CII Mid-Range Relays
5
PAGE 1
CII Mid-Range Relays
Table of Contents
TD2 Series Time Delay Relays, per MIL-PRF-83726/28, /29, /30, & /31 .........5-2 – 5-5
Double-pole, Electrically Held, 5 Amps and Less
FCB-205 Series .................................................5-6 – 5-8
Four-pole, Electrically Held, 5 Amps and Less
FCB-405 Series ................................................5-9 – 5-11
Double-pole, Electrically Held, 15 Amps and Less
FCA-210 Series ...............................................5-12 – 5-14
FCA-212 Series ...............................................5-15 – 5-17
FCA-215 Series ...............................................5-12 – 5-14
Four-pole, Electrically Held, 15 Amps and Less
FCA-410 Series ...............................................5-18 – 5-20
FCA-415 Series ...............................................5-18 – 5-20
Single-pole, Electrically Held, 25 Amps and Less
FCA-125 Series ...............................................5-21 – 5-23
Three-pole, Electrically Held, 25 Amps and Less
FC-325 Series ................................................5-24 – 5-25
FCA-325 Series ...............................................5-26 – 5-28
Three-pole, Electrically Held, 25 Amps and Less, with Auxiliary Contacts
FCAC-325 Series ..............................................5-30 – 5-31
Single-Pole, Electrically Held, 50 Amps or Less
FCA-150 .....................................................5-32 – 5-35
Single-Pole, Electrically Held, 50 Amps and Less, Normally Closed,
ßwith Auxiliary Contacts
FCA-150NC ..................................................5-36 – 5-39
Selection and Application Guide ............................................5-40
Cross Reference - Socket to Relay ..........................................5-41
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
TD2 Series Time Delay Relay
Product Facts
n Qualified to:
MIL-PRF-83726/28
MIL-PRF-83726/29
MIL-PRF-83726/30
MIL-PRF-83726/31
n Fixed delay on operate,
fixed delay on release,
adjustable delay on operate
& adjustable delay on
release
n Meets or exceeds
electrostatic discharge
MIL-STD-1686 Class
Non-Sensitive
n Welded hermetically sealed
enclosure occupies about 1
in3 (16.4 cm3)
n 10A, 2 form C (DPDT) output
contacts
TD2 series time delay relays
are available for delay on
operate or delay on release
operation. Either can be
supplied as fixed or resistor
adjustable types. Both
military and commercial
versions are offered.
These products consist of
solid state timing circuits
controlling our FCA-210
series relays, providing 2
Form C (DPDT) output
contacts rated 10 amps.
The internal timing circuit
uses an R/C controlled
oscillator with a program-
mable digital pulse counter,
gating a semiconductor
switch to operate the relay.
Timing is independent of
whether the controlling
voltage is a ramp or step
function.
For the adjustable models
the user specifies a one
decade range in seconds,
within which the required
delay will be set. This range
is programmed internally
at the time of manufac-
ture. The required delay is
obtained by calculating the
oscillator timing resistor as
follows and connecting it
externally to terminals 1D -
3D as below.
REXT = [(T1 / T0) -1] 100K
Ohms
T0 = Minimum time of
selected decade in
seconds.
T1 = Required time delay.
EXAMPLE
Selected Range = 3-30 sec
Required Time = 15 sec
REXT = [(15/3) -1] 100K =
400K
Timing Action and Terminal Wiring
BLUE BEAD
+X1
-X2123
TD
D
C
B
A
INPUT
(–)
(+)
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
TIME
DELAY
Delay On Operate:
The time delay starts on the application of input voltage to X1-X2. The timing
circuit energizes the end of the time delay period.
Delay On Release:
The input voltage is continuous to X1-X2. When the control voltage is applied to
C1-X2 the timing circuit and the relay are both energized. The time delay starts
when the control voltage is shut off.
BLUE BEAD
+X1
-X2 1 2 3
TD
D
C
B
A
INPUT
(–)
(+)
CONTROL OFF
CONTROL VOLTAGE
+C1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
20-30VDC
TIME DELAY
CONTROL
(+)
BLUE BEAD
+X1
-X2123
TD
D
C
B
A
INPUT
(–)
(+)
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
TIME
DELAY
EXT. RESISTOR 1/4 WATT MIN.
BLUE BEAD
+X1
-X2123
TD
D
C
B
A
INPUT
(–)
(+)
CONTROL OFF
CONTROL VOLTAGE
+C1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
20-30VDC
TIME DELAY
CONTROL
(+)
EXT. RESISTOR 1/4 WATT MIN.
Fixed Model Fixed Model
Adjustable Model Adjustable Model
Terminal designations shown in the diagrams above are for reference only. They do not appear on the relay header.
BLUE BEAD
+X1
-X2123
TD
D
C
B
A
INPUT
(–)
(+)
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
TIME
DELAY
BLUE BEAD
+X1
-X2123
TD
D
C
B
A
INPUT
(–)
(+)
CONTROL OFF
CONTROL VOLTAGE
+C1 / –X2
OUTPUT
RELAY
20-30VDC
DEENERGIZED
ENERGIZED
INPUT OFF
INPUT VOLTAGE
+X1 / –X2
20-30VDC
TIME DELAY
CONTROL
(+)
CII Mid-Range Relays
5
PAGE 3
CII Mid-Range Relays
TD2 Series Time Delay Relay (Continued)
Specifications
Timing Data
Timing Action Delay on Operate or Delay on Release
Time Delay, Fixed – M83726/28, /29 and Commercial 28C, 29C Select from 0.1 to 600 sec for Commercial Models
Select from 0.1 to 500 sec for Mil-Spec Models
Time Delay, Adjustable – M83726/30, /31 and Commercial 30C, 31C Select one decade between 0.1 to 1.0 and 60 to 600 seconds
Timing Accuracy (note 1) ±10% of Nominal Value
Recycle Time (note 2) 50 ms, max., to next cycle.
Power Interrupts Accuracy is not affected by power interruptions up to 1 ms spaced at least 10ms apart.
Input Data
Input Voltage 28 Vdc nominal, range 20 - 32 Vdc
Duty Rating Continuous
Input Current 110 mAdc Max @ 25°C
Control Voltage (applies only to Delay on Release type) 20 - 32 Vdc
Control Current 15 mAdc Max (applies only to delay on release types)
Input Voltage Polarity Protection The timer will be inoperative during, and undamaged by, reversal of the polarity of the input voltage.
Output Data
Contact Form 2 Form C (DPDT)
Contact Material Silver Cadmium Oxide, Gold plated
Contact Rating in Amps (Continuous Duty)
Type of Life (Min.) 115 Vac 115/200 Vac – 3 phase
Load Cycles 28 Vdc 400Hz 400 Hz. 60 Hz.*
Resistive 100 x 103 10 10 10 2.5
Inductive 20 x 103 8 8 8 2.5
Motor 100 x 103 4 4 4 2.0
Lamp 100 x 103 2 2 2 1.0
* 60 Hz. loads are rated at 10 x 103 cycles.
Overload Current 40 Adc; 60A, 400 Hz.
Rupture Current 50 Adc; 80A, 400 Hz.
Max. Contact Drop at 10A Initial 0.150V; After Life 0.175V
Electrical Data
Electrostatic Discharge Withstand Voltage 16,000V
Transients (note 3):
Positive Transients +80V
Self-generated Transients ±50V, Max.
Spike Susceptibility ±600V, 10 µs, Max.
Insulation Resistance (note 4) 1,000 megohms at 500Vdc, between each pin and case
Dielectric Strength (note 4) 1,000Vrms at 60 Hz at sea level, between case and all pins connected together
Environmental Data
Ambient Temperature Range, Operating -55°C to +125°C
Altitude 80,000 feet maximum
Shock Resistance 100 G’s, 6 ms.
Vibration Resistance, Sinusoidal Z & Y Enclosure: 30 G’s, 33-3000Hz.; X & W Enclosure: 20 G’s, 33-3000Hz.
Mechanical Data
Approximate Weight 2.5 oz. (71g) Max.
NOTES
1. The accuracy requirement applies to any combination of operating temperature and voltage. Add ±10ms for timing less than one second.
2. Recycle time to assure that the next timing cycle will be completed. Units can be recycled during timing and after time-out:
Delay on operate models – Power must be OFF the input at least 10 ms. Delay on release models – Power must be ON the control terminal at least 10 ms.
3. Transient specifications are based on a maximum duty cycle of 1/50.
4. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually
insulated wired terminals and between all these terminals and case.
5. Inductive loads must be diode suppressed.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
TD2 Series Time Delay Relay (Continued)
Outline Dimensions
The standard terminal types and enclosures are illustrated below with dimensions expressed as inches ± 0.010 and (millimeters ±0.25).
Below are shown the standard terminal types and the enclosures available. Note that the pin configuration
for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order
Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted.
TERMINALS
All terminals on 0.200 (5.4) centers.
BLUE BEAD
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
+X 1
-X2
.270
(6.86)
CODE "T"
-X2
.270
(6.86)
Circuit Board Pins – Tin/Lead Plated
BLUE BEAD
.300 ± .020
(7.26) ± .51
0.80 DIA
(2.03)
-X2
+X 1
.062 Dia. Pin
(1.57 ) 14 Plcs.
+ .002
- .001
+ .05
- .02
Solder Hooks
CODE "S"
.062 ±.001 Pin
(1.57 ± .02)
14 places
.062 Dia. Pin
(1.57 ) 14 Plcs.
+ .002
- .001
+ .05
- .02
CODE "P"
Socket Pins – Gold Plated
BLUE BEAD
All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers.
ENCLOSURES
CODE
"Z" 1.015
(25.79)
1.015
(25.79)
1.015
(25.79)
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
.150 typ.
(3.8)
.040
(1.02)
.156
(3.96)
1.015
(25.79)
FULL R
6 PLCS
.625
(15.88)
.937
(23.80)
.312
(7.92)
CODE
"Y"
CODE
"W" 6-32 UNC-2A
3 Studs *
.047
(1.20)
.312
(7.92)
1.051
(25.79)
1.015
(25.78)
.687
(17.44)
1.00
(25.4)
.375
(9.52)
.343
(8.71)
.160
(4.06)
.160
(4.06)
1.396
(35.46) 1.446
(36.73)
1.015
(25.79)
FULL R
6 PLCS
1.00
(25.4)
.625
(15.88)
1.718 Max.
(43.64)
.040
(1.02)
1.051
(25.79)
.150 typ.
(3.8)
CODE
"X"
*Metric threads available. To specify use “M” in place of “W”
.937
(23.80)
.687
(17.44)
Below are shown the standard terminal types and the enclosures available. Note that the pin configuration
for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order
Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted.
TERMINALS
All terminals on 0.200 (5.4) centers.
BLUE BEAD
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
+X 1
-X2
.270
(6.86)
CODE "T"
-X2
.270
(6.86)
Circuit Board Pins – Tin/Lead Plated
BLUE BEAD
.300 ± .020
(7.26) ± .51
0.80 DIA
(2.03)
-X2
+X 1
.062 Dia. Pin
(1.57 ) 14 Plcs.
+ .002
- .001
+ .05
- .02
Solder Hooks
CODE "S"
.062 ±.001 Pin
(1.57 ± .02)
14 places
.062 Dia. Pin
(1.57 ) 14 Plcs.
+ .002
- .001
+ .05
- .02
CODE "P"
Socket Pins – Gold Plated
BLUE BEAD
All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers.
ENCLOSURES
CODE
"Z" 1.015
(25.79)
1.015
(25.79)
1.015
(25.79)
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
.150 typ.
(3.8)
.040
(1.02)
.156
(3.96)
1.015
(25.79)
FULL R
6 PLCS
.625
(15.88)
.937
(23.80)
.312
(7.92)
CODE
"Y"
CODE
"W" 6-32 UNC-2A
3 Studs *
.047
(1.20)
.312
(7.92)
1.051
(25.79)
1.015
(25.78)
.687
(17.44)
1.00
(25.4)
.375
(9.52)
.343
(8.71)
.160
(4.06)
.160
(4.06)
1.396
(35.46) 1.446
(36.73)
1.015
(25.79)
FULL R
6 PLCS
1.00
(25.4)
.625
(15.88)
1.718 Max.
(43.64)
.040
(1.02)
1.051
(25.79)
.150 typ.
(3.8)
CODE
"X"
*Metric threads available. To specify use “M” in place of “W”
.937
(23.80)
.687
(17.44)
Terminals
Enclosures
For factory-direct application
assistance, phone 419-521-9500 or
fax 419-526-2749.
CII Mid-Range Relays
5
PAGE 5
CII Mid-Range Relays
TD2 Series Time Delay Relay (Continued)
Part Numbering System
Mil-Spec Types Commercial Types
Typical Mil-Spec Part Number TD2 28- 5002 P
Series:
TD2 = Time delay relay with 2 pole, 10A output
Mil-Spec Model:
28 = M83726/28 (Fixed, Delay on Operate)
29 = M83726/29 (Fixed, Delay on Release)
30 = M83726/30 (Adjustable, Delay on Operate)
31 = M83726/31 (Adjustable, Delay on Release)
Time Delay Range (Within 0.1 to 500 seconds):
For /28 and /29 types (fixed types), the delay is expressed in
milliseconds in a four-digit code. The first three digits are significant.
The fourth is the number of zeros following the first three.
Example: 5002 is 50 seconds.
For /30 and /31 types (adjustable types), the delay decade range is
expressed in milliseconds in a four-digit code representing the upper
limit of the range. The first three digits are significant. The fourth is the
number of zeros following the first three.
Example: 1001 is 1 second, so the range is 0.1 to 1 second.
Terminals:
P= Socket Pin Terminals
S= Solder Hook Terminals
Note: Mil-spec models have “Y” type enclosure.
Typical Commercial Part Number TD2 28C- 1001 P Y
Series:
TD2 = Time delay relay with 2 pole, 10A output
Commercial Model:
28C = Fixed, Delay on Operate (COTS version of M83726/28)
29C = Fixed, Delay on Release (COTS version of M83726/29)
30C = Adjustable, Delay on Operate (COTS version of M83726/30)
31C = Adjustable, Delay on Release (COTS version of M83726/31)
Time Delay Range (Within 0.1 to 600 seconds):
For fixed types, the delay is expressed in milliseconds in a four-
digit code. The first three digits are significant. The fourth is the
number of zeros following the first three.
Example: 5002 is 50 seconds.
For adjustable types, the delay decade range is expressed in
milliseconds in a four-digit code representing the upper limit of
the range. The first three digits are significant. The fourth is the
number of zeros following the first three.
Example: 1001 is 1 second, so the range is 0.1 to 1 second.
Terminals:
P= Socket Pin Terminals
S= Solder Hook Terminals
T= Solder Pin Terminals
Enclosure
W = Mounting Studs
X = Horizontal Flange Mount
Y = Raised Vertical Flange Mount
Z = No Mount
NOTE: Commercial versions are
available with timing ranges outside
of .1 to 600 sec. range.
For factory-direct application
assistance, phone 419-521-9500 or
fax 419-526-2749.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCB-205 Series, 5 Amperes, DPDT
The Series FCB-205 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched
and combined with the coil
flux in the operated state.
This results in appreciably
increased contact pressure
in both states over that of
a spring return nonpolar
design. We also
manufacture other forms of
the FCB relay:
FCB-405 — 5 Amp 4PDT
Relay
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts rated low level to
5 Amps VDC and 115/200
VAC 400 Hz, 3 Phase
n Weight .54 ounces max.
(15.4 grams)
n Qualified to M83536/1, /2
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC
Load Cycles x 103 400Hz 400Hz, 3Ø
Resistive 100 5 5 5
Inductive 20 3 5 5
Motor 100 2 3 3
Lamp 100 1 1 1
*60 Hz loads rated for 10,000 operations
Low Level Switching Capability: With contacts operating a load of 10 to 50
microamperes at 10 to 50 millivolts, the contact resistance miss detection
level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000
operations.
Overload Current — 20 AMPS DC, 30 AMPS 400Hz
Rupture Current — 25 AMPS DC, 40 AMPS 400Hz
Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS
End of Life — 0.125 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz (B) Below Volts Above Volts Voltage (C)
1 6 DC 20 Ω 4.5 0.3 2.5
2 12 DC 95 Ω 9.0 0.75 4.5
3 28 DC 500 Ω 18.0 1.5 7.0
4 (A) 28 DC 500 Ω 18.0 1.5 7.0
5 48 DC 1600 Ω 36.0 2.5 14.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & X Enclosures —
200 g for 6 mS
W & M Enclosures (Stud Mtg.) —
100 g for 6 mS
T Enclosure (Socket Mounted in Track) —
50 g for 11 mS
Vibration, Sinusoidal* —
Z, Y, & X Enclosures —
0.12 DA 10 to 70 Hz, 30 g 70-3000Hz
W & M Enclosures (Stud Mtg.) —
0.12 DA 10 to 57 Hz, 20 g 57-3000Hz
T Enclosure (Socket Mounted in Track) —
0.06 DA 10 to 57 Hz, 10 g 57 to 500Hz,
20 g 500 to 3000 Hz
Vibration, Random* —
Z, Y, & X Enclosures —
0.4 g2/Hz 50-2000Hz
T, W & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1000 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 250 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage — 4 ms or less
Release Time at Nominal
Voltage — 4 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
5
PAGE 7
CII Mid-Range Relays
FCB-205 Series, 5 Amperes, DPDT (Continued)
FULL R
4 PLCS
.156
(3.96)
.810 Max.
(20.57)
.640 Max
(16.26)
.025
(.64)
1.078
(27.38)
1.280 Max.
(32.57)
.133
(3.38)
1.062
(26.92)
.410 Max.
(10.4)
.312
(7.92)
4-40 UNC-2A
2 Studs *
.032
(.79)
.375
(9.52)
.172
(4.37)
.693 Max.
(17.6)
.500
(12.7)
.410 Max.
(10.41)
.810 Max.
(20.57)
*Metric threads available,To specify use M in place of W
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under
How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals
CODE
“Y”
CODE
“B”
-X2
.050 ± .005
(1.27 ± (.13)
Silicone
Rubber
BLUE BEAD
+X1
CODE
“A”
.200
(5.08)
.050 ± .002
(1.27 ± .05)
polarizing pin
.170
(4.32)
Solder Pin TerminalsSocket Pin Terminals
.040 ± .001 Dia Pin
(1.02 ± .02)
8 Places
-X2
BLUE BEAD
+X1
.200
(5.08)
.050 ± .002
(1.27 ± .05)
polarizing pin
.170
(4.32)
.040 ± .002 Dia Pin
(1.02 ± .02)
8 Places
CODE
“C”
Solder Pin Terminals
.210
(5.33)
.065 DIA
(1.65)
BLUE BEAD
-X2
+X1
.040 ± .002 Dia Pin
(1.02 ± .02)
8 Places
CODE
“H”
90˚ Solder Pins
.150
(3.81)
BLUE BEAD
All Pins Bright Acid Tin/lead
.150± .015
(3.81)
.210
(5.33)
.150± .015
(3.81)
.040± .020 R Typ.
.040 ± .001 Dia Pin
(1.02 ± .02)
8 Places
.150
(3.81)
Enclosures
CODE
“Z”
.410 Max.
(10.41)
.640 Max.
(16.26)
.810 Max.
(20.57)
.810 Max.
(20.57)
1.062
(26,92)
1.078
(27.38)
FULL R
4 PLCS
1.280 Max.
(32.51)
.312
(7.92)
.320
(8.13)
.025
(.64)
.133
(3.38)
.141
(3.58)
.410 Max.
(10.4)
CODE
“T”
CODE
“W”
NOTE: FOR USE WITH TRACK MOUNT PER
MIL-R-6106/23
** MEASURED FROM SURFACE OF HEADER
.410 Max.
(10.41)
.055 ±.005
(1.38 ± .13)
.640 Max.
(16.26)
.810 Max.
(20.57)
.110 ±.005
(2.79 ± .13)
.055 ±.005
(1.38 ± .13)
.080 ±.005
(2.03 ± .13)
.158 ±.005 **
(4.01 ± .13)
All Enclosures have Cupro-Nickel Cans
bright acid tin/lead plated after assembly
to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
Enclosure “T” is for use with track
mounted sockets and requires socket pin
terminals, but no gasket. The gasket is
included in the socket assembly.
CODE
“X”
M83536/2-028
(REFERENCE ONLY)
.640 Max
(16.26)
Socket Pins Gold Plated. Polarizing
pin tin/lead plated All Terminals Tin/Lead Plated Hook Terminals Tin/Lead Plated
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCB-205 Series, 5 Amperes, DPDT (Continued)
Terminal Wiring
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
TERMINAL VIEW
DC Coils Transient Suppression
FCB-205-A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
BLUE BEAD
+
2
-
+
X1
X2
POLARIZING
PIN
A
B
3 1
BLUE BEAD
+
2
X1
X2 -
+
POLARIZING
PIN
A
B
13
A
.150 Typ
(3.81)
.150 Typ
(3.81)
.075
(1.90)
-X2
POLARIZING PIN
+X1
1
2
3
B
BLUE BEAD
.075
(1.90)
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
CII Mid-Range Relays
5
PAGE 9
CII Mid-Range Relays
FCB-405 Series, 5 Amperes, 4PDT
The Series FCB-405 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched
and combined with the coil
flux in the operated state.
This results in appreciably
increased contact pressure
in both states over that of
a spring return nonpolar
design. We also
manufacture other versions
of this relay:
FCB-205 — 5 Amp DPDT
Relay
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts rated low level to
5 Amps 28 VDC and 115/200
VAC 400 Hz, 3 Phase
n Weight .93 ounces max.
(26.4 grams)
n Qualified to M83536/5 & /6
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC
Load Cycles x 103 400Hz 400Hz-3Ø
Resistive 100 5 5 5
Inductive 20 3 5 5
Motor 100 2 3 3
Lamp 100 1 1 1
Low Level Switching Capability: With contacts operating a load of 10 to 50
microamperes at 10 to 50 millivolts, the contact resistance miss detection
level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000
operations.
Overload Current — 20 AMPS DC, 30 AMPS 400Hz
Rupture Current — 25 AMPS DC, 40 AMPS 400Hz
Contact Make Bounce —1.0 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 5 Amps — INITIAL 0.100 VOLTS
End of Life — 0.125 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz (B) Below Volts Above Volts Voltage (C)
1 6 DC 25 Ω 4.5 0.3 2.5
2 12 DC 78 Ω 9.0 0.75 4.5
3 28 DC 400 Ω 18.0 1.5 7.0
4 (A) 28 DC 400 Ω 18.0 1.5 7.0
5 48 DC 1275 Ω 36.0 2.5 14.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z & Y Enclosures —
200 g for 6 mS
W, X & M Enclosures —
100 g for 6 mS
T Enclosure (In Track) —
50 g for 11 mS
Vibration, Sinusoidal* —
Z & Y Enclosures —
30 g 70-3000Hz
W, X & M Enclosures —
20 g 70-3000Hz
T Enclosure (Socket Mounted in Track) —
20 g 500-3000 Hz
Vibration, Random* —
Z & Y Enclosures —
0.4 g2/Hz 50-2000Hz
T, W, X & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1000 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 250 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage — 6 ms or less
Release Time at Nominal
Voltage — 6 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCB-405 Series, 5 Amperes, 4PDT (Continued)
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under
How To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals
Socket Pins - All DC Coils
PIN TERMINALS ARE GOLD PLATED
CODE
“B”
Solder Pin Terminals
CODE
“C”
Solder Hook Terminals
HOOK TERMINALS TIN/LEAD PLATED
.170
(4.32)
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
CODE
“Z”
.170
(4.32)
PIN TERMINALS TIN/LEAD PLATED
.040 ± .001 Dia. Pin
(1.02 ± .02) 14 Plcs
Enclosures
CODE
“W”
CODE
“Y”
CODE
“T”
CODE
“X”
CODE
“A”
.640 Max.
(16.26)
.156
(3.96)
.640 Max.
(16.26)
.025
(.64)
** Measured from surface of header
.640 Max.
(16.26)
.430
(10.92)
.810 Max.
(20.37)
± .005
(± .13)
.158 **
(4.01)
± .005
(± .13)
± .005
(± .13)
.080
(2.03)
± .005
(± .13) .810 Max.
(20.37)
.810 Max.
(20.37)
.810 Max.
(20.37)
.500
(12.7)
.
712
(18.0)
.133 Typ
(3.38)
.250
(6.35)
1.078
(27.38)
1.062
(26.92)
1.280
(32.51)
FULL R
6 PLCS
.141
(3.58)
.810 Max.
(20.37)
+X1
BLUE BEAD
-X2
+X1
.040 ±.002 Dia. Pin
(1.02 ±.05) 14 Plcs
.040 ±.002 Dia. Pin
(1.02 ±.05) 14 Plcs
BLUE BEAD
.210
(7.62)
.210
(7.62)
.065 Dia. typ
(1.65)
-X2
+X1
.032
(.79)
.375
(9.52)
.640 Max.
(16.26)
.810 Max.
(20.37)
.172 Dia
(4.37)
4-40 UNC-2A
3 Studs *
± .031
± (.79)
.810 Max.
(20.37) .500
(12.70)
.250
(6.35)
.810 Max.
(20.37)
.025
(.64)
.810 Max.
(20.57)
.133 Typ
(3.38)
1.078
(27.38)
1.062
(26.92)
1.280
(32.51)
.141 Typ
(3.58)
.405
(10.29)
.640 Max.
(16.26)
FULL R
8 PLCS
.
600
(5.24)
M83536/6-025
(REFERENCE ONLY)
.810 Max.
(20.37)
.110
(2.79)
± .005
(± .13)
.055
(1.38)
All Enclosures have cupro-Nickel
cans bright acid tin/lead plated after
assembly to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
Code “T” used only with track-
mounted Sockets. Requires code
“A” pin terminals. Gasket is
included in the socket assembly.
-X2
BLUE BEAD
.500
(12.70)
CII Mid-Range Relays
5
PAGE 11
CII Mid-Range Relays
FCB-405 Series, 5 Amperes, 4PDT (Continued)
Terminal Wiring
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
TERMINAL VIEW
DC Coils DC Coils with Transient
Suppression
FCB-405-A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
A
B
1
2
3
C
D
+
X2 -
+
X1 A
B
1
2
3
C
D
+
X2 -
+
X1
BLUE BEAD
BLUE BEAD
+X1
BLUE BEAD
-X2
.150
(3.81)
.300
(7.62)
.450
(11.43)
.150
(3.81)
.450
(3.81)
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-210 Series, 10 Amperes, DPDT
The Series FCA-210 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched and
combined with the coil flux
in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture other versions
of this relay:
FCA-410 — 10 Ampere
4PDT Relay
FCA-610 — 10 Ampere
6 PDT Relay
Available:
FCA-215 — 15 Ampere
DPDT Relay, Has the same
specifications as the
FCA-210 except is rated at
15 amps. (Commercial Only)
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC, 50 to 400Hz
and 400Hz AC
n Weight 1.6 ounces max.
(45.4 grams)
n Qualified to M83536/9, /10
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC 3Ø
Load Cycles x 103 400Hz 400Hz 60Hz*
Resistive 100 10 10 10 2.5
Inductive 20 8 8 8 2.5
Motor 100 4 4 4 2.0
Lamp 100 2 2 2 1
*60 Hz loads rated for 10,000 operations
Overload Current — 40 AMPS DC, 60 AMPS 400Hz
Rupture Current — 50 AMPS DC, 80 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS
End of Life — 0.125 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 20 Ω 4.5 0.3 2.5
2 12 DC 80 Ω 9.0 0.75 4.5
3 28 DC 320 Ω 18.0 1.5 7.0
4 (A) 28 DC 320 Ω 18.0 1.5 7.0
5 48 DC 920 Ω 32.0 2.5 14.0
6 28 400Hz 180 mA 22.0 1.25 10.0
7 28 50/400Hz 100 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & X Enclosures —
200 g for 6 mS
W & M Enclosures (Stud Mtg.) —
100 g for 6 mS
Vibration, Sinusoidal* —
Z, Y, & X Enclosures —
30 g 33-3000Hz
W & M Enclosures (Stud Mtg.) —
20 g 33-3000Hz
Vibration, Random* —
Z, Y, & X Enclosures —
0.4 g2/Hz 50-2000Hz
W & M Enclosures (Stud Mtg.) —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 15 ms or less
Release Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
NOTE: Only DC Coil Models are
QPL Approved.
CII Mid-Range Relays
5
PAGE 13
CII Mid-Range Relays
FCA-210 Series, 10 Amperes, DPDT (Continued)
.062 Dia. Pin
(1.57 )
.050 ± .005
(1.27 ± (.127)
Silicone
Rubber
Gasket
.300
(7.62)
.270
(6.86)
-X2
+.05
- .02 Polar
Pin
+.002
- .001
.062 Dia.
(1.57 )
BLUE BEAD ± .02 8 Plcs
±.001
Socket Pins - All DC Coils
CODE
“A”
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How
To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals Enclosures
.062 Dia. Pin
(1.57 )
-X2
+.05
- .02 Polar
Pin
+.002
- .001
.062 Dia.
(1.57 )
BLUE BEAD ± .02 8 Plcs
±.001
CODE
“B”
Circuit Board Pins - All DC Coils
.300 ± .020
(7.62)± .51
0.80 DIA
(2.03)
BLUE BEAD
-X2
+X1
8 Plcs
+.002
- .001
.062 Dia.
Term.+.05
- .02
CODE
“C” Solder Hook Terminals
HOOK TERMINALS TIN/LEAD PLATED
Socket Pins 115 VAC
.270
(6.86)
-X2
+.006
- (.010)
.115
(2.92)
.330
(8.83)
±.030
± (.76)
BLUE BEAD
+X1
Socket Pins 28 VAC Coils
Same as Code “D” Except polarizing
Pin turned 90˚ to this plane.
POLARIZING PIN
.270
(6.86)
-X2
+.006
- (.010)
.115
(2.92)
BLUE BEAD
Circuit Board Pins
115 VAC Coils
All Enclosures have Cupro-Nickel
Cans bright acid tin/lead plated after
assembly to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
“A” AC Coils 1.125 in. (28.57) Max.
DC Coils 1.010 in. (25.65) Max.
“A”
Max.
CODE
“Z”
.525 Max.
(13.34)
1.025 Max.
(26.04)
CODE
“Y” “A”
MAX.
.525 Max.
(13.34)
1.718 Max.
(43.64)
1.025 Max.
(26.04)
1.396
(35.46)
1.446
(36.73)
FULL R
4 PLCS
.375
(9.52)
.150
(3.8)
.156
(3.96)
.040
(1.02)
CODE
“X” “A”
Max.
1.025 Max.
(26.04)
1.396
(35.46)
1.446
(36.73)
FULL R
4 PLCS
.550
(13.97)
AC Coils
.150
(3.8)
.500
(12.70)
DC Coils
.375
(9.52)
1.718 Max.
(43.64)
.525 Max.
(13.34)
.040
(1.02)
“A”
MAX.
6-32 UNC-2A
2 Studs *
.031
(.787)
.375
(9.52)
.525 Max.
(13.34)
.257
(6.52)
CODE
“W”
1.025 Max.
(26.04)
.625
(5.88)
*Metric threads available,To specify use M in place of W
CODE
“F”
CODE
“E”
CODE
“D”
Circuit Board Pins
28 VAC Coils
CODE
“G”
Same as Code “F” Except polarizing
Pin turned 90˚ to this plane.
POLARIZING PIN
CODE
“H”
90˚ Solder Pins
.312
(7.92)
.400
(10.61)
.200
(5.08)
.062 Dia.
+.002
- .001
BLUE BEAD
.200
(5.08)
.200
(5.08)
.200
(5.08)
.100 R Typ.
All Pins Bright Acid Tin/lead
.330
(8.83)
±.030
± (.76)
.062 Dia. Pin
-.001
+002
+X1
.062 ± .001 Dia. Pin
(1.57 ± .02)
+(.152)
- (.254)
+(.152)
- (.254)
SOCKET PINS ARE GOLD PLATED
POLARIZING PINS ARE TIN/LEAD PLATED
CIRCUIT BOARD PINS ARE TIN/LEAD PLATED
DIMENSIONS EXCEPT AS NOTED:
INCHES ± .010 (MILLIMETERS ± .25)
.050 ± .005
(1.27 ± (13)
Silicone
Rubber
Gasket
.300
(7.62)
.270
(6.86)
.070 (1.78)
.050 (1.27)
.062
(1.57)
Dia.
.027
(.69)
±.003
± (.08)
.070 (1.78)
.050 (1.27)
.062
(1.57)
Dia.
.027
(.69)
±.003
± (.08)
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-210 Series, 10 Amperes, DPDT (Continued)
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
Terminal Wiring
DC Coils with
Transient Suppression
DC Coils
BLUE BEAD
+
2
1
X1
X2 -
+
POLARIZING
PIN
A
B
3
BLUE BEAD
2
1
X1
X2
POLARIZING
PIN
3
B
A
BLUE BEAD
2
1
X1
POLARIZING
PIN
B
A
3
AC
BLUE BEAD
+
2
1-
+
X1
X2
POLARIZING
PIN
A
B
3
AC Coils
115 VAC
AC Coils
28 VAC
AC
TERMINAL VIEW
X2
FCA-210-A Y 4
FCA-215-
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
NOTE: Only DC coil models are QPL Approved
A2 A3
A1
.200
(5.08)
.100
(2.54)
.200
(5.08)
.600
(15.24)
.400
(10.16)
.100
(2.54) .100
(2.54)
B
A
+X1
-X2
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
CII Mid-Range Relays
5
PAGE 15
CII Mid-Range Relays
FCA-212 Series, 12 Amperes, DPDT
The Series FCA-212 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched
and combined with the coil
flux in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture other versions
of this relay:
FCA-412 — 12 Amp 4PDT
Relay
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC, 50 to 400Hz
and 400Hz AC
n Weight 1.6 ounces max.
(45.4 grams)
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC 3Ø
Load Cycles x 103 400Hz 400Hz 60Hz*
Resistive 100 12 12 12 2.5
Inductive 20 8 8 8 2.5
Motor 100 4 4 4 2.0
Lamp 100 2 2 2 1
*60 Hz loads rated for 10,000 operations
Overload Current — 40 AMPS DC, 60 AMPS 400Hz
Rupture Current — 50 AMPS DC, 80 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 12 Amps — INITIAL 0.150 VOLTS
End of Life — 0.175 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 20 Ω 4.5 0.3 2.5
2 12 DC 80 Ω 9.0 0.75 4.5
3 28 DC 320 Ω 18.0 1.5 7.0
4 (A) 28 DC 320 Ω 18.0 1.5 7.0
5 48 DC 920 Ω 32.0 2.5 14.0
6 28 400Hz 180 mA 22.0 1.25 10.0
7 28 50/400Hz 100 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & X Enclosures —
200 g for 6 mS
W & M Enclosures (Stud Mtg.) —
100 g for 6 mS
Vibration, Sinusoidal* —
Z, Y, & X Enclosures —
30 g 33-3000Hz
W Enclosure —
20 g 33-3000Hz
Vibration, Random* —
Z, Y, & X Enclosures —
0.4 g2/Hz 50-2000Hz
W & M Enclosures (Stud Mtg.) —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 15 ms or less
Release Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-212 Series, 12 Amperes, DPDT (Continued)
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How
To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
+.05
- .02 Polar
Pin
+.002
- .001
.062 Dia.
(1.57 )
+.05
- .02 Polar
Pin
+.002
- .001
.062 Dia.
(1.57 )
8 Plcs
+.002
- .001
.062 Dia. Term.
(1.57)+.05
- .02
*Metric threads available,To specify use M in place of W
.070 (1.78)
.050 (1.27)
.062
(1.57)
Dia.
.027
(.69)
±.003
± (.08)
.070 (1.78)
.050 (1.27)
.062
(1.57)
Dia.
.027
(.69)
±.003
± (.08)
.062 Dia. Pin
(1.57 )
.050 ± .005
(1.27 ± (.127)
Silicone
Rubber
Gasket
.300
(7.62)
.270
(6.86)
-X2
BLUE BEAD ± .02 8 Plcs
±.001
Socket Pins - All DC Coils
CODE
“A”
Terminals Enclosures
.062 Dia. Pin
(1.57 )
-X2
BLUE BEAD ± .02 8 Plcs
±.001
CODE
“B”
Circuit Board Pins - All DC Coils
.300 ± .020
(7.62)± .51
0.80 DIA
(2.03)
BLUE BEAD
-X2
+X1
CODE
“C” Solder Hook Terminals
HOOK TERMINALS TIN/LEAD PLATED
Socket Pins 115 VAC
.270
(6.86)
-X2
+.006
- (.010)
.115
(2.92)
.330
(8.83) ±.030
± (.76)
BLUE BEAD
+X1
Socket Pins 28 VAC Coils
Same as Code “D” Except polarizing
Pin turned 90˚ to this plane.
POLARIZING PIN
.270
(6.86)
-X2
+.006
- (.010)
.115
(2.92)
BLUE BEAD
Circuit Board Pins
115 VAC Coils
All Enclosures have Cupro-Nickel
Cans bright acid tin/lead plated after
assembly to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
“A” AC Coils 1.125 in. (28.57) Max.
DC Coils 1.010 in. (25.65) Max.
“A”
Max.
CODE
“Z”
.525 Max.
(13.34)
1.025 Max.
(26.04)
CODE
“Y” “A”
MAX.
.525 Max.
(13.34)
1.718 Max.
(43.64)
1.025 Max.
(26.04)
1.396
(35.46)
1.446
(36.73)
FULL R
4 PLCS
.375
(9.52)
.150
(3.8)
.156
(3.96)
.040
(1.02)
CODE
“X” “A”
Max.
1.025 Max.
(26.04)
1.396
(35.46)
1.446
(36.73)
FULL R
4 PLCS
.550
(13.97)
AC Coils
.150
(3.8)
.500
(12.70)
DC Coils
.375
(9.52)
1.718 Max.
(43.64)
.525 Max.
(13.34)
.040
(1.02)
“A”
MAX.
6-32 UNC-2A
2 Studs *
.031
(.787)
.375
(9.52)
.525 Max.
(13.34)
.257
(6.52)
CODE
“W”
1.025 Max.
(26.04)
.625
(5.88)
CODE
“F”
CODE
“E”
CODE
“D”
Circuit Board Pins
28 VAC Coils
CODE
“G”
Same as Code “F” Except polarizing
Pin turned 90˚ to this plane.
POLARIZING PIN
CODE
“H”
90˚ Solder Pins
.312
(7.92)
.400
(10.61)
.200
(5.08)
.062 Dia.
+.002
- .001
BLUE BEAD
.200
(5.08)
.200
(5.08)
.200
(5.08)
.100 R Typ.
All Pins Bright Acid Tin/lead
.330
(8.83)
±.030
± (.76)
.062 Dia. Pin
-.001
+002
+X1
.062 ± .001 Dia. Pin
(1.57 ± .02)
+(.152)
- (.254)
+(.152)
- (.254)
SOCKET PINS ARE GOLD PLATED
POLARIZING PINS ARE TIN/LEAD PLATED
CIRCUIT BOARD PINS ARE TIN/LEAD PLATED
DIMENSIONS EXCEPT AS NOTED:
INCHES ± .010 (MILLIMETERS ± .25)
.050 ± .005
(1.27 ± (13)
Silicone
Rubber
Gasket
.300
(7.62)
.270
(6.86)
CII Mid-Range Relays
5
PAGE 17
CII Mid-Range Relays
FCA-212 Series, 12 Amperes, DPDT (Continued)
FCA-212-A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
Terminal Wiring
DC Coils with
Transient Suppression
DC Coils
BLUE BEAD
+
2
1
X1
X2 -
+
POLARIZING
PIN
A
B
3
BLUE BEAD
2
1
X1
X2
POLARIZING
PIN
3
B
A
BLUE BEAD
2
1
X1
POLARIZING
PIN
B
A
3
AC
BLUE BEAD
+
2
1-
+
X1
X2
POLARIZING
PIN
A
B
3
AC Coils
115 VAC
AC Coils
28 VAC
AC
TERMINAL VIEW
X2
A2 A3
A1
.200
(5.08)
.100
(2.54)
.200
(5.08)
.600
(15.24)
.400
(10.16)
.100
(2.54) .100
(2.54)
B
A
+X1
-X2
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-410 Series, 10 Amperes, 4PDT
The Series FCA-410 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched and
combined with the coil flux
in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture 2-pole and
6-pole versions of this relay.
FCA-210 — 10 Amp DPDT
Relay
FCA-610 — 10 Amp 6PDT
Relay
Available
FCA-415 — 15 Amp 4PDT,
Has the same specifications
as the FCA-410 except
is rated at 15 amps.
(Commercial Only)
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n 4PDT switching in one inch
cube
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC and AC
50 to 400Hz or 400Hz
n Weight 2.72 ounces max.
(77 grams max.)
n Qualified to M83536/15, /16
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 120VAC 120/200VAC
Load Cycles x 103 400Hz
400Hz-3Ø 60Hz-3Ø*
Resistive 100 10 10 10 2.5
Inductive 20 8 8 8 2.5
Motor 100 4 4 4 2.0
Lamp 100 2 2 2 1.0
*60 Hz loads rated for 10,000 operations
Overload Current — 40 AMPS DC, 60 AMPS 400Hz
Rupture Current — 50 AMPS DC, 80 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 10 Amps — INITIAL 0.100 VOLTS
End of Life — 0.125 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 18 Ω 4.5 0.3 2.5
2 12 DC 70 Ω 9.0 0.75 4.5
3 28 DC 290 Ω 18.0 1.5 7.0
4 (A) 28 DC 290 Ω 18.0 1.5 7.0
5 48 DC 865 Ω 32.0 2.5 14.0
6 28 400Hz 225 mA 22.0 1.25 10.0
7 28 50/400Hz 120 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
NOTE: Only DC Coil Models are QPL Approved.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z & Y Enclosures —
200 g for 6 mS
W, X & M Enclosures —
100 g for 6 mS
Vibration, Sinusoidal* —
Z & Y Enclosures —
0.12 DA 10 to 70Hz
30 g 70 to 3000Hz
W, X & M Enclosures —
0.12 DA 10 to 57Hz
20 g 57 to 3000Hz
Vibration, Random* —
Z & Y Enclosures —
0.4 g2/Hz 50-2000Hz
W, X & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 20 ms or less
Release Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
5
PAGE 19
CII Mid-Range Relays
FCA-410 Series, 10 Amperes, 4PDT (Continued)
CODE
“Y”
BLUE BEAD
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
+X1
-X2
.270
(6.86)
CODE “B”
+X1
-X2
.270
(6.86)
Circuit Board Pins-All DC Coils
BLUE BEAD
.300 ± .020
(7.26) ± .51
0.80 DIA
(2.03)
-X2
+X1
.062 Dia. Pin
(1.57 )14 Plcs.
+ .002
- .001
+ .05
- .02
BLUE BEAD
Solder Hooks-AC or DC Coils
CODE “C”
CODE
“W”
Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil
connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order.
Dimensions are shown in inches ± .010 and (Millimeters ± .25) except as noted.
All Enclosures have cupro-Nickel
cans bright acid tin/lead plated after
assembly to terminal headers.
Enclosures
Terminals
Terminals on 0.200 centers.
Coil terminals: X1-X2.
Socket Pins are Gold Plated.
Circuit Board Pins are Tin/Lead Plated. CODE
“Z” .100
(25.4)
1.051
(25.79)
1.051
(25.79)
6-32 UNC-2A
3 Studs *
.047
(1.20)
.312
(7.92)
1.051
(25.79)
.687
(17.44)
1.015
(25.78)
.687
(17.44)
1.00
(25.4)
.375
(9.52)
.343
(8.71) .160
(4.06)
.160
(4.06)
.062 ±.001 Pin
(1.57 ± .02 )
14 places
1.396
(35.46)
1.446
(36.73)
1.015
(25.79)
FULL R
6 PLCS
1.00
(25.4)
1.718 Max.
(43.64)
.040
(1.02)
1.051
(25.79)
.150 Typ.
(3.8)
CODE
“X”
.270
(6.86)
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
+X1
BLUE BEAD
.062 Dia. Pin
(1.57 ) 14
+ .002
- .001
+ .05
- .02
.062 ±.001 Pin
(1.57 ± .02 )
14 places
-X2
CODE “D”
Socket Pins-115 VAC Coils
CODE “A”
Socket Pins-All DC Coils
SEE NEXT PAGE
FOR MORE COIL
TERMINAL OPTIONS
.937
23.80
.625
15.88
*Metric threads available,To specify use M in place of W
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
.150 typ.
(3.8)
.040
(1.02)
.156
(3.96)
1.015
(25.79)
FULL R
6 PLCS
.625
15.88 .937
23.80
.312
7.92
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-410 Series, 10 Amperes, 4PDT (Continued)
.270
(6.86)
-X2
+X1
BLUE BEAD
Circuit Board Pins- 28 VAC Coils
.062 Dia. Pin
(1.57 ) 14
+ .002
- .001
+ .05
- .02
.050 ± .005
(1.27 ± (3)
Silicone
Rubber
Gasket
.270
(6.86)
-X2
CODE “E”
BLUE BEAD
+X1
Socket Pins- 28 VAC Coils
.270
(6.86)
BLUE BEAD
-X2
+X1
.062 Dia. Pin
(1.57 ) 14
+ .002
- .001
+ .05
- .02
.062 Dia. Pin
(1.57 ) 14
+ .002
- .001
+ .05
- .02
Circuit Board Pins-115 VAC Coils
CODE “F” CODE “G”
+
X2-23
C
D
X1 +
B
A
BLUE BEAD
+
X2-23
C
D
X1 +
B
A
1
1
+
X2-23
C
D
X1 +
B
A
123
C
D
B
A
AC
X2
X1
BLUE BEAD
23
C
D
B
A
AC
X2
X1
1
1
Terminal Wiring
Terminals (Continued)
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
TERMINAL VIEW
A & B Pin Terminal
All DC Coils
C Hook Terminal
All AC & DC Coils
Transient Suppression
Cir.
D & F Pin Terminal
115 VAC Coils
E & G Pin Terminal
28 VAC Coils
FCA-415-
FCA-410 A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
NOTE: Only DC coil models are QPL Approved
BLUE BEAD BLUE BEAD BLUE BEAD
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
.400
(10.16)
.200
(5.08)
.400
(10.16)
+X1
-X2
.600
(15.24)
.600
(15.24)
.200
(5.08)
BLUE BEAD
CII Mid-Range Relays
5
PAGE 21
CII Mid-Range Relays
FCA-125 Series, 25 Amperes, SPDT
The Series FCA-125 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched and
combined with the coil flux
in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture other versions
of this relay:
FCA-325 — 25 Ampere
3PDT Relay
FCAC-325 — 25 Ampere
3PST-NO Relay with 2 amp
SPDT auxiliary
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC, 50 to 400Hz
and 400Hz AC
n Weight 1.6 ounces max.
(45.4 grams)
n Qualified to M6106/19,
M83536/36, /37
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115VAC
Load Cycles x 103 400Hz 60Hz*
Resistive 50 25 25 10
Inductive 10 12 — 10
Inductive 20 — 15 —
Motor 50 10 10 8
Lamp 50 5 5 —
*60 Hz loads rated for 10,000 operations
Overload Current — 50 AMPS DC, 80 AMPS 400Hz
Rupture Current — 60 AMPS DC, 100 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS
End of Life — 0.175 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 20 Ω 4.5 0.3 2.5
2 12 DC 80 Ω 9.0 0.75 4.5
3 28 DC 320 Ω 18.0 1.5 7.0
4 (A) 28 DC 320 Ω 18.0 1.5 7.0
5 48 DC 920 Ω 32.0 2.5 14.0
6 28 400Hz 180 mA 22.0 1.25 10.0
7 28 50/400Hz 100 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
NOTE: Only DC Coil Models are QPL Approved.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & X Enclosures —
200 g for 6 mS
W & M Enclosures (Stud Mtg.) —
100 g for 6 mS
Vibration, Sinusoidal* —
Z, Y, & X Enclosures —
30 g 33-3000Hz
W & M Enclosures (Stud Mtg.) —
20 g 33-3000Hz
Vibration, Random* —
Z, Y, & X Enclosures —
0.4 g2/Hz 50-2000Hz
W & M Enclosures (Stud Mtg.) —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 15 ms or less
Release Time at Nominal
Voltage —
DC Relays — 10 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-125 Series, 25 Amperes, SPDT (Continued)
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How
To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals
Enclosures
CII Mid-Range Relays
5
PAGE 23
CII Mid-Range Relays
FCA-125 Series, 25 Amperes, SPDT (Continued)
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
NOTE: Only DC coil models are QPL Approved
FCA-125-A Y 4
Terminal Wiring
TERMINAL VIEW
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
CII FC-325 Series Relays
FC-325 Series relays
from TE Connectivity (TE)
are hermetically sealed
devices designed for harsh
inductive, motor, and
lamp load applications in
aerospace, defense, and
marine markets.
Configured as a 3PST/NO
(DM), the double make/
break contact design of the
CII FC-325 Series relays
offer higher capability than
comparable relays in the
market. It shares the load
across two contact sets,
resulting in less wear and
tear on the relay. This
provides stable performance
and extends the relay’s
life. The relay’s all welded
design creates a reliable
alternative to similar solder
sealed relays in the market.
Product Facts
n Non-latching Hermetically
Sealed Relay
n Corrosion protected metal
can
n All welded construction.
n 1.5 inch cube enclosure
n 0.452 lbs
n Excellent for switching
harsh inductive, motor, and
lamp loads
n -70°C to +125°C
temperature range
n 80,000 feet altitude rating
n 28 Vdc or 115 Vac coils
n Solder hook or terminal
block configurations
n Qualified to MS27418
specifications
n Higher current ratings than
standard M83536 mid-range
relays
n 3-Pole 25A Contacts
(FORM X) Switching in 1.5
inch3
n Main contacts are suitable
for use in 360-800 Hz
variable frequency
application
Applications
n Launch Systems
n Power Distribution
n Fuel Pumps
n Guidance and Navigation
Systems
n Aircraft Galley/Cabin
Equipment
n Weapons Systems
n Ground Support Equipment
General Specifications
Temperature Rating —
-70˚C to + 125˚C
Altitude — 80,000 Feet
Shock — 50 g/11 ms
Sinusoidal Vibration — 10 g/5 to
1000 H2
Electrical
Dielectric Strength at Sea Level:
Coil to Case — 1250 Vrms
All Other Points — 1500 Vrms
Dielectric Strength at 80,000 ft
(25,000 m) — 500 Vrms (all points)
Insulation Resistance at 500 Vdc:
Initial — 100 MΩ min.
After Life or Environmental Test —
50 MΩ min.
Contact Voltage Drop at Nominal
Current:
Initial Value — 150 mV max.
After Life — 175 mV max.
Operational
Operate Time at Nominal Voltage:
AC — 25 ms max.
DC — 20 ms max.
Release Time at Nominal Voltage:
AC — 50 ms max.
DC — 10 ms max.
Bounce Time at Nominal Voltage
— 2 ms max.
DC Nonsuppressed and AC Coils DC Suppressed Coils
Circuit Diagram
Contact Characteristics
Load Type Life
Cycles
Current Rating (A)
28
Vdc
115 Vac, 1 Phase Power 115/200 Vac, 3 Phase Power
400 Hz 50/60 Hz 400 Hz 50/60 Hz
Resistive 50,000 25 25 25 25 25
Inductive 10,000 15 25 25 25 25
Motor 50,000 20 20 12 20 12
Lamp 50,000 10 10 10 10 10
Mechanical Life,
Reduced Current 200,000 6.3 6.3 6.3 6.3 6.3
Coil Characteristics
Code 115 Vac
50/60 Hz
115 Vac
400 Hz 28 Vdc 28 Vdc
(Suppresed)
Nominal operating voltage 115 115 28 28
Maximum operating voltage 122 122 32 32
Maximum pick-up voltage over temperature range 95 95 18 18
Maximum pick-up voltage over temperature range
(Continuous Current test) 108 108 22.5 22.5
Drop-out voltage over temperature range 5.0 5.0 1.5 1.5
Coil current at +25° C (amperes) .06 .055 - -
Coil resistance - DC Coils (*) - - 160 160
Back EMF Suppression to (VDC) - - - 42
* For other coil votages consult factory.
CII Mid-Range Relays
5
PAGE 25
CII Mid-Range Relays
.225
.244 1.062
±.005
2.000
+.005
.093 R
MAX
1.550
1.550
.187+.005 DIA.
4 PLS
2.000
1.12
±.03
1.062
1.50 SQ.
+.031
2.500
MAX
.173+.005 DIA
4 PLS 1.465
MAX
2.41
±.06
1.531
MAX
.04 TYP.
NAME PLATE
SCREW 6-32 UNC-2B, 250 LONG, 2 EACH
REQ. LOCKWASHER, NO.6, 2 EACH REQ.
SCREW 8-32 UNC-2B, 250 LONG, 6
EACH REQ. LOCKWASHER, NO.8, 6
EACH REQ.
Screw Terminals (Shown with Mounting Bracket)
Tolerances are ±.010 unless otherwise noted.
1.406 DIA.
+.005
.593
1.187
+.005
.593
1.187
+.005
+ .005 DIA
- .001
4 PLS
1.531
MAX
1.531
MAX
.38
+.03
1.187
1.187
.375 -.000
1.680
MAX
+.032
0.152
NAME PLATE
.040 +.002 DIA 2 COIL
SOLDER HOOK TERMINALS
TINNED FINISH.
.080 +.002 DIA. 6
SOLDER HOOK TERMINALS
TINNED FINISH.
.138-32 UNC-2A
STUD, 4 EA REQ'D
Mounting Layout
Mounting Layout
CII FC-325 Series Relays (Continued)
Dimensions
Solder Hook Terminals (Shown with Mounting Studs)
Part Numbers
Coil Terminal Mounting Mil Spec Comml Part No. Part No.
28 Vdc Solder Hook Stud MS27418-1B FC-325-CW3 FC-325-2
Screw Bracket MS27418-2B FC-325-SY3 FC-325-5
28 Vdc
(Suppressed)
Solder Hook Stud MS27418-1D FC-325-CW4 FC-325-7
Screw Bracket MS27418-2D FC-325-SY4 FC-325-8
115 Vac,
50/60 Hz
Solder Hook Stud MS27418-1C FC-325-CW9 FC-325-3
Screw Bracket MS27418-2C FC-325-SY9 FC-325-6
115 Vac,
400 Hz
Solder Hook Stud MS27418-1A FC-325-CW8 FC-325-1
Screw Bracket MS27418-2A FC-325-SY8 FC-325-4
Custom configurations are available. Consult TE.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-325 Series, 25 Amperes, 3PDT
The Series FCA-325 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched and
combined with the coil flux
in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture other versions
of this relay:
FCA-125 – 25 Amp SPDT
Relay
FCAC-325 — 25 Ampere
3PST-NO Relay with 2 amp
SPDT auxiliary
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC, 50 to 400Hz
and 400Hz AC
n Weight 2.89 ounces max.
(82 grams)
n Qualified to M83536/32, /33
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC
Load Cycles x 103 400Hz
400Hz-3Ø 60Hz-3Ø*
Resistive 50 25 25 25 2.5
Inductive 10 12 — — 2.5
Inductive 20 — 15 15 —
Motor 50 10 10 10 2.0
Lamp 50 5 5 5 1.0
*60 Hz loads rated for 10,000 operations
Overload Current — 50 AMPS DC, 80 AMPS 400Hz
Rupture Current — 60 AMPS DC, 100 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS
End of Life — 0.175 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 18 Ω 4.5 0.3 2.5
2 12 DC 70 Ω 9.0 0.75 4.5
3 28 DC 290 Ω 18.0 1.5 7.0
4 (A) 28 DC 290 Ω 18.0 1.5 7.0
5 48 DC 865 Ω 32.0 2.5 14.0
6 28 400Hz 225 mA 22.0 1.25 10.0
7 28 50/400Hz 120 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
NOTE: Only DC Coil Models are QPL Approved.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & V Enclosures —
200 g for 6 mS
W, X & M Enclosures —
100 g for 6 mS
Vibration, Sinusoidal* —
Z, Y, & V Enclosures —
30 g 33-3000Hz
W, X & M Enclosures —
20 g 33-3000Hz
Vibration, Random* —
Z, Y, & V Enclosures —
0.4 g2/Hz 50-2000Hz
W, X & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 20 ms or less
Release Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
5
PAGE 27
CII Mid-Range Relays
FCA-325 Series, 25 Amperes, 3PDT (Continued)
Socket Pins - All DC Coils
PIN TERMINALS ARE GOLD PLATED
CODE
“B”
Solder Pin Terminals
CODE
“C”
Solder Hook Terminals
HOOK TERMINALS TIN/LEAD PLATED
.250
(6.35)
.270
(6.86)
.050 ± .005
(1.27 ± (.12)
Silicone
Rubber
Gasket
± .001
± .02 2 Plcs
.093 Dia. Pin
(2.36 ) 9 Plcs
+.002
- .000
+.05
- .00
.625 ± .020
(15.88 ± .51)
.375 ± .020
(9.52 ± .508)
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How
To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
CODE
“Z”
BLUE BEAD
-X2
+X1
.250
(6.35)
.270
(6.86) ± .001
± .02 2 Plcs
+.002
- .000
BLUE BEAD
-X2
+X1
PIN TERMINALS TIN/LEAD PLATED
.062 Dia. Pin
(1.57 )
.093 Dia.
Pin +.05
- .00
.062 Dia. Pin
(1.57 )
± .05 2 Plcs
± .002
Enclosures
BLUE BEAD
.093 ± .003 Dia.
Pin
.040 Dia.
Pin
1.00
(2.54)
1.015
(25.79)
1.015
(25.79)
CODE
“W”
1.396
(35.46)
1.446
(36.73)
6-32 UNC-2A
3 Studs *
.047
(1.20)
.312
(7.92)
1.015
(25.79)
.687
(17.44)
1.015
(25.78)
.687
(17.44)
1.00
(25.4)
.375
(9.52)
.343
(8.71) .160
(4.06)
.160
(4.06)
.300 ± .020
(7.62 ± .51)
1.718 Max.
(43.64)
.040
(1.02)
1.015
(25.79)
1.015
(25.79)
FULL R
6 PLCS
1.00
(25.4)
.150 typ.
(3.8)
.625
15.88
.937
23.80
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
FULL R
6 PLCS
.150 Typ.
(3.8)
.625
15.88
.937
23.80
.040
(1.02)
.156
(3.96)
1.015
(25.79)
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
.150 typ.
(3.8)
.040
(1.02)
.156
(3.96)
1.015
(25.79)
FULL R
6 PLCS
.625
15.88
.937
23.80
.312
7.92
CODE
“X”
CODE
“V”
CODE
“Y”
CODE
“A”
Terminals
All Enclosures have cupro-Nickel cans
bright acid tin/lead plated after assembly
to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
For socket pin terminals: specify
“Y” enclosures with DC coils and
“V” enclosures with AC coils.
-X2
+X1
*Metric threads available,To specify use M in place of W
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-325 Series, 25 Amperes, 3PDT (Continued)
Terminal Wiring
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
AC Coils
TERMINAL VIEW
DC Coils with
Transient Suppression
DC Coils
FCA-325-A Y 4
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges)
COIL (28 VDC With Transient Suppression).
NOTE: Only DC coil models are QPL Approved
-X2
+X1
.600
(15.24)
.300
(7.62)
.150
(3.81)
.450
(11.43)
BLUE BEAD
.234
(5.94)
.630
(16.00)
.432
(10.97)
BLUE BEAD
+
+
-
X2
X1 A
B
C
12 3
BLUE BEAD
X2
X1 A
B
C
12 3
AC
BLUE BEAD
+
+
-
X2
X1 A
B
C
12 3
* The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15.
CII Mid-Range Relays
5
PAGE 29
CII Mid-Range Relays
FCAC-325 Series, 25 Amperes, 3PST-NO with 2 Amp SPDT Auxiliary Contacts
The Series FCAC-325 relay
is a polarized single-side
stable design, where the
flux from a permanent
magnet provides the
armature holding force in
the deactivated state, and
its flux path is switched and
combined with the coil flux
in the operated state.
This results in appreciably
increased contact pressure
in both states over
that of a spring return
nonpolar design. We also
manufacture other versions
of this relay:
FCA-125 — 25 Ampere
SPDT Relay
FCA-325 — 25 Ampere
DPDT Relay
Product Facts
n Hermetically Sealed
n All Welded Construction
n Balanced Force
n Permanent Magnet Drive
n Contacts — Silver Cadmium
Oxide with Gold Plating
n Coils for DC, 50 to 400Hz
and 400Hz AC
n Weight 2.89 ounces max.
(82grams)
Contact Rating — Amperes
Ratings Are Continuous Duty
Type of Life (Min.) 28 VDC 115VAC 115/200VAC 115/200VAC
Load Cycles 400Hz 400Hz-3Ø 60Hz-3Ø*
x103 Main Aux. Main Aux.
Resistive 50 25 2 25 2 25 2.5
Inductive 10 12 1 — — — 2.5
Inductive 20 — — 15 1 15 —
Motor 50 10 — 10 — 10 2.0
Lamp 50 5 .5 5 .5 .5 1.0
*60 Hz loads rated for 10,000 operations
Overload Current — 50 AMPS DC, 80 AMPS 400Hz
Rupture Current — 60 AMPS DC, 100 AMPS 400Hz
Contact Make Bounce —1 MILLISECOND AT NOMINAL VOLTAGE
Auxiliary Contact Bounce — 4 MILLISECONDS MAX.
Max. Contact Drop at 25 Amps — INITIAL 0.150 VOLTS
End of Life — 0.175 VOLTS
Coil Data
Over Temperature Range
Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold
Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C)
1 6 DC 18 Ω 4.5 0.3 2.5
2 12 DC 70 Ω 9.0 0.75 4.5
3 28 DC 290 Ω 18.0 1.5 7.0
4 (A) 28 DC 290 Ω 18.0 1.5 7.0
5 48 DC 865 Ω 32.0 2.5 14.0
6 28 400Hz 225 mA 22.0 1.25 10.0
7 28 50/400Hz 120 mA 22.0 1.25 10.0
8 115 400 Hz 40 mA 90.0 5.0 40.0
9 115 50/400 Hz 30 mA 95.0 5.0 40.0
A. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX.
B. DC COIL RESISTANCE ± 10% AT 25˚C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE.
C. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN.
D. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL.
E. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ.
General Specifications
Temperature Rating —
-70˚C TO + 125˚C
Altitude — 300,000 Feet
Shock* —
Z, Y, & V Enclosures —
200 g for 6 mS
W, X & M Enclosures —
100 g for 6 mS
Vibration, Sinusoidal* —
Z, Y, & VEnclosures —
30 g 33-3000Hz
W, X & M Enclosures —
20 g 33-3000Hz
Vibration, Random* —
Z, Y, & V Enclosures —
0.4 g2/Hz 50-2000Hz
W, X & M Enclosures —
0.2 g2/Hz 50-2000Hz
Dielectric Strength —
At Sea Level —
All circuits to ground and circuit to
circuit — 1250 V rms
Coil to ground — 1000 V rms
At 80,000 Feet — 350 V rms
Insulation Resistance —
Initial (500 VDC) — 100 MΩ Min.
After Life or Environmental Tests —
50 MΩ Min.
Operate Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 10 ms or less
Release Time at Nominal
Voltage —
DC Relays — 15 ms or less
AC Relays — 50 ms or less
* Max. contact opening under vibration
or shock 10 microseconds
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCAC-325 Series (Continued)
Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How
To Order. Dimensions are shown in inches ± .010 and (Millimeters ± .25).
Terminals
.250
(6.35)
± .001
± .02 5 Plcs
.625 ± .020
(15.88)± .51
.375 ± .020
(9.52)± .51
CODE
"Z"
BLUE BEAD
-X2
+X1
.250
(6.35)
.270
(6.86)
± .05 2 Plcs
± .002
ENCLOSURES
BLUE BEAD
.093 ± .003 Dia.Pin
(2.36 ±.08) 9 Plcs
.040 Dia. Pin
(1.02 )
1.00
(25.4)
1.015
(25.79)
1.015
(25.79)
CODE
"W"
1.396
(35.46)
1.446
(36.73)
6-32 UNC-2A
3 Studs *
.047
(1.20)
.312
(7.92)
*Metric threads available, To specify use M in place of W
1.015
(25.79)
.687
(17.44)
1.015
(25.78)
.687
(17.44)
1.00
(25.4)
.375
(9.52)
.343
(8.71)
.160
(4.06)
.160
(4.06)
.300 ± .020
(7.62)± .51
.040
(1.02)
1.015
(25.79)
1.015
(25.79)
FULL R
6 PLCS
1.00
(25.4)
.150 typ.
(3.8)
.625
15.88
.937
23.80
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
FULL R
6 PLCS
.150 typ.
(3.8)
.625
15.88
.937
23.80
.040
(1.02)
.156
(3.96)
1.015
(25.79)
1.396
(35.46)
1.446
(36.73)
1.718 Max.
(43.64)
1.00
(25.4)
1.015
(25.79)
.150 typ.
(3.8)
.040
(1.02)
.156
(3.96)
1.015
(25.79)
FULL R
6 PLCS
.625
15.88
.937
23.80
.312
7.92
CODE
"X"
CODE
"V"
CODE
"Y"
All Enclosures have cupro-Nickel
cans bright acid tin/lead plated after
assembly to terminal headers.
Dimensions: Inches ± .010 (mm ± .25)
For socket pin terminals: specify
"Y" enclosures with DC coils and
"V" enclosures with AC coils.
-X2
+X1
.093 Dia. Pin
(2.36 ) 6 Plcs
+.002
- .000
+.05
- .00
± .05
.062 Dia. Pin
(1.57 )
±.002
.062 Dia. Pin
(1.57 )
REGISTRATION PIN
.270
(6.86) ± .001
± .02 5 Plcs
BLUE BEAD
-X2
+X1
.093 Dia. Pin
(2.36 ) 6 Plcs
+.002
- .000
+.05
- .00
± .05
.062 Dia. Pin
(1.57 )
±.002
.062 Dia. Pin
(1.57 )
REGISTRATION PIN
.300
(7.62)
.300
(7.62)
TERMINALS
CODE "A"
Socket Pin Terminals
Pin Terminals are Gold Plated
.050 ± .005
(1.27 ± (13)
Silicone
Rubber
Gasket
CODE "B"
Solder Pin Terminals
Pin Terminals are Tin/Lead Plated
CODE "C"
Solder Hook Terminals
Hook Terminals are Tin/Lead
Plated
1.718 Max.
(43.64)
CII Mid-Range Relays
5
PAGE 31
CII Mid-Range Relays
FCAC-325 Series (Continued)
TERMINAL WIRING
HOW TO ORDER
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flangesand DC coil)
COIL (28 VDC With Transient Suppression).
DC COILS
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
BLUE BEAD
+
+
-
X2
X1
BLUE BEAD
X2
X1
BLUE BEAD
+
+
-
X2
X1
DC COILS WITH
TRANSIENT SUPPRESSION AC COILS
-X2
+X1
.600
(15.24)
.300
(7.62)
.150
(3.81)
.450
(11.43)
BLUE BEAD
.234
(5.94)
.630
(16.00)
.432
(10.97)
A
B
1
C
2
12
13
11
2
12
13
11
1
A
B
C
1
A
B
C
2
12
13
11
A
U
X
A
U
X
A
U
X
REGISTRATION PIN
12
13
11
AC
FCAC-325-A Y 4
Terminal Wiring
HOW TO ORDER
TERMINAL VIEW
FCAC-325 -A Y 4
RELAY TYPE
TERMINALS (Socket Pins, DC Coil)
ENCLOSURE (With Flanges and DC Coil)
COIL (28 VDC With Transient Suppression)
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay
Product Facts
n 50,000 cycles under
resistive load
n Corrosion-protected,
hermetically sealed metal
enclosure
n -70° to +125°C temperature
range
n Rated for altitude to
300,000 ft. in high-vibration,
high-shock environments
n 1 Form X (SPST-NO-DM)
contact
n Meets MIL-PRF-6106
requirements
n 50 A switching capability
n Balanced force design
n One cubic inch in size
n <90 grams total weight
n Non-latching relay
n Available with 1 Form C
(SPDT) 2 A auxiliary contact
n 6, 12 and 28 Vdc coils
available
n Optional transient
suppression
The FCA-150 series relay
from TE Connectivity (TE) is
a polarized, single-side sta-
ble design, where the
flux from a permanent
magnet provides the arma-
ture holding force in the
deactivated state, and its
flux path is switched and
combined with the coil
flux in the operated state.
This results in appreciably
increased contact force in
both states over that of a
spring return non-polarized
design. The FCAC-150
series has a 1 Form C
(SPDT) auxiliary contact set
rated at 2 A. Designed and
built to perform under the
most demanding environ-
mental conditions, FCA-150
series relays withstand such
changing environmental
factors as temperature,
altitude, shock, vibration,
and salt spray. Minimum
mechanical life expectancy
is 50,000 cycles under resis-
tive load.
Specifications
Contact Data
Contact Form 1 Form X (SPST-NO-DM)
Contact Rating in Amps (Continuous Duty)
Type of Life (Min.)
Load Cycles 28 Vdc
Resistive 50,000
50
Inductive (L/R=5ms) 20,000
20
Motor 200,000
20
None 100,000
–
Overload Current (Resistive) 200 A, 50 cycles
Max. Contact Drop at 10A Initial 150mV; After Life 175mV
Operate Time at Nominal Voltage 15ms
Release Time 15ms
Bounce Time 1ms
Coil Data
Coil Code 1
2 3 4
Nominal Operating Voltage (Vdc) 6 12
28 28
Maximum Operating Voltage (Vdc) 7.3 14.5
29 29
Maximum Pick-Up Voltage at +125°C 4.5 9
18 18
Maximum Pick-Up Voltage at +125°C, continuous current test (Vdc) 5.7 11.25
22.5 22.5
Drop-Out Voltage at +125°C 0.3 – 2.5 0.75 – 4.5
1.5 – 7.0 1.5 – 7.0
Maximum Coil Current at +25°C (mA) .50 .26
.15 .15
Back EMF Suppressed to (Vdc) (Max) N/A N/A
N/A -42
Coil Resistance ±10% 18Ω 70Ω 290Ω 290Ω
Performance Data
Electrical Characteristics
Initial Insulation Resistance — 100
MΩ, minimum, at 500 Vdc, between
each pin and case
Insulation Resistance After Life
or Environmental Test — 50 MΩ,
minimum,
at 500 Vdc, between each pin and case
Dielectric Strength at Sea Level:
Contacts to Ground and Between
Contacts — 1250 Vrms, 60 Hz
Coil to Ground — 1000 Vrms, 60 Hz
Dielectric Strength at 80,000 ft (25,000
m) — 500 Vrms, 60 Hz (all points)
Environmental
Ambient Temperature Range,
Operating— 70°C to +125°C
Altitude— 300,000 ft
Shock Resistance— 50 G, 11 ms
Vibration Resistance,
Sinusoidal— 20 G, 75-3000 Hz
CII Mid-Range Relays
5
PAGE 33
CII Mid-Range Relays
Terminals
Specifications
Electrical Data
Initial Insulation Resistance (note 1) 100 megohms, minimum, at 500Vdc, between each pin and case
Insulation Resistance After Life or Environmental Test (note 1) 50 megohms, minimum, at 500Vdc, between each pin and case
Dielectric Strength At Sea Level
Contacts to Ground and Between Contacts 1,250Vrms, 60 Hz.
Coil to Ground 1,000Vrms, 60 Hz.
Dielectric Strength at 80,000 ft (25,000m), All Points (note 4) 500Vrms, 60 Hz
Environmental Data
Ambient Temperature Range, Operating -70°C to +125°C
Altitude 300,000 feet
Shock Resistance 50 G’s, 11 ms.
Vibration Resistance, Sinusoidal 20 G’s, 75-3000Hz.
Mechanical Data
Approximate Weight 3.2 oz. (90g) Max.
FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)
CODE “B” CODE “C”
CODE “K”
.55
.200
.100
.190 .300
.255
.510
.178
+X1
-X2
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
.062±.002 DIA PINS
2 PLCS)
+X1
-X2
BLUE BEAD
BLUE BEAD
.178
.55
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
.062±.002 DIA HOOKS
2 (PLCS)
+X1
-X2
BLUE BEAD
.20
.10
.38
.255
.510
.76 +X1
-X2
GOLD PIN
TERMINALS FOR
MIL-C-39029/22B 192
SOCKET PINS
UNUSED PINS
NO INTERNAL
CONNECTION
M4 X .7 STUD (2X)
DIN 6798A LOCKWASHER
DIN 934 NUT HEX (4X)
Solder Pin Terminals — Tin/Lead Plated
FCA-150 FCAC-150
Terminal Shield
FCA-150 FCAC-150
Solder Hook Terminals — Tin/Lead Plated
FCA-150 FCAC-150
.178
.55
.31
.062±.002 DIA PINS
(5 PLCS)
BLUE BEAD
+X1
-X2
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
13
12
11
.178
.55
.31
.062±.002 DIA
HOOKS (5 PLCS)
BLUE BEAD
+X1
-X2
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
13
12
11
.10 .20
.30
.60
.18
.38
.51
.26
.76
+X1 -X2
11 12 13
GOLD PIN TERMINALS FOR
MIL-C-39029/22B 192
SOCKET PINS
NOTES
1. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually
insulated wired terminals and between all these terminals and case.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)
Outline Dimensions
The standard terminal types and enclosures are illustrated below with dimensions in inches ± 0.010 and (millimeters ±0.25).
Enclosures
CODE “U”
CODE “X” CODE “R” CODE “Z”
CODE “Y”
1.00
1.396
1.446
.625 .937
.150
1.015
1.718 MAX
.040
.625
.150
1.396
1.446
1.718 MAX
1.00
1.015
1.015
.040
FULL R
6 PLCS
1.015
.040
.625 .810
1.446
1.396
1.718
1.00
1.015
1.015
1.00
1.015
1.396
1.446
1.718 MAX
.625 .937
.150
1.015
.040
.156
FULL R
6 PLCS
CII Mid-Range Relays
5
PAGE 35
CII Mid-Range Relays
Terminal Wiring
FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued)
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
DC Coils
FCA-150 FCAC-150
DC Coils with Transient Suppression
FCA-150 FCAC-150
A1
A2
+X1
-X2
BLUE BEAD
A1
A2
+X1
-X2
BLUE BEAD
A1
A2
+X1
-X2
BLUE BEAD
12
13
11
13
12
11
A1
A2
+X1
-X2
BLUE BEAD
Terminal View
FCA-150 FCAC-150
.200
.100
.260 .377
.255
.510
+X1
-X2
BLUE BEAD
.600
.300
.200
.100
.260
.377
.575
.255
.510
13
12
11
-X2
+X1
FCA-150 -B Y 3
Series And Contact Arrangement
FCA-150 1 Form X Main Contacts
FCAC-150 1 Form X Main Contacts and
1 Form C Auxiliary Contacts
Terminals (see drawings for details)
B Solder Pin Coil Terminals, Stud Power Terminals
C Solder Hook Coil Terminals, Stud Power Terminals
K Terminal Block, Stud Power Terminals
Enclosure (see drawings for details)
R Horizontal Flange Mount, Rotated
U Flush Vertical Flange Mount
X Horizontal Flange Mount
Y Raised Vertical Flange Mount
Z No Mount
Coil Voltage (NOMINAL)
1 6 VDC
2 12 VDC
3 28 VDC
4 28 VDC Nominal, with Back EMF Suppression
How to Order
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay
Product Facts
n Non latching hermetically
sealed relay
n Balanced force design
n Hermetically sealed,
corrosion protected
metal can
n All welded construction
n 6, 12 and 28Vdc coils
available.
n Weight 90 grams
n Designed and built in
accordance to MIL-PRF-6106
Specifications
General Characteristics
Temperature range -70° C to +125° C
Altitude 300,000 feet
Dielectric strength at sea level
- Contacts to ground and between contacts 1250 Vrms / 60 Hz
- Coil to ground 1000 Vrms / 60 Hz
Dielectric strength at altitude 25000 m (80,000 ft) (all points) 500 Vrms / 60 Hz
Initial insulation resistance at 500 Vdc 100 MΩ min.
Initial insulation after life or environmental test 50 MΩ min.
Sinusoidal vibration 20g / 75 to 3000 Hz
Shock 50g / 11 ms
Operate time at nominal voltage 15 ms max.
Release time 15 ms max.
Bounce time 1 ms max.
Contact voltage drop at nominal current
-initial value 150 mV max.
-after life 175 mV max.
Coil Data
Coil Code 1 2 3 4(A)
Nominal Operating Voltage (Vdc) 6 12 28 28
Maximum Operating Voltage (Vdc) 7.3 14.5 29 29
Maximum Pick-Up Voltage at +125°C 4.5 9 18 18
Maximum Pick-Up Voltage at +125°C, continuous current test (Vdc) 5.7 11.25 22.5 22.5
Drop-Out Voltage at +125°C 0.3 – 2.5 0.75 – 4.5 1.5 – 7.0 1.5 – 7.0
Maximum Coil Current at +25°C (mA) .50 .26 .15 .15
Back EMF Suppressed to (Vdc) N/A N/A N/A -42
Coil Resistance 18Ω 70Ω 290Ω 290Ω
For other coil voltages, consult factory.
CII Mid-Range Relays
5
PAGE 37
CII Mid-Range Relays
FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued)
Contact Electrical Characteristics
Contact Type Rated Current Rated Voltage
Main Contact 50A 28Vdc
Minimum Operating cycles Contact rating per pole and load type Load Currents in Amps
MAIN Contact
50,000 cycles Resistive load 50
20,000 cycles Inductive load (L/R=5ms) 20
20,000 cycles Motor load 20
50 cycles Resistive overload 200
100,000 cycles No Load
All endurance ratings are subject to validation - consult factory
Terminals
CODE “B” CODE “C”
.55
.200
.100
.190 .300
.255
.510
.31
.178
+X1
-X2
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
.062±.002 DIA PINS
2 PLCS)
+X1
-X2
BLUE BEAD
BLUE BEAD
.178 .31 .55
.164-32 UNC-2A STUD
MS35338-42 LOCK WASHER
AN961-8T FLAT WASHER
MS35649-286T NUT, HEX
2 EACH REQUIRED
.062±.002 DIA HOOKS
2 (PLCS)
+X1
-X2
BLUE BEAD
.20
.10
.38
.26
.51
.76 +X1
-X2
GOLD PIN
TERMINALS FOR
MIL-C-39029/22B 192
SOCKET PINS
M4 x .7 STUD (2X)
DIN 6798A LOCK WASHER (2X)
DIN 934 NUT HEX (4X)
Solder Pin Terminals
Tin/Lead Plated
Solder Hook Terminals
Tin/Lead Plated
CODE “K”
Terminal Shield
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued)
Outline Dimensions
The standard terminal types and enclosures are illustrated below with dimensions in inches ± 0.010 and (millimeters ±0.25).
Enclosures
CODE
“U” CODE
“Y”
CODE
“Z”
1.00
1.015
1.718 MAX
1.396
1.446
.625 .937
.150
.040
CODE
“X”
1.015
1.396
1.446
1.718 MAX
.625
.150
1.00
1.015
.040
FULL R
6 PLCS
1.00
1.015
1.015
CODE
“V”
1.00
.040
.156
1.015
1.396
1.446
1.718 MAX
.625 .937
.150
1.015
FULL R
6 PLCS
1.00
1.015
1.718 MAX
1.396
1.446
.625 .937
.040
.156
1.015
.150
FULL R
6 PLCS
1.015
.040
.625 .810
1.395
1.446
1.718
CODE
“R”
CII Mid-Range Relays
5
PAGE 39
CII Mid-Range Relays
FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued)
PART NUMBERING SYSTEM
Terminal Wiring
TERMINAL VIEW
.200
.100
.260 .377
.255
.510
+X1
-X2
BLUE BEAD
DC Coils with
Transient Suppression
DC Coils
A1
A2
+X1
-X2
BEAD
A1
A2
+X1
-X2
BEAD
FCA - 150NC B Y 4
RELAY TYPE
TERMINALS
ENCLOSURE
COIL
NOTE: Polarity must be observed with DC coil supply.
Relay is polarized with a permanent magnet and will not
operate or be damaged by reverse polarity.
Diodes used in transient suppression and in AC rectifier
circuits have peak inverse voltage rating of 600 VDC
minimum. Zener diodes have a minimum rating of 1 watt.
Terminal designations are for reference only and do not
appear on the header.
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
Selection and Application Guide
A. Contacts must be rated for the load. Current rating, type of load
(resistive, lamp, motor, inductive, and so forth), impedance range,
voltage rating, DC or AC, frequency, single phase or polyphase,
polyphase load balance, and type of switching or transfer should all
be considered. Each of the following switching and transfer functions
places a different requirement on each of the relay contacts and must
be considered when selecting a relay with the proper contact rating:
(1) On-Off Switching - DC, single phase or polyphase
(2) Motor Reversing (AC or DC)
(3) Transferring load between phases of same source
(4) Transferring load between unsynchronized AC sources
B. Power supply characteristics must be taken into account. Voltage
regulation, variations in frequency, ripples and spikes, as well as
steady state conditions, should be included. If more than one power
supply is involved, not only must each be suitable but interaction
between them also should be investigated.
C. Coil (or coils) should be rated so as to have proper operation under
all anticipated conditions.
D. Consideration of environmental conditions anticipated through-
out the service of life, as well as those expected during storage and
transportation before installing the relays in equipment, is mandatory.
Electrical parameters, environmental factors, mechanical stresses, and
compatibility are among the categories for which the relay must be
reviewed.
E. The circuit in which the relay is used, the interlocking feature
employed, the wiring harness, and the associated components should
all be reviewed for assuring mutual suitability.
F. Relays should be hard wired whenever possible, to avoid the
need for additional contact points associated with the relay plug-in
socket arrangement. (Plug-in types should be considered for quick
turnaround times).
G. To permit “safe” isolation of relay circuit in the OFF condition,
and better eliminate an electrical shock hazard, an electromechanical
switching device should be placed between the positive terminal of the
power source and relay coil.
H. Proper transistor control of the relay coil requires a stable
|reference voltage. This can be done by connecting the plus side of the
coil to the positive side of the power source, the minus side of the relay
coil to the collector of an NPN transistor, the emitter of the transistor to
the grounded side of the power source, and the transistor base to the
control voltage. For example, see MIL-R-28776/1.
I. Any switching device controlling the relay coil circuit must be
capable of withstanding, without damage, the sum of the maximum
coil circuitry voltage and the peak value of transient voltage that results
when the coil circuit is opened; for example, a switch controlling a
relay coil that is supplied with a 28V DC line and subjected to a
transient voltage suppressed to 42V must be capable of withstanding
28V + 42V or a 70V surge without damage.
J. In selecting solid state electronic switching devices to
control relay coil circuits, care must be used in selecting a solid state
device with a leakage current (in the “off state”) that is sufficiently low
to permit the relay to drop out.
K. Control of the relay coil circuit by other than step-function
switching may invalidate published relay performance properties such
as pickup and dropout voltages, pickup, dropout, and bounce times.
This selection and application guide is suggested practices from ARP (Aerospace Recommended
Practice) 4005 Concerning proper performance of relays.
Caution:
The use of any coil voltage less than the rated coil voltage may compromise the operation
of the relay. Choosing the proper relay depends primarily on matching the relay to the load,
power supply, and environment. Selection should be limited to items that meet the following
requirements:
CII Mid-Range Relays
5
PAGE 41
CII Mid-Range Relays
Cross Reference - Socket to Relay
NOTE:
TE Connectivity Does
Not Manufacture Relay
Sockets.
This Socket to Relay cross
reference is provided for
additional design assis-
tance. Several of TE
Authorized Distributors carry
relay sockets for your con-
venience. Relay sockets
come with a variety of
profiles, mounting styles,
and mounting hardware
options, so please contact
the relay socket supplier of
your choice or one of our
Authorized Distributors
who carry relay sockets for
additional information.
Military Socket P/N Relay Part Number Relay Type
M12883/40-01
M12883/40-05
M12883/40-07
M12883/40-11 M83536/15-022 4 Pole, 10 Amp
M12883/40-13 M83536/16-006, 014, 031, 034
M12883/40-17
M12883/40-19
M12883/40-23
M12883/40-02
M12883/40-08 FCA-410-DY8 (Catalog Version) 4 Pole, 10 Amp, AC
M12883/40-14 FCA-410-DY9 (Catalog Version)
M12883/40-20
M12883/41-01
M12883/41-04
M12883/41-06
M12883/41-09 M83536/9-006, 015, 024, 035 2 Pole, 10 Amp
M12883/41-11 M83536/10-006, 015, 024, 034, 038
M12883/41-14
M12883/41-16
M12883/41-19
M12883/41-02
M12883/41-07 FCA-210-DY8 (Catalog Version) 2 Pole, 10 Amp, AC
M12883/41-12 FCA-210-DY9 (Catalog Version)
M12883/41-17
M12883/44-01 M83536/5-006, 014, 022, 030
M83536/6-006, 014, 022, 032 4 Pole, 5 Amp
M12883/45-01 M83536/1-006, 015, 024, 033
M83536/2-006, 015, 024, 035 2 Pole, 5 Amp
M12883/47-01
M12883/47-04 FCA-610-AY3 (Catalog Version)
M12883/47-07 FCA-610-AY4 (Catalog Version) 6 Pole, 10 Amp
M12883/47-10
M12883/47-02
M12883/47-05 FCA-610-DY8 (Catalog Version) 6 Pole, 10 Amp
M12883/47-08 AC
M12883/47-11
M12883/48-01
M12883/48-02 M83536/32-003L 3 Pole, 25 Amp
M12883/48-03 M83536/33-003L
M12883/48-04
M12883/48-05
M12883/48-06 FCA-325-AV8 (Catalog Version) 3 Pole, 25 Amp
M12883/48-07 FCA-325-AV9 (Catalog Version) AC
M12883/48-08
M12883/52-01 M83536/2-028 2 Pole, 5 Amp
Track Mount
M12883/52-02 M83536/6-025 4 Pole, 5 Amp
Track Mount
M12883/55-01
M12883/55-02 M6106/19-004, 007, 012, 017, 022 1 Pole, 25 Amp
CII Mid-Range Relays
AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS
Engineering Notes
