NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
1 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.0 OBJECTIVE
This specification defines the performance, test and reliability requirements of the Headers Straight and
Right Angle Solder to Board product HM1 versions.
2.0 SCOPE
This specification is applicable to the termination characteristics of the Metral HEADER, which provides a
separable, interconnect for printed circuit boards.
3.0 GENERAL
This document is composed of the following sections:
Paragraph Title
1.0 OBJECTIVE
2.0 SCOPE
3.0 GENERAL
4.0 APPLICABLE DOCUMENTS
5.0 PERFORMANCE LEVELS
6.0 REQUIREMENTS
7.0 ELECTRICAL CHARACTERISTICS
8.0 MECHANICAL CHARACTERISTICS
9.0 ENVIRONMENTAL CONDITIONS
10.0 PACKAGING
3.1 Lead Free / RoHs informations
-All product where the part number ends in ‘LF’ meet the European Union directives and
other country regulations as described in GS-22-008.
-The part numbers that do not end in ‘LF’ meet all regulations except for Pb in SnPb plating.
Solder to Board Version
-The housing will withstand exposure to 260°C peak temperature for 5 seconds in a wave solder
application with a 1.60mm minimum thick board circuit. See application notes/procedures if they
are applicable
-Termination plating specification: 1.27µ mini Nickel under layer with 2.5µ to 7.5µ Pure TIN (matte)
-Packaging specification: see GS-14-920
Pin in Paste Version
-The housing will withstand exposure to 260°C peak temperature for.30 seconds in convection,
Infra red or Vapor reflow oven. See application notes/procedures if they are applicable
-Termination plating specification: 1.27µ mini Nickel under layer with 2.5µ to 7.5µ Pure TIN (matte)
-Packaging specification: see GS-14-920
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
2 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
4.0 APPLICABLE DOCUMENTS
4.1 FCI Specifications
4.1.1 Engineering drawings: C-8626-xxxxx
4.2 Industry Product Specifications
4.2.1 IEC61076-4-104 Printed Board Connectors with Assessed Quality –Detail
Specification for Two-part Modular Connectors, Basis Grid of
2mm, with Terminations on a multiple Grid of 0.5mm
4.2.2 EIA616 2 Millimeter, Two-Part Connectors for use with printed
Boards and Back planes
4.3 Industry Performance Standards and Procedures
4.3.1 Telcordia GR-1217-CORE Generic Requirements for separable electrical connectors
Used in Telecommunications Hardware
4.3.2 EIA 364: Electrical Connector/Socket test procedures including
Environmental Classifications.
4.3.3 IEC60512 Electromechanical components for electronic equipment,
Basic testing procedures and measuring methods
4.3.4 EIA 481-B Punched Carrier Tape for automatic handling
4.4 Military Standards
4.1.1 MIL-C-45662 Calibration System Requirement
4.5 Others Standards and Specifications
4.5.1 UL94-VO Flammability
4.5.2 ISO 9000 Quality System Requirement
4.6 Tests Report
4.6.1 IEC Class 1 E91091 date: 10/12/1992 (FCI CRC)
E93003 date: 11/01/1993 (FCI CRC)
EA5-2705 date: 21/08/2006 (FCI DB)
4.6.2 Telcordia CO R05-019 date: 10/12/1992 (FCI LFB)
EA-1-2766 date: 26/04/2002 (FCI DB)
EA-1-2767 date: 26/04/2002 (FCI DB)
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
3 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
5.0 PERFORMANCES LEVELS
Part Numbers:
HM1xxxxxxxxxH6(P) or 8xxxx-1yy , 7xxxx-1yy (Specific for Narrow Body)
HM1xxxxxxxxxH6(P)LF 8xxxx-1yyLF , 7xxxx-1yyLF
These Part/Numbers meet requirements for
-IEC 61076-4-104 Class 1
-Telcordia GR-1217 CENTRAL OFFICE (CO), 4 Gazes
6.0 REQUIREMENTS
6.1 Material
Contacts……………………………. Phosphor Bronze Alloy
Front housings
for HM1xxxxxxxxxH6(P
HM1xxxxxxxxxH6(P)LF………..Glass filled LCP Thermoplastic, UL94V0 flammability rating
Or converged part Numbers colour: Natural
Rear housings or Keepers…….….Glass filled LCP Thermoplastic, UL94V0 flammability rating
colour: Natural
6.2 Contacts Finish (Plating)
The finish for applicable components shall be as specified herein or equivalent.
The terminals mating areas shall be plated with either
-Gold over 50u" (1.27µm) minimum nickel under plate, or
-Gold over Palladium/Nickel over 50u" (1.27µm) minimum nickel underplate.
-Pure TIN or TIN LEAD on Press-Fit areas over 50u" (1.27µm) minimum nickel underplate
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
4 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
6.3 PCB recommended layout
Header for 4 row Press-fit and Straight
Header for 5 row Press-fit and Straight
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
5 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
7.0 ELECTRICAL CHARACTERISTICS
7.1 Low Level Contact Resistance (LLCR)
The low level contact resistance shall not exceed the values shown below when measured in
accordance with IEC60652 test 2a
-Signal contact Row A, B, C, D, E :20 mΩ Maximum
-Power Blade contact Row A, B, C, D, E :10 mΩ Maximum
7.2 Insulation Resistance
The insulation resistance of unmated connector between to adjacent contacts shall not be less
than 5000 MΩ (megaohms) initially, and shall not be less than1000 MΩ after environmental
exposure .Test in accordance with IEC60652 ,test 4a
7.3 Dielectric Withstanding Voltage
There shall be no evidence of arc-over, insulation breakdown, when a test voltage of 1000V rms is
applied. Test methodology in accordance with IEC60652, test 4a
7.4 Pin Current Capacity
7.4.1 Nominal Current
The nominal current carrying capacity shall be:
-1.5A (Amperes) per signal contact
-3A per power blade contact
when current is applied to all contacts. Test methodology in accordance to IEC60652,test 5b
7.4.2 Maximum Current capacity
The maximum current capacity shall be:
-Signal contact 2A (Amperes) at 20°C / 1.5A at 70°C
-Power blade contact 4A (Amperes) at 20°C / 2.75A at 70°C
7.5 Creepage and Clearance distances
The minimum distance for creepage and clearance is: 0.60mm
7.6 Wipping Length
The wipping length in plug in direction is : 2.0mm
When mating Header with “F series” or “TINT” receptacles
7.7 Capacitance
The specification requirement shall be satisfied when evaluated in accordance with FCI Test
Specification BUS-03-114 and the following details:
a. Specification requirement 2.2 pF max.
b. Sample documentation
c. Sample test conditions
Frequency 1mhz
Amplitude 1volts
Surrounding Contacts tied to ground
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
6 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
7.8 Inductance
The inductance between adjacent contacts shall be no greater than 25 nH, and between one
contact and all other surrounding contacts grounded shall be no greater than 15 nH. The following
details apply per BUS-03-113:
a. Connectors shall be mated.
b. Measurements shall be made from tail to tail tip.
a. Test conditions 1 nS rise time pulse (0.0V to 1.0V), with a 50 –ohm termination.
b. Measurement equipment: Sampler/TDR/Scope equipment with a 50 Ohm reference
impedance.
8.0 MECHANICAL CHARACTERISTICS
8.1 Contact Retention to Housing
There shall be no loosening of the contact or damage to the contact, contact displacement 0.1mm
maxi when a axial force of 10N is applied to a contact
Test in accordance to IEC60652, test 15a
8.2 PCB Holes definitions
Holes dimensions Pure TIN or TIN LEAD
Ø 0.65 to Ø0.80mm
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
7 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
9.0 ENVIRONMENTAL CONDITIONS
After exposure to the following environmental conditions in accordance with the specified test procedure
and/or details, the product shall show no physical damage and shall meet the electrical and mechanical
requirements of sections 7.0 and 8.0
9.1 Thermal Shock
Mated connectors shall be tested with cyclic variation from -55°C to +125°C for a minimum of
5 cycles ,30minutes at each extreme temperature,2 hours recovery time
Test according to IEC60652,test 11d
9.2 Temperature life
Mated connectors shall be tested at a temperature of 125°C for 1000 hours
Test according to IEC60652, test 9b
9.3 Moisture Resistance (Steady State Damp Heat)
Mated connectors shall be tested at a temperature humidity environment of 55°C and 93% R.H.
for a total exposure of 56 days.
Test methodology shall be in accordance with IEC 60512, test 11C.
9.4 Durability
Mating / Unmating with an appropriately Receptacle connector with a minimum of 250 operations
without any damages on contact area
Test methodology shall be in accordance with IEC 60512, test 9a.
9.5 Vibration
Mated connectors shall be tested in accordance with IEC 60512, test 6d. Test duration shall be
monitored continuously during the vibration by an event detector, which is capable of detecting
interruptions of one 1 microsecond or less.
Frequency Range: 10 HZ – 2,000 HZ
Amplitude: 200m/s2.
10 sweeping cycles per axis. Full duration per axis is 2 hours
9.6 Shocks
Mated connectors shall be tested according to IEC 60512, test 6C. Connectors shall be exposed
to 6 shocks in each of the 3 axis directions, for a total of 18 shocks. Continuity shall be monitored
continuously during the shock by an event detector, which is capable of detecting interruptions
of 1 microsecond or less.
Half-Sine Excitation: 30 g’s
Duration: 11 ms
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
8 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
9.7 Industrial Mixed Flowing Gas (4 Gazes MFG)
Durability - Standard laboratory procedure as applicable to the specific product.
a. Number Cycles - 98 or 99 cycles per Table 1
b. Cycling Rate - 5 inches per minute
Mated connectors shall not experience a change in low-level contact resistance (LLCR) greater
than 10mΩ at any time during the sequence. Connectors shall be tested in accordance with
section 9.1.3 of Telcordia GR-1217 CORE, central office (CO) conditions
Test sequence shall be a 10-day parallel mated and unmated exposure as per section 9.1.3.2
of the Telcordia GR-1217 CORE specification. Temperature shall be 30° ±1° Celsius
with relative humidity at 70% ±2%.
Gas Four (4) Gas Mixture
Central Office Environnent
NO2 200 ± 50 ppb
CL2 10 ± 3 ppb
H2S 10 ± 5 ppb
SO2 100 ± 20 ppb
Dust Contamination - per Telcordia GR-1217-CORE, November 1995
Durability - Standard laboratory procedure as applicable to the specific product.
a. Number Cycles - 98 or 99 cycles per Table 1
b. Cycling Rate - 5 inches per minute
a. per sections 9.1.1.1 and Table 9-1
Disturb - an Instron compression/tensile tester shall be used to back the fully seated receptacle
from the header by 0.10mm. The sample is then removed and measurements made.
10.0 PACKAGING
When suffix “P” is added in the Part/Number ,the packaging is TRAY ,
(Example HM1W5xxxxxxxH6PLF
But marking on the connector is without P ,(Example HM1W5xxxxxxxH6LF
-The standard packaging for Vertical Header is TUBE
-The standard packaging for Right Angle Header is TRAY
-The standard packaging for Right Angle Header PIP is Tape and Reel
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
NUMBER
GS-12-446
TYPE
PRODUCT SPECIFICATIONS
TITLE PAGE REVISION
9 of 9 B
AUTHORIZED BY DATE
Converged Metral® Header –HM1 versions
Straight and Right Angle Solder To BOARD and PIP M LENOIR 22/05/2007
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
REVISION RECORD
REV PAGE DESCRIPTION EC # DATE
A All
New Release LS07-0072 05/03/2007
B 4 Add PCB recommended layout LS08-0131 22/05/2008
PDM: Rev:B Released .STATUS: Printed: Nov 28, 2010
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
FCI / Amphenol:
HM1L41DAP000H6PLF HM1L41LAP000H6PLF HM1L42AAP000H6PLF HM1L42DAP000H6PLF
HM1L43AAP000H6PLF HM1L43ZAP459H6PLF HM1L51DAP000H6PLF HM1L54AAP000H6PLF
HM1L42LAP000H6PLF HM1L44DAP000H6PLF HM1L51LFP000H6PLF 58361-101LF 85826-121LF 85822-101LF
70264-101LF 85826-111LF HM1L41LFP000H6PLF 85822-105LF
