Seating Tool Assemblies 1320142-{ ] and 356198-[ ] For CHAMP* .050 Series | Blindmate Press-Fit Connectors with Compliant Pin Contacts Instruction Sheet 408-4328 30 JUN 99 RevB Compliant Pin Contact (Board Retention Feature} NO. OF SOL | CONNECTOR | CONNE-TOR ROWS 1320142-1 40 Extended Height 1320142-2 80 PressFit 356198-1 80 356198-2 40 PressFit 356198-3 20 Seating Tool Assembly 3561 98-1 (Ref) CHAMP .050 Series | Blindmate PressFit Vertical Receptacle Connector (Ref) PC (Printed Circuit) Board (Ref) PC Board Support Fixture (Ref) Figure 7 1. INTRODUCTION AMP* Seating Tool Assemblies 1320142-| ] and 356198-[ ] are designed to seat CHAMP .050 Series | Blindmate pressfit and extended height presstit vertical receptacle connectors. The connectors contain compliant pin contacts to allow solderless pc board installation. Each seating tool is specifically designed for the number of rows in a connector. See Figure 1. Read these instructions and understand them before using the seating tool. Reasons for reissue are provided in Section 7, REVISION SUMMARY. Dimensions on this sheet are in metric units [with U.S. customary units in brackets}. Figures are not drawn to scale. 2. DESCRIPTION During seating, the seating tool covers the connector and presses on the top surface of the connector when the applicator ram applies force to the seating tool. The pe board is positioned onto a pe board support fixture for support. 3. REQUIREMENTS 3.1. PC Board Support Fixture (Customer Supplied) A pc board support must be used to provide proper support for the pe board and alignment of the seating tool to the contacts, and to protect the pe board and and connector fram damage. The board support fixture must be designed for specific needs using the recommendations in Instruction Sheet 408-6927. 1999 AMP Incorporated, Harrisburg, PA. All International Rights Reserved. *Trademark This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 1of4 AMP FAX/PRODUCT INFO 1-800-522-6752 LOC BSeating Tool Assemblies 1320142-[ ] and 356198-[ ] 408-4328 3.2. Application Tooling Power for seating tools must be provided by a machine capable of supplying a downward force of 20 Newtons (N) [5 Ib] per contact. AMP 10/20-Ton H Frame Assembly 803880-6 (Customer Manual 409-5567 provides instructions), AMP SM-3 Frame Assembly 8147002 (409-5626), or Greenerd= Frame Assemblies 3A and 3B equipped with AMP Adapter Kit (408-9027) can be used. 4. SEATING When setting up equipment to seat connectors, pay particular attention to the following: * The seating tool must be matched to the connector * The seating tocol, connector, and applicator ram must be properly aligned before cycling the tool 1. Set seating height to the dimension shown in Figure 2 (applicator shut height will equal the seating height PLUS the combined thicknesses of the pe board and pe board support). ifthe tool and connector are mismatched or are improperly aligned, damage could occur to the tooling, connector, or both. 2. Position connector onto pc board so that the connector contacts are properly aligned to the pc board and pe board support fixture. 3. Insert connector into pe board until the contacts are resting securely on, but have not fully entered, the board. 4. Position the seating tool on the connector, making sure that the tool is bottomed on the housing floor. 5. Genter the seating tool and connector under the applicator ram of the tool. Lower the ram slowly until it just meets the seating tool. Verify alignment of pc board support, pc board, connector, and seating tool. Damage to the pc board, seating tool, or connector may occur if seating height ts improperly set or if tool is not properly seated in the connector before cycling the tool. 6. Cycle the tool to seat the connector in the pe board. Then retract the ram and carefully remove the seating tool. Check assembly for proper seating according to Application Specification 114-6061. 7. Repeat Steps 2 through 6 until all the connectors are seated. View After Seating Applicator Ram (Fully Down) Ca Lilli Seating Tool Centered A Under Applicator Ram and Bottomed on Connector Seating Height \\ (Connector Seated) 4 Z . 38, 1+0.25/-0.00 mm = \ ) Applicator [1.50+.010/-.000in] | FO SX Uy) Shut Height ; IX Z Isoe Seaton 4 Step 1) Wi SS Yj Connector Contacts Inserted into Holes in PC Board and Vy) YY) PC Board Support Fixture Z Z Z iy KK PC Board PC Board Support NS Fixture (Ref) Note: Not to Scale Figure 2 # Trademark of Greenerd Press & Machine Co., Inc. 20f4 Rev BSeating Tool Assemblies 1320142-[ ] and 356198-[ ] 408-4328 5. MAINTENANCE AND INSPECTION The seating tool is assembled and inspected before shipment. AMP recommends that the tool be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during shipment, and that the tool conforms to the dimensions provided in Figure 3. 5.1. Daily Maintenance AMP recommends that each operator be made aware of, and responsible for, the following steps of daily maintenance: 1. Remove dust, moisture, and contaminants with a clean, soft brush or a lint-free cloth. Do NOT use objects that could damage the tool components. 2. When the tool is notin use, store it in a clean, dry area. 5.2. Periodic Inspection Regular inspections should be performed by quality control personnel. A record of scheduled inspections should remain with the tooling or be supplied to supervisory personnel responsible for the tool. Inspection frequency should be based on amount of use, working conditions, operator training and skill, and established standards. 6. REPLACEMENT AND REPAIR Refer to Figure 3 for customerreplaceable parts. A complete inventory should be stocked to prevent production downtime when replacement of parts is necessary. Order replacement parts through your AMP representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 717-986-7605, or write to: CUSTOMER SERVICE (38-35) AMP INCORPORATED PO BOX 3608 HARRISBURG PA 17105-3608 For customer repair service, please contact an AMP representative at 1-800-526-5136. rT Dim. A | 38.1 mm - [1.50 in.] ~ OOQ C) 7 || 38.02 mm [1.497 in.] DIMENSION A (Length mm [in.]) FOR SEATING TOOL 1320142-1 1320142-2 95.3 [3.75] 50.8 [2.00] REPLACEMENT PARTS PART NUMBER FOR ASSEMBLY ITEM DESCRIPTION QTY PER 1320142-1 1320142-2 ASSEMBLY ' 1-21002-3 _ SCREW, Button Head Cap 4-40 2 _ 1-21002-3 SCREW, Button Head Cap 4-40 4 2 1320143-1 1320143-2 BLADE, Insertion 2 5 2-21012-8 SCREW, Socket Set 6-32 5 2-21012-8 SCREW, Socket Set 6-32 10 4 354698-2 354699-1 ADAPTER 1 Figure 3 (cont'd) Rev B 30f4Seating Tool Assemblies 1320142-[ ] and 356198-[ ] 408-4328 . 38.1 mm [1.50 in.] >) SEY. @)-> | 38.02 mm a | [A 7%) = [1.497 in. [P al = Dim. A DIMENSION A (Length mm [in.]} FOR SEATING TOOL 356198-1 356198-2 356198-3 747 [2.94] 49.3 [1.94] 35.6 [1.40] REPLACEMENT PARTS PART NUMBER FOR ASSEMBLY ITEM DESCRIPTION ASSEMBLY 356198-1 356198-2 356198-3 1 356195-1 356195-2 356195-3 BAR, Push 1 2 12140441 12140441 1214044-1 PLATE, End 2 3 1-21002-7 1-21002-7 1-21002-7 SCREW, Button Head Cap 6-32 4 4 1214041-1 1214041-2 1214041-2 PLATE, Stabilizer 1 2-21002-1 2-21002-1 _ SCREW, Button Head Cap 8-32 2 5 _ _ 2-21002-1 SCREW, Button Head Cap 8-32 1 6 356194-1 356194-2 356194-3 PLATE, Side 2 2-21000-9 2-21000-9 SCREW, Socket Head Cap 8-32 2 7 2-21000-9 SCREW, Socket Head Cap 8-32 1 21018-6 21018-6 NUT, Hex 8-32 1 8 21018-6 NUT, Hex 8-32 2 7. REVISION SUMMARY Revisions to this instruction sheet per EC 0990-0540-99 include: * Added Seating Tools 1320142-1 and 1320142-2 * Replaced customer repair address with phone number Figure 3 fend) 4of4 Rev B