

4Coloured ring

5Insulator

6Male contact

7Female contact (earthing

)

8Clamping sleeve

9Clamp

10 Screw

11 Washer

12 Seal

Value Standards

Endurance (latching)

Working temperature range1) (PSU)

Watertightness (mated)

Characteristics

> 1000 cycles IEC 60512-5 test 9a

-50/+150°C –

IP61 IEC 60529

Note: 1) for the type hybrid LV + fibre optic, the temperature is: -40/+80°C

ø 21.2

~47

~63

ø 18.8

FGG Straight plug with key and cable seal

Part Number

FGG.3P.•••.PLWD75G

FGG.3P.•••.PLWD85G

FGG.3P.•••.PLWD95G

min max

6.7 7.5

7.6 8.5

8.6 9.5

Cable ø

EGG Fixed socket with key, nut fixing

Part Number

EGG.3P.306.PLWG

EGG.3P.310.PLWG

EGG.3P.314.PLWG

EGG.3P.318.PLWG

Note: for PCB drilling pattern see page 65.

Panel hole see page 65.

31.7

ø 22

ø 18.8

M20 x 1

EBG Fixed socket with key, square flange and screw fixing

Part Number

EBG.3P.306.PLWG

EBG.3P.310.PLWG

EBG.3P.314.PLWG

Note: for PCB drilling pattern see page 65.

Panel hole see page 65.

ø 27

~55

ø 18.8

PHG Free socket with key and cable seal

Part Number

PHG.3P.•••.NLWD75N

PHG.3P.•••.NLWD85N

PHG.3P.•••.NLWD95N

min max

6.7 7.5

7.6 8.5

8.6 9.5

Cable ø

Note: the picture shows outershell in black PSU.

ø 22

5 maxi

ø 26

ø 26.7

ø 18.8

M20 x 1

Solder + Crimp

ød

7.5

6+1LV 27 4.7 27 4.7 5.5 0.7

10+1LV 27 4.7 27 4.7 5.5 0.7

14+1LV 27 4.7 27 4.7 5.5 0.7

18+1LV 27 4.7 27 4.7 - -

Contact

Solder Crimp Print

N a max N a c ø d

number

contacts

.. .

Insert configuration

Reference

Number of contacts

ø A (mm)

Solder bucket ø (mm)5)

Solder

Crimp

Print (straight)

Test voltage (kV rms)1)

Contact-contact

Air clearance min2) (mm)

Creepage distance min3) (mm)

Rated current (A)

Contact

type

Female solder contacts

Female crimp contacts

ø A

Male solder contacts

Male crimp contacts

Note: 1) depending on specific application and related standard, more restrictive operating voltage may apply.

We suggest operating voltage = 1/3 test voltage, see page 68.

2) shortest distance in air between two conductive parts.

3) shortest distance along the surface of the insulating material between two conductive parts.

4) fibre optic contact must be ordered seperately (see page 61). F2 contact for 92H/92K and F1 contact for 96H/96K.

5) for a given AWG, the diameter of some stranded conductor design is larger than the solder cup diameter (see page 69).

6) configuration 809 use «C» type coaxial contact.

809

0.9 0.8 • •

1.7 0.90 0.90 4.0

306

310

314

318

6+1LV 0.9 0.8

• • •

3.9 1.95 1.95 6.0

10+1LV 0.9 0.8

• • •

3.3 1.25 1.25 5.0

14+1LV 0.9 0.8

• • •

1.7

0.90

0.90 4.0

18+1LV 0.7 0.6

•

2.7

0.70

0.70 3.0

92H

92K

96H

96K

0.9 0.8

•

- 1.7 0.90 0.90 4.0

0.7 0.6

•

- - 2.7 0.75 0.75 3.0

0.9 0.8

•

- 1.7 0.90 0.90 4.0

0.7 0.6

•

- - 2.7 0.75 0.75 3.0

9+1LV

1Coax6)

9+1LV

1FO4)

9+1LV

1FO4)

11+1LV

1FO4)

11+1LV

1FO4)

. . .

3 P

709

0.9 0.8 • •

1.7 0.90 0.90 4.0

9+1LV

1HV

033

4 0.9

•

- 3.0 1.45 1.45 9.0

3Fluid.

+ 3LV

Multipole

H.V.

Hybrid +LV

Coaxial

Hybrid +LV

Fibre optic

Hybrid +LV

Fluidic

Hybrid +LV

Colour coding

Contact type

Select the type of contact: solder or crimp?

Plug

Socket

Female

solder

crimp

Type

Male

solder

crimp

Type

Easy identification with the assistance of colour coding. Outershell is only available in grey, black or white (see page 55).

When should I use crimp rather than solder contacts ?

Soldering

• recommended for small volumes

• requires little amount of tooling (soldering iron)

• requires more time

Crimping

• recommended for large volumes

• no heat is required to make the connection

• for contacts with high density

• for use in high temperature environment

• requires extra tooling (crimping tools)

.. .

Note: the RAL colours are indicative and depend on raw material

and production process. Colour may differ.

Colours

grey blue yellow black red green brown white

GA JNRVMB

7001 5002 1016 9005 3020 6024 8002 9003

Reference

RAL code

Accessories

FGG-EGG Insulator for crimp contacts

Insulator part number

For plug For socket

FGG.3P.306.ML EGG.3P.406.ML

FGG.3P.310.ML EGG.3P.410.ML

FGG.3P.314.ML EGG.3P.414.ML

Contact configuration

306

310

314

Note: all dimensions are in millimeters

male female

FGG-EGG Crimp contacts, kit with the number of

contacts in a tube

Contact part number

Male Female

FGG.3P.306.ZZYT EGG.3P.306.ZZYT

FGG.3P.310.ZZYT EGG.3P.310.ZZYT

FGG.3P.314.ZZYT EGG.3P.314.ZZYT

Contact ø A ø C

configuration (mm) (mm)

306 0.9 1.1

310 0.9 1.1

314 0.9 1.1

ø A

ø C

FGG-EGG Earthing contacts

Part Number

GEB.3P.240.UB

GEB.3P.240.UG

GEB.3P.240.UN

M20 x 1

ø 26

GEB Plastic nut

PSU white

PSU grey

PSU black

Mat. Colours

4.5

EBG Finishing cover

Contact part number

Male Female

FGG.3P.561.ZZY EGG.3P.661.ZZY

ø A ø C

(mm) (mm)

306 - 310 0.9 2.0

314 - 318 0.9 2.0

709 - 809 0.9 2.0

96H - 92H 0.9 2.0

96K - 92K 0.9 2.0

Part Number

EBG.3P.260.UB

EBG.3P.260.UG

EBG.3P.260.UN

PSU white

PSU grey

PSU black

Mat. Colours

Note: a finishing cover is supplied with all EBG fixed sockets with a square flange.

Models EBG sockets, with a square flange, can also be mounted without using

the fixing screws.

Type

Fibre optic contact

6.5

2.5

ø 3

10.5

GMA Bend relief

Part Number

GMA.3P.050.SN

–3.0 3.9

A 4.0 4.9

B 5.0 5.9

C 6.0 7.0

Cable ø (mm)

min. max.

Cut

Note: the cable entry of the FGG plugs can be fitted with a flexible bend relief which can accommodate cables of 3 to 7 mm in diameter.

The adjustment to the diameter is done by cutting the conical end. The bend relief is mounted inside the nut.

The cable must have a sheath with a large enough diameter in order to be held by the clamping system.

Material: Black thermoplastic rubber

For the hybrid type LV + fibre optic, fibre optic contacts must be ordered separately.

FFS.F1 Male F1 Fibre Optic Contact for plug

~ 25.5

ø 4.4

ø 2.4

Reference

FFS.F1.GB1.ACE30

FFS.F1.HB1.AAE30

FFS.F1.JB1.AAE30

FFS.F1.KB1.AAE30

FFS.F1.RB1.AAE30

235 HCS

335 HCS

435 HCS

640 HCS

1100 Polymer

Ferrule inside

ø (µm) Fibre type

Note: other ferrule inside diameter, consult us.

PSS.F1 Female F1 Fibre Optic Contact for socket

26.2

ø 4.4

S 4 S 3.5

Reference

PSS.F1.GB1.ACE30

PSS.F1.HB1.AAE30

PSS.F1.JB1.AAE30

PSS.F1.KB1.AAE30

PSS.F1.RB1.AAE30

235 HCS

335 HCS

435 HCS

640 HCS

1100 Polymer

Ferrule inside

ø (µm) Fibre type

Note: other ferrule inside diameter, consult us.

FFS.F2 Male F2 Fibre Optic Contact for plug

~ 31.2

ø 2

ø 4.4

Reference

FFS.F2.BA2.LCE30

FFS.F2.BB2.LCE30

FFS.F2.BD2.LCE30

FFS.F2.FB2.LCE30

125 9/125

126 9/125

128 50/125

128 62.5/125

144 100/40

Ferrule inside

ø (µm) Fibre type

Note: all dimensions are in millimeters.

Recommended coaxial cables

Tooling

PSS.F2 Female F2 Fibre Optic Contact for socket

11.9

~ 31.2

ø 2

ø 4.4

Reference

PSS.F2.BA2.LCE30

PSS.F2.BB2.LCE30

PSS.F2.BD2.LCE30

PSS.F2.FB2.LCE30

125 9/125

126 9/125

128 50/125

128 62.5/125

144 100/40

Ferrule inside

ø (µm) Fibre type

Note: all dimensions are in millimeters.

Type

RG.174A/U

RG.178B/U

RG.179B/U

RG.187A/U

RG.188A/U

RG.196A/U

RG.316/U

•

Group1)

123

Note: 1) the cable group number corresponding to the cable must be written in the variant position of the part number

(see page 55).

DPC.91.701.V Crimping tool DCE Positioners for crimp contacts

male female

DCF Automatic extraction tools for crimp contacts

Contact ø

Conductor

(mm) AWG

Contact

type

Positioner part number

Male Female

DCE.91.093.PVC DCE.91.093.PVM

306 0.9 20-22-24

310 0.9 20-22-24

314 0.9 20-22-24

Part number extractor

For male contact and female contact

DCF.91.093.5LT

Selector No

Setting

6-5-5

Note: this model is used for male and female contacts.

The variance in conductor stranding diameter for the minimum AWG is such that some can have a cross section which is not sufficient to

guarantee crimping as per IEC 60352-2 standard. All dimensions are in millimeters.

DCC Extraction tool for coax contact type «C»

Part Number

DCC.91.384.5LA 809

Contact

type

DPE Crimping tool for coax contact type «C»

Part Number

DPE.99.103.8K

DPE.99.103.1K

1-3

Cable group

DCP.91.019.HN Spanners with notch for securing

the collet nut

DCP.91.026.HN Spanners for securing the socket nut

Material: Black polyamide Material: Black polyamide

DRV.91.CF2.PN F2 contact fibre optic work stationDCS Polishing tool for fibre optic contact

Part Number

DCS.91.F24.LC

DCS.91.F13.LC

Contact type

Note: all dimensions are in millimeters.

DPE.99.524.337K Crimp tool for fibre optic contact

F1 and F2 type

DCS Microscope adaptor for fibre optic contact

Part Number

DCS.91.G90.6E200

DCS.91.G90.6E240

Contact type

WST.FB.G00.301 Fibre inspection microscope

WST Epoxy curing oven for fibre optic contact

Part Number

WST.FR.220.VA

WST.FR.110.VA

220 volts

110 volts

Voltage

DCC.91.312.5LA Extraction/Installation tool

for fibre optic contact F1 and F2 type

DCS.91.F23.LA Cleaning tool for F2 contact

DCS.F2.035.PN F2 contact alignment device

installation/extraction tool

Panel hole

PCB drilling pattern

ø 3

ø 20.1

34 min.

ø 3.1

ø 3

ø 20.1

31 min.

For EGG For EBG

35°

25°

ø 0.8

50°

4.1

ø 7.5

For straight contacts

306

45°

22°30'

ø 3.8

ø 8.2

ø 0.8

310

50°

70°

30°

ø 3.8

ø 8.2

ø 0.8

314

Assembly instructions

2 4 6 89531

Solder

Configuration

306 - 310

314 - 318

13.0 3.0

Dimensions (mm)

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Solder LV contacts

2.Slide the retaining nut ➀, the washer ➁, the seal ➂ and the

clamping sleeve ➃. In case of a screened cable solder the

braid into the earthing contact ➅.

1.Strip the cable according to the lengths given in the table.

Tin the conductors. In case of a screened cable separate

the braid and twist it apart as shown.

3.In case of a screened cable introduce the earthing

contact ➅into the insert ➇. Check that contact is

correctly located and remains in position when given a

gentle pull.

Solder conductors into contacts, making sure that

neither solder nor flux gets onto the insulator or cable

insulation.

4.Slide the clamping sleeve ➃forward and locate tag ➄

into one of the insulator slot according to the selected

polarization code. Make sure that same code is used for

plug and socket.

Tight the screw of the clamping sleeve ➃to secure the

cable. Slide washer and seal against clamping sleeve.

5.Push the whole assembly into the shell ➈whilst turning it

to insure that the tag ➄is correctly located in the inside

slot of the shell. Tighten the

retaining

nut ➀to the

maximum torque of 1.2 Nm.

– Socket mounting nut or screws = 2.3 Nm.

2 4

895

Solder

Crimp

For PSU only:

We recommend ONLY the use of VTVC-6 Clear Vibra-tite or

ThreeBond 1401 to secure the connector backnut. The use of

other materials could result in damage to the connector.

The only recommended chemical cleaner is Isopropyl Alcohol.

Crimp LV contacts

Configuration

306, 310, 314 19.0 5.4

Dimensions (mm)

1.Strip the cable according to the lengths given in the table.

Tin the conductors. In case of a screened cable separate

the braid and twist it apart as shown.

2.Slide the retaining nut ➀, the washer ➁, the seal ➂and the

clamping sleeve ➃.

In case of a screened cable solder the braid into the

earthing contact ➅.

4.Now arrange contact-conductor combinations according

to the insert marking and locate them into the insert ➄.

Check that all contacts are correctly located and remain

in position when given a gentle pull. In case of a

screened cable introduce the earthing contact ➅into the

insert ➇. Check that contact is correctly located and

remains in position when given a gentle pull.

5.Slide the clamping sleeve ➃forward and locate tag ➄

into one of the insulator slot according to the selected

polarization code. Make sure that same code is used for

plug and socket.

Tight the screw of the clamping sleeve ➃to secure the

cable. Slide washer and seal against clamping sleeve.

6.Push the whole assembly into the shell ➈whilst turning it

to insure that the tag ➄is correctly located in the inside

slot of the shell. Tighten the

retaining

nut ➀to the

maximum torque of 1.2 Nm.

– Socket mounting nut or screws = 2.3 Nm.

3.Fix the appropriate positioner (table page 51) in the

crimping tool. Set selector to the number corresponding

to the conductor AWG as indicated on the positioner

label. Fit conductor into contact ➆and make sure it is

visible through the inspection hole in the crimp barrel.

Slide conductor-contact combination into the open

crimping tool; make sure that the contact is fully pushed

into the positioner. Close the tool. Remove from crimping

tool and check that conductor is secure in contact and

shows in inspection hole.

Mechanical latching characteristics

Contact

resistance (mΩ)

1000 cycles

< 8.5

< 6.5

< 4.5

< 2.8

< 2.9

< 2.6

Contact resistance with relation to the number

of mating cyles

(measured according to IEC 60512-2 test 2a)

Average values measured after the mating cycles and the

salt spray test according to IEC 60512-6 test 11f.

Insulation resistance between the contacts

and contact/shell

(measured according to IEC 60512-2 test 3a)

A ø

(mm)

0.5

0.7

0.9

1.3

1.6

2.0

Multipole

PEEK

> 1012 Ω

> 1010 Ω

Insulating material

new

after humidity test1)

Note: 1) 21 days at 95% RH according to IEC 60068-2-3.

Force

(N)

Series

1P 2P 3P

8.0 5.5 7.5

8.0 8.5 17.0

100 150 120

PSU shell material

PEI shell material

Notes: 1N = 0.102 kg.

Mechanical endurance: 1000 cycles.

Fv: average latching force

Fd: average unmating force with axial pull on

the outer release sleeve

Fa: average retention force for straight pull

on the collet nut

Force

(N)

Series

1P 2P

6.5 6.0

6.5 9.0

120 100

Notes: The forces were measured on PSU outer shells not fitted with contacts.

The mechanical endurance represents the number of cycles after which the

latching system is still effective (1 cycle = 1 latching/unlatching – 300 cycles per

hour). The values were measured according to the standard IEC 60512-7, test

13a.

Test voltage (Ue) :

(measured according to the IEC 60512-2 test 4a standard)

It corresponds to 75% of the mean breakdown voltage.

Test voltage is applied at 500 V/s and the test duration is 1 minute.

This test has been carried out with a mated plug and socket, with power supply only on the plug end.

Operating voltage (Us) :

It is proposed according to the following ratio : Us =

Caution:

For a number of applications, safety requirements for electrical appliances are more severe with

regard to operating voltage.

In such cases operating voltage is defined according to creepage distance and air clearance

between live parts.

Please consult us for the choice of a connector by indicating the safety standard to be met by the

product.

Test voltage

259 24 11.277 0.444 52.90 0.0820

817 30 9.702 0.382 41.40 0.0641

259 26 8.890.3533.20 0.0514

133 25 6.9596 0.274 21.5925 0.0335

133 27 5.51180.217 13.5885 0.0211

16830 4.4450 0.175 8.5127 0.0132

133 29 4.3942 0.1738.60530.0133

105 303.3020 0.135.3204 0.0082

37 26 2.9210 0.115 4.7397 0.0073

1 10 2.6162 0.1035.2614 0.0082

37282.3114 0.091 2.9765 0.0046

19 25 2.3622 0.0933.0847 0.0048

7 20 2.5400 0.10 3.6321 0.0056

1 12 2.08280.0823.3081 0.0051

41 30 2.0574 0.081 2.0775 0.0032

19 27 1.8542 0.0731.94130.0030

7 22 2.08280.082 2.2704 0.0035

1 14 1.6510 0.065 2.0820 0.0032

65 34 1.57480.062 1.3072 0.0020

26 30 1.57480.062 1.3174 0.0020

19 29 1.4986 0.059 1.22930.0019

7 24 1.5494 0.061 1.4330 0.0022

1161.32080.052 1.3076 0.0020

65 36 1.2700 0.05 0.8234 0.0013

42 34 1.2700 0.05 0.8447 0.0013

19 301.32080.052 0.9627 0.0015

16 30 1.2954 0.051 0.8107 0.0013

7 26 1.2700 0.05 0.8967 0.0014

1181.0414 0.041 0.8229 0.0013

42 36 1.0160 0.04 0.5320 8.2x10-4

19 32 1.0414 0.041 0.6162 0.0010

10 30 1.0160 0.04 0.5067 7.9x10-4

7280.9906 0.039 0.56318.7x10-4

1200.8382 0.033 0.51898.0x10-4

19 340.8382 0.033 0.3821 5.9x10-4

730 0.7874 0.0310.3547 5.5x10-4

1 22 0.6604 0.026 0.32435.0x10-4

42 40 0.6604 0.026 0.2045 3.2x10-4

19 36 0.68580.027 0.2407 3.7x10-4

732 0.6350 0.025 0.2270 3.5x10-4

1 24 0.5588 0.022 0.2047 3.2x10-4

19 38 0.5588 0.022 0.1540 2.4x10-4

734 0.5080 0.02 0.14082.2x10-4

1 26 0.43180.017 0.1281 2.0x10-4

19 40 0.43180.017 0.0925 1.4x10-4

736 0.4064 0.016 0.0887 1.4x10-4

1280.3302 0.0130.0804 1.2x10-4

738 0.3302 0.0130.05688.8x10-5

130 0.2794 0.011 0.0507 7.9x10-5

7 40 0.2794 0.011 0.0341 5.3x10-5

132 0.2286 0.009 0.0324 5.0x10-5

134 0.16930.007 0.0201 3.1x10-5

136 0.127 0.005 0.0127 2.0x10-5

138 0.1016 0.004 0.00811.3x10-5

1 40 0.0780.0030.0049 7.5x10-6

Table of American Wire Gauge

AWG

Construction ø wire max Wire section

(mm) (in) (mm2) (sq in)

12 1)

14 1)

16 1)

181)

20 1)

24 1)

281)

Table of wire gauges according to IEC-60228 standard

Conductor no

x Ø (mm)

Max Ø Max Ø Section Section

(mm) (in) (mm2) (sq in)

196x0.40

7x2.14

125x0.40

7x1.72

1x4.50

80x0.40

7x1.38

1x3.60

84x0.30

7x1.50

1x2.76

56x0.30

7x0.86

1x2.25

50x0.25

7x0.68

1x1.78

30x0.25

7x0.52

1x1.4

32x0.20

7x0.43

1x1.15

42x0.15

28x0.20

1x1.0

28x0.15

16x0.20

1x0.80

7x0.25

1x0.60

14x0.15

7x0.20

18x0.10

14x0.10

21x0.07

14x0.10

7.50 0.295 25.00 0.0387

6.10 0.240 25.00 0.0387

6.00 0.236 16.00 0.0248

4.90 0.192 16.00 0.0248

4.50 0.177 16.00 0.0248

4.70 0.155 10.00 0.0155

3.95 0.155 10.00 0.0155

3.60 0.141 10.00 0.0155

3.70 0.145 6.00 0.0093

3.15 0.124 6.00 0.0093

2.76 0.1086.00 0.0093

2.80 0.110 4.00 0.0062

2.580.0984.00 0.0062

2.25 0.082 4.00 0.0062

2.15 0.084 2.50 0.0038

2.04 0.080 2.50 0.0038

1.780.070 2.50 0.0038

1.60 0.062 1.50 0.0023

1.56 0.061 1.50 0.0023

1.40 0.055 1.50 0.0023

1.35 0.0531.00 0.0015

1.29 0.050 1.00 0.0015

1.15 0.045 1.00 0.0015

1.20 0.047 0.75 0.0011

1.15 0.045 0.75 0.0011

1.00 0.039 0.75 0.0011

0.95 0.037 0.50 7.7x10-4

0.90 0.035 0.50 7.7x10-4

0.80 0.031 0.50 7.7x10-4

0.75 0.029 0.34 5.2x10-4

0.60 0.0230.284.3x10-4

0.75 0.029 0.25 3.8x10-4

0.65 0.0230.22 3.4x10-4

0.50 0.019 0.14 2.1x10-4

0.40 0.015 0.11 1.7x10-4

0.40 0.015 0.09 1.3x10-4

Strand AWG/

nb strand

Note: 1) not included in the standard

Technical tables

Product safety notice

LEMO works constantly to improve the quality of its products; the information and illustrations figuring in this document

may therefore vary and are not binding. In any case, LEMO makes no specific warranty of merchantability, fitness

for a particular purpose, third party components as such or included in assembly, non-infringement, title, accuracy,

completeness, or security. The user is fully responsible for his products and applications using LEMO component.

In no event shall LEMO, its affiliates, officers, agents or employees be liable for any incidental, indirect, special or

consequential damages in connection with the products or services provided by LEMO, including (without limitation)

loss of profits or revenues, interruption of business, loss of use of the products or any associated equipment, materials,

components or products, damages to associated equipment or in combination with other components, materials.

Reproduction of significant portions of LEMO information in LEMO data books or data sheets is permissible only if

reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices.

LEMO is not responsible or liable for such altered documentation. Information of third parties may be subject to

additional restrictions.

PLEASE READ AND FOLLOW ALL INSTUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND

INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION.

IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS

SITUATIONS.

1. SHOCK AND FIRE HAZARD

Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue

(such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock.

Mated components should never be disconnected while live as this may result in an exposed electric arc and local

overheating, resulting in possible damage to components.

2. HANDLING

Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspect

components should be rejected or returned to the factory for verification.

Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be

used during installation and / or assembly in order to obtain safe and reliable performance.

3. USE

Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under general

conditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken to

eliminate all risk of transmission of such voltages to any exposed metal part of the connector.

4. TEST AND OPERATING VOLTAGES

The maximum admissible operating voltage depends upon the national or international standards in force for the

application in question. Air and creepage distances impact the operating voltage; reference values are indicated in the

catalog however these may be influenced by PC board design and / or wiring harnesses.

The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and the

test duration is 1 minute.

5. CE MARKING

CE marking means that the appliance or equipment bearing it complies with the protection requirements of one

or several European safety directives.

CE marking applies to complete products or equipment, but not to electromechanical components, such

as connectors.

6. PRODUCT IMPROVEMENTS

The LEMO Group reserves the right to modify and improve to our products or specifications without providing prior

notification.

7. WARNING (Prop 65 State of California)

This product may contain one or more substances or chemicals known to the state of California to cause cancer.

Disclaimers

Notes:

B Series Keyed S Series K Series Keyed E Series F Series Keyed 00 Series 01 Series

0A Series 3T Series 4A Series 4M Series Keyed 3K.93C Series Keyed 1D Series Y Series

05 Series 5G Series Keyed 2G Series Keyed 2C Series L Series Keyed H Series M Series Keyed

R Series Keyed N Series Keyed 03 Series Keyed V Series W Series Keyed Cable assembly K/S Series Keyed

REDEL T7 Series REDEL P Series Keyed REDEL D Series 01 Series Keyed VAA Series SAA Series TAA Series

No reproduction or use without express permission of editorial or pictorial content, in any manner.

LEMO SA reserves the right to modify and improve specifications, at all times, without any notification.

B S K E F 00 01 0A 3T 4A 4M 3K.

93C 1D Y 05 5G 2G 2C L H M R N 03 V W T7 P D K/S 01 DIN

Unipole

Multipole

Coaxial 50 Ω

Coaxial 75 Ω

Multi Coaxial

Mixed Coax + LV

Triaxial 50 Ω

Triaxial 75 Ω

Mixed Triax + LV

Quadrax

High Voltage

Multi High Voltage

Mixed HV + LV

Fibre Optic

Multi Fibre Optic

Mixed FO + LV

Thermocouple

Fluidic

Multi Fluidic

Mixed Fluidic + LV

•

Most frequently used in darker colour • included in this catalogue

LEMO complete product range

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