162/163 PLL-PW
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Aluminum Capacitors
Power Long Life Printed Wiring
Fig. 1
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, minimized dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Provided with keyed polarity
• Very long useful life: 5000 h at 105 °C
• Low ESR, high ripple current capability
• Temperature range up to 105 °C
• High resistance to shock and vibration
• Compliant to RoHS Directive 2011/65/EU
APPLICATIONS
• Computer, telecommunication and industrial systems
• Smoothing and filtering
• Standard and switched mode power supplies
• Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in μF)
• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• Polarity of the terminals and “-” sign to indicate the
negative terminal, visible from the top and/or side of the
capacitor
• Code number
• Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
162 163
Nominal case size (Ø D x L in mm) 25 x 30 to 40 x 100
Rated capacitance range
(E6series), CR
470 μF to
150 000 μF
68 μF to
3300 μF
Tolerance on CR± 20 %
Rated voltage range, UR
10V to 100V 200V to 400 V
Category temperature range - 40 °C to + 105 °C
Endurance test at 105 °C 2000h
Useful life at 105 °C 5000h
Useful life at 40 °C,
1.9 x IR applied 150 000h
Shelf life at 0 V, 105 °C 500h
Based on sectional specification IEC60384-4/EN130300
Climatic category IEC60068 40/105/56
high ripple
current
85 °C
050/052
PED-PW
051/053
PEC-PW
equivalent
85 °C
162/163
PLL-PW
SELECTION CHART FOR C
R
, U
R
, AND RELEVANT NOMINAL CASE SIZES FOR 162 SERIES
(Ø D x L in mm)
CR
(μF)
UR (V)
10 16 25 40 63 100
470-----25 x 30
680-----25 x 40
1000 - - - - 25 x 30 30 x 40
1500 - - - - 25 x 40 35 x 40
2200 - - - 25 x 30 30 x 40 35 x 50
-----40 x 40
3300 - - - 25 x 40 35 x 40 40 x 50
4700 - - 25 x 30 30 x 40 35 x 50 40 x 70
- - - - 40 x 40 -
6800 - 25 x 30 25 x 40 35 x 40 40 x 50 40 x 100
10 000 25 x 30 25 x 40 30 x 40 35 x 50 40 x 70 -
- - - 40 x 40 - -
15 000 25 x 40 30 x 40 35 x 40 40 x 50 40 x 100 -
22 000 30 x 40 35 x 40 35 x 50 40 x 70 - -
--40 x 40---
33 000 35 x 40 35 x 50 40 x 50 40 x 100 - -
- 40 x 40 - - - -
47 000 35 x 50 40 x 50 40 x 70 - - -
40 x 40 - - - - -
68 000 40 x 50 40 x 70 40 x 100 - - -
100 000 40 x 70 40 x 100 - - - -
150 000 40 x 100 - - - - -
162/163 PLL-PW
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DIMENSIONS in millimeters AND AVAILABLE FORMS
Fig. 2 - Printed wiring pin version
(case Ø D = 25 mm)
Fig. 3 - Mounting hole diagram viewed from component side
(case Ø D = 25 mm)
Fig. 4 - Printed wiring pin version
(case Ø D = 30 mm)
Fig. 5 - Mounting hole diagram viewed from component side
(case Ø D = 30 mm)
SELECTION CHART FOR C
R
, U
R
, AND RELEVANT NOMINAL CASE SIZES FOR 163 SERIES
(Ø D x L in mm)
CR
(μF)
UR (V)
200 250 385 400
68 - - 25 x 30 25 x 30
100 - 25 x 30 25 x 40 25 x 40
150 25 x 30 25 x 40 30 x 40 30 x 40
220 25 x 40 30 x 40 35 x 40 35 x 40
330 30 x 40 35 x 40 35 x 50 35 x 50
- - 40 x 40 40 x 40
470 35 x 40 35 x 50 40 x 50 40 x 50
- 40 x 40 - -
680 35 x 50 40 x 50 40 x 70 40 x 70
40 x 50 - - -
1000 40 x 50 40 x 70 40 x 100 40 x 100
1500 40 x 70 40 x 100 - -
2200 40 x 100 - - -
-
4.9 ± 0.2
Ø D + 1 max.
L + 5 max.
L
-
10 ± 0.1
12.5
± 0.1
1.3
(3 x)
2.5
4.9 ± 0.2
-
Ø D + 1 max.
L + 5 max.
L
-
17.5 ± 0.1
7.5 ± 0.1
1.3
(4 x)
15 ± 0.1
2.5
162/163 PLL-PW
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Revision: 17-Feb-12 3Document Number: 28347
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Fig. 6 - Printed wiring pin version
(case Ø D = 35 mm)
Fig. 7 - Mounting hole diagram viewed from component side
(case Ø D = 35 mm)
Fig. 8 - Printed wiring pin version
(case Ø D = 40 mm)
Fig. 9 - Mounting hole diagram viewed from component side
(case Ø D = 40 mm)
Table 1
MOUNTING
When a number of capacitors are connected in a bank, they must not be closer together than 15 mm, when no derating of ripple
current and/or temperature is applied.
Pin numbers 2, 3 and 4 (if present) should be free from the electrical circuit or connected to the minus terminal.
1 2
3
-
L + 5 max.
4.9 ± 0.2
L
Ø D + 1 max.
-
17.5 ± 0.1
7.5 ± 0.1
1.3
(4 x)
15 ± 0.1
2.5
L
1
4
-
3
2
L + 5 max.
4.9 ± 0.2
Ø D + 1 max.
1
2
3
4
-
20 ± 0.1
1.3
(5 x)
10 ± 0.1
17.5 ± 0.1
20 ± 0.1
2.5
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PW VERSIONS
NOMINAL CASE SIZE
Ø D x L Ø Dmax. Lmax. MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
L x W x H
25 x 30 26 35 24 100 290 x 280 x 50
25 x 40 26 45 28 100 290 x 280 x 60
30 x 40 31 45 38 100 340 x 330 x 60
35 x 40 36 45 51 50 390 x 198 x 60
35 x 50 36 55 66 50 390 x 198 x 70
40 x 40 41 45 78 50 440 x 223 x 60
40 x 50 41 55 82 50 440 x 223 x 70
40 x 70 41 75 110 25 230 x 230 x 90
40 x 100 41 105 176 25 230 x 230 x 120
162/163 PLL-PW
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Revision: 17-Feb-12 4Document Number: 28347
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Note
• Unless otherwise specified, all electrical values in Tables 2 and 3
apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
ORDERING EXAMPLE
Electrolytic capacitor 162 series
10 000 μF/25 V; ± 20 %
Nominal case size: Ø 30 mm x 40 mm
Ordering code: MAL2 16256103E3
Former 12NC: 2222 16256103
Table 2
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRRated capacitance at 100 Hz
IRRated RMS ripple current at 100 Hz and 105 °C
IL1 Max. leakage current after 1 min at UR
IL5 Max. leakage current after 5 min at UR
ESR Max. equivalent series resistance at 100 Hz
Z Max. impedance at 10 kHz
ELECTRICAL DATA AND ORDERING INFORMATION FOR 162 SERIES
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L (mm)
IR
100 Hz
105 °C
(A)
IL1
1min
(mA)
IL5
5min
(mA)
ESR
100 Hz
(m)
Z
10 kHz
(m)
ORDERING CODE
MAL2162.......
10
10 000 25 x 30 3.17 0.60 0.20 48 37 54103E3
15 000 25 x 40 4.21 0.90 0.30 34 27 54153E3
22 000 30 x 40 5.05 1.32 0.44 29 23 54223E3
33 000 35 x 40 5.63 1.98 0.66 27 22 54333E3
47 000 35 x 50 6.19 2.82 0.94 26 21 54473E3
47 000 40 x 40 6.19 2.82 0.94 26 21 44473E3
68 000 40 x 50 7.64 4.08 1.36 21 18 54683E3
100 000 40 x 70 10.0 6.00 2.00 16 15 54104E3
150 000 40 x 100 12.9 9.00 3.00 13 12 54154E3
16
6800 25 x 30 3.11 0.65 0.22 50 37 55682E3
10 000 25 x 40 4.09 0.96 0.32 36 27 55103E3
15 000 30 x 40 4.97 1.44 0.48 30 23 55153E3
22 000 35 x 40 5.53 2.12 0.71 29 22 55223E3
33 000 35 x 50 6.08 3.17 1.06 28 21 55333E3
33 000 40 x 40 6.08 3.17 1.06 28 21 45333E3
47 000 40 x 50 7.46 4.52 1.51 22 18 55473E3
68 000 40 x 70 9.70 6.53 2.18 17 15 55683E3
100 000 40 x 100 12.90 9.60 3.20 13 12 55104E3
25
4700 25 x 30 2.94 0.71 0.24 56 37 56472E3
6800 25 x 40 3.93 1.02 0.34 39 27 56682E3
10 000 30 x 40 4.81 1.50 0.50 32 23 56103E3
15 000 35 x 40 5.43 2.25 0.75 30 22 56153E3
22 000 35 x 50 5.98 3.30 1.10 29 21 56223E3
22 000 40 x 40 5.98 3.30 1.10 29 21 46223E3
33 000 40 x 50 7.30 4.95 1.65 23 18 56333E3
47 000 40 x 70 9.43 7.05 2.35 18 15 56473E3
68 000 40 x 100 12.44 10.20 3.40 14 12 56683E3
40
2200 25 x 30 2.36 0.53 0.18 87 54 57222E3
3300 25 x 40 3.17 0.79 0.27 60 38 57332E3
4700 30 x 40 3.93 1.13 0.38 48 33 57472E3
6800 35 x 40 4.59 1.63 0.55 42 31 57682E3
10 000 35 x 50 5.03 2.40 0.80 41 29 57103E3
10 000 40 x 40 5.03 2.40 0.80 41 29 47103E3
15 000 40 x 50 6.09 3.60 1.20 33 24 57153E3
22 000 40 x 70 8.34 5.28 1.76 23 18 57223E3
33 000 40 x 100 10.97 7.92 2.64 18 15 57333E3
63
1000 25 x 30 1.55 0.38 0.13 202 155 58102E3
1500 25 x 40 2.10 0.57 0.19 137 109 58152E3
2200 30 x 40 2.72 0.83 0.28 100 79 58222E3
3300 35 x 40 3.44 1.25 0.42 75 61 58332E3
4700 35 x 50 4.09 1.78 0.60 62 53 58472E3
4700 40 x 40 4.09 1.78 0.60 62 53 48472E3
6800 40 x 50 5.10 2.57 0.86 47 40 58682E3
10 000 40 x 70 6.86 3.78 1.26 34 29 58103E3
15 000 40 x 100 9.31 5.67 1.89 25 21 58153E3
100
470 25 x 30 1.42 0.28 0.10 240 155 59471E3
680 25 x 40 1.90 0.41 0.14 167 109 59681E3
1000 30 x 40 2.48 0.60 0.20 120 79 59102E3
1500 35 x 40 3.17 0.90 0.30 88 61 59152E3
2200 35 x 50 3.79 1.32 0.44 72 53 59222E3
2200 40 x 40 3.79 1.32 0.44 72 53 49222E3
3300 40 x 50 4.81 1.98 0.66 53 40 59332E3
4700 40 x 70 6.49 2.82 0.94 38 29 59472E3
6800 40 x 100 8.80 4.08 1.36 28 21 59682E3
162/163 PLL-PW
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Revision: 17-Feb-12 5Document Number: 28347
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Table 3
ELECTRICAL DATA AND ORDERING INFORMATION FOR 163 SERIES
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L (mm)
IR
100 Hz
105 °C
(A)
IL1
1min
(mA)
IL5
5min
(mA)
ESR
100 Hz
(m)
Z
10 kHz
(m)
ORDERING CODE
MAL2163.......
200
150 25 x 30 0.72 0.18 0.06 950 710 52151E3
220 25 x 40 0.96 0.26 0.09 650 485 52221E3
330 30 x 40 1.29 0.40 0.14 442 330 52331E3
470 35 x 40 1.66 0.57 0.19 321 240 52471E3
680 35 x 50 2.09 0.82 0.28 237 185 52681E3
680 40 x 40 2.09 0.82 0.28 237 185 42681E3
1000 40 x 50 2.71 1.20 0.40 167 133 52102E3
1500 40 x 70 3.75 1.80 0.60 114 90 52152E3
2200 40 x 100 5.24 2.64 0.88 79 62 52222E3
250
100 25 x 30 0.67 0.15 0.05 1060 710 53101E3
150 25 x 40 0.92 0.22 0.08 710 485 53151E3
220 30 x 40 1.28 0.33 0.11 492 330 53221E3
330 35 x 40 1.65 0.49 0.17 325 240 53331E3
470 35 x 50 2.01 0.70 0.24 256 185 53471E3
470 40 x 40 2.01 0.70 0.24 256 185 43471E3
680 40 x 50 2.59 1.02 0.34 182 133 53681E3
1000 40 x 70 3.58 1.50 0.50 125 90 53102E3
1500 40 x 100 5.05 2.25 0.75 85 62 53152E3
385
68 25 x 30 0.61 0.16 0.06 1650 1260 58689E3
100 25 x 40 0.82 0.23 0.08 1120 855 58101E3
150 30 x 40 1.10 0.35 0.12 755 580 58151E3
220 35 x 40 1.44 0.51 0.17 525 405 58221E3
330 35 x 50 1.84 0.77 0.26 360 280 58331E3
330 40 x 40 1.84 0.77 0.26 360 280 48331E3
470 40 x 50 2.37 1.09 0.36 260 205 58471E3
680 40 x 70 3.24 1.58 0.53 180 140 58681E3
1000 40 x 100 4.54 2.31 0.78 125 100 58102E3
400
68 25 x 30 0.39 0.16 0.06 3200 2660 56689E3
100 25 x 40 0.53 0.24 0.08 2180 1810 56101E3
150 30 x 40 0.72 0.36 0.12 1460 1210 56151E3
220 35 x 40 0.94 0.52 0.17 1010 830 56221E3
330 35 x 50 1.24 0.79 0.26 680 570 56331E3
330 40 x 40 1.24 0.79 0.26 680 570 46331E3
470 40 x 50 1.59 1.12 0.37 485 407 56471E3
680 40 x 70 2.18 1.63 0.54 336 282 56681E3
1000 40 x 100 3.07 2.40 0.80 230 193 56102E3
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage 200 V versions Us= 1.15 x UR
385 V versions Us= 1.1 x UR
Reverse voltage Urev 1V
Current
Leakage current After 1 min at URIL1 0.006 CRx UR+4μA
After 5 min at URIL5 0.002 CRx UR+4μA
Inductance
Equivalent series inductance (ESL)
Case Ø D = 25 mm Max. 25 nH
Case Ø D = 30 mm and 35 mm Max. 30 nH
Case Ø D = 40 mm Max. 35 nH
162/163 PLL-PW
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RIPPLE CURRENT AND USEFUL LIFE
Fig. 10 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 4
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz)
IR MULTIPLIER
UR = 10 V TO 25 V UR = 40 V TO 100 V UR = 200 V TO 400 V
50 0.93 0.91 0.86
100 1.00 1.00 1.00
200 1.04 1.05 1.13
400 1.07 1.09 1.21
1000 1.11 1.13 1.29
2000 1.13 1.15 1.32
4000 1.15 1.18 1.35
10 000 1.18 1.22 1.40
1.3
1.2
1.1
1.0
0.8
0.5
0.0
Tamb (°C)
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
(1)
2.4
2.5
2.6
2.7
2
7
IA
IR
life multiplier
1
1.2
1.5
2.5
3
4
5
10
15
20
30
40
60
100
150
200
300
400
600
100 110
40 9080706050
IA = Actual ripple current at 100 Hz
IR = Rated ripple current at 100 Hz and 105 °C
(1) Useful life at 105 °C and IR applied: 5000 h
162/163 PLL-PW
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Table 5
TEST PROCEDURES AND REQUIREMENT
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 105 °C; UR applied;
2000 h
UR100 V; C/C: ± 15 %
UR> 100 V; C/C: ± 10 %
ESR 1.3 x spec. limit
Z2 x spec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 1.8.1
Tamb = 105 °C; UR and IR applied;
5000 h
UR100 V; C/C: ± 45 %
UR> 100 V; C/C: ± 30 %
ESR 3 x spec. limit
Z3 x spec. limit
IL5 spec. limit
no short or open circuit,
no visible damage
total failure percentage:
UR100 V: 1 %;
UR> 100 V: 3 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 105 °C; no voltage applied;
500 h
After test: UR to be applied for 30 min, 24 h to 48 h
before measurement
C/C: ± 10 %
ESR 1.2 x spec. limit
IL5 2 x spec. limit
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