CII Mid-Range Relays Table of Contents TD2 Series Time Delay Relays, per MIL-PRF-83726/28, /29, /30, & /31 . . . . . . . . . 5-2 - 5-5 PAGE 1 5 CII Mid-Range Relays Double-pole, Electrically Held, 5 Amps and Less FCB-205 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 - 5-8 Four-pole, Electrically Held, 5 Amps and Less FCB-405 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9 - 5-11 Double-pole, Electrically Held, 15 Amps and Less FCA-210 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 - 5-14 FCA-212 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 - 5-17 FCA-215 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 - 5-14 Four-pole, Electrically Held, 15 Amps and Less FCA-410 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 - 5-20 FCA-415 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 - 5-20 Single-pole, Electrically Held, 25 Amps and Less FCA-125 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21 - 5-23 Three-pole, Electrically Held, 25 Amps and Less FC-325 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 - 5-25 FCA-325 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 - 5-28 Three-pole, Electrically Held, 25 Amps and Less, with Auxiliary Contacts FCAC-325 Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30 - 5-31 Single-Pole, Electrically Held, 50 Amps or Less FCA-150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32 - 5-35 Single-Pole, Electrically Held, 50 Amps and Less, Normally Closed, with Auxiliary Contacts FCA-150NC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36 - 5-39 Selection and Application Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-40 Cross Reference - Socket to Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41 CII Mid-Range Relays TD2 Series Time Delay Relay Product Facts n n n n n Qualified to: MIL-PRF-83726/28 MIL-PRF-83726/29 MIL-PRF-83726/30 MIL-PRF-83726/31 Fixed delay on operate, fixed delay on release, adjustable delay on operate & adjustable delay on release Meets or exceeds electrostatic discharge MIL-STD-1686 Class Non-Sensitive Welded hermetically sealed enclosure occupies about 1 in3 (16.4 cm3) 10A, 2 form C (DPDT) output contacts (-) 1 -X2 2 3 TD2 series time delay relays are available for delay on operate or delay on release operation. Either can be supplied as fixed or resistor adjustable types. Both military and commercial versions are offered. mable digital pulse counter, gating a semiconductor switch to operate the relay. Timing is independent of whether the controlling voltage is a ramp or step function. These products consist of solid state timing circuits controlling our FCA-210 series relays, providing 2 Form C (DPDT) output contacts rated 10 amps. The internal timing circuit uses an R/C controlled D oscillator with a program- For the adjustable models the user specifies a one decade range in seconds, within which the required delay will be set. This range is programmed internally at the time of manufacture. The required delay is obtained(-)by calculating the2 1 -X2 oscillator timing resistor as TD Timing Action and Terminal Wiring INPUT C B Delay On Operate: A The time delay starts on the application of input voltage to X1-X2. The timing circuit energizes the end of the delay period. +X1timeBLUE BEAD (+) 20-30VDC INPUT VOLTAGE INPUT OFF +X1 / -X2 OUTPUT RELAY ENERGIZED DEENERGIZED CONTROL (+) Delay OnINPUT Release: (-) 1 -X2 2 B 20-30VDC CONTROL VOLTAGE CONTROL OFF +C1 / -X2 20-30VDC ENERGIZED DEENERGIZED Fixed Model 3 C The input voltage is continuous to X1-X2. When the control voltage is applied to A C1-X2 the timing circuit and the relay are both energized. The time delay starts +X1off. BLUE BEAD (+) when the control voltage is shut OUTPUT RELAY Fixed Model D TD INPUT VOLTAGE INPUT OFF +X1 / -X2 TIME DELAY 3 follows and connecting it externally to terminals 1D 3D as below. REXT = [(T1 / T0) -1] 100K Ohms T0 = Minimum time of selected decade in seconds. T1 = Required time delay. EXAMPLE Selected Range = 3-30 sec Required Time = 15 sec REXT = [(15/3) -1] 100K = 400K (-) TIME DELAY 1 -X2 2 3 D D TD C B INPUT CONTROL (+) INPUT TD C B A A +X1 (+) BLUE BEAD Adjustable Model EXT. RESISTOR 1/4 WATT MIN. 20-30VDC INPUT VOLTAGE (-) INPUT OFF 1 -X2 2 +X1 / -X2 3 ENERGIZED D TIME OUTPUT DEENERGIZED TDDELAY RELAY C B INPUT +X1 (+) Adjustable Model INPUT VOLTAGE +X1 / -X2 BLUE BEAD 20-30VDC EXT. RESISTOR 1/4 WATT MIN. INPUT OFF (-) 20-30VDC 1 -X2 2 3 CONTROL VOLTAGE CONTROL OFF +C1 / -X2 C TIME DELAY B A A +X1 (+) BLUE BEAD +X1 (+) Terminal designations shown in the diagrams above are for reference only. They do not appear on the relay header. INPUT VOLTAGE INPUT OFF +X1 / -X2 20-30VDC ENERGIZED AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS OUTPUT RELAY DEENERGIZED TIME DELAY D ENERGIZED OUTPUT TD CONTROL DEENERGIZED RELAY (+) INPUT INPUT VOLTAGE INPUT OFF +X1 / -X2 CONTROL VOLTAGE CONTROL OFF +C1 / -X2 OUTPUT RELAY BLUE BEAD 20-30VDC 20-30VDC ENERGIZED DEENERGIZED TIME DELAY CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Specifications Timing Data Timing Action Delay on Operate or Delay on Release Time Delay, Fixed - M83726/28, /29 and Commercial 28C, 29C Select from 0.1 to 600 sec for Commercial Models Select from 0.1 to 500 sec for Mil-Spec Models Time Delay, Adjustable - M83726/30, /31 and Commercial 30C, 31C Select one decade between 0.1 to 1.0 and 60 to 600 seconds Timing Accuracy (note 1) 10% of Nominal Value Recycle Time (note 2) 50 ms, max., to next cycle. Power Interrupts Accuracy is not affected by power interruptions up to 1 ms spaced at least 10ms apart. Input Data Input Voltage 28 Vdc nominal, range 20 - 32 Vdc Duty Rating Continuous Input Current 110 mAdc Max @ 25C Control Voltage (applies only to Delay on Release type) 20 - 32 Vdc Control Current 15 mAdc Max (applies only to delay on release types) Input Voltage Polarity Protection The timer will be inoperative during, and undamaged by, reversal of the polarity of the input voltage. Output Data Contact Form 2 Form C (DPDT) Contact Material Silver Cadmium Oxide, Gold plated Contact Rating in Amps (Continuous Duty) Type of Load Resistive Inductive Motor Lamp Life (Min.) Cycles 28 Vdc 100 x 103 20 x 103 100 x 103 100 x 103 10 8 4 2 115 Vac115/200 Vac - 3 phase 400Hz 400 Hz. 60 Hz.* 10 8 4 2 10 2.5 8 2.5 4 2.0 2 1.0 5 * 60 Hz. loads are rated at 10 x 103 cycles. 40 Adc; 60A, 400 Hz. Rupture Current 50 Adc; 80A, 400 Hz. Max. Contact Drop at 10A CII Mid-Range Relays Overload Current Initial 0.150V; After Life 0.175V Electrical Data Electrostatic Discharge Withstand Voltage 16,000V Transients (note 3): Positive Transients Self-generated Transients Spike Susceptibility Insulation Resistance (note 4) Dielectric Strength (note 4) +80V 50V, Max. 600V, 10 s, Max. 1,000 megohms at 500Vdc, between each pin and case 1,000Vrms at 60 Hz at sea level, between case and all pins connected together Environmental Data Ambient Temperature Range, Operating Altitude Shock Resistance Vibration Resistance, Sinusoidal -55C to +125C 80,000 feet maximum 100 G's, 6 ms. Z & Y Enclosure: 30 G's, 33-3000Hz.; X & W Enclosure: 20 G's, 33-3000Hz. Mechanical Data Approximate Weight 2.5 oz. (71g) Max. NOTES 1. The accuracy requirement applies to any combination of operating temperature and voltage. Add 10ms for timing less than one second. 2. Recycle time to assure that the next timing cycle will be completed. Units can be recycled during timing and after time-out: Delay on operate models - Power must be OFF the input at least 10 ms. Delay on release models - Power must be ON the control terminal at least 10 ms. 3. Transient specifications are based on a maximum duty cycle of 1/50. 4. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually insulated wired terminals and between all these terminals and case. 5. Inductive loads must be diode suppressed. PAGE 3 CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Below are shown the standard terminal types and the enclosures available. Note that the pin configuration Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order connections is determined bywith the coil supply voltage. Specify the assembly as indicated under How To Order The standard terminal typesfor andcoil enclosures are illustrated below dimensions expressed asinches 0.010 (millimeters 0.25). Dimensions are shown in inches .010 and (Millimeters .25) except as and noted. Dimensions are shown in inches .010 and (Millimeters .25) except as noted. Outline Dimensions TERMINALS TERMINALS Terminals All terminals on 0.200 (5.4) centers. All terminals on 0.200 (5.4) centers. CODE "S" CODE "T" CODE "P" CODE "S" CODE "T" CODE "P" Circuit Board Pins - Tin/Lead Plated Solder Hooks Socket Pins - Gold Plated Circuit Board Pins - Tin/Lead Plated Solder Hooks Socket Pins - Gold Plated .270 (6.86) .050 .005 .050 .005 (1.27 (3) (1.27 (3) Silicone .270 Silicone Rubber (6.86) Rubber Gasket Gasket .270 (6.86) -X 2 -X 2 .270 (6.86) + .002 0.80 DIA + .002 .062 - .001 Dia. Pin .300 .0200.80 DIA (2.03) .062 - .001 (1.57 Dia. Pin + .05 ) 14 Plcs .300 . .020(7.26) .51(2.03) .02 + .05 (1.57 ) 14 Plcs . (7.26) .51 .062 .001 Pin .062 .001 (1.57 Pin .02) (1.57 .02)14 places 14 places - .02 -X 2 -X 2 -X 2 +X 1 +X 1 +X 1 BLUE BEAD BLUE BEAD BLUE BEAD BLUE BEAD -X 2 +X 1 ENCLOSURES ENCLOSURES All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers. All Enclosures have cupro-nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE "Z" 1.015 (25.79) 1.015 (25.79) 1.015 (25.79) CODE "Y" 1.015 (25.79) CODE "Y" 1.015 (25.79) 1.015 (25.79) 1.015 (25.79) FULL R 6 PLCS FULL R 6 PLCS 1.015 (25.79) 1.00 (25.4) CODE "X" CODE "X" 1.00 (25.4) .150 typ. (3.8) .150 typ. (3.8) 1.00 (25.4) CODE "W" .625 .625 (15.88) .937 (15.88) .937 (23.80) (23.80) 1.015 (25.79) FULL R 6 PLCS 1.051 (25.79) 1.015 1.396 (25.79) FULL R 1.396 (35.46) 1.446 6 PLCS (35.46) 1.446 (36.73) (36.73) .625 .625 (15.88) .937 (23.80) (15.88) .937 (23.80) 1.015 .312 1.015 (25.79) (7.92) (25.79) 1.396 1.396 (35.46) 1.446 1.446 (35.46) (36.73) (36.73) .040 .040 (1.02) 1.718 Max. (1.02) .156 1.718 Max. (43.64) .156 (43.64) (3.96) (3.96) .312 CODE .312 (7.92) "W" (7.92) .375 6-32 UNC-2A .375 6-32 UNC-2A 3 Studs * (9.52) (9.52) 3 Studs * 1.00 (25.4) 1.00 (25.4) 1.015 (25.78) .687 (17.44) .040 (1.02) .312 (7.92) 1.00 (25.4) 1.051 (25.79) 1.718 Max. .040 1.718 Max. (43.64) (1.02) (43.64) .150 typ. (3.8) .150 typ. (3.8) 1.051 (25.79) 1.051 (25.79) .047 (1.20) 1.015 (25.78) .687 (17.44) .160 (4.06) .687 (17.44) .047 (1.20) .343 .343 (8.71) .160 (8.71) (4.06) .687 (17.44) .160 (4.06) .160 (4.06) *Metric threads available. To specify use "M" in place of "W" *Metric threads available. To specify use "M" in place of "W" For factory-direct application assistance, phone 419-521-9500 or fax 419-526-2749. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS - .02 BLUE BEAD BLUE BEAD Enclosures CODE "Z" + .002 + .002 .062 - .001 Dia. Pin .062 - .001 (1.57 Dia. Pin + .05 ) 14 Plcs. - .02 (1.57 + .05 ) 14 Plcs. CII Mid-Range Relays TD2 Series Time Delay Relay (Continued) Part Numbering System Mil-Spec Types Typical Mil-Spec Part Number TD2 Series: TD2 = Time delay relay with 2 pole, 10A output Mil-Spec Model: 28 = M83726/28 29 = M83726/29 30 = M83726/30 31 = M83726/31 Commercial Types 28- 5002 (Fixed, Delay on Operate) (Fixed, Delay on Release) (Adjustable, Delay on Operate) (Adjustable, Delay on Release) Time Delay Range (Within 0.1 to 500 seconds): For /28 and /29 types (fixed types), the delay is expressed in milliseconds in a four-digit code. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 5002 is 50 seconds. For /30 and /31 types (adjustable types), the delay decade range is expressed in milliseconds in a four-digit code representing the upper limit of the range. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 1001 is 1 second, so the range is 0.1 to 1 second. Terminals: P= Socket Pin Terminals S= Solder Hook Terminals Note: Mil-spec models have "Y" type enclosure. P Typical Commercial Part Number TD2 Series: TD2 = Time delay relay with 2 pole, 10A output Commercial Model: 28C- 1001 P Y 28C = Fixed, Delay on Operate (COTS version of M83726/28) 29C = Fixed, Delay on Release (COTS version of M83726/29) 30C = Adjustable, Delay on Operate (COTS version of M83726/30) 31C = Adjustable, Delay on Release (COTS version of M83726/31) Time Delay Range (Within 0.1 to 600 seconds): For fixed types, the delay is expressed in milliseconds in a fourdigit code. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 5002 is 50 seconds. For adjustable types, the delay decade range is expressed in milliseconds in a four-digit code representing the upper limit of the range. The first three digits are significant. The fourth is the number of zeros following the first three. Example: 1001 is 1 second, so the range is 0.1 to 1 second. Terminals: P= Socket Pin Terminals S= Solder Hook Terminals T= Solder Pin Terminals Enclosure W = Mounting Studs X = Horizontal Flange Mount Y = Raised Vertical Flange Mount Z = No Mount 5 CII Mid-Range Relays NOTE: Commercial versions are available with timing ranges outside of .1 to 600 sec. range. For factory-direct application assistance, phone 419-521-9500 or fax 419-526-2749. PAGE 5 CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT The Series FCB-205 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other forms of the FCB relay: FCB-405 -- 5 Amp 4PDT Relay Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts rated low level to 5 Amps VDC and 115/200 VAC 400 Hz, 3 Phase n Weight .54 ounces max. (15.4 grams) n Qualified to M83536/1, /2 Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Motor Lamp Life (Min.) 28 VDC Cycles x 103 100 5 20 3 100 2 100 1 115VAC 400Hz 5 5 3 1 115/200VAC 400Hz, 3O 5 5 3 1 *60 Hz loads rated for 10,000 operations Low Level Switching Capability: With contacts operating a load of 10 to 50 microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 operations. Overload Current -- 20 AMPS DC, 30 AMPS 400Hz Rupture Current -- 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce --1.0 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 5 Amps -- INITIAL 0.100 VOLTS End of Life -- 0.125 VOLTS General Specifications Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & X Enclosures -- 200 g for 6 mS W & M Enclosures (Stud Mtg.) -- 100 g for 6 mS T Enclosure (Socket Mounted in Track) -- 50 g for 11 mS Vibration, Sinusoidal* -- Z, Y, & X Enclosures -- 0.12 DA 10 to 70 Hz, 30 g 70-3000Hz W & M Enclosures (Stud Mtg.) -- 0.12 DA 10 to 57 Hz, 20 g 57-3000Hz T Enclosure (Socket Mounted in Track) -- 0.06 DA 10 to 57 Hz, 10 g 57 to 500Hz, 20 g 500 to 3000 Hz Vibration, Random* -- Z, Y, & X Enclosures -- 0.4 g2/Hz 50-2000Hz T, W & M Enclosures -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1000 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 250 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- 4 ms or less Release Time at Nominal Voltage -- 4 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 4.5 0.3 2.5 2 12 DC 95 9.0 0.75 4.5 3 28 DC 500 18.0 1.5 7.0 4 (A) 28 DC 500 18.0 1.5 7.0 5 48 DC 1600 36.0 2.5 14.0 A. B. C. D. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals CODE "A" Socket Pin Terminals Socket Pins Gold Plated. Polarizing pin tin/lead plated .050 .005 (1.27 (.13) Silicone Rubber .170 (4.32) .200 (5.08) CODE Solder Pin Terminals "B" All Terminals Tin/Lead Plated CODE Solder Pin Terminals Hook Terminals Tin/Lead Plated "C" .170 (4.32) .200 (5.08) .050 .002 (1.27 .05) polarizing pin .050 .002 (1.27 .05) polarizing pin -X2 .065 DIA (1.65) .040 .002 Dia Pin (1.02 .02) 8 Places .210 (5.33) -X2 -X2 +X1 BLUE BEAD CODE "H" +X1 BLUE BEAD .040 .001 Dia Pin (1.02 .02) 8 Places 90 Solder Pins All Pins Bright Acid Tin/lead .150 .015 (3.81) CODE "Z" .040 .002 Dia Pin (1.02 .02) 8 Places CODE "Y" .640 Max. (16.26) .640 Max (16.26) .150 (3.81) .025 (.64) .810 Max. (20.57) 1.078 (27.38) 1.062 (26.92) .133 (3.38) .410 Max. (10.4) .312 (7.92) Enclosure "T" is for use with track mounted sockets and requires socket pin terminals, but no gasket. The gasket is included in the socket assembly. .141 (3.58) .640 Max (16.26) .133 (3.38) .320 (8.13) .810 Max. (20.57) 1.062 (26,92) 1.078 (27.38) CODE "W" CODE "T" .810 Max. (20.57) .410 Max. (10.41) .172 (4.37) 4-40 UNC-2A 2 Studs * .693 Max. (17.6) M83536/2-028 (REFERENCE ONLY) .080 .005 (2.03 .13) .500 (12.7) .640 Max. (16.26) .375 (9.52) .032 (.79) *Metric threads available,To specify use M in place of W .810 Max. (20.57) .410 Max. (10.41) .055 .005 (1.38 .13) .158 .005 ** (4.01 .13) .055 .005 (1.38 .13) .110 .005 (2.79 .13) NOTE: F OR USE WITH TRACK MOUNT PER MIL-R-6106/23 .410 Max. (10.4) ** M EASURED FROM SURFACE OF HEADER 1.280 Max. (32.51) .025 (.64) PAGE 7 5 CII Mid-Range Relays Dimensions: Inches .010 (mm .25) FULL R 4 PLCS .156 (3.96) 1.280 Max. (32.57) All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .312 (7.92) .410 Max. (10.41) .150 .015 .210 (3.81) (5.33) Enclosures CODE "X" FULL R 4 PLCS .810 Max. (20.57) .040 .020 R Typ. .150 BLUE BEAD (3.81) .040 .001 Dia Pin (1.02 .02) 8 Places +X1 BLUE BEAD CII Mid-Range Relays FCB-205 Series, 5 Amperes, DPDT (Continued) Terminal Wiring Transient Suppression DC Coils POLARIZING PIN 3 - X2 + X1 + 2 POLARIZING PIN 1 B X1 BLUE BEAD Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 2 1 + A NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. - X2 3 B A + BLUE BEAD .150 Typ (3.81) .075 (1.90) 3 POLARIZING PIN -X2 2 1 B A .075 (1.90) +X1 BLUE BEAD .150 Typ (3.81) TERMINAL VIEW HOW TO ORDER FCB-205-A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT The Series FCB-405 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCB-205 -- 5 Amp DPDT Relay Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts rated low level to 5 Amps 28 VDC and 115/200 VAC 400 Hz, 3 Phase n Weight .93 ounces max. (26.4 grams) n Qualified to M83536/5 & /6 Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Motor Lamp Life (Min.) 28 VDC Cycles x 103 100 5 20 3 100 2 100 1 115VAC 400Hz 5 5 3 1 115/200VAC 400Hz-3O 5 5 3 1 Low Level Switching Capability: With contacts operating a load of 10 to 50 microamperes at 10 to 50 millivolts, the contact resistance miss detection level shall be 100 ohms max. Cycling rate is 1 to 12 per second, for 100,000 operations. Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z & Y Enclosures -- 200 g for 6 mS W, X & M Enclosures -- 100 g for 6 mS T Enclosure (In Track) -- 50 g for 11 mS Vibration, Sinusoidal* -- Z & Y Enclosures -- 30 g 70-3000Hz W, X & M Enclosures -- 20 g 70-3000Hz T Enclosure (Socket Mounted in Track) -- 20 g 500-3000 Hz Vibration, Random* -- Z & Y Enclosures -- 0.4 g2/Hz 50-2000Hz T, W, X & M Enclosures -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1000 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 250 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- 6 ms or less Release Time at Nominal Voltage -- 6 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz (B) Below Volts Above Volts Voltage (C) 1 6 DC 25 4.5 0.3 2.5 2 12 DC 78 9.0 0.75 4.5 3 28 DC 400 18.0 1.5 7.0 4 (A) 28 DC 400 18.0 1.5 7.0 5 48 DC 1275 36.0 2.5 14.0 A. B. C. D. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. PAGE 9 5 CII Mid-Range Relays Overload Current -- 20 AMPS DC, 30 AMPS 400Hz Rupture Current -- 25 AMPS DC, 40 AMPS 400Hz Contact Make Bounce --1.0 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 5 Amps -- INITIAL 0.100 VOLTS End of Life -- 0.125 VOLTS General Specifications CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals CODE "A" Socket Pins - All DC Coils PIN TERMINALS ARE GOLD PLATED .050 .005 (1.27 (3) Silicone Rubber Gasket .170 (4.32) .040 .001 Dia. Pin (1.02 .02) 14 Plcs -X2 CODE "B" Solder Pin Terminals CODE "C" Solder Hook Terminals PIN TERMINALS TIN/LEAD PLATED .170 (4.32) HOOK TERMINALS TIN/LEAD PLATED .040 .002 Dia. Pin (1.02 .05) 14 Plcs -X2 .210 (7.62) .210 (7.62) -X2 +X1 +X1 BLUE BEAD BLUE BEAD CODE "T" .080 .005 (2.03) ( .13) .640 Max. (16.26) +X1 Enclosures M83536/6-025 (REFERENCE ONLY) All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE "Z" BLUE BEAD .640 Max. (16.26) Dimensions: Inches .010 (mm .25) .810 Max. (20.37) .055 .005 (1.38) ( .13) .065 Dia. typ (1.65) .040 .002 Dia. Pin (1.02 .05) 14 Plcs .158 ** .005 (4.01) ( .13) .110 .005 (2.79) ( .13) Code "T" used only with trackmounted Sockets. Requires code "A" pin terminals. Gasket is included in the socket assembly. .810 Max. (20.37) .810 Max. (20.37) .810 Max. (20.37) .430 (10.92) CODE "Y" .005 ( .13) ** Measured from surface of header CODE "X" .141 Typ (3.58) 1.078 (27.38) 1.062 (26.92) .640 Max. (16.26) .133 Typ (3.38) .405 (10.29) .600 (5.24) FULL R 8 PLCS 1.280 (32.51) .810 Max. (20.57) .025 (.64) .640 Max. (16.26) .810 Max. (20.37) 1.078 (27.38) 1.062 (26.92) .141 (3.58) .250 (6.35) AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 1.280 (32.51) .500 (12.70) .156 (3.96) .172 Dia (4.37) .133 Typ (3.38) 4-40 UNC-2A 3 Studs * .500 (12.7) .712 (18.0) FULL R 6 PLCS .500 (12.70) .250 (6.35) .810 Max. (20.37) .810 Max. (20.37) .025 (.64) .810 Max. (20.37) CODE "W" .375 (9.52) .031 (.79) .032 (.79) .640 Max. (16.26) .810 Max. (20.37) CII Mid-Range Relays FCB-405 Series, 5 Amperes, 4PDT (Continued) Terminal Wiring DC Coils with Transient Suppression DC Coils - 3 X2 2 1 D 2 - 3 X2 1 D C C + X1 + B + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. + X1 A B A BLUE BEAD .150 (3.81) .450 (3.81) .150 (3.81) -X2 .300 (7.62) .450 (11.43) 5 +X1 CII Mid-Range Relays BLUE BEAD TERMINAL VIEW HOW TO ORDER FCB-405-A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. PAGE 11 CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) n Qualified to M83536/9, /10 manufacture other versions of this relay: The Series FCA-210 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also FCA-410 -- 10 Ampere 4PDT Relay FCA-610 -- 10 Ampere 6 PDT Relay Available: FCA-215 -- 15 Ampere DPDT Relay, Has the same specifications as the FCA-210 except is rated at 15 amps. (Commercial Only) Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Motor Lamp Life (Min.) 115VAC 28 VDC Cycles x 103 400Hz 100 20 100 100 10 8 4 2 10 8 4 2 115/200VAC 3O 400Hz 60Hz* 10 2.5 8 2.5 4 2.0 2 1 *60 Hz loads rated for 10,000 operations Overload Current -- 40 AMPS DC, 60 AMPS 400Hz Rupture Current -- 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 10 Amps -- INITIAL 0.100 VOLTS End of Life -- 0.125 VOLTS General Specifications Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & X Enclosures -- 200 g for 6 mS W & M Enclosures (Stud Mtg.) -- 100 g for 6 mS Vibration, Sinusoidal* -- Z, Y, & X Enclosures -- 30 g 33-3000Hz W & M Enclosures (Stud Mtg.) -- 20 g 33-3000Hz Vibration, Random* -- Z, Y, & X Enclosures -- 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 15 ms or less Release Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 4.5 0.3 2.5 2 12 DC 80 9.0 0.75 4.5 3 28 DC 320 18.0 1.5 7.0 4 (A) 28 DC 320 18.0 1.5 7.0 5 48 DC 920 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 NOTE: Only DC Coil Models are QPL Approved. A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals SOCKET PINS ARE GOLD PLATED POLARIZING PINS ARE TIN/LEAD PLATED CIRCUIT BOARD PINS ARE TIN/LEAD PLATED DIMENSIONS EXCEPT AS NOTED: INCHES .010 (MILLIMETERS .25) CODE "A" Socket Pins - All DC Coils .050 .005 (1.27 (.127) Silicone Rubber Gasket .270 (6.86) .300 (7.62) -X2 .050 .005 (1.27 (13) Silicone Rubber Gasket .270 (6.86) .330 .030 (8.83) (.76) +.006 .115 - (.010) (2.92) +(.152) - (.254) .070 (1.78) .050 (1.27) -X2 .062 (1.57) Dia. .062 +.002 - .001 Dia. Polar (1.57 +.05 - .02) Pin .270 (6.86) Dimensions: Inches .010 (mm .25) "A" A C Coils 1.125 in. (28.57) Max. DC Coils 1.010 in. (25.65) Max. CODE "Z" BLUE BEAD "A" Max. .027 .003 (.69) (.08) 1.025 Max. (26.04) .525 Max. (13.34) Socket Pins 28 VAC Coils Same as Code "D" Except polarizing Pin turned 90 to this plane. POLARIZING PIN .062 .001 Dia. Pin (1.57 .02) 8 Plcs CODE "B" Circuit Board Pins - All DC Coils All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .062 .001 Dia. Pin (1.57 .02) +X1 CODE "E" BLUE BEAD Enclosures Socket Pins 115 VAC CODE "D" CODE "Y" "A" MAX. Circuit Board Pins 115 VAC Coils CODE "F" .156 (3.96) FULL R 4 PLCS .270 (6.86) -X2 .062 +.002 Dia. - .001 (1.57 +.05) Polar - .02 Pin BLUE BEAD Solder Hook Terminals +.006 .115 - (.010) (2.92) +(.152) - (.254) -X2 .150 (3.8) .375 (9.52) Max. +X1 HOOK TERMINALS TIN/LEAD PLATED 1.718 Max. (43.64) CODE "X" "A" .062 (1.57) Dia. CODE "G" .375 (9.52) .070 (1.78) .050 (1.27) BLUE BEAD CODE "C" .027 .003 (.69) (.08) .062 +002 Dia. Pin -.001 Circuit Board Pins 28 VAC Coils .550 (13.97) AC Coils 1.025 Max. (26.04) 1.396 (35.46) 1.446 (36.73) FULL R 4 PLCS .375 (9.52) 2 Studs * -X2 +.002 .062 - .001 Dia. Term.+.05 8 Plcs - .02 CODE "H" 90 Solder Pins All Pins Bright Acid Tin/lead .400 (10.61) +X1 .200 (5.08) .200 BLUE BEAD (5.08) +.002 .062 - .001 Dia. .031 (.787) "A" MAX. 1.025 Max. (26.04) .100 R Typ. BLUE BEAD .040 (1.02) 1.718 Max. (43.64) .312 CODE (7.92) "W" 6-32 UNC-2A 0.80 DIA (2.03) .500 (12.70) DC Coils .525 Max. (13.34) Same as Code "F" Except polarizing Pin turned 90 to this plane. POLARIZING PIN .300 .020 (7.62) .51 .150 (3.8) .525 Max. (13.34) .330 .030 (8.83) (.76) .062 .001 Dia. Pin (1.57 .02) 8 Plcs .040 (1.02) .200 (5.08) .200 (5.08) .257 (6.52) .525 Max. (13.34) .625 (5.88) *Metric threads available,To specify use M in place of W PAGE 13 5 CII Mid-Range Relays .300 (7.62) 1.025 Max. (26.04) 1.446 (36.73) 1.396 (35.46) CII Mid-Range Relays FCA-210 Series, 10 Amperes, DPDT (Continued) Terminal Wiring DC Coils with Transient Suppression 1 DC Coils - + X1 + 2 3 B 1 A BLUE BEAD - X2 2 + X1 AC Coils 28 VAC POLARIZING PIN POLARIZING PIN POLARIZING PIN POLARIZING PIN X2 AC Coils 115 VAC + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 3 B A 1 2 X2 3 AC X1 1 B 2 X2 AC X1 A BLUE BEAD BLUE BEAD .100 (2.54) .200 (5.08) A1 -X2 A2 A3 B .100 (2.54) A .100 (2.54) +X1 .400 (10.16) .600 (15.24) .200 (5.08) TERMINAL VIEW HOW TO ORDER FCA-215FCA-210-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 B A CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: The Series FCA-212 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. FCA-412 -- 12 Amp 4PDT Relay Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Motor Lamp Life (Min.) 115VAC 28 VDC Cycles x 103 400Hz 100 20 100 100 12 8 4 2 12 8 4 2 115/200VAC 3O 400Hz 60Hz* 12 2.5 8 2.5 4 2.0 2 1 *60 Hz loads rated for 10,000 operations Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & X Enclosures -- 200 g for 6 mS W & M Enclosures (Stud Mtg.) -- 100 g for 6 mS Vibration, Sinusoidal* -- Z, Y, & X Enclosures -- 30 g 33-3000Hz W Enclosure -- 20 g 33-3000Hz Vibration, Random* -- Z, Y, & X Enclosures -- 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 15 ms or less Release Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 4.5 0.3 2.5 2 12 DC 80 9.0 0.75 4.5 3 28 DC 320 18.0 1.5 7.0 4 (A) 28 DC 320 18.0 1.5 7.0 5 48 DC 920 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. PAGE 15 CII Mid-Range Relays Overload Current -- 40 AMPS DC, 60 AMPS 400Hz Rupture Current -- 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 12 Amps -- INITIAL 0.150 VOLTS End of Life -- 0.175 VOLTS General Specifications CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals SOCKET PINS ARE GOLD PLATED POLARIZING PINS ARE TIN/LEAD PLATED CIRCUIT BOARD PINS ARE TIN/LEAD PLATED DIMENSIONS EXCEPT AS NOTED: INCHES .010 (MILLIMETERS .25) CODE "A" Socket Pins - All DC Coils .050 .005 (1.27 (.127) Silicone Rubber Gasket .270 (6.86) .300 (7.62) -X2 .050 .005 (1.27 (13) Silicone Rubber Gasket .270 (6.86) .330 .030 (8.83) (.76) .070 (1.78) .050 (1.27) +.006 .115 - (.010) (2.92) +(.152) - (.254) -X2 .062 (1.57) Dia. .062 +.002 - .001 Dia. Polar (1.57 +.05 - .02) Pin BLUE BEAD Dimensions: Inches .010 (mm .25) "A" A C Coils 1.125 in. (28.57) Max. DC Coils 1.010 in. (25.65) Max. CODE "Z" "A" Max. .027 .003 (.69) (.08) 1.025 Max. (26.04) .525 Max. (13.34) Socket Pins 28 VAC Coils Same as Code "D" Except polarizing Pin turned 90 to this plane. POLARIZING PIN .062 .001 Dia. Pin (1.57 .02) 8 Plcs CODE "Y" "A" MAX. CODE "B" Circuit Board Pins - All DC Coils CODE "F" .270 (6.86) All Enclosures have Cupro-Nickel Cans bright acid tin/lead plated after assembly to terminal headers. .062 .001 Dia. Pin (1.57 .02) +X1 CODE "E" BLUE BEAD Enclosures Socket Pins 115 VAC CODE "D" Circuit Board Pins 115 VAC Coils .156 (3.96) FULL R 4 PLCS .270 (6.86) .300 (7.62) -X2 .062 +.002 Dia. - .001 (1.57 +.05) Polar - .02 Pin BLUE BEAD CODE "C" Solder Hook Terminals CODE "X" "A" -X2 .375 (9.52) .150 (3.8) .375 (9.52) Max. .062 .027 .003 (1.57) (.69) (.08) Dia. +X1 BLUE BEAD HOOK TERMINALS TIN/LEAD PLATED .062 +002 Dia. Pin -.001 Circuit Board Pins 28 VAC Coils .550 (13.97) AC Coils 1.025 Max. (26.04) 1.396 (35.46) 1.446 (36.73) FULL R 4 PLCS .375 (9.52) 2 Studs * -X2 +.002 .062 - .001 Dia. Term. (1.57)+.05 8 Plcs - .02 CODE "H" 90 Solder Pins All Pins Bright Acid Tin/lead .400 (10.61) +X1 .200 (5.08) .200 BLUE BEAD (5.08) +.002 .062 - .001 Dia. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS .031 (.787) "A" MAX. 1.025 Max. (26.04) .100 R Typ. BLUE BEAD .040 (1.02) 1.718 Max. (43.64) .312 CODE (7.92) "W" 6-32 UNC-2A 0.80 DIA (2.03) .500 (12.70) DC Coils .525 Max. (13.34) Same as Code "F" Except polarizing Pin turned 90 to this plane. POLARIZING PIN .300 .020 (7.62) .51 .150 (3.8) 1.718 Max. (43.64) .070 (1.78) .050 (1.27) +.006 .115 - (.010) (2.92) +(.152) - (.254) CODE "G" .040 (1.02) .525 Max. (13.34) .330 .030 (8.83) (.76) .062 .001 Dia. Pin (1.57 .02) 8 Plcs 1.025 Max. (26.04) 1.446 (36.73) 1.396 (35.46) .200 (5.08) .200 (5.08) .525 Max. (13.34) .625 (5.88) *Metric threads available,To specify use M in place of W .257 (6.52) CII Mid-Range Relays FCA-212 Series, 12 Amperes, DPDT (Continued) Terminal Wiring DC Coils with Transient Suppression 1 DC Coils - + X1 + 2 3 B 1 A BLUE BEAD - X2 2 + X1 AC Coils 28 VAC POLARIZING PIN POLARIZING PIN POLARIZING PIN POLARIZING PIN X2 AC Coils 115 VAC + BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. Terminal designations are for reference only and do not appear on the header. 3 B A 1 2 X2 3 AC 1 B AC A X1 2 X2 X1 3 B A BLUE BEAD BLUE BEAD .100 (2.54) .200 (5.08) A1 -X2 A2 A3 B .100 (2.54) A .100 (2.54) +X1 .400 (10.16) .600 (15.24) .200 (5.08) 5 TERMINAL VIEW CII Mid-Range Relays HOW TO ORDER FCA-212-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). PAGE 17 CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n 4PDT switching in one inch cube n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC and AC 50 to 400Hz or 400Hz n Weight 2.72 ounces max. (77 grams max.) n Qualified to M83536/15, /16 nonpolar design. We also manufacture 2-pole and 6-pole versions of this relay. The Series FCA-410 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure in both states over that of a spring return FCA-210 -- 10 Amp DPDT Relay FCA-610 -- 10 Amp 6PDT Relay Available FCA-415 -- 15 Amp 4PDT, Has the same specifications as the FCA-410 except is rated at 15 amps. (Commercial Only) Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Motor Lamp Life (Min.) 120VAC 28 VDC Cycles x 103 400Hz 100 20 100 100 10 8 4 2 10 8 4 2 120/200VAC 400Hz-3O 60Hz-3O* 10 2.5 8 2.5 4 2.0 2 1.0 *60 Hz loads rated for 10,000 operations Overload Current -- 40 AMPS DC, 60 AMPS 400Hz Rupture Current -- 50 AMPS DC, 80 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 10 Amps -- INITIAL 0.100 VOLTS End of Life -- 0.125 VOLTS General Specifications Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z & Y Enclosures -- 200 g for 6 mS W, X & M Enclosures -- 100 g for 6 mS Vibration, Sinusoidal* -- Z & Y Enclosures -- 0.12 DA 10 to 70Hz 30 g 70 to 3000Hz W, X & M Enclosures -- 0.12 DA 10 to 57Hz 20 g 57 to 3000Hz Vibration, Random* -- Z & Y Enclosures -- 0.4 g2/Hz 50-2000Hz W, X & M Enclosures -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 20 ms or less Release Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 4.5 0.3 2.5 2 12 DC 70 9.0 0.75 4.5 3 28 DC 290 18.0 1.5 7.0 4 (A) 28 DC 290 18.0 1.5 7.0 5 48 DC 865 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT (Continued) Below are shown the standard terminal types and the enclosures available. Note that the pin configuration for coil connections is determined by the coil supply voltage. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25) except as noted. Enclosures Terminals Terminals on 0.200 centers. Coil terminals: X1-X2. Socket Pins are Gold Plated. Circuit Board Pins are Tin/Lead Plated. CODE "A" Socket Pins-All DC Coils .062 .001 Pin (1.57 .02 ) 14 places Socket Pins-115 VAC Coils .050 .005 (1.27 (3) Silicone Rubber Gasket .270 (6.86) BLUE BEAD .050 .005 (1.27 (3) Silicone Rubber Gasket .270 (6.86) CODE "D" All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE "Z" .100 (25.4) 1.051 (25.79) -X2 1.051 (25.79) +X1 -X2 CODE typ. "Y" .150 (3.8) .062 .001 Pin (1.57 .02 ) 14 places +X1 1.015 (25.79) BLUE BEAD .625 .937 15.88 23.80 CODE "B" Circuit Board Pins-All DC Coils .270 (6.86) FULL R 6 PLCS 5 + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 -X2 FOR MORE COIL TERMINAL OPTIONS BLUE BEAD CODE "C" Solder Hooks-AC or DC Coils CODE "X" .150 Typ. (3.8) 1.00 (25.4) -X2 +X1 BLUE BEAD 0.80 DIA (2.03) FULL R 6 PLCS .625 .937 15.88 23.80 .375 (9.52) 1.00 (25.4) .047 (1.20) .343 (8.71) + .002 .062 - .001 Dia. Pin (1.57 +- .05 )14 Plcs. .02 .312 (7.92) 6-32 UNC-2A 3 Studs * 1.015 (25.78) 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) 1.051 (25.79) 1.051 (25.79) 1.718 Max. (43.64) .040 (1.02) .040 (1.02) .156 (3.96) 1.718 Max. (43.64) CODE "W" +X1 .300 .020 (7.26) .51 1.00 (25.4) .687 (17.44) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available,To specify use M in place of W PAGE 19 CII Mid-Range Relays SEE NEXT PAGE .312 7.92 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) CII Mid-Range Relays FCA-410 Series, 10 Amperes, 4PDT (Continued) Terminals (Continued) CODE "E" Socket Pins- 28 VAC Coils .270 (6.86) CODE "F" Circuit Board Pins-115 VAC Coils CODE "G" Circuit Board Pins- 28 VAC Coils .270 (6.86) .050 .005 (1.27 (3) Silicone Rubber Gasket .270 (6.86) BLUE BEAD BLUE BEAD + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 +X1 BLUE BEAD + .002 -X2 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 -X2 -X2 + .002 .062 - .001 Dia. Pin (1.57 +- .05 ) 14 .02 +X1 +X1 Terminal Wiring A & B Pin Terminal All DC Coils D C B 1 X2 - 2 + C Hook Terminal All AC & DC Coils 3 D C B 1 X2 - + 2 Transient Suppression Cir. 3 D C B 1 X2 - + A X1 + A X1 + A X1 + BLUE BEAD BLUE BEAD BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. 2 3 D & F Pin Terminal 115 VAC Coils D C B 2 1 AC E & G Pin Terminal 28 VAC Coils 3 X2 C X1 B A 2 1 AC A BLUE BEAD X2 X1 BLUE BEAD .600 (15.24) .400 (10.16) .200 (5.08) -X2 .600 (15.24) +X1 Terminal designations are for reference only and do not appear on the header. .400 (10.16) HOW TO ORDER D BLUE BEAD .200 (5.08) TERMINAL VIEW FCA-415FCA-410 A Y 4 RELAY TYPE TERMINALS (Socket Pins) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT The Series FCA-125 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 1.6 ounces max. (45.4 grams) n Qualified to M6106/19, M83536/36, /37 This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: FCA-325 -- 25 Ampere 3PDT Relay FCAC-325 -- 25 Ampere 3PST-NO Relay with 2 amp SPDT auxiliary Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Inductive Motor Lamp Life (Min.) 115VAC 28 VDC Cycles x 103 400Hz 50 25 25 10 12 -- 20 -- 15 50 10 10 50 5 5 *60 Hz loads rated for 10,000 operations Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & X Enclosures -- 200 g for 6 mS W & M Enclosures (Stud Mtg.) -- 100 g for 6 mS Vibration, Sinusoidal* -- Z, Y, & X Enclosures -- 30 g 33-3000Hz W & M Enclosures (Stud Mtg.) -- 20 g 33-3000Hz Vibration, Random* -- Z, Y, & X Enclosures -- 0.4 g2/Hz 50-2000Hz W & M Enclosures (Stud Mtg.) -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 15 ms or less Release Time at Nominal Voltage -- DC Relays -- 10 ms or less AC Relays -- 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 20 4.5 0.3 2.5 2 12 DC 80 9.0 0.75 4.5 3 28 DC 320 18.0 1.5 7.0 4 (A) 28 DC 320 18.0 1.5 7.0 5 48 DC 920 32.0 2.5 14.0 6 28 400Hz 180 mA 22.0 1.25 10.0 7 28 50/400Hz 100 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. PAGE 21 CII Mid-Range Relays Overload Current -- 50 AMPS DC, 80 AMPS 400Hz Rupture Current -- 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 25 Amps -- INITIAL 0.150 VOLTS End of Life -- 0.175 VOLTS 115VAC 60Hz* 10 10 -- 8 -- General Specifications CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals Enclosures AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-125 Series, 25 Amperes, SPDT (Continued) Terminal Wiring 5 CII Mid-Range Relays TERMINAL VIEW HOW TO ORDER FCA-125-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. PAGE 23 CII Mid-Range Relays CII FC-325 Series Relays Product Facts General Specifications n Non-latching Hermetically Sealed Relay n Corrosion protected metal can n All welded construction. Temperature Rating -- -70C to + 125C Altitude -- 80,000 Feet Shock -- 50 g/11 ms Sinusoidal Vibration -- 10 g/5 to 1000 H2 n 1.5 inch cube enclosure Electrical n 0.452 lbs n Excellent for switching harsh inductive, motor, and lamp loads n -70C to +125C temperature range n 80,000 feet altitude rating n 28 Vdc or 115 Vac coils n Solder hook or terminal block configurations ielectric Strength at Sea Level: D Coil to Case -- 1250 Vrms All Other Points -- 1500 Vrms Dielectric Strength at 80,000 ft (25,000 m) -- 500 Vrms (all points) Insulation Resistance at 500 Vdc: Initial -- 100 M min. After Life or Environmental Test -- 50 M min. Contact Voltage Drop at Nominal Current: n Qualified to MS27418 specifications n Higher current ratings than standard M83536 mid-range relays n 3-Pole 25A Contacts (FORM X) Switching in 1.5 inch3 n Main contacts are suitable for use in 360-800 Hz variable frequency application offer higher capability than comparable relays in the market. It shares the load across two contact sets, resulting in less wear and tear on the relay. This provides stable performance and extends the relay's life. The relay's all welded design creates a reliable alternative to similar solder sealed relays in the market. FC-325 Series relays from TE Connectivity (TE) are hermetically sealed devices designed for harsh inductive, motor, and lamp load applications in aerospace, defense, and marine markets. Configured as a 3PST/NO (DM), the double make/ break contact design of the CII FC-325 Series relays n Launch Systems n Power Distribution n Fuel Pumps n Guidance and Navigation Systems n Aircraft Galley/Cabin Equipment n n Operational Operate Time at Nominal Voltage: AC -- 25 ms max. DC -- 20 ms max. Release Time at Nominal Voltage: AC -- 50 ms max. DC -- 10 ms max. Bounce Time at Nominal Voltage -- 2 ms max. Circuit Diagram DC Nonsuppressed and AC Coils Applications Initial Value -- 150 mV max. After Life -- 175 mV max. DC Suppressed Coils Coil Characteristics 115 Vac 50/60 Hz 115 Vac 400 Hz 28 Vdc 28 Vdc (Suppresed) Nominal operating voltage 115 115 28 28 Maximum operating voltage 122 122 32 32 Maximum pick-up voltage over temperature range 95 95 18 18 Maximum pick-up voltage over temperature range (Continuous Current test) 108 108 22.5 22.5 Drop-out voltage over temperature range 5.0 5.0 1.5 1.5 Weapons Systems Coil current at +25 C (amperes) .06 .055 - - Ground Support Equipment Coil resistance - DC Coils (*) - - 160 160 Back EMF Suppression to (VDC) - - - 42 Code Contact Characteristics *F or other coil votages consult factory. Current Rating (A) Load Type Life Cycles 400 Hz 50/60 Hz 400 Hz 50/60 Hz Resistive 50,000 25 25 25 25 25 Inductive 10,000 15 25 25 25 25 Motor 50,000 20 20 12 20 12 Lamp 50,000 10 10 10 10 10 Mechanical Life, Reduced Current 200,000 6.3 6.3 6.3 6.3 6.3 AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 28 Vdc 115 Vac, 1 Phase Power 115/200 Vac, 3 Phase Power CII Mid-Range Relays CII FC-325 Series Relays (Continued) NAME PLATE Dimensions Solder Hook Terminals (Shown with Mounting Studs) 1.680 MAX .38 +.03 +.032 .375 -.000 Mounting Layout .138-32 UNC-2A STUD, 4 EA REQ'D .080 +.002 DIA. 6 SOLDER HOOK TERMINALS TINNED FINISH. 1.187 +.005 .593 .593 1.187 1.187 +.005 .040 +.002 DIA 2 COIL SOLDER HOOK TERMINALS TINNED FINISH. + .005 DIA 0.152 - .001 4 PLS 1.531 MAX 1.187 1.406 DIA. +.005 1.531 MAX Screw Terminals (Shown with Mounting Bracket) 1.531 MAX NAME PLATE .04 TYP. 2.41 .06 5 1.12 .03 .244 1.465 MAX 1.062 .005 .093 R MAX .225 1.550 2.500 MAX 2.000 SCREW 6-32 UNC-2B, 250 LONG, 2 EACH REQ. LOCKWASHER, NO.6, 2 EACH REQ. 1.50 SQ. +.031 2.000 +.005 1.062 .187+.005 DIA. 4 PLS CII Mid-Range Relays .173+.005 DIA 4 PLS Mounting Layout SCREW 8-32 UNC-2B, 250 LONG, 6 EACH REQ. LOCKWASHER, NO.8, 6 EACH REQ. 1.550 Tolerances are .010 unless otherwise noted. Part Numbers Coil 28 Vdc Terminal Mounting Mil Spec Comml Part No. Part No. Solder Hook Stud MS27418-1B FC-325-CW3 FC-325-2 Screw Bracket MS27418-2B FC-325-SY3 FC-325-5 FC-325-7 28 Vdc (Suppressed) Solder Hook Stud MS27418-1D FC-325-CW4 Screw Bracket MS27418-2D FC-325-SY4 FC-325-8 115 Vac, 50/60 Hz Solder Hook Stud MS27418-1C FC-325-CW9 FC-325-3 Screw Bracket MS27418-2C FC-325-SY9 FC-325-6 115 Vac, 400 Hz Solder Hook Stud MS27418-1A FC-325-CW8 FC-325-1 Screw Bracket MS27418-2A FC-325-SY8 FC-325-4 Custom configurations are available. Consult TE. PAGE 25 CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT This results in appreciably increased contact pressure in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: The Series FCA-325 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. FCA-125 - 25 Amp SPDT Relay FCAC-325 -- 25 Ampere 3PST-NO Relay with 2 amp SPDT auxiliary Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 2.89 ounces max. (82 grams) n Qualified to M83536/32, /33 Contact Rating -- Amperes Ratings Are Continuous Duty Type of Load Resistive Inductive Inductive Motor Lamp Life (Min.) 115VAC 28 VDC Cycles x 103 400Hz 50 10 20 50 50 25 12 -- 10 5 25 -- 15 10 5 115/200VAC 400Hz-3O 60Hz-3O* 25 2.5 -- 2.5 15 -- 10 2.0 5 1.0 *60 Hz loads rated for 10,000 operations Overload Current -- 50 AMPS DC, 80 AMPS 400Hz Rupture Current -- 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Max. Contact Drop at 25 Amps -- INITIAL 0.150 VOLTS End of Life -- 0.175 VOLTS General Specifications Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & V Enclosures -- 200 g for 6 mS W, X & M Enclosures -- 100 g for 6 mS Vibration, Sinusoidal* -- Z, Y, & V Enclosures -- 30 g 33-3000Hz W, X & M Enclosures -- 20 g 33-3000Hz Vibration, Random* -- Z, Y, & V Enclosures -- 0.4 g2/Hz 50-2000Hz W, X & M Enclosures -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 20 ms or less Release Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 50 ms or less * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 4.5 0.3 2.5 2 12 DC 70 9.0 0.75 4.5 3 28 DC 290 18.0 1.5 7.0 4 (A) 28 DC 290 18.0 1.5 7.0 5 48 DC 865 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVER-VOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. NOTE: Only DC Coil Models are QPL Approved. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals CODE "A" Socket Pins - All DC Coils PIN TERMINALS ARE GOLD PLATED .050 .005 (1.27 (.12) Silicone Rubber Gasket .250 (6.35) .270 (6.86) .062 .001 Dia. Pin (1.57 .02) 2 Plcs -X2 CODE "B" Solder Pin Terminals CODE "C" Solder Hook Terminals PIN TERMINALS TIN/LEAD PLATED HOOK TERMINALS TIN/LEAD PLATED .250 (6.35) .375 .020 (9.52 .508) .270 (6.86) .062 .001Dia. Pin (1.57 .02) 2 Plcs -X2 .625 .020 (15.88 .51) .300 .020 (7.62 .51) .040 .002 Dia. Pin .05 2 Plcs -X2 +X1 CODE "V" +.002 .093 - .000Dia. Pin +.05 (2.36 - .00 ) 9 Plcs +.002 .093 - .000Dia. Pin +.05 - .00 +X1 BLUE BEAD BLUE BEAD +X1 Enclosures .150 Typ. (3.8) 1.015 (25.79) .625 .937 15.88 23.80 .093 .003 Dia. Pin BLUE BEAD All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. CODE "Z" 1.00 (2.54) 5 Dimensions: Inches .010 (mm .25) FULL R 6 PLCS 1.015 (25.79) 1.00 (25.4) 1.718 Max. (43.64) CODE "Y" FULL R 6 PLCS .040 (1.02) .156 (3.96) .150 typ. (3.8) CODE "X" CODE "W" .150 typ. (3.8) 1.00 (25.4) 1.015 (25.79) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) FULL R 6 PLCS .312 7.92 .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) .375 (9.52) 1.00 (25.4) .047 (1.20) .343 (8.71) 1.718 Max. (43.64) .040 (1.02) .156 (3.96) .312 (7.92) 6-32 UNC-2A 3 Studs * 1.015 (25.78) 1.015 (25.79) 1.00 (25.4) 1.718 Max. (43.64) 1.015 (25.79) .040 (1.02) 1.015 (25.79) .687 (17.44) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available,To specify use M in place of W PAGE 27 CII Mid-Range Relays For socket pin terminals: specify "Y" enclosures with DC coils and "V" enclosures with AC coils. 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) CII Mid-Range Relays FCA-325 Series, 25 Amperes, 3PDT (Continued) Terminal Wiring DC Coils 1 DC Coils with Transient Suppression X2 - 3 C X2 - 1 B + X1 2 + BLUE BEAD X1 3 + NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. 2 A C B A X1 BLUE BEAD .150 (3.81) .630 (16.00) -X2 .300 (7.62) .450 (11.43) +X1 .432 (10.97) BLUE BEAD .234 (5.94) TERMINAL VIEW HOW TO ORDER FCA-325-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) ENCLOSURE (With Flanges) COIL (28 VDC With Transient Suppression). NOTE: Only DC coil models are QPL Approved * The part number example shown on this page is for catalog items. For a list of specific QPL part numbers, please see the index in Section 15. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS 3 AC BLUE BEAD Terminal designations are for reference only and do not appear on the header. X2 1 C B + A 2 AC Coils .600 (15.24) CII Mid-Range Relays FCAC-325 Series, 25 Amperes, 3PST-NO with 2 Amp SPDT Auxiliary Contacts Product Facts n Hermetically Sealed n All Welded Construction n Balanced Force n Permanent Magnet Drive n Contacts -- Silver Cadmium Oxide with Gold Plating n Coils for DC, 50 to 400Hz and 400Hz AC n Weight 2.89 ounces max. (82grams) in both states over that of a spring return nonpolar design. We also manufacture other versions of this relay: The Series FCAC-325 relay is a polarized single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact pressure FCA-125 -- 25 Ampere SPDT Relay FCA-325 -- 25 Ampere DPDT Relay Contact Rating -- Amperes Ratings Are Continuous Duty Life (Min.) Type of 28 VDC Cycles Load Main Aux. x103 Resistive 50 25 2 Inductive 10 12 1 Inductive 20 -- -- Motor 50 10 -- Lamp 50 5.5 115VAC 400Hz 115/200VAC 115/200VAC 60Hz-3O* Main Aux. 400Hz-3O 25 2 25 2.5 -- -- -- 2.5 15 1 15 -- 10 -- 10 2.0 5.5.5 1.0 Overload Current -- 50 AMPS DC, 80 AMPS 400Hz Rupture Current -- 60 AMPS DC, 100 AMPS 400Hz Contact Make Bounce --1 MILLISECOND AT NOMINAL VOLTAGE Auxiliary Contact Bounce -- 4 MILLISECONDS MAX. Max. Contact Drop at 25 Amps -- INITIAL 0.150 VOLTS End of Life -- 0.175 VOLTS Temperature Rating -- -70C TO + 125C Altitude -- 300,000 Feet Shock* -- Z, Y, & V Enclosures -- 200 g for 6 mS W, X & M Enclosures -- 100 g for 6 mS Vibration, Sinusoidal* -- Z, Y, & VEnclosures -- 30 g 33-3000Hz W, X & M Enclosures -- 20 g 33-3000Hz Vibration, Random* -- Z, Y, & V Enclosures -- 0.4 g2/Hz 50-2000Hz W, X & M Enclosures -- 0.2 g2/Hz 50-2000Hz Dielectric Strength -- At Sea Level -- All circuits to ground and circuit to circuit -- 1250 V rms Coil to ground -- 1000 V rms At 80,000 Feet -- 350 V rms Insulation Resistance -- Initial (500 VDC) -- 100 M Min. After Life or Environmental Tests -- 50 M Min. Operate Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 10 ms or less Release Time at Nominal Voltage -- DC Relays -- 15 ms or less AC Relays -- 50 ms or less 5 * Max. contact opening under vibration or shock 10 microseconds Coil Data Over Temperature Range Coil Nominal Freq. DC Res. Pickup or Dropout or Must Hold Code Voltages Hz AC Amps (B) Below Volts Above Volts Voltage (C) 1 6 DC 18 4.5 0.3 2.5 2 12 DC 70 9.0 0.75 4.5 3 28 DC 290 18.0 1.5 7.0 4 (A) 28 DC 290 18.0 1.5 7.0 5 48 DC 865 32.0 2.5 14.0 6 28 400Hz 225 mA 22.0 1.25 10.0 7 28 50/400Hz 120 mA 22.0 1.25 10.0 8 115 400 Hz 40 mA 90.0 5.0 40.0 9 115 50/400 Hz 30 mA 95.0 5.0 40.0 A. B. C. D. E. CODE 4 COILS HAVE BACK EMF SUPPRESSION TO 42 VOLTS MAX. DC COIL RESISTANCE 10% AT 25C; AC COIL MAX. CURRENT AT NOMINAL VOLTAGE. RELAY WILL STAY IN PICKED-UP STATE DOWN TO MUST HOLD VOLTAGES SHOWN. MAX. OVERVOLTAGE: 6 & 12 VDC COILS 120% OF NOMINAL; ALL OTHERS 110% OF NOMINAL. COILS AVAILABLE FOR OTHER VOLTAGES AND FOR AC 50/60HZ. PAGE 29 CII Mid-Range Relays *60 Hz loads rated for 10,000 operations General Specifications CII Mid-Range Relays FCAC-325 Series (Continued) Below are shown the standard terminal types and the enclosures available. Specify the assembly as indicated under How To Order. Dimensions are shown in inches .010 and (Millimeters .25). Terminals TERMINALS CODE "A" Socket Pin Terminals Pin Terminals are Gold Plated .050 .005 (1.27 (13) Silicone Rubber Gasket .250 (6.35) .270 (6.86) CODE "B" Solder Pin Terminals Pin Terminals are Tin/Lead Plated .250 (6.35) .375 .020 (9.52) .51 .300 (7.62) .300 (7.62) .062 .001Dia. Pin (1.57 .02) 5 Plcs .062 .002 Dia. Pin (1.57 .05) REGISTRATION PIN -X2 .270 (6.86) .040 (1.02) .156 (3.96) CODE "X" .150 typ. (3.8) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) FULL R 6 PLCS .312 7.92 1.00 (25.4) 1.015 (25.79) 1.015 (25.79) .625 .937 15.88 23.80 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) .312 (7.92) 6-32 UNC-2A 3 Studs * .375 (9.52) 1.00 (25.4) .047 (1.20) 1.015 (25.78) 1.015 (25.79) 1.718 Max. (43.64) 1.00 (25.4) 1.718 Max. (43.64) CODE "Z" CODE "W" .150 typ. (3.8) 1.00 (25.4) 1.015 (25.79) FULL R 6 PLCS All Enclosures have cupro-Nickel cans bright acid tin/lead plated after assembly to terminal headers. For socket pin terminals: specify "Y" enclosures with DC coils and "V" enclosures with AC coils. 1.00 (25.4) CODE "Y" .093 .003 Dia.Pin (2.36 .08) 9 Plcs BLUE BEAD Dimensions: Inches .010 (mm .25) 1.015 (25.79) 1.396 (35.46) 1.446 (36.73) 1.718 Max. (43.64) .040 .002Dia. Pin (1.02 .05) 2 Plcs -X2 +X1 ENCLOSURES .625 .937 15.88 23.80 FULL R 6 PLCS .300 .020 (7.62) .51 BLUE BEAD .150 typ. (3.8) 1.015 (25.79) .625 .020 (15.88) .51 .093 +.002 - .000Dia. Pin +.05 (2.36 - .00 ) 6 Plcs +X1 BLUE BEAD CODE "V" .062 .001Dia. Pin (1.57 .02) 5 Plcs .062 .002Dia. Pin (1.57 .05) REGISTRATION PIN -X2 +.002 .093 - .000Dia. Pin +.05 (2.36 - .00 ) 6 Plcs +X1 CODE "C" Solder Hook Terminals Hook Terminals are Tin/Lead Plated .040 (1.02) .156 (3.96) AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS .040 (1.02) 1.015 (25.79) .687 (17.44) .343 (8.71) .160 (4.06) .687 (17.44) .160 (4.06) *Metric threads available, To specify use M in place of W CII Mid-Range Relays FCAC-325 Series (Continued) Terminal Wiring TERMINAL WIRING DC COILS 1 C X2 - B + A X1 2 + A U X DC COILS WITH TRANSIENT SUPPRESSION 2 1 12 C X2 - 13 B + 11 A BLUE BEAD X1 + A U X 1 12 C 13 B 11 A BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. AC COILS 2 X2 12 A U X AC X1 13 11 BLUE BEAD REGISTRATION PIN .150 (3.81) .630 (16.00) -X2 12 .450 (11.43) 13 .300 (7.62) .600 (15.24) 11 Terminal designations are for reference only and do not appear on the header. +X1 .432 (10.97) 5 BLUE BEAD .234 (5.94) CII Mid-Range Relays TERMINAL VIEW HOW TO ORDER HOW TO ORDER FCAC-325-A Y 4 RELAY TYPE TERMINALS (Socket Pins, DC Coil) FCAC-325 -A Y 4 RELAY TYPE ENCLOSURE (With Flangesand DC coil) COIL (28 VDC WithDC Transient TERMINALS (Socket Pins, Coil) Suppression). ENCLOSURE (With Flanges and DC Coil) COIL (28 VDC With Transient Suppression) PAGE 31 CII Mid-Range Relays FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay Performance Data Product Facts n 50,000 cycles under resistive load n Corrosion-protected, hermetically sealed metal enclosure n -70 to +125C temperature range n Rated for altitude to 300,000 ft. in high-vibration, high-shock environments n 1 Form X (SPST-NO-DM) contact n Meets MIL-PRF-6106 requirements n 50 A switching capability n Balanced force design n One cubic inch in size n <90 grams total weight n Non-latching relay n Available with 1 Form C (SPDT) 2 A auxiliary contact n 6, 12 and 28 Vdc coils available n Optional transient suppression Electrical Characteristics Initial Insulation Resistance -- 100 M, minimum, at 500 Vdc, between each pin and case Insulation Resistance After Life or Environmental Test -- 50 M, minimum, at 500 Vdc, between each pin and case Dielectric Strength at Sea Level: Contacts to Ground and Between Contacts -- 1250 Vrms, 60 Hz Coil to Ground -- 1000 Vrms, 60 Hz Dielectric Strength at 80,000 ft (25,000 m) -- 500 Vrms, 60 Hz (all points) Environmental The FCA-150 series relay from TE Connectivity (TE) is a polarized, single-side stable design, where the flux from a permanent magnet provides the armature holding force in the deactivated state, and its flux path is switched and combined with the coil flux in the operated state. This results in appreciably increased contact force in both states over that of a spring return non-polarized design. The FCAC-150 series has a 1 Form C (SPDT) auxiliary contact set rated at 2 A. Designed and built to perform under the most demanding environmental conditions, FCA-150 series relays withstand such changing environmental factors as temperature, altitude, shock, vibration, and salt spray. Minimum mechanical life expectancy is 50,000 cycles under resistive load. Ambient Temperature Range, Operating-- 70C to +125C Altitude-- 300,000 ft Shock Resistance-- 50 G, 11 ms Vibration Resistance, Sinusoidal-- 20 G, 75-3000 Hz Specifications Contact Data Contact Form 1 Form X (SPST-NO-DM) Contact Rating in Amps (Continuous Duty) Type of Load Resistive Inductive (L/R=5ms) Motor None Life (Min.) Cycles 28 Vdc 50,000 20,000 200,000 100,000 50 20 20 - Overload Current (Resistive) 200 A, 50 cycles Max. Contact Drop at 10A Initial 150mV; After Life 175mV Operate Time at Nominal Voltage 15ms Release Time 15ms Bounce Time 1ms Coil Data Coil Code Nominal Operating Voltage (Vdc) Maximum Operating Voltage (Vdc) Maximum Pick-Up Voltage at +125C Maximum Pick-Up Voltage at +125C, continuous current test (Vdc) Drop-Out Voltage at +125C Maximum Coil Current at +25C (mA) Back EMF Suppressed to (Vdc) (Max) Coil Resistance 10% 1 2 3 4 6 7.3 4.5 5.7 0.3 - 2.5 .50 N/A 12 14.5 9 11.25 0.75 - 4.5 .26 N/A 28 29 18 22.5 1.5 - 7.0 .15 N/A 28 29 18 22.5 1.5 - 7.0 .15 -42 18 70 290 290 AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued) Specifications Electrical Data Initial Insulation Resistance (note 1) 100 megohms, minimum, at 500Vdc, between each pin and case Insulation Resistance After Life or Environmental Test (note 1) 50 megohms, minimum, at 500Vdc, between each pin and case Dielectric Strength At Sea Level Contacts to Ground and Between Contacts 1,250Vrms, 60 Hz. Coil to Ground 1,000Vrms, 60 Hz. Dielectric Strength at 80,000 ft (25,000m), All Points (note 4) 500Vrms, 60 Hz Environmental Data Ambient Temperature Range, Operating -70C to +125C Altitude 300,000 feet Shock Resistance 50 G's, 11 ms. Vibration Resistance, Sinusoidal 20 G's, 75-3000Hz. Mechanical Data Approximate Weight 3.2 oz. (90g) Max. NOTES 1. All wired terminals must be connected together during this test. Dielectric withstanding voltage and insulation resistance are measured between all mutually insulated wired terminals and between all these terminals and case. Terminals CODE "B" CODE "C" Solder Pin Terminals -- Tin/Lead Plated FCA-150 FCAC-150 Solder Hook Terminals -- Tin/Lead Plated FCA-150 FCAC-150 5 .178 .178 .55 .55 BLUE BEAD .190 .062.002 DIA PINS 2 PLCS) .300 .255 13 -X2 +X1 .510 12 .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED -X2 BLUE BEAD .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED 13 12 +X1 11 .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED -X2 +X1 BLUE BEAD +X1 .062.002 DIA HOOKS (5 PLCS) .062.002 DIA HOOKS 2 (PLCS) .062.002 DIA PINS (5 PLCS) BLUE BEAD .31 .55 +X1 -X2 -X2 .178 .178 .100 .31 .55 11 BLUE BEAD .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED CODE "K" Terminal Shield FCA-150 UNUSED PINS NO INTERNAL CONNECTION FCAC-150 .76 GOLD PIN TERMINALS FOR MIL-C-39029/22B 192 SOCKET PINS .20 .10 .38 .18 .51 .60 .10 .20 .30 11 .26 12 .38 -X2 13 +X1 -X2 +X1 .76 .255 .510 M4 X .7 STUD (2X) DIN 6798A LOCKWASHER DIN 934 NUT HEX (4X) GOLD PIN TERMINALS FOR MIL-C-39029/22B 192 SOCKET PINS PAGE 33 CII Mid-Range Relays .200 CII Mid-Range Relays FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued) Outline Dimensions The standard terminal types and enclosures are illustrated below with dimensions in inches 0.010 and (millimeters 0.25). Enclosures CODE "U" CODE "Y" 1.718 MAX 1.718 MAX 1.446 1.396 1.446 1.396 .150 1.015 .625 1.015 .150 .937 .625 1.015 FULL R 6 PLCS .040 1.00 1.00 .040 .156 CODE "X" CODE "R" CODE "Z" .040 .040 1.015 1.015 1.015 1.718 MAX 1.015 1.446 FULL R 6 PLCS 1.396 .625 1.015 .810 1.00 1.00 .625 1.396 .150 1.446 1.718 AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS .937 CII Mid-Range Relays FCA-150 Series, 50 Amps, 1PST/NO (DM) Relay (Continued) Terminal Wiring DC Coils FCA-150 DC Coils with Transient Suppression FCA-150 FCAC-150 FCAC-150 A1 A1 A1 A1 12 13 -X2 +X1 +X1 A2 A2 -X2 -X2 BLUE BEAD -X2 13 12 +X1 11 BLUE BEAD NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. +X1 11 A2 BLUE BEAD A2 BLUE BEAD Terminal View FCA-150 FCAC-150 .200 .100 BLUE BEAD 13 -X2 .200 +X1 -X2 Terminal designations are for reference only and do not appear on the header. .260 .377 12 .510 +X1 .255 .510 .300 .600 .255 11 .100 .260 5 .377 .575 CII Mid-Range Relays How to Order FCA-150 - B Y 3 Series And Contact Arrangement FCA-150 1 Form X Main Contacts FCAC-150 1 Form X Main Contacts and 1 Form C Auxiliary Contacts Terminals (see drawings for details) B Solder Pin Coil Terminals, Stud Power Terminals C Solder Hook Coil Terminals, Stud Power Terminals K Terminal Block, Stud Power Terminals Enclosure (see drawings for details) R Horizontal Flange Mount, Rotated U Flush Vertical Flange Mount X Horizontal Flange Mount Y Raised Vertical Flange Mount Z No Mount Coil Voltage (NOMINAL) 1 6 VDC 2 12 VDC 3 28 VDC 4 28 VDC Nominal, with Back EMF Suppression PAGE 35 CII Mid-Range Relays FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay Product Facts n Non latching hermetically sealed relay n Balanced force design n Hermetically sealed, corrosion protected metal can n All welded construction n 6, 12 and 28Vdc coils available. n Weight 90 grams n Designed and built in accordance to MIL-PRF-6106 Specifications General Characteristics Temperature range -70 C to +125 C Altitude 300,000 feet Dielectric strength at sea level - Contacts to ground and between contacts - Coil to ground 1250 Vrms / 60 Hz 1000 Vrms / 60 Hz Dielectric strength at altitude 25000 m (80,000 ft) (all points) 500 Vrms / 60 Hz Initial insulation resistance at 500 Vdc 100 M min. Initial insulation after life or environmental test 50 M min. Sinusoidal vibration 20g / 75 to 3000 Hz Shock 50g / 11 ms Operate time at nominal voltage 15 ms max. Release time 15 ms max. Bounce time 1 ms max. Contact voltage drop at nominal current -initial value -after life 150 mV max. 175 mV max. Coil Data Coil Code Nominal Operating Voltage (Vdc) Maximum Operating Voltage (Vdc) Maximum Pick-Up Voltage at +125C Maximum Pick-Up Voltage at +125C, continuous current test (Vdc) Drop-Out Voltage at +125C Maximum Coil Current at +25C (mA) Back EMF Suppressed to (Vdc) Coil Resistance 1 2 3 4(A) 6 7.3 4.5 5.7 0.3 - 2.5 .50 N/A 12 14.5 9 11.25 0.75 - 4.5 .26 N/A 28 29 18 22.5 1.5 - 7.0 .15 N/A 28 29 18 22.5 1.5 - 7.0 .15 -42 18 70 290 290 For other coil voltages, consult factory. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued) Contact Electrical Characteristics Contact Type Rated Current Main Contact 50A 28Vdc Contact rating per pole and load type MAIN Contact Load Currents in Amps 50,000 cycles Resistive load 50 20,000 cycles Inductive load (L/R=5ms) 20 20,000 cycles Motor load 20 50 cycles Resistive overload 200 100,000 cycles No Load Minimum Operating cycles Rated Voltage All endurance ratings are subject to validation - consult factory Terminals CODE "B" CODE "C" CODE "K" Solder Pin Terminals Tin/Lead Plated Solder Hook Terminals Tin/Lead Plated Terminal Shield 5 .10 .200 .178 .31 .178 .55 .31 .55 .300 .26 .062.002 DIA HOOKS 2 (PLCS) BLUE BEAD .255 BLUE BEAD +X1 .510 -X2 .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED .38 BLUE BEAD .190 .062.002 DIA PINS 2 PLCS) +X1 -X2 +X1 -X2 -X2 .76 .100 GOLD PIN TERMINALS FOR MIL-C-39029/22B 192 SOCKET PINS +X1 .51 M4 x .7 STUD (2X) DIN 6798A LOCK WASHER (2X) DIN 934 NUT HEX (4X) .164-32 UNC-2A STUD MS35338-42 LOCK WASHER AN961-8T FLAT WASHER MS35649-286T NUT, HEX 2 EACH REQUIRED PAGE 37 CII Mid-Range Relays .20 CII Mid-Range Relays FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued) Outline Dimensions The standard terminal types and enclosures are illustrated below with dimensions in inches 0.010 and (millimeters 0.25). Enclosures CODE "U" CODE "Y" 1.446 1.718 MAX 1.396 1.446 1.396 CODE "Z" 1.718 MAX FULL R 6 PLCS .150 1.015 .150 .625 1.015 1.015 .937 .625 .937 1.015 1.015 .040 1.00 1.00 1.00 .040 .156 CODE "X" CODE "V" .150 CODE "R" 1.718 MAX .040 .040 1.015 1.015 FULL R 6 PLCS 1.718 MAX 1.015 1.015 1.396 1.446 1.446 FULL R 6 PLCS .625 .937 1.396 1.015 1.00 .625 1.00 .625 .810 .040 .150 .156 1.395 1.446 1.718 AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS CII Mid-Range Relays FCA-150NC Series, 50 Amps, 1PST/NC (DB) Relay (Continued) Terminal Wiring DC Coils DC Coils with Transient Suppression A1 A1 -X2 -X2 +X1 +X1 BEAD A2 BEAD A2 NOTE: Polarity must be observed with DC coil supply. Relay is polarized with a permanent magnet and will not operate or be damaged by reverse polarity. .200 .100 BLUE BEAD Diodes used in transient suppression and in AC rectifier circuits have peak inverse voltage rating of 600 VDC minimum. Zener diodes have a minimum rating of 1 watt. +X1 -X2 Terminal designations are for reference only and do not appear on the header. .260 .377 5 .255 CII Mid-Range Relays .510 TERMINAL VIEW PART NUMBERING SYSTEM FCA - 150NC B Y 4 RELAY TYPE TERMINALS ENCLOSURE COIL PAGE 39 CII Mid-Range Relays Selection and Application Guide This selection and application guide is suggested practices from ARP (Aerospace Recommended Practice) 4005 Concerning proper performance of relays. Caution: The use of any coil voltage less than the rated coil voltage may compromise the operation of the relay. Choosing the proper relay depends primarily on matching the relay to the load, power supply, and environment. Selection should be limited to items that meet the following requirements: A.Contacts must be rated for the load. Current rating, type of load (resistive, lamp, motor, inductive, and so forth), impedance range, voltage rating, DC or AC, frequency, single phase or polyphase, polyphase load balance, and type of switching or transfer should all be considered. Each of the following switching and transfer functions places a different requirement on each of the relay contacts and must be considered when selecting a relay with the proper contact rating: (1) On-Off Switching - DC, single phase or polyphase (2) Motor Reversing (AC or DC) (3) Transferring load between phases of same source (4) Transferring load between unsynchronized AC sources B.Power supply characteristics must be taken into account. Voltage regulation, variations in frequency, ripples and spikes, as well as steady state conditions, should be included. If more than one power supply is involved, not only must each be suitable but interaction between them also should be investigated. C.Coil (or coils) should be rated so as to have proper operation under all anticipated conditions. D.Consideration of environmental conditions anticipated throughout the service of life, as well as those expected during storage and transportation before installing the relays in equipment, is mandatory. Electrical parameters, environmental factors, mechanical stresses, and compatibility are among the categories for which the relay must be reviewed. E.The circuit in which the relay is used, the interlocking feature employed, the wiring harness, and the associated components should all be reviewed for assuring mutual suitability. F.Relays should be hard wired whenever possible, to avoid the need for additional contact points associated with the relay plug-in socket arrangement. (Plug-in types should be considered for quick turnaround times). G.To permit "safe" isolation of relay circuit in the OFF condition, and better eliminate an electrical shock hazard, an electromechanical switching device should be placed between the positive terminal of the power source and relay coil. AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS H.Proper transistor control of the relay coil requires a stable |reference voltage. This can be done by connecting the plus side of the coil to the positive side of the power source, the minus side of the relay coil to the collector of an NPN transistor, the emitter of the transistor to the grounded side of the power source, and the transistor base to the control voltage. For example, see MIL-R-28776/1. I.Any switching device controlling the relay coil circuit must be capable of withstanding, without damage, the sum of the maximum coil circuitry voltage and the peak value of transient voltage that results when the coil circuit is opened; for example, a switch controlling a relay coil that is supplied with a 28V DC line and subjected to a transient voltage suppressed to 42V must be capable of withstanding 28V + 42V or a 70V surge without damage. J.In selecting solid state electronic switching devices to control relay coil circuits, care must be used in selecting a solid state device with a leakage current (in the "off state") that is sufficiently low to permit the relay to drop out. K.Control of the relay coil circuit by other than step-function switching may invalidate published relay performance properties such as pickup and dropout voltages, pickup, dropout, and bounce times. CII Mid-Range Relays Cross Reference - Socket to Relay NOTE: TE Connectivity Does Not Manufacture Relay Sockets. This Socket to Relay cross reference is provided for additional design assistance. Several of TE Authorized Distributors carry relay sockets for your convenience. Relay sockets come with a variety of profiles, mounting styles, and mounting hardware options, so please contact the relay socket supplier of your choice or one of our Authorized Distributors who carry relay sockets for additional information. Military Socket P/N M12883/40-01 M12883/40-05 M12883/40-07 M12883/40-11 M12883/40-13 M12883/40-17 M12883/40-19 M12883/40-23 Relay Part Number Relay Type M83536/15-022 M83536/16-006, 014, 031, 034 4 Pole, 10 Amp M12883/40-02 M12883/40-08 M12883/40-14 M12883/40-20 FCA-410-DY8 (Catalog Version) FCA-410-DY9 (Catalog Version) 4 Pole, 10 Amp, AC M12883/41-01 M12883/41-04 M12883/41-06 M12883/41-09 M12883/41-11 M12883/41-14 M12883/41-16 M12883/41-19 M83536/9-006, 015, 024, 035 M83536/10-006, 015, 024, 034, 038 2 Pole, 10 Amp M12883/41-02 M12883/41-07 M12883/41-12 M12883/41-17 FCA-210-DY8 (Catalog Version) FCA-210-DY9 (Catalog Version) 2 Pole, 10 Amp, AC M12883/44-01 M12883/45-01 FCA-610-AY3 (Catalog Version) FCA-610-AY4 (Catalog Version) M12883/47-02 M12883/47-05 FCA-610-DY8 (Catalog Version) M12883/47-08 M12883/47-11 5 4 Pole, 5 Amp 2 Pole, 5 Amp CII Mid-Range Relays M12883/47-01 M12883/47-04 M12883/47-07 M12883/47-10 M83536/5-006, 014, 022, 030 M83536/6-006, 014, 022, 032 M83536/1-006, 015, 024, 033 M83536/2-006, 015, 024, 035 6 Pole, 10 Amp 6 Pole, 10 Amp AC M12883/48-01 M12883/48-02 M12883/48-03 M12883/48-04 M83536/32-003L M83536/33-003L 3 Pole, 25 Amp M12883/48-05 M12883/48-06 M12883/48-07 M12883/48-08 FCA-325-AV8 (Catalog Version) FCA-325-AV9 (Catalog Version) 3 Pole, 25 Amp AC M12883/52-01 M83536/2-028 2 Pole, 5 Amp Track Mount M12883/52-02 M83536/6-025 4 Pole, 5 Amp Track Mount M12883/55-01 M12883/55-02 1 Pole, 25 Amp M6106/19-004, 007, 012, 017, 022 PAGE 41 CII Mid-Range Relays Engineering Notes AEROSPACE, DEFENSE & MARINE /// HIGH PERFORMANCE RELAYS