601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 3
®
®
Mini-Mizer®“C” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Mini-Mizer®“A” Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
Mini-Mizer®EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Mini-Mizer®LED Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mini-Mizer®Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-15
AC Metal Micro-Mizer®.............................................................16-19
DC Metal Micro-Mizer®.............................................................20-23
Single Key Plastic Micro-Mizer®.....................................................24-25
DC Micro-Mizer®EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
DC Micro-Mizer®LED Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Micro-Mizer®Wiring Sequence Charts & Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28-29
Nano-Mizer®and Molded CordSets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30-31
Nano-Mizer®EMI/RFI Shielded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Nano-Mizer®Wiring Sequence Charts and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Die Block Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-36
Die Block Wiring Sequence Charts and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Multi-Port “A” Size Mini-Mizer®Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-39
Multi-PortDC Micro-Mizer®Junction Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40-42
New Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Conxall’s Sensor-Link series includes the Mini-Mizer, AC Micro-Mizer, DC
Micro-Mizer and the Nano-Mizer product lines, which are overmolded cable
assemblies. The overmolding process provides for environmental sealing and
strain relief for flexing applications.
Designed to meet or exceed the requirements of UL, CSA, NEMA, ANSI,
IEC and SAE, the Sensor-Link series is intermateable and intermountable with
other manufacturers equivalents. Conxall’s strength is the combination of appli-
cation experience and internal manufacturing capabilities that provide the knowl-
edge and flexibility to meet and exceed the expectations of our customers.
Originally developed as an interconnect for a variety of sensoring devices,
the Sensor-Link series has found a wide range of applications as a general
disconnect. Our exceptional quality, service and cost effectiveness makes
Sensor-Link series the logical choice.
In our ongoing effort to expand our product offering, we are introducing
our Mini and DC Micro Multi-Port box series, Micro/Mini LEDs, Die Block
Connectors, and Shielded Nano-Mizer assemblies. Conxall’s goal is to be a full
service supplier to the sensor market.
Warranty
CONXALL®Corp. manufactures the finest quality products available to the marketplace. However, these products are intended to be used in
accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is
not recommended and may be unsafe. A limited warranty applies to all CONXALL®Corp. products. Except for obligations specifically
assumed by CONXALL®Corp. under warranty,CONXALL®Corp. will not be liable for any loss, damage, cost of repairs, incidental or conse-
quential damages of any kind whether or not based upon expressed or implied warranty,contract, negligence, or strict liability arising in
connection with the design, manufacture, sale, use or repair of the products.
All drawings contained in this document arefor representational purposes only,and should not be for used final specifications or engineering.
TABLE OF CONTENTS
SSEENNSSOORR--LLIINNKK
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“C” Size
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
36 169P36 169S36 189P36 189S36 199P36 199S36
7A 72 169P72 169S72 189P72 189S72 199P72 199S72
600V 144 169P144 169S144 189P144 189S144 199P144 199S144
Custom 169PXXXX 169SXXXX 189PXXXX 189SXXXX 199PXXXX 199SXXXX
36 1610P36 1610S36 1810P36 1810S36 1910P36 1910S36
7A 72 1610P72 1610S72 1810P72 1810S72 1910P72 1910S72
600V 144 1610P144 1610S144 1810P144 1810S144 1910P144 1910S144
Custom 1610PXXXX 1610SXXXX 1810PXXXX 1810SXXXX 1910PXXXX 1910SXXXX
36 1612P36 1612S36 1812P36 1812S36 1912P36 1912S36
7A 72 1612P72 1612S72 1812P72 1812S72 1912P72 1912S72
600V 144 1612P144 1612S144 1812P144 1812S144 1912P144 1912S144
Custom 1612PXXXX 1612SXXXX 1812PXXXX 1812SXXXX 1912PXXXX 1912SXXXX
36 1619P36 1619S36 1819P36 1819S36 1919P36 1919S36
5A 72 1619P72 1619S72 1819P72 1819S72 1919P72 1919S72
600V 144 1619P144 1619S144 1819P144 1819S144 1919P144 1919S144
Custom 1619PXXXX 1619SXXXX 1819PXXXX 1819SXXXX 1919PXXXX 1919SXXXX
Straight
Female
Single Ended 90° Male
Single Ended 90° Female
Single Ended
Straight
Male
Single Ended
Straight
Inline Male
Single Ended
Overall
Length
Inches
Face
View
Male Rating Straight
Inline Female
Single Ended
4
5
4
11
36
712
10
2
8
9
1
5
4
11
36
712
10
2
8
9
1
1
5
4
7
8
6
10
3
9
2
1
27
8
3
9
6
5
4
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
90° assemblies have key position at 12 o’clock.
Overall
Length
Inches
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 5
®
®
569P9P36 569S9S36 569P9S36 519P9S36 519S9P36
179P12 179S12 179PN12 179SN12 569P9P72 569S9S72 569P9S72 519P9S72 519S9P72
569P9P144 569S9S144 569P9S144 519P9S144 519S9P144
179PXXX 179SXXX 179PNXXX 179SNXXX 569P9PXXXX 569S9SXXXX 569P9SXXXX 519P9SXXXX 519S9PXXXX
5610P10P36 5610S10S36 5610P10S36 5110P10S36 5110S10P36
1710P12 1710S12 1710PN12 1710SN12 5610P10P72 5610S10S72 5610P10S72 5110P10S72 5110S10P72
5610P10P144 5610S10S144 5610P10S144 5110P10S144 5110S10P144
1710PXXX 1710SXXX 1710PNXXX 1710SNXXX 5610P10PXXXX 5610S10SXXXX 5610P10SXXXX 5110P10SXXXX 5110S10PXXXX
5612P12P36 5612S12S36 5612P12S36 5112P12S36 5112S12P36
1712P12 1712S12 1712PN12 1712SN12 5612P12P72 5612S12S72 5612P12S72 5112P12S72 5112S12P72
5612P12P144 5612S12S144 5612P12S144 5112P12S144 5112S12P144
1712PXXX 1712SXXX 1712PNXXX 1712SNXXX 5612P12PXXXX 5612S12SXXXX 5612P12SXXXX 5112P12SXXXX 5112S12PXXXX
5619P19P36 5619S19S36 5619P19S36 5119P19S36 5119S19P36
1719P12 1719S12 1719PN12 1719SN12 5619P19P72 5619S19S72 5619P19S72 5119P19S72 5119S19P72
5619P19P144 5619S19S144 5619P19S144 5119P19S144 5119S19P144
1719PXXX 1719SXXX 1719PNXXX 1719SNXXX 5619P19PXXXX 5619S19SXXXX 5619P19SXXXX 5119P19SXXXX 5119S19PXXXX
Straight
Male /Female
Double Ended
Extension Set
Inline Male/Female
Double Ended
Internally Threaded
Receptacle
Female
12 Inch Leads
Extension Set
Inline Female/Male
Double Ended
Externally Threaded
Receptacle
Female
12 Inch Leads
Internally Threaded
Receptacle
Male
12 Inch Leads
Straight
Female /Female
Double Ended
Straight
Male /Male
Double Ended
Externally Threaded
Receptacle
Male
12 Inch Leads
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
5055-IAC
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“A” Size
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
36 162P36 162S36 182P36 182S36 192P36 192S36
13A 72 162P72 162S72 182P72 182S72 192P72 192S72 172P12
600V 144 162P144 162S144 182P144 182S144 192P144 192S144
Custom 162PXXXX 162SXXXX 182PXXXX 182SXXXX 192PXXXX 192SXXXX 172PXXX
36 163P36 163S36 183P36 183S36 193P36 193S36
13A 72 163P72 163S72 183P72 183S72 193P72 193S72 173P12
600V 144 163P144 163S144 183P144 183S144 193P144 193S144
Custom 163PXXXX 163SXXXX 183PXXXX 183SXXXX 193PXXXX 193SXXXX 173PXXX
36 164P36 164S36 184P36 184S36 194P36 194S36
10A 72 164P72 164S72 184P72 184S72 194P72 194S72 174P12
600V 144 164P144 164S144 184P144 184S144 194P144 194S144
Custom 164PXXXX 164SXXXX 184PXXXX 184SXXXX 194PXXXX 194SXXXX 174PXXX
36 165P36 165S36 185P36 185S36 195P36 195S36
8A 72 165P72 165S72 185P72 185S72 195P72 195S72 175P12
600V 144 165P144 165S144 185P144 185S144 195P144 195S144
Custom 165PXXXX 165SXXXX 185PXXXX 185SXXXX 195PXXXX 195SXXXX 175PXXX
36 166P36 166S36 186P36 186S36 196P36 196S36
8A 72 166P72 166S72 186P72 186S72 196P72 196S72 176P12
600V 144 166P144 166S144 186P144 186S144 196P144 196S144
Custom 166PXXXX 166SXXXX 186PXXXX 186SXXXX 196PXXXX 196SXXXX 176PXXX
Straight
Female
Single Ended 90° Male
Single Ended 90° Female
Single Ended
Straight
Male
Single Ended
Straight
Inline Male
Single Ended
Overall
Length
Inches
Face
View
Male Rating
Externally Threaded
Receptacle
Male
12 Inch Leads
Straight
Inline Female
Single Ended
6
1
234
5
1
234
5
6
1
23
4
1
23
1
2
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
90°assemblies have key position at 12 o’clock.
®
®
562P2P36 562S2S36 562P2S36 542P2P36 542S2S36 542P2S36
172S12 172PN12 172SN12 562P2P72 562S2S72 562P2S72 542P2P72 542S2S72 542P2S72
562P2P144 562S2S144 562P2S144 542P2P144 542S2S144 542P2S144
172SXXX 172PNXXX 172SNXXX 562P2PXXXX 562S2SXXXX 562P2SXXXX 542P2PXXXX 542S2SXXXX 542P2SXXXX
563P3P36 563S3S36 563P3S36 543P3P36 543S3S36 543P3S36
173S12 173PN12 173SN12 563P3P72 563S3S72 563P3S72 543P3P72 543S3S72 543P3S72
563P3P144 563S3S144 563P3S144 543P3P144 543S3S144 543P3S144
173SXXX 173PNXXX 173SNXXX 563P3PXXXX 563S3SXXXX 563P3SXXXX 543P3PXXXX 543S3SXXXX 543P3SXXXX
564P4P36 564S4S36 564P4S36 544P4P36 544S4S36 544P4S36
174S12 174PN12 174SN12 564P4P72 564S4S72 564P4S72 544P4P72 544S4S72 544P4S72
564P4P144 564S4S144 564P4S144 544P4P144 544S4S144 544P4S144
174SXXX 174PNXXX 174SNXXX 564P4PXXXX 564S4SXXXX 564P4SXXXX 544P4PXXXX 544S4SXXXX 544P4SXXXX
565P5P36 565S5S36 565P5S36 545P5P36 545S5S36 545P5S36
175S12 175PN12 175SN12 565P5P72 565S5S72 565P5S72 545P5P72 545S5S72 545P5S72
565P5P144 565S5S144 565P5S144 545P5P144 545S5S144 545P5S144
175SXXX 175PNXXX 175SNXXX 565P5PXXXX 565S5SXXXX 565P5SXXXX 545P5PXXXX 545S5SXXXX 545P5SXXXX
566P6P36 566S6S36 566P6S36 546P6P36 546S6S36 546P6S36
176S12 176PN12 176SN12 566P6P72 566S6S72 566P6S72 546P6P72 546S6S72 546P6S72
566P6P144 566S6S144 566P6S144 546P6P144 546S6S144 546P6S144
176SXXX 176PNXXX 176SNXXX 566P6PXXXX 566S6SXXXX 566P6SXXXX 546P6PXXXX 546S6SXXXX 546P6SXXXX
90°
Male /Male
Double Ended
90°
Female /Female
Double Ended
Straight
Male /Female
Double Ended
90°
Male /Female
Double Ended
Internally Threaded
Receptacle
Male
12 Inch Leads
Internally Threaded
Receptacle
Female
12 Inch Leads
Straight
Male /Male
Double Ended
Straight
Female /Female
Double Ended
Externally Threaded
Receptacle
Female
12 Inch Leads
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
90°assemblies have key position at 12 o’clock.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 7
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“A” Size
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Straight Extension Set
Inline Male /Female
Double Ended
Straight Extension Set
Inline Female/Male
Double Ended
Straight to 90°
Male /Male
Double Ended
Straight to 90°
Female /Female
Double Ended
Overall
Length
Inches
Face
View
Male Rating Straight to 90°
Female /Male
Double Ended
Straight to 90°
Male /Female
Double Ended
8
36
512P2S36 512S2P36 552P2P36 552S2S36 552P2S36 552S2P36
13A 72
512P2S72 512S2P72 552P2P72 552S2S72 552P2S72 552S2P72
600V 144
512P2S144 512S2P144 552P2P144 552S2S144 552P2S144 552S2P144
Custom
512P2SXXXX 512S2PXXXX 552P2PXXXX 552S2SXXXX 552P2SXXXX 552S2PXXXX
36
513P3S36 513S3P36 553P3P36 553S3S36 553P3S36
553S3P36
13A 72
513P3S72 513S3P72 553P3P72 553S3S72 553P3S72 553S3P72
600V 144
513P3S144 513S3P144 553P3P144 553S3S144 553P3S144 553S3P144
Custom
513P3SXXXX 513S3PXXXX 553P3PXXXX 553S3SXXXX 553P3SXXXX 553S3PXXXX
36
514P4S36 514S4P36 554P4P36 554S4S36 554P4S36 554S4P36
10A 72
514P4S72 514S4P72 554P4P72 554S4S72 554P4S72 554S4P72
600V 144
514P4S144 514S4P144 554P4P144 554S4S144 554P4S144 554S4P144
Custom
514P4SXXXX 514S4PXXXX 554P4PXXXX 554S4SXXXX 554P4SXXXX 554S4PXXXX
36
515P5S36 515S5P36 555P5P36 555S5S36 555P5S36 555S5P36
8A 72
515P5S72 515S5P72 555P5P72 555S5S72 555P5S72 555S5P72
600V 144
515P5S144 515S5P144 555P5P144 555S5S144 555P5S144 555S5P144
Custom
515P5SXXXX 515S5PXXXX 555P5PXXXX 555S5SXXXX 555P5SXXXX 555S5PXXXX
36
516P6S36 516S6P36 556P6P36 556S6S36 556P6S36 556S6P36
8A 72
516P6S72 516S6P72 556P6P72 556S6S72 556P6S72 556S6P72
600V 144
516P6S144 516S6P144 556P6P144 556S6S144 556P6S144 556S6P144
Custom
516P6SXXXX 516S6PXXXX 556P6PXXXX 556S6SXXXX 556P6SXXXX 556S6PXXXX
1
234
5
1
234
5
6
1
23
4
1
23
1
2
XXXX – Indicates “overall length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
90° assemblies have key position at 12 o’clock.
10A 12 592S2S2S12 592P2S2S12
300V Custom 592S2S2SXXX 592P2S2SXXX
10A 12 593S3S3S12 593P3S3S12
300V Custom 593S3S3SXXX 593P3S3SXXX
8A 12 594S4S4S12 594P4S4S12
300V Custom 594S4S4SXXX 594P4S4SXXX
6A 12 595S5S5S12 595P5S5S12
300V Custom 595S5S5SXXX 595P5S5SXXX
6A 12 596S6S6S12 596P6S6S12
300V Custom 596S6S6SXXX 596P6S6SXXX
Y-Splitter
Female /Female
Female
Y-Splitter
Male /Female
Female
Cable
Length
Inches
Face
View
Male Rating Wiring Diagram
Shorting Plug Shorting Plug
Male Female
Face
View
Male Rating Terminator
Male Terminator
Female
8A, 600V 535P 535S
52XPYY 52XSYY
1
234
5
1
234
5
6
1
23
4
1
23
1
2
1
234
5
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
1
2
3
4
1
2
3
4
Consult factory for other insert configurations.
X indicates number of contacts
YY indicates shorting positions
Shorting plug utilizes a jumper wire (no resistor)
1
2
1
2
1
2
For insert combinations not shown - consult factory.
XXX – Indicates “cable length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 9
®
®
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“A” Size
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
13A 36 572P2S36 572S2S36
600V Custom 572P2SXXX 572S2SXXX
13A 36 573P3S36 573S3S36
600V Custom 573P3SXXX 573S3SXXX
10A 36 574P4S36 574S4S36
600V Custom 574P4SXXX 574S4SXXX
8A 36 575P5S36 575S5S36
600V Custom 575P5SXXX 575S5SXXX
8A 36 576P6S36 576S6S36
600V Custom 576P6SXXX 576S6SXXX
Dual Connector
with Cable
Male /Female
Dual Connector
with Cable
Female/Female
Cable
Length
Inches
Face
View
Male Rating Wiring Diagram
13A 582P2S2S 582S2S2S
600V
13A 583P3S3S 583S3S3S
600V
10A 584P4S4S 584S4S4S
600V
8A 585P5S5S 585S5S5S
600V
8A 586P6S6S 586S6S6S
600V
Tri-Connector
Male /Female
Female
Tri-Connector
Female/Female
Female
Face
View
Male Rating Wiring Diagram
10
1
234
5
1
234
5
6
1
23
4
1
23
1
2
1
2
3
4
5
1
2
3
4
5
W
H
T
R
E
D
G
R
N
O
R
G
B
L
K
1
2
1
2
W
H
T
B
L
K
1
2
3
1
2
3
G
R
N
B
L
K
W
H
T
1
2
3
4
5
6
1
2
3
4
5
6
W
H
T
R
E
D
G
R
N
O
R
G
B
L
K
B
L
U
1
2
3
4
1
2
3
4
B
L
K
W
H
T
R
E
D
G
R
N
12345
1
2
3
4
5
1
2
3
4
5
12
1
2
1
2
123
1
2
3
1
2
3
123456
1
2
3
4
5
6
1
2
3
4
5
6
1234
1
2
3
4
1
2
3
4
1
234
5
1
234
5
6
1
23
4
1
23
1
2
XXX – Indicates “cable length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
For insert combinations not shown - consult factory.
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“A” Size
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
E
EM
MI
I/
/R
RF
FI
I S
SH
HI
IE
EL
LD
DE
ED
D
Straight Inline
Male or Female
Single Ended
Straight Extension Set
Male or Female
Double Ended
Straight
Male or Female
Double Ended
Receptacle
Male or Female
12 Inch leads
Straight
Male or Female
Single Ended
Overall
Length
Inches
Face
View
Male Rating
36 SH162*36 SH192*36 SH512*2*36 SH562*2*36
13A 72 SH162*72 SH192*72 SH512*2*72 SH562*2*72 SH172*12
600V 144 SH162*144 SH192*144 SH512*2*144 SH562*2*144
Custom SH162*XXXX SH192*XXXX SH512*2*XXXX SH562*2*XXXX SH172*XXX
36 SH163*36 SH193*36 SH513*3*36 SH563*3*36
13A 72 SH163*72 SH193*72 SH513*3*72 SH563*3*72 SH173*12
600V 144 SH163*144 SH193*144 SH513*3*144 SH563*3*144
Custom SH163*XXXX SH193*XXXX SH513*3*XXXX SH563*3*XXXX SH173*XXX
36 SH164*36 SH194*36 SH514*4*36 SH564*4*36
10A 72 SH164*72 SH194*72 SH514*4*72 SH564*4*72 SH174*12
600V 144 SH164*144 SH194*144 SH514*4*144 SH564*4*144
Custom SH164*XXXX SH194*XXXX SH514*4*XXXX SH564*4*XXXX SH174*XXX
36 SH165*36 SH195*36 SH515*5*36 SH565*5*36
8A 72 SH165*72 SH195*72 SH515*5*72 SH565*5*72 SH175*12
600V 144 SH165*144 SH195*144 SH515*5*144 SH565*5*144
Custom SH165*XXXX SH195*XXXX SH515*5*XXXX SH565*5*XXXX SH175*XXX
36 SH166*36 SH196*36 SH516*6*36 SH566*6*36
8A 72 SH166*72 SH196*72 SH516*6*72 SH566*6*72 SH176*12
600V 144 SH166*144 SH196*144 SH516*6*144 SH566*6*144
Custom SH166*XXXX SH196*XXXX SH516*6*XXXX SH566*6*XXXX SH176*XXX
1
234
5
1
234
5
6
1
23
4
1
23
1
2
U.S.Patent #5,823,803
“*” - Indicates Gender “P” = Male (Pins) or “S” = Female (Sockets).
XXXX – Indicates “overall length / cable length” in inches.
For mechanical, electrical and wiring sequence see pages 13-15.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 11
®
®
12
SSEENNSSOORR--LLIINNKK
MINI-MIZER®“A” Size LED Cordsets
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Straight
Female LED
Single Ended
90°
Female LED
Single Ended
Straight
Female LED/
Straight Male*
90°
Female LED/
90° Male*
Overall
Length
Inches
Face
View
Female Rating Straight
Female LED/
90° Male*
36
163SL36 183SL36 563S4PL36 543S4PL36 553S4PL36
3A 72
163SL72 183SL72 563S4PL72 543S4PL72 553S4PL72
120V 144
163SL144 183SL144 563S4PL144 543S4PL144 553S4PL144
Custom
163SLXXXX 183SLXXXX 563S4PLXXXX 543S4PLXXXX 553S4PLXXXX
1
23
1
23
*On side “B”, the male insert has 4 positions.
XXXX – Indicates “overall length” in inches.
For mechanical and electrical specifications see pages 14 & 15.
90°assemblies have key position at 12 o’clock.
1
23
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 13
®
®
SSEENNSSOORR--LLIINNKK
MINI-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
STANDARD MINI-MIZER
WIRING SEQUENCE
Panel Mounts and Cable Assemblies Conductor Color
Code per Contact Position:
IINNDDUUSSTTRRIIAALL
AA && CC SSiizzee
2
2 C
CO
ON
NT
TA
AC
CT
TS
S
1. WHT
2. BLK
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. (GROUND) GRN
2. BLK
3. WHT
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. BLK
2. WHT
3. RED
4. (GROUND) GRN
5
5 C
CO
ON
NT
TA
AC
CT
TS
S
1. WHT
2. RED
3. (GROUND) GRN
4. ORG
5. BLK
6
6 C
CO
ON
NT
TA
AC
CT
TS
S
1. WHT
2. RED
3. (GROUND) GRN
4. ORG
5. BLK
6. BLU
9
9 C
CO
ON
NT
TA
AC
CT
TS
S
1. ORG
2. BLU
3. RED/BLK
4. GRN/BLK
5. WHT
6. RED
7. (GROUND) GRN
8. WHT/BLK
9. BLK
1
10
0 C
CO
ON
NT
TA
AC
CT
TS
S
1. ORG
2. BLU
3. WHT/BLK
4. RED/BLK
5. GRN/BLK
6. ORG/BLK
7. RED
8. (GROUND) GRN
9. BLK
10. WHT
AAUUTTOOMMOOTTIIVVEE
AA SSiizzee
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. (GROUND) GRN
2. RED 2
3. RED 3
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. RED 1
2. RED 2
3. RED 3
4. (GROUND) GRN
5
5 C
CO
ON
NT
TA
AC
CT
TS
S
1. RED 1
2. RED 2
3. (GROUND) GRN
4. RED 4
5. RED 5
For Automotive Color Code Insert
A
A” 164PA
A36
IINNTTEERRNNAATTIIOONNAALL
AA SSiizzee
2
2 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
2. BLU
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. BLK
2. BRN
3. BLU
3
3 C
CO
ON
NT
TA
AC
CT
TS
S*
*
1. GRN/YEL
2. BRN
3. BLU
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. BLK
2. BLU
3. BRN
4.WHT
5
5 C
CO
ON
NT
TA
AC
CT
TS
S
1. BLK
2. BLU
3. GRN/YEL
4. BRN
5. WHT
For International Color Code Insert
I
I” 164PI
I36
*For Second International Color
Code Use “I
IA
A” 164PI
IA
A36
1
234
5
1
234
5
6
1
23
4
1
2
1
5
4
7
8
610
3
9
2
1
27
8
3
9
6
5
4
1
234
5
1
23
4
1
23
1
234
5
1
23
4
1
23
1
2
1
12
2 C
CO
ON
NT
TA
AC
CT
TS
S
1. ORG
2. BLU
3. WHT/BLK
4. RED/BLK
5. GRN/BLK
6. ORG/BLK
7. BLU/BLK
8. BLK/WHT
9. (GROUND) GRN
10. RED
11. WHT
12. BLK
1
19
9 C
CO
ON
NT
TA
AC
CT
TS
S
1. VIO
2. RED
3. GRY
4. RED/BLU
5. BLU*
6. GRN
7. BRN*
8. WHT/GRN
9. WHT/YEL
10. WHT/GRY
11. BLK
12. (GROUND) GRN/YEL*
13. YEL/BRN
14. BRN/GRN
15. WHT
16. YEL/BRN
17. PNK
18. GRY/BRN
19. GRY/PNK
* 18 AWG wires
(other wires are 22 AWG)
1
23
5
4
11
36
712
10
2
8
9
1
14
SSEENNSSOORR--LLIINNKK
MINI-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
S
ST
TA
AN
ND
DA
AR
RD
D P
PA
AN
NE
EL
L M
MO
OU
UN
NT
TS
S:
:
16 AWG, 105C, 600V, PVC Hook-up Wire
EPTR “Santoprene” Insert
Lead Length 12 In.
Epoxy Filled
S
ST
TA
AN
ND
DA
AR
RD
D C
CA
AB
BL
LE
E A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S:
:
16 AWG, PVC Yellow Jacketed Cable
Insert Material
Polyurethane (“A” Size)
PVC (“C” Size)
PVC Overmold
Length 3, 6 and 12 Ft.
Options
16 AWG, Polyurethane Yellow Jacketed Cable
For Polyurethane Cable add suffix “U”
16 AWG, PVC & Polyurethane Yellow Jacketed
Shielded Cable
For Shielded Cable add suffix “S”
Lengths other than standard
DeviceNet Gray
Add suffix “D1”: Thin
Add suffix “D2”: Thick
Y
Y S
SP
PL
LI
IT
TT
TE
ER
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S:
:
18 AWG, Polyurethane Yellow Jacketed Cable
Polyurethane Insert
Polyurethane Overmold
T
TR
RI
I C
CO
ON
NN
NE
EC
CT
TO
OR
R:
:
18 AWG Hook-up Wires
Polyurethane Insert
Polyurethane Overmold
Options
DeviceNet Gray
Add suffix “D1”: Thin
Add suffix “D2”: Thick
D
DU
UA
AL
L C
CO
ON
NN
NE
EC
CT
TO
OR
R W
WI
IT
TH
H C
CA
AB
BL
LE
E:
:
18 AWG, Polyurethane Yellow Jacketed Cable
Polyurethane Insert
Polyurethane Overmold
T
TE
ER
RM
MI
IN
NA
AT
TO
OR
R:
:
Resistor 1/4 Watt 121 Ohm 1%
Polyurethane Insert
Polyurethane Overmold
L
LE
ED
D C
CO
OR
RD
DS
SE
ET
T:
:
2 High Intensity (700-1,000 mcd) Extended Life
Yellow LEDs. (Typical life @ ambient temperature is
100,000 hours)
18 AWG, PVC Yellow Jacketed Cable
PVC Insert
PVC, Clear Overmold (LED Side Only)
Options
18 AWG, Polyurethane Yellow Jacketed Cable
Polyurethane, Clear Overmold (LED Side Only)
SENSOR LINK
PRODUCT LINE
MINI-MIZER®SPECIFICATIONS
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 15
®
®
E
EL
LE
EC
CT
TR
RI
IC
CA
AL
L R
RA
AT
TI
IN
NG
G:
:
VOLTAGE:
600V (NON-LED ASSEMBLIES)
120V (LED ASSEMBLIES)
C
CA
AB
BL
LE
E A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S:
:
COUPLING NUT:
Anodized Aluminum (Optional Nylon
and Stainless Steel) Consult Factory
CONTACTS:
Copper Alloy, Gold-plated
INSERT:
Polyurethane (“A” Size)
PVC (“C” Size)
MOLDED HEADS:
PVC or PUR per Cable Jacket Material
CABLE:
16 AWG: PVC Insulated, Fine Stranded
Copper Conductors, Yellow Oil Resistant
PVC Jacketed
600V, STO, 105°C.
18 AWG, 300V, 105°C for Y-splitter & Dual
Connector with Cable
UL Recognized, CSA Certified
P
PA
AN
NE
EL
L M
MO
OU
UN
NT
T A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S:
:
SHELLS:
Anodized Aluminum (Optional Nylon
and Stainless Steel) Consult Factory
CONTACTS:
Copper Alloy, Gold-plated
INSERTS:
Ethylene Propylene
Thermoplastic Rubber
“Santoprene”
WIRE:
16 AWG PVC Insulated, 600V
UL Recognized, CSA Certified
E
EN
NV
VI
IR
RO
ON
NM
ME
EN
NT
TA
AL
L:
:
PROTECTION:
NEMA 6P
, IP67 & IP68
OPERATING
AMBIENT:
-20° to 80°C
C
CE
ER
RT
TI
IF
FI
IC
CA
AT
TI
IO
ON
NS
S:
:
UL:
UL Recognized, File No. E150822
CSA:
CSA Certified, FILE No. 181200
E
EM
MI
I/
/R
RF
FI
I S
SH
HI
IE
EL
LD
DI
IN
NG
G:
:
Meets or Exceeds IEC Directives:
IEC 1000-4-2 ESD, 5KV to 15KV in 2.5KV Steps
IEC 1000-4-3 RFI Immunity, 10V/m
IEC 1000-4-4 Fast Transient, 2K
IEC 1000-4-5 Surge, DC Immunity, 3.1KV
EN50141 Induced RF Immunity, 10V/m
SENSOR LINK
PRODUCT LINE
MINI-MIZER®SPECIFICATIONS
SSEENNSSOORR--LLIINNKK
AC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
36 402P36 402S36 462P36 462S36
3A 72 402P72 402S72 462P72 462S72
300V 144 402P144 402S144 462P144 462S144
Custom 402PXXXX 402SXXXX 462PXXXX 462SXXXX
36 403P36 403S36 463P36 463S36
3A 72 403P72 403S72 463P72 463S72
300V 144 403P144 403S144 463P144 463S144
Custom 403PXXXX 403SXXXX 463PXXXX 463SXXXX
36 404P36 404S36 464P36 464S36
3A 72 404P72 404S72 464P72 464S72
300V 144 404P144 404S144 464P144 464S144
Custom 404PXXXX 404SXXXX 464PXXXX 464SXXXX
36 405P36 405S36 465P36 465S36
3A 72 405P72 405S72 465P72 465S72
300V 144 405P144 405S144 465P144 465S144
Custom 405PXXXX 405SXXXX 465PXXXX 465SXXXX
36 406P36 406S36 466P36 466S36
3A 72 406P72 406S72 466P72 466S72
300V 144 406P144 406S144 466P144 466S144
Custom 406PXXXX 406SXXXX 466PXXXX 466SXXXX
Straight
Female
Single Ended
90°
Male
Single Ended
90°
Female
Single Ended
Straight
Male
Single Ended
Overall
Length
Inches
Face
View
Male Rating
16
XXXX – Indicates “overall length” in inches.
For mechanical, electrical and wiring sequence see pages 28 & 29.
90°assemblies have major key position at 6 o’clock (in line with the cable).
Anti-vibration coupling nuts standard.
2
1
23
1
1
2
3
4
1
234
5
16
34
2
5
17
®
®
Receptacle
Female
12 Inch Leads
Straight
Male /Male
Double Ended
Receptacle
Male
1/4 - 18 NPT
12 Inch Leads
Receptacle
Male
1/2 - 14 NPT
12 Inch Leads
Straight
Female /Female
Double Ended
Straight
Male /Female
Double Ended
472P2P36 472S2S36 472P2S36
412P12 412S12 412PA12 472P2P72 472S2S72 472P2S72
472P2P144 472S2S144 472P2S144
412PXXX 412SXXX 412PAXXX 472P2PXXXX 472S2SXXXX 472P2SXXXX
473P3P36 473S3S36 473P3S36
413P12 413S12 413PA12 473P3P72 473S3S72 473P3S72
473P3P144 473S3S144 473P3S144
413PXXX 413SXXX 413PAXXX 473P3PXXXX 473S3SXXXX 473P3SXXXX
474P4P36 474S4S36 474P4S36
414P12 414S12 414PA12 474P4P72 474S4S72 474P4S72
474P4P144 474S4S144 474P4S144
414PXXX 414SXXX 414PAXXX 474P4PXXXX 474S4SXXXX 474P4SXXXX
475P5P36 475S5S36 475P5S36
415P12 415S12 415PA12 475P5P72 475S5S72 475P5S72
475P5P144 475S5S144 475P5S144
415PXXX 415SXXX 415PAXXX 475P5PXXXX 475S5SXXXX 475P5SXXXX
476P6P36 476S6S36 476P6S36
416P12 416S12 416PA12 476P6P72 476S6S72 476P6S72
476P6P144 476S6S144 476P6S144
416PXXX 416SXXX 416PAXXX 476P6PXXXX 476S6SXXXX 476P6SXXXX
XXXX – Indicates “overall length / lead length” in inches.
For mechanical, electrical and wiring sequence see pages 28 & 29.
Anti-vibration coupling nuts standard.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com
SSEENNSSOORR--LLIINNKK
AC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
36 452P2P36 452S2S36 452P2S36 482P2S36 482S2P36
3A 72 452P2P72 452S2S72 452P2S72 482P2S72 482S2P72
300V 144 452P2P144 452S2S144 452P2S144 482P2S144 482S2P144
Custom 452P2PXXXX 452S2SXXXX 452P2SXXXX 482P2SXXXX 482S2PXXXX
36 453P3P36 453S3S36 453P3S36 483P3S36 483S3P36
3A 72 453P3P72 453S3S72 453P3S72 483P3S72 483S3P72
300V 144 453P3P144 453S3S144 453P3S144 483P3S144 483S3P144
Custom 453P3PXXXX 453S3SXXXX 453P3SXXXX 483P3SXXXX 483S3PXXXX
36 454P4P36 454S4S36 454P4S36 484P4S36 484S4P36
3A 72 454P4P72 454S4S72 454P4S72 484P4S72 484S4P72
300V 144 454P4P144 454S4S144 454P4S144 484P4S144 484S4P144
Custom 454P4PXXXX 454S4SXXXX 454P4SXXXX 484P4SXXXX 484S4PXXXX
36 455P5P36 455S5S36 455P5S36 485P5S36 485S5P36
3A 72 455P5P72 455S5S72 455P5S72 485P5S72 485S5P72
300V 144 455P5P144 455S5S144 455P5S144 485P5S144 485S5P144
Custom 455P5PXXXX 455S5SXXXX 455P5SXXXX 485P5SXXXX 485S5PXXXX
36 456P6P36 456S6S36 456P6S36 486P6S36 486S6P36
3A 72 456P6P72 456S6S72 456P6S72 486P6S72 486S6P72
300V 144 456P6P144 456S6S144 456P6S144 486P6S144 486S6P144
Custom 456P6PXXXX 456S6SXXXX 456P6SXXXX 486P6SXXXX 486S6PXXXX
90°
Male /Female
Double Ended
Straight to 90°
Male /Female
Double Ended
Straight to 90°
Female /Male
Double Ended
90°
Female /Female
Double Ended
90°
Male /Male
Double Ended
Face
View
Male Rating
18
2
1
23
1
1
2
3
4
1
234
5
16
34
2
5
XXXX – Indicates “overall length” in inches.
For mechanical, electrical and wiring sequence see pages 28 & 29.
90° assemblies have major key position at 6 o’clock (in line with the cable).
Anti-vibration coupling nuts standard.
Overall
Length
Inches
19
®
®
3A 492S2S2S12 492P2S2S12 422S2S2S 422P2S2S
300V 492S2S2SXXX 492P2S2SXXX
3A 493S3S3S12 493P3S3S12 423S3S3S 423P3S3S
300V 493S3S3SXXX 493P3S3SXXX
3A 494S4S4S12 494P4S4S12 424S4S4S 424P4S4S
300V 494S4S4SXXX 494P4S4SXXX
3A 495S5S5S12 495P5S5S12 425S5S5S 425P5S5S
300V 495S5S5SXXX 495P5S5SXXX
3A 496S6S6S12 496P6S6S12 426S6S6S 426P6S6S
300V 496S6S6SXXX 496P6S6SXXX
SSEENNSSOORR--LLIINNKK
AC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Y-Splitter
Female /Female
Female
Y-Splitter
Male /Female
Female
Face
View
Male Rating Wiring Diagram
1
234
5
16
34
2
5
1
2
3
4
23
1
2
1
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
2
3
1
2
3
1
2
3
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
XXX – Indicates “cable length” in inches, other than standard 12 inch length.
For mechanical, electrical and wiring sequence see pages 28 & 29.
For insert combinations not shown — consult factory.
1
2
3
4
1
2
3
4
1
2
3
4
1
2
1
2
1
2
Anti-vibration coupling nuts standard.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com
Y-Connector
Male /Female
Female
Y-Connector
Female /Female
Female
SSEENNSSOORR--LLIINNKK
DC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
1 302P1 302S1 342P1 342S1
3A 2 302P2 302S2 342P2 342S2
300V 4 302P4 302S4 342P4 342S4
Custom 302PXX 302SXX 342PXX 342SXX
1 303P1 303S1 343P1 343S1
3A 2 303P2 303S2 343P2 343S2
300V 4 303P4 303S4 343P4 343S4
Custom 303PXX 303SXX 343PXX 343SXX
1304P1 304S1 344P1 344S1
3A 2304P2 304S2 344P2 344S2
300V 4 304P4 304S4 344P4 344S4
Custom 304PXX 304SXX 344PXX 344SXX
1 305P1 305S1 345P1 345S1
3A 2 305P2 305S2 345P2 345S2
300V 4305P4 305S4 345P4 345S4
Custom 305PXX 305SXX 345PXX 345SXX
1 308P1 308S1 348P1 348S1
2A 2 308P2 308S2 348P2 348S2
125V 4308P4 308S4 348P4 348S4
Custom 308PXX 308SXX 348PXX 348SXX
Straight
Female
Single Ended
90°
Male
Single Ended
90°
Female
Single Ended
Straight
Male
Single Ended
Overall
Length
Meters
Face
View
Male Rating
20
1
2
3 4
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
3 4
1
2
34
1
2
34
1
2
34
1
2
34
1
3 4
1
34
1
34
1
34
3 4
34
34
XX – Indicates “overall length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
90° assemblies have key position at 45 degrees.
Anti-vibration coupling nuts standard.
Consult Factory
for 6 & 7 Pole
21
Receptacle
Female
.3 Meter Leads
Straight
Male /Male
Double Ended
Receptacle
Male
1/4 - 18 NPT
.3 Meter Leads
Receptacle
Male
1/2 - 14 NPT
.3 Meter Leads
Straight
Female /Female
Double Ended
Straight
Male /Female
Double Ended
XX – Indicates “overall length / lead length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
Anti-vibration coupling nuts standard.
372P2P1 372S2S1 372P2S1
312P.3 312S.3 312PA.3 372P2P2 372S2S2 372P2S2
372P2P4 372S2S4 372P2S4
312PXX 31SXX 312PAXX 372P2PXX 372S2SXX 372P2SXX
373P3P1 373S3S1 373P3S1
313P
.3 313S.3 313PA.3 373P3P2 373S3S2 373P3S2
373P3P4 373S3S4 373P3S4
313PXX 313SXX 313PAXX 373P3PXX 373S3SXX 373P3SXX
374P4P1 374S4S1 374P4S1
314P.3 314S.3 314PA.3 374P4P2 374S4S2 374P4S2
374P4P4 374S4S4 374P4S4
314PXX 314SXX 314PAXX 374P4PXX 374S4SXX 374P4SXX
375P5P1 375S5S1 375P5S1
315P.3 315S.3 315PA.3 375P5P2 375S5S2 375P5S2
375P5P4 375S5S4 375P5S4
315PXX 315SXX 315PAXX 375P5PXX 375S5SXX 375P5SXX
378P8P1 378S8S1 378P8S1
318P
.3 318S.3 318PA.3 378P8P2 378S8S2 378P8S2
378P8P4 378S8S4 378P8S4
318PXX 318SXX 318PAXX 378P8PXX 378S8SXX 378P8SXX
®
®601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com
1 362P2P1 362S2S1 362P2S1 352P2S1 352S2P1
3A 2 362P2P2 362S2S2 362P2S2 352P2S2 352S2P2
300V 4 362P2P4 362S2S4 362P2S4 352P2S4 352S2P4
Custom 362P2PXX 362S2SXX 362P2SXX 352P2SXX 352S2PXX
1 363P3P1 363S3S1 363P3S1 353P3S1 353S3P1
3A 2 363P3P2 363S3S2 363P3S2 353P3S2 353S3P2
300V 4363P3P4 363S3S4 363P3S4 353P3S4 353S3P4
Custom 363P3PXX 363S3SXX 363P3SXX 353P3SXX 353S3PXX
1 364P4P1 364S4S1 364P4S1 354P4S1 354S4P1
3A 2 364P4P2 364S4S2 364P4S2 354P4S2 354S4P2
300V 4 364P4P4 364S4S4 364P4S4 354P4S4 354S4P4
Custom 364P4PXX 364S4SXX 364P4SXX 354P4SXX 354S4PXX
1365P5P1 365S5S1 365P5S1 355P5S1 355S5P1
3A 2 365P5P2 365S5S2 365P5S2 355P5S2 355S5P2
300V 4 365P5P4 365S5S4 365P5S4 355P5S4 355S5P4
Custom 365P5PXX 365S5SXX 365P5SXX 355P5SXX 355S5PXX
1 368P8P1 368S8S1 368P8S1 358P8S1 358S8P1
2A 2 368P8P2 368S8S2 368P8S2 358P8S2 358S8P2
125V 4 368P8P4 368S8S4 368P8S4 358P8S4 358S8P4
Custom 368P8PXX 368S8SXX 368P8SXX 358P8SXX 358S8PXX
90°
Male /Female
Double Ended
Straight to 90°
Male /Female
Double Ended
Straight to 90°
Female /Male
Double Ended
90°
Female /Female
Double Ended
90°
Male /Male
Double Ended
SSEENNSSOORR--LLIINNKK
DC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
22
Face
View
Male
XX – Indicates “overall length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
90° assemblies have key position at 45 degrees.
Anti-vibration coupling nuts standard.
Overall
Length
Meters
Rating
Consult Factory
for 6 & 7 Pole
1
2
3 4
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
3 4
1
2
34
1
2
34
1
2
34
1
2
34
1
3 4
1
34
1
34
1
34
3 4
34
34
3A 392S2S2S.3 392P2S2S.3 322S2S2S 322P2S2S
300V 392S2S2SXX 392P2S2SXX
3A 393S3S3S.3 393P3S3S.3 323S3S3S 323P3S3S
300V 393S3S3SXX 393P3S3SXX
3A 394S4S4S.3 394P4S4S.3 324S4S4S 324P4S4S
300V 394S4S4SXX 394P4S4SXX
3A 395S5S5S.3 395P5S5S.3 325S5S5S 325P5S5S
300V 395S5S5SXX 395P5S5SXX
2A 398S8S8S.3 398P8S8S.3 328S8S8S 328P8S8S
125V 398S8S8SXX 398P8S8SXX
SSEENNSSOORR--LLIINNKK
DC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Y-Splitter
Female /Female
Female
Y-Connector
Male /Female
Female
Face
View
Male Rating Wiring Diagram
1
2
3
4
5
1
2
3
4
5
1
2
3
4
5
1
3
4
1
3
4
1
3
4
3
4
3
4
3
4
1
2
3
4
1
2
3
4
1
2
3
4
XX – Indicates “cable length” in meters, other than standard .3 meter length.
For mechanical, electrical and wiring sequence see pages 28 & 29.
For insert combinations not shown — consult factory.
Anti-vibration coupling nuts standard.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 23
®
®
7
8
3
4
5
1
2
3
4
5
1
2
3
4
5
6
7
8
6
1
2
6
7
8
Y-Splitter
Male /Female
Female
Y-Connector
Female /Female
Female
Consult Factory
for 6 & 7 Pole
1
2
3 4
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
34
5
1
2
3 4
1
2
34
1
2
34
1
2
34
1
2
34
1
3 4
1
34
1
34
1
34
3 4
34
34
SSIINNGGLLEE KKEEYY
PLASTIC MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
24
1 202P1 202S1 232S1
3A 2 202P2 202S2 232S2 212P.3
300V 4 202P4 202S4 232S4
Custom 202PXX 202SXX 232SXX 21PXX
1 203P1 203S1 233S1
3A 2 203P2 203S2 233S2 213P.3
300V 4203P4 203S4 233S4
Custom 203PXX 203SXX 233SXX 213PXX
1 204P1 204S1 234S1
3A 2 204P2 204S2 234S2 214P.3
300V 4 204P4 204S4 234S4
Custom 204PXX 204SXX 234SXX 214PXX
1 205P1 205S1 235S1
3A 2 205P2 205S2 235S2 215P.3
300V 4205P4 205S4 235S4
Custom 205PXX 205SXX 235SXX 215PXX
Straight
Female
Single Ended
90°
Female
Single Ended
Receptacle
Male
.3 Meter Leads
Straight
Male
Single Ended
Overall
Length
Meters
Face
View Male Rating
1
2
34
5
1
2
34
1
34
34
XX – Indicates “overall length / lead length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
242S2S1 242P2S1 242P2P1 262S2S1 272S2S1 272P2S1
242S2S2 242P2S2 242P2P2 262S2S2 272S2S2 272P2S2
242S2S4 242P2S4 242P2P4 262S2S4 272S2S4 272P2S4
242S2SXX 242P2SXX 242P2PXX 262S2SXX 272S2SXX 272P2SXX
243S3S1 243P3S1 243P3P1 263S3S1 273S3S1 273P3S1
243S3S2 243P3S2 243P3P2 263S3S2 273S3S2 273P3S2
243S3S4 243P3S4 243P3P4 263S3S4 273S3S4 273P3S4
243S3SXX 243P3SXX 243P3PXX 263S3SXX 273S3SXX 273P3SXX
244S4S1 244P4S1 244P4P1 264S4S1 274S4S1 274P4S1
244S4S2 244P4S2 244P4P2 264S4S2 274S4S2 274P4S2
244S4S4 244P4S4 244P4P4 264S4S4 274S4S4 274P4S4
244S4SXX 244P4SXX 244P4PXX 264S4SXX 274S4SXX 274P4SXX
245S5S1 245P5S1 245P5P1 265S5S1 275S5S1 275P5S1
245S5S2 245P5S2 245P5P2 265S5S2 275S5S2 275P5S2
245S5S4 245P5S4 245P5P4 265S5S4 275S5S4 275P5S4
245S5SXX 245P5SXX 245P5PXX 265S5SXX 275S5SXX 275P5SXX
Straight
Male /Male
Double Ended
90°
Female /Female
Double Ended
Straight to 90°
Female /Female
Double Ended
Straight to 90°
Male /Female
Double Ended
Straight
Male /Female
Double Ended
Straight
Female /Female
Double Ended
XX – Indicates “overall length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 25
®
®
See page 19 for Sealing Covers.
SSEENNSSOORR--LLIINNKK
DC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Straight
Female
Single Ended
Straight
Inline Male
Single Ended
Straight
Inline Male
Double Ended
Straight
Female/Female
Double Ended
Straight
Male/Female
Double Ended
Receptacle
Male
.3 Meter Leads
Overall
Length
Meters
Face
View
Male Rating
1 SH302P*1 SH302S1 SH372P2P*1 SH372S2S1 SH372P2S*1
3A 2 SH302P*2 SH302S2 SH372P2P*2 SH372S2S2 SH372P2S*2 SH312P.3
300V 4 SH302P*4 SH302S4 SH372P2P*4 SH372S2S4 SH372P2S*4
Custom SH302P*XX SH302SXX SH372P2P*XX SH372S2SXX SH372P2S*XX SH312PXX
1SH303P*1 SH303S1 SH373P3P*1 SH373S3S1 SH373P3S*1
3A 2 SH303P*2 SH303S2 SH373P3P*2 SH373S3S2 SH373P3S*2 SH313P.3
300V 4SH303P*4 SH303S4 SH373P3P*4 SH373S3S4 SH373P3S*4
Custom SH303P*XX SH303SXX SH373P3P*XX SH373S3SXX SH373P3S*XX SH313PXX
1 SH304P*1 SH304S1 SH374P4P*1 SH374S4S1 SH374P4S*1
3A 2 SH304P*2 SH304S2 SH374P4P*2 SH374S4S2 SH374P4S*2 SH314P.3
300V 4 SH304P*4 SH304S4 SH374P4P*4 SH374S4S4 SH374P4S*4
Custom SH304P*XX SH304SXX SH374P4P*XX SH374S4SXX SH374P4S*XX SH314PXX
1 SH305P*1 SH305S1 SH375P5P*1 SH375S5S1 SH375P5S*1
3A 2 SH305P*2 SH305S2 SH375P5P*2 SH375S5S2 SH375P5S*2 SH315P.3
300V 4 SH305P*4 SH305S4 SH375P5P*4 SH375S5S4 SH375P5S*4
Custom SH305P*XX SH305SXX SH375P5P*XX SH375S5SXX SH375P5S*XX SH315PXX
1SH308P*1 SH308S1 SH378P8P*1 SH378S8S1 SH378P8S*1
2A 2 SH308P*2 SH308S2 SH378P8P*2 SH378S8S2 SH378P8S*2 SH318P.3
125V 4 SH308P*4 SH308S4 SH378P8P*4 SH378S8S4 SH378P8S*4
Custom SH308P*XX SH308SXX SH378P8P*XX SH378S8SXX SH378P8S*XX SH318PXX
E
EM
MI
I/
/R
RF
FI
I S
SH
HI
IE
EL
LD
DE
ED
D
26
1
2
34
5
1
2
34
1
34
34
XX – Indicates “overall length” in meters.
For mechanical, electrical and wiring sequence see pages 28 & 29.
* Insert an “R” for Rotating Male Coupling Nut. (Blank is standard for fixed nut.)
U.S. PAT.# 5,823,803
Consult Factory
for 6 & 7 Pole
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 27
®
SSEENNSSOORR--LLIINNKK
DC METAL MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Straight
Inline Male
Single Ended
Overall
Length
Meters
Straight
Female
Single Ended
Straight
Inline Male
Double Ended
Straight
Female/Female
Double Ended
Straight
Male/Female
Double Ended
Rating
Face
View
Female Circuit
Type
1 303SL1PNP 343SL1PNP 373S4PL1PNP 363S4PL1PNP 353S4PL1PNP
PNP 3A 2 303SL2PNP 343SL2PNP 373S4PL2PNP 363S4PL2PNP 353S4PL2PNP
10 to 30V DC 4 303SL4PNP 343SL4PNP 373S4PL4PNP 363S4PL4PNP 353S4PL4PNP
Custom 303SLXXPNP 343SLXXPNP 373S4PLXXPNP 363S4PLXXPNP 353S4PLXXPNP
1 303SL1NPN 343SL1NPN 373S4PL1NPN 363S4PL1NPN 353S4PL1NPN
NPN 3A 2303SL2NPN 343SL2NPN 373S4PL2NPN 363S4PL2NPN 353S4PL2NPN
10 to 30V DC 4303SL4NPN 343SL4NPN 373S4PL4NPN 363S4PL4NPN 353S4PL4NPN
Custom 303SLXXNPN 343SLXXNPN 373S4PLXXNPN 363S4PLXXNPN 353S4PLXXNPN
L
LE
ED
D C
CO
OR
RD
DS
SE
ET
TS
S
XX – Indicates “overall length” in meters.
Note: Only three of the four positions of the insert are being utilized. Position 2 is a “dummy” contact.
For mechanical and electrical specifications see pages 28 & 29.
90° assemblies have key position at 45 degrees.
1
2
3 4
1
2
34
1
2
34
1
2
34
1
2
34
1
2
3 4
1
2
34
1
2
34
1
2
34
1
2
34
®
28
DDCC
2
2 C
CO
ON
NT
TA
AC
CT
TS
S
3. BRN
4. BLU
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
3. BLU
4. BLK
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
2. WHT
3. BLU
4. BLK
5
5 C
CO
ON
NT
TA
AC
CT
TS
S
1.BRN
2. WHT
3. BLU
4. BLK
5. GRY
8
8 C
CO
ON
NT
TA
AC
CT
TS
S
1. WHT
2. BRN
3. GRN
4. YEL
5. GRY
6. PINK
7. BLU
8. RED
AACC
2
2 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
2. BLU
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. GRN
2. RED/BLK
3. RED/WHT
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. RED/BLK
2. RED/WHT
3. RED
4. GRN
5
5 C
CO
ON
NT
TA
AC
CT
TS
S
1. RED/WHT
2. RED
3. GRN
4. RED/YEL
5. RED/BLK
6
6 C
CO
ON
NT
TA
AC
CT
TS
S
1. RED/WHT
2. RED
3. GRN
4. RED/YEL
5. RED/BLK
6. RED/BLU
2
1
2
3
1
1
2
3
4
1
234
5
16
34
2
5
1
2
34
5
1
2
34
1
34
34
SSEENNSSOORR--LLIINNKK
MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
S
ST
TA
AN
ND
DA
AR
RD
D P
PA
AN
NE
EL
L M
MO
OU
UN
NT
TS
S:
:
22 AWG, 80°C, 300V, PVC Hook-up Wire
Nylon Insert
Lead Length 12 In.
Epoxy Filled
S
ST
TA
AN
ND
DA
AR
RD
D A
AC
C&
&D
DC
CM
ME
ET
TA
AL
L:
:
22 AWG, PVC Yellow Jacketed Cable
Nylon Insert ( Black for AC, Yellow for DC)
PVC, Yellow Overmold
Length 3, 6 and 12 Ft. for AC 1, 2
and 4 Meters for DC
Options
22 AWG, Polyurethane Yellow Jacketed Cable
For polyurethane cable add suffix “U”
22 AWG, PVC & Polyurethane Yellow Jacketed Shielded Cable
For Shielded Cable add suffix “S”
Lengths other than standard
S
ST
TA
AN
ND
DA
AR
RD
D S
SI
IN
NG
GL
LE
E K
KE
EY
Y P
PL
LA
AS
ST
TI
IC
C:
:
22 AWG, PVC Yellow Jacketed Cable
Nylon, Black Insert
PVC, Black Overmold
Length 1, 2 and 4 Meters
Options
22 AWG, Polyurethane Yellow Jacketed Cable
For polyurethane cable add suffix “U”
22 AWG, PVC & Polyurethane Yellow Jacketed Shielded Cable
For Shielded Cable add suffix “S”
Lengths other than standard
Y
Y-
-S
SP
PL
LI
IT
TT
TE
ER
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S:
:
22 AWG, PVC Yellow Jacketed Cable
Nylon Insert
PVC Overmold
Options
22 AWG, Polyurethane Yellow Jacketed Cable
D
DC
C L
LE
ED
D C
CO
OR
RD
DS
SE
ET
TS
S:
:
1 Green & 1 Yellow Extended Life LEDs (Typical life @ abmient
temperature is 100,000 hours.)
PNP or NPN
22 AWG, PVC Yellow Jacketed Cable
Nylon Insert
PVC, Clear Overmold
Options
22 AWG, Polyurethane Yellow Jacketed Cable
Polyurethane, Clear Overmold
SENSOR LINK
PRODUCT LINE
MICRO-MIZER®SPECIFICATIONS
STANDARD MINI-MIZER
WIRING SEQUENCE
Panel Mounts and Cable Assemblies Conductor
Color Code per Contact Position:
29
®
®601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com
SSEENNSSOORR--LLIINNKK
MICRO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
SENSOR LINK
PRODUCT LINE
MICRO-MIZER®AC/DC METAL AND PLASTIC
E
EL
LE
EC
CT
TR
RI
IC
CA
AL
L R
RA
AT
TI
IN
NG
G
VOLTAGE: Metal/Plastic
(Non-LED Assemblies) -
300V
Metal
(LED Assemblies) -
10-30V DC
C
CA
AB
BL
LE
E A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
COUPLING NUT: Metal-
Anodized Aluminum
Plastic-
Nylon
Optional-
Nickel-plated Brass or Stainless Steel
(Consult Factory)
CONTACTS: Metal/Plastic-
Copper Alloy, Gold-plated
INSERT: Metal/Plastic-
Nylon
MOLDED HEADS: Metal/Plastic-
PVC
O-RINGS: Metal/Plastic-
Viton
CABLE: Metal/Plastic-
22 AWG: PVC Insulated, Fine Stranded Copper Conductors,
Yellow Oil Resistant PVC Jacketed 300V, ST, 105°C.
UL Recognized, CSA Certified
P
PA
AN
NE
EL
L M
MO
OU
UN
NT
T A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
SHELLS: Metal-
Anodized Aluminum
Plastic-
Nylon
Optional-
Nickel-plated Brass
(Consult Factory)
CONTACTS: Metal/Plastic-
Copper Alloy, Gold-plated
INSERTS: Metal-
Nylon
WIRE: Metal/Plastic-
22 AWG PVC Insulated, 300V
UL Recognized, CSA Certified
ENVIRONMENTAL
PROTECTION: Metal/Plastic-
NEMA 6P, IP67 & IP68
OPERATING
AMBIENT: Metal/Plastic-
-20° to 80°C
CERTIFICATIONS
UL: Metal/Plastic-
UL Recognized,
File No. E150822
cUL: Metal/Plastic-
Canadian UL Recognized,
File No. E150822
CSA: Metal/Plastic-
CSA
Certified File No. 181200
SSEENNSSOORR--LLIINNKK
NANO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
30
Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock
w/Ring w/Ring w/Ring w/Ring w/Ring w/Ring w/Ring
Coupling Options Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock
Threaded Threaded Threaded Threaded Threaded Threaded Threaded Threaded Threaded
Face Overall Straight Straight 90° Receptacle Receptacle Straight Straight Straight 90° Straight to 90° Straight to 90°
View Rating Length Male Female Female Male Female Male/Male Female/Female Female/Male Female/Female Female/Female Male/Female
Male Meters Single Ended Single Ended Single Ended .3 Meter Lead .3 Meter Lead Double Ended Double Ended Double Ended Double Ended Double Ended` Double Ended
2 603P*2 603S*2*653S*2*673P3P*2 673S3S*2*673S3P*2*663S3S*2*683S3S*2*683P3S*2*
4 A 5 603P*5603S*5*653S*5*613P
.3 613S.3 673P3P*5 673S3S*5*673S3P*5*663S3S*5*683S3S*5*683P3S*5*
300V 6603P*6603S*6*653S*6*673P3P*6 673S3S*6*673S3P*6*663S3S*6*683S3S*6*683P3S*6*
Custom 603P*XX 603S*XX*653S*XX*613PXX 613SXX 673P3P*XX 673S3S*XX*673S3P*XX*663S3S*XX*683S3S*XX*683P3S*XX*
2 604P*2 604S*2*654S*2*674P4P*2 674S4S*2*674S4P*2*664S4S*2*684S4S*2*684P4S*2*
4 A 5 604P*5 604S*5*654S*5*614P.3 614S.3 674P4P*5 674S4S*5*674S4P*5*664S4S*5*684S4S*5*684P4S*5*
300V 6 604P*6 604S*6*654S*6*674P4P*6 674S4S*6*674S4P*6*664S4S*6*684S4S*6*684P4S*6*
Custom 604P*XX 604S*XX*654S*XX*614PXX 614SXX 674P4P*XX 674S4S*XX*674S4P*XX*664S4S*XX*684S4S*XX*684P4S*XX*
1
4
3
13
4
2
For mechanical, electrical and wiring sequence see page 33.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 31
®
®
Coupling Code Example:
604SS2L= Snap Lock with Locking Ring
604SS2 = Snap Lock without Locking Ring
604ST2 = Threaded
Note: XX - Indicates “overall length /
lead length” in meters
683P3S * XX *
Optional
L = Locking Ring
Length in
Meters
S = Snap Lock
T = Threaded
Ordering Code Example:
Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock
w/Ring w/Ring w/Ring w/Ring w/Ring
Snap Lock Snap Lock Snap Lock Snap Lock Snap Lock
Threaded Threaded Threaded Threaded Threaded
Straight Straight 90° Straight to 90° Straight to 90°
Female/Female Female/Male Female/Female Female/Female Male/Female
Double Ended Double Ended Double Ended Double Ended` Double Ended
673S3S*2*673S3P*2*663S3S*2*683S3S*2*683P3S*2*
673S3S*5*673S3P*5*663S3S*5*683S3S*5*683P3S*5*
673S3S*6*673S3P*6*663S3S*6*683S3S*6*683P3S*6*
673S3S*XX*673S3P*XX*663S3S*XX*683S3S*XX*683P3S*XX*
674S4S*2*674S4P*2*664S4S*2*684S4S*2*684P4S*2*
674S4S*5*674S4P*5*664S4S*5*684S4S*5*684P4S*5*
674S4S*6*674S4P*6*664S4S*6*684S4S*6*684P4S*6*
674S4S*XX*674S4P*XX*664S4S*XX*684S4S*XX*684P4S*XX*
32
SSEENNSSOORR--LLIINNKK
NANO-MIZER®
EMI/RFI SHIELDED
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
Straight
Female
Single Ended
Straight
Inline Male
Single Ended
Straight
Inline Male
Double Ended
Straight
Female/Female
Double Ended
Straight
Female/Male
Double Ended
Receptacle
Male
.3 Meter Leads
Overall
Length
Meters
Face
View
Male Rating
2 SH603PT2 SH603ST2 SH673P3PT2 SH673S3ST2 SH673S3PT2
4A 5 SH603PT5 SH603ST5 SH673P3PT5 SH673S3ST5 SH673S3PT5 SH613P.3
125V 6 SH603PT6 SH603ST6 SH673P3PT6 SH673S3ST6 SH673S3PT6
Custom SH603PTXX SH603STXX SH673P3PTXX SH673S3STXX SH673S3PTXX SH613PXX
2SH604PT2 SH604ST2 SH674P4PT2 SH674S4ST2 SH674S4PT2
4A 5 SH604PT5 SH604ST5 SH674P4PT5 SH674S4ST5 SH674S4PT5 SH614P.3
125V 6SH604PT6 SH604ST6 SH674P4PT6 SH674S4ST6 SH674S4PT6
Custom SH604PTXX SH603STXX SH674P4PTXX SH674S4STXX SH674S4PTXX SH614PXX
U.S. PAT.# 5,823,803
13
4
2
1
4
3
For mechanical, electrical and wiring sequence see page 33.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 33
SSEENNSSOORR--LLIINNKK
NANO-MIZER®
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
E
EL
LE
EC
CT
TR
RI
IC
CA
AL
L R
RA
AT
TI
IN
NG
G
VOLTAGE:
300V, 4 Amps (Non-Shielded);
125V, 4 Amps (Shielded)
C
CA
AB
BL
LE
E A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
COUPLING NUT:
Nickel Plated Brass
CONTACTS:
Copper Alloy, Gold-Plated
INSERT:
G.F. Nylon
MOLDED HEADS:
PVC
O-RINGS:
Viton
CABLE:
.25mm2(or approximately 24 AWG) PVC
Insulated,Fine Stranded Copper
Conductors, Yellow Oil Resistant
PVC Jacketed 300V, ST, 105°C.
UL Recognized,
CSA Certified
P
PA
AN
NE
EL
L M
MO
OU
UN
NT
T A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
SHELLS:
Nickel plated brass
CONTACTS:
Copper Alloy Gold-Plated
INSERTS:
G.F. Nylon
WIRE:
24 AWG PVC Insulated,
300V UL Recognized,
CSA Certified
E
EN
NV
VI
IR
RO
ON
NM
ME
EN
NT
TA
AL
L
PROTECTION:
NEMA 6P, IP67 & IP68
OPERATING AMBIENT:
-20° to 105°C
C
CE
ER
RT
TI
IF
FI
IC
CA
AT
TI
IO
ON
NS
S
UL:
UL Recognized, File No. E-150822
CSA:
CSA Certified File No.181200
STANDARD
NANO-MIZER WIRING
SEQUENCE
Panel Mounts and Cable
Assemblies Conductor Color
Code per Contact Position:
3
3 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
3. BLU
4. BLK
4
4 C
CO
ON
NT
TA
AC
CT
TS
S
1. BRN
2. WHT
3. BLU
4. BLK
13
4
2
1
4
3
®
®
SENSOR LINK
PRODUCT LINE
NANO-MIZER®SPECIFICATIONS
34
SSEENNSSOORR--LLIINNKK
DIE BLOCK CONNECTORS
M
MO
OL
LD
DE
ED
DC
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
3-Pole Blue
9 Female
Die Block
3-Pole Yellow
9 Female
Die Block
4-Pole Yellow
9 Female
Die Block
4-Pole Blue
9 Female
Die Block
Cable
Length
Feet
Rating
7.5A 6 DBR3S3-6 DBR3S2-6 DBR4S3-6 DBR4S2-6
10 DBR3S3-10 DBR3S2-10 DBR4S3-10 DBR4S2-10
300VAC 12 DBR3S3-12 DBR3S2-12 DBR4S3-12 DBR4S2-12
24VDC 20 DBR3S3-20 DBR3S2-20 DBR4S3-20 DBR4S2-20
Custom DBR3S3-XX DBR3S2-XX DBR4S3-XX DBR4S2-XX
Blue
Straight Female
Mini-Mizer to
Straight Male
Die Block
Yellow
Straight Female
Mini-Mizer to
Straight Male
Die Block
Yellow
Straight Male
Mini-Mizer to
90°Female
Die Block
Blue
Straight Male
Mini-Mizer to
90°Female
Die Block
Cable
Length
Feet
# Of
Poles Rating
7.5A 1 DB20S4SS4P3-1 DB20S4SS4P2-1 DB20S4PR4S3-1 DB20S4PR4S2-1
2 DB20S4SS4P3-2 DB20S4SS4P2-2 DB20S4PR4S3-2 DB20S4PR4S2-2
300VAC 3 DB20S4SS4P3-3 DB20S4SS4P2-3 DB20S4PR4S3-3 DB20S4PR4S2-3
4 24VDC 4 DB20S4SS4P3-4 DB20S4SS4P2-4 DB20S4PR4S3-4 DB20S4PR4S2-4
6DB20S4SS4P3-6 DB20S4SS4P2-6 DB20S4PR4S3-6 DB20S4PR4S2-6
12 DB20S4SS4P3-12 DB20S4SS4P2-12 DB20S4PR4S3-12 DB20S4PR4S2-12
Custom DB20S4SS4P3-XX DB20S4SS4P2-XX DB20S4PR4S3-XX DB20S4PR4S2-XX
XX - Indicates “Overall Length” in feet.
For mechanical, electrical and wiring sequence see page 37.
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 35
®
®
Red
Straight Female
AC Micro-Mizer to
Straight Male
Die Block
Yellow
Straight Female
AC Micro-Mizer to
Straight Male
Die Block
Yellow
Straight Female
AC Micro-Mizer to
90° Female
Die Block
Red
Straight Female
AC Micro-Mizer to
90° Female
Die Block
Cable
Length
Feet
# Of
Poles Rating
1 DB40S3SS3P3-1 DB40S3SS3P1-1 DB40S3SR3S3-1 DB40S3SR3S1-1
3A 2 DB40S3SS3P3-2 DB40S3SS3P1-2 DB40S3SR3S3-2 DB40S3SR3S1-2
3 DB40S3SS3P3-3 DB40S3SS3P1-3 DB40S3SR3S3-3 DB40S3SR3S1-3
300VAC 4 DB40S3SS3P3-4 DB40S3SS3P1-4 DB40S3SR3S3-4 DB40S3SR3S1-4
24VDC 6 DB40S3SS3P3-6 DB40S3SS3P1-6 DB40S3SR3S3-6 DB40S3SR3S1-6
12 DB40S3SS3P3-12 DB40S3SS3P1-12 DB40S3SR3S3-12 DB40S3SR3S1-12
Custom DB40S3SS3P3-XX DB40S3SS3P1-XX DB40S3SR3S3-XX DB40S3SR3S1-XX
1 DB40S4SS4P3-1 DB40S4SS4P1-1 DB40S4SR4S3-1 DB40S4SR4S1-1
3A 2 DB40S4SS4P3-2 DB40S4SS4P1-2 DB40S4SR4S3-2 DB40S4SR4S1-2
3DB40S4SS4P3-3 DB40S4SS4P1-3 DB40S4SR4S3-3 DB40S4SR4S1-3
300VAC 4 DB40S4SS4P3-4 DB40S4SS4P1-4 DB40S4SR4S3-4 DB40S4SR4S1-4
24VDC 6 DB40S4SS4P3-6 DB40S4SS4P1-6 DB40S4SR4S3-6 DB40S4SR4S1-6
12 DB40S4SS4P3-12 DB40S4SS4P1-12 DB40S4SR4S3-12 DB40S4SR4S1-12
Custom DB40S4SS4P3-XX DB40S4SS4P1-XX DB40S4SR4S3-XX DB40S4SR4S1-XX
3
4
XX - Indicates “Overall Length” in feet.
For mechanical, electrical and wiring sequence see page 37.
36
SSEENNSSOORR--LLIINNKK
DIE BLOCK CONNECTORS
M
MO
OL
LD
DE
ED
DC
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
XX - Indicates “Overall Length” in feet.
For mechanical, electrical and wiring sequence see page 37.
Blue
Straight Female
DC Micro-Mizer to
Straight Male
Die Block
Yellow
Straight Female
DC Micro-Mizer to
Straight Male
Die Block
Yellow
Straight Female
DC Micro-Mizer to
90° Female
Die Block
Blue
Straight Female
DC Micro-Mizer to
90° Female
Die Block
Cable
Length
Feet
# Of
Poles Rating
1 DB30S3SS3P3-1 DB30S3SS3P2-1 DB30S3SR3S3-1 DB30S3SR3S2-1
3A 2 DB30S3SS3P3-2 DB30S3SS3P2-2 DB30S3SR3S3-2 DB30S3SR3S2-2
3 DB30S3SS3P3-3 DB30S3SS3P2-3 DB30S3SR3S3-3 DB30S3SR3S2-3
300VAC 4 DB30S3SS3P3-4 DB30S3SS3P2-4 DB30S3SR3S3-4 DB30S3SR3S2-4
24VDC 6 DB30S3SS3P3-6 DB30S3SS3P2-6 DB30S3SR3S3-6 DB30S3SR3S2-6
12 DB30S3SS3P3-12 DB30S3SS3P2-12 DB30S3SR3S3-12 DB30S3SR3S2-12
Custom DB30S3SS3P3-XX DB30S3SS3P2-XX DB30S3SR3S3-XX DB30S3SR3S2-XX
1 DB30S4SS4P3-1 DB30S4SS4P2-1 DB30S4SR4S3-1 DB30S4SR4S2-1
3A 2 DB30S4SS4P3-2 DB30S4SS4P2-2 DB30S4SR4S3-2 DB30S4SR4S2-2
3 DB30S4SS4P3-3 DB30S4SS4P2-3 DB30S4SR4S3-3 DB30S4SR4S2-3
300VAC 4 DB30S4SS4P3-4 DB30S4SS4P2-4 DB30S4SR4S3-4 DB30S4SR4S2-4
24VDC 6DB30S4SS4P3-6 DB30S4SS4P2-6 DB30S4SR4S3-6 DB30S4SR4S2-6
12 DB30S4SS4P3-12 DB30S4SS4P2-12 DB30S4SR4S3-12 DB30S4SR4S2-12
Custom DB30S4SS4P3-XX DB30S4SS4P2-XX DB30S4SR4S3-XX DB30S4SR4S2-XX
3
4
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 37
®
®
SSEENNSSOORR--LLIINNKK
DIE BLOCK CONNECTORS
M
MO
OL
LD
DE
ED
D C
CO
ON
NN
NE
EC
CT
TO
OR
R A
AS
SS
SE
EM
MB
BL
LI
IE
ES
S
SENSOR LINK PRODUCT LINE
Single Ended Die Block
4-Pole Mini-Mizer to Die Block
AC Micro-Mizer to Die Block
DC Micro-Mizer to Die Block
E
EL
LE
EC
CT
TR
RI
IC
CA
AL
L R
RA
AT
TI
IN
NG
G
VOLTAGE:
300 VAC
24 VDC
M
MA
AT
TE
ER
RI
IA
AL
LS
S
COUPLING NUT:
Anodized Aluminum
CONTACTS:
Copper Alloy, Gold-Plated
MOLDED HEADS:
Polyurethane
O-RINGS:
Viton
CABLE:
18 AWG, PVC Yellow Jacket Cable
BUSHINGS:
Stainless Steel
S
ST
TA
AN
ND
DA
AR
RD
D D
DI
IE
E B
BL
LO
OC
CK
K C
CO
ON
NN
NE
EC
CT
TO
OR
R
W
WI
IR
RI
IN
NG
G S
SE
EQ
QU
UE
EN
NC
CE
E
Assembly Conductor Color Code per Contact Position:
(Below diagrams reflect Face View Female view)
(“D” Position of a 3-pole female die block is molded open to accept
a 4-pole mate.)
S
ST
TA
AN
ND
DA
AR
RD
D D
DI
IE
E B
BL
LO
OC
CK
K C
CO
ON
NN
NE
EC
CT
TO
OR
R
W
WI
IR
RI
IN
NG
G S
SE
EQ
QU
UE
EN
NC
CE
E (continued)
3
3 P
Po
ol
le
e:
:
A BRN
BBLU
CBLK
4
4 P
Po
ol
le
e:
:
A RED/BLK
BRED/WHT
CRED
DGRN
3
3 P
Po
ol
le
e:
:
1 GRN
2 RED/WHT
3 RED/BLK
A GRN
B RED/WHT
C RED/BLK
4
4 P
Po
ol
le
e:
:
1 RED/BLK
2RED/WHT
3 RED
4 GRN
A RED/BLK
BRED/WHT
C RED
D GRN
(“D” Position of a 3-pole female die block is molded open to accept
a 4-pole mate.)
3
3 P
Po
ol
le
e:
:
1 BRN
2 BLU
3 BLK
A BRN
B BLU
C BLK
4
4 P
Po
ol
le
e:
:
1 BRN
2 WHT
3BLU
4 BLK
A BLK
B BLU
CWHT
D BRN
1RED/BLK
2 RED/WHT
3 RED
4 GRN
ARED/BLK
B RED/WHT
C RED
D GRN
DIE BLOCK CONNECTORS
SPECIFICATIONS
38
SSEENNSSOORR--LLIINNKK
MULTI-PORT “A” Size MINI-MIZER®
J
JU
UN
NC
CT
TI
IO
ON
N B
BO
OX
XE
ES
S
Number of Ports:
Number of Contacts per Port:
Port Thread Type
External
INternal
Wiring
11 – Series No Power LED & No Port LEDs
12 – Parallel No Power LED & No Port LEDs
13 – Series w/Power LED & No Port LEDs
14 – Parallel w/Power LED & No Port LEDs
15 – Series w/Power LED & Port LEDs
16 – Parallel w/Power LED & Port LEDs
Type of Input
Box Mounted Connector
Number of Pin Contacts (2 thru 12)
OR
Box Mounted Cable
IXX - Cable Length in Inches
Cable Mounted Connector Type
Blank – No Connector Provided 
A – Mini A-Size (Same as # of Contacts in Ports)
B – Mini C-Size (12 for Standard, 19 for Twin)
Junction Box P/N Sequence
JM 08 5S N M15 A 1
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 39
F
FE
EA
AT
TU
UR
RE
ES
S
2, 3, 4, 5, 6 pole "A" Size Mini-Mizer I/O ports.
Available in 4, 6, & 8 ports.
Internally or externally threaded ports.
Home Run Connector or Home Run Cable.
Home Run Connector available in "A" & "C"
Size Mini-Mizer.
36, 72, or 144 inch standard cable lengths.
Customer specified lengths available
upon request.
Wiring can be parallel or series.
Assemblies are epoxy sealed.
Available with or without LEDs
Uses standard cables, "Y" connectors and
splitters available from Conxall.
Port environmental covers are available.
S
SP
PE
EC
CI
IF
FI
IC
CA
AT
TI
IO
ON
NS
S
Junction Box is rated at 7 amps at 600 volts.
Temperature rating: -20° C - +80° C.
UL Recognized, File number E150822.
Meets IP68 requirements.
M
MA
AT
TE
ER
RI
IA
AL
LS
S
Enclosure - PBT plastic
Receptacle Shells - Anodized aluminum
Consult factory for stainless steel or
nickel plated brass receptacle shells.
Contacts - Gold over nickel plated copper alloy
Cable - 16 AWG, PVC Yellow Jacketed
Connector Inserts - Santoprene
Consult factory for wiring diagrams.
Consult factory for customization.
SENSOR LINK
PRODUCT LINE
MULTI-PORT "A" Size MINI-MIZER®JUNCTION BOXES
SSEENNSSOORR--LLIINNKK
MULTI-PORT “A” Size MINI-MIZER®
J
JU
UN
NC
CT
TI
IO
ON
N B
BO
OX
XE
ES
S
®
®
40
SSEENNSSOORR--LLIINNKK
MULTI-PORT DC MICRO-MIZER®
J
JU
UN
NC
CT
TI
IO
ON
N B
BO
OX
XE
ES
S
PNP CIRCUIT (current sinking) / NORMALLY OPEN OR NORMALLY CLOSED
(1 green LED per box - power indicator / 1 yellow LED per port - I/O indicator)
# OF PORTS N/O - N/C CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8 OPEN 1 NONE 4 JD085SNM15
8 OPEN 5 NONE 4 JD085SNM55
8 OPEN 10 NONE 4 JD085SNM105
8 OPEN 1 12 POLE MALE MINI 4 JD085SNM1B5
8 OPEN 5 12 POLE MALE MINI 4 JD085SNM5B5
8 OPEN 10 12 POLE MALE MINI 4 JD085SNM10B5
8 CLOSED 1 NONE 2 JD085SNM16
8CLOSED 5 NONE 2 JD085SNM56
8 CLOSED 10 NONE 2 JD085SNM106
8 CLOSED 1 12 POLE MALE MINI 2 JD085SNM1B6
8CLOSED 512 POLE MALE MINI 2 JD085SNM5B6
8CLOSED 10 12 POLE MALE MINI 2 JD085SNM10B6
NPN CIRCUIT (current sourcing) / NORMALLY OPEN OR NORMALLY CLOSED
(1 green LED per box - power indicator / 1 yellow LED per port - I/O indicator)
# OF PORTS N/O - N/C CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8OPEN 1NONE 4 JD085SNM13
8OPEN 5 NONE 4 JD085SNM53
8OPEN 10 NONE 4 JD085SNM103
8 OPEN 1 12 POLE MALE MINI 4 JD085SNM1B3
8 OPEN 5 12 POLE MALE MINI 4 JD085SNM5B3
8 OPEN 10 12 POLE MALE MINI 4 JD085SNM10B3
8 CLOSED 1 NONE 2 JD085SNM14
8 CLOSED 5 NONE 2 JD085SNM54
8CLOSED 10 NONE 2JD085SNM104
8CLOSED 112 POLE MALE MINI 2 JD085SNM1B4
8 CLOSED 5 12 POLE MALE MINI 2 JD085SNM5B4
8CLOSED 10 12 POLE MALE MINI 2JD085SNM10B4
601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 41
TWIN WIRED PNP CIRCUIT (current sinking)
(1 green LED per box - power indicator / 2 yellow LED per port - I/O indicator)
#OF PORTS CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8 1 NONE 2 & 4 JD085SNM18
8 5 NONE 2 & 4 JD085SNM58
8 10 NONE 2 & 4 JD085SNM108
8 1 19 POLE MALE MINI 2 & 4 JD085SNM1B8
8 5 19 POLE MALE MINI 2 & 4 JD085SNM5B8
8 10 19 POLE MALE MINI 2 & 4 JD085SNM10B8
TWIN WIRED NPN CIRCUIT (current sourcing)
(1 green LED per box - power indicator / 2 yellow LED per port - I/O indicator)
#OF PORTS CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8 1 NONE 2 & 4 JD085SNM17
8 5 NONE 2 & 4 JD085SNM57
8 10 NONE 2&4 JD085SNM107
8 1 19 POLE MALE MINI 2 & 4 JD085SNM1B7
8 5 19 POLE MALE MINI 2 & 4 JD085SNM5B7
8 10 19 POLE MALE MINI 2 & 4 JD085SNM10B7
POWER LED ONLY-NORMALLYOPEN OR NORMALLYCLOSED
(1 green LED per box - power indicator / no port I/O LED indicator)
#OF PORTS N/O - N/C CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8 OPEN 1 NONE 4 JD085SNM19
8 OPEN 5 NONE 4 JD085SNM59
8 OPEN 10 NONE 4 JD085SNM109
8 OPEN 1 12 POLE MALE MINI 4 JD085SNM1B9
8 OPEN 5 12 POLE MALE MINI 4 JD085SNM5B9
8 OPEN 10 12 POLE MALE MINI 4 JD085SNM10B9
8 CLOSED 1 NONE 2 JD085SNM110
8 CLOSED 5 NONE 2 JD085SNM510
8 CLOSED 10 NONE 2 JD085SNM1010
8 CLOSED 1 12 POLE MALE MINI 2 JD085SNM1B10
8 CLOSED 5 12 POLE MALE MINI 2 JD085SNM5B10
8 CLOSED 10 12 POLE MALE MINI 2 JD085SNM10B10
NO LED - NORMALLYOPEN OR NORMALLY CLOSED
(no box LED power indicator / no port I/O LED indicator)
#OF PORTS N/O - N/C CABLE LENGTH CONNECTOR I/O PIN # PART NUMBER
8 OPEN 1 NONE 4 JD085SNM11
8 OPEN 5 NONE 4 JD085SNM51
8OPEN 10 NONE 4 JD085SNM101
8OPEN 1 12 POLE MALE MINI 4 JD085SNM1B1
8OPEN 5 12 POLE MALE MINI 4 JD085SNM5B1
8 OPEN 10 12 POLE MALE MINI 4 JD085SNM10B1
8 CLOSED 1 NONE 2 JD085SNM12
8 CLOSED 5 NONE 2 JD085SNM52
8 CLOSED 10 NONE 2 JD085SNM102
8 CLOSED 1 12 POLE MALE MINI 2 JD085SNM1B2
8 CLOSED 5 12 POLE MALE MINI 2 JD085SNM5B2
8CLOSED 10 12 POLE MALE MINI 2 JD085SNM10B2
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5 pole 12 mm DC Micro I/O ports.
Blunt cut cable, 12 pole male connector or
19 pole male connector options.
1, 5, or 10 meter standard cable lengths.
Customer specified lengths available
upon request.
PNP (current sinking) or NPN (current
sourcing) options.
Normally Open (pin #4) or Normally Closed
(pin #2) wiring options.
Port designation tabs included.
Environmental port covers included.
Assemblies are epoxy sealed.
Available with 2 I/O LEDs per port, 1 I/O
LED per port, power LED only, or no LEDs.
Custom assemblies built to customer
specifications upon request.
Uses standard cables, Y connectors, and
splitters available from Conxall.
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Individual ports are rated at 4 amps at 30 volts.
Junction box is rated at 12 amps at 30 volts.
Temperature rating: -20° C - +80°C.
UL Recognized, File number E150822.
Meets IP68 requirements.
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Enclosure - Modified PPO plastic
Receptacle Shells - Nickel plated brass
Consult factory for stainless steel
receptacle shells.
Contacts - Gold over nickel plated
copper alloy
Cable - 8 - #22 & 3 - #18 with PVC insulation
and PUR jacket.
Connector inserts - Nylon
Port environmental covers - Nylon
Port designation tabs - Styrene
Consult factory for wiring diagrams.
Consult factory for 4 or 6 port options.
Consult factory for 4, 6, or 8 Port AC version
Junction Boxes.
SENSOR LINK
PRODUCT LINE
MULTI-PORT DC MICRO-MIZER®JUNCTION BOXES
SSEENNSSOORR--LLIINNKK
MULTI-PORT DC MICRO-MIZER®
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601 East Wildwood, Villa Park, IL 60181 Phone (630) 834-7504 Fax (630) 834-8540 www.conxall.com 43
NEW PRODUCTS
MICRO-MIZER®/ NANO-MIZER®"T" & "Y" SPLITTERS
Polyurethane Overmold
Nickel plated brass coupling rings
4,5, or 8 positions available
Available in series or parallel wiring
With or without mounting tabs
Various "T" configurations available
Micro-Mizer®male -to- Micro-Mizer®female with
Micro-Mizer®female drop
Micro-Mizer®male -to- Micro-Mizer®female with
Nano-Mizer®female drop
Various "Y" configurations available
(1) Nano-Mizer®male -to- (2) Nano-Mizer®females
(1) Micro-Mizer®male -to- (2) Nano-Mizer®females
(1) Micro-Mizer®male -to- (2) Micro-Mizer®females
®
®