XAPG39503 - SCHNEIDER ELECTRIC

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Type XB6 16 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Type J, O, and XVL Miniature Pilot Light. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Type XB4 22 mm Die Cast Chrome Plated Push Buttons . . . . . . . . . . . . . . . . . . . . 37

Type XB5 22 mm Double Insulated Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Type XAL Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Type XAP Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Type K and SK 30 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Type KX 30 mm Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Type B and 30 mm Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

Type BW, SKYP and XACA Pendant Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Type XVB Illuminated Beacons and Indicating Banks . . . . . . . . . . . . . . . . . . . . . . 211

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Indexed Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

File 9001File 9001

Catalog

2005

Building a New Electric World

Push Buttons and Operator Interface

Specifier’s Guide

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Illuminated Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Push Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Body/Contact Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pilot Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Separate Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Head Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Component Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Component Parts and Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Key Sheet - Legend Inserts with Special Markings . . . . . . . . . . . . . . . . . . . . . . . . . 29

Key Sheet - Push Button Caps with Special Markings . . . . . . . . . . . . . . . . . . . . . . . 30

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

File 9001

Catalog

2005

Push Buttons and Operator Interface

Specifier’s Guide

Type XB6 16 mm

Push Buttons and Operator Interface - XB6 16 mm

Characteristics

Environment

Conforming to standards IEC 60947-1, IEC 60947-5-1, IEC 60947-5-4, EN 60947-5-1, JIS C 4520 and 852, UL 508,

CSA C22.2 No. 14

Product certifications UL, CSA

ASE, BV, JIS, RINA, LROS, DNV, GL: pending

Protective treatment

Standard version

“TC”

Ambient air temperature

around the device

Storage -40 to +158 °F (-40 to +70 °C)

Operation -13 to +158 °F (-25 to +70 °C)

Vibration resistance Conforming to IEC 60068-2-6 (2 - 500 Hz) 3 mm peak to peak or 5 gn

Shock resistance Conforming to IEC 60068-2-27 Half sine wave 18 ms, 30 gn

Half sine wave 11 ms, 50 gn

Electric shock protection Conforming to IEC 60536 & NF C 20-030 Class II

Degree of protection Conforming to IEC 60529 & NF C 20-010

Conforming to UL 50 & CSA C22.2 No. 94

IP 65

Type 1, 4, 4X and 12 (not for key selector switches)

Mechanical durability

(in operating cycles)

Spring return push buttons 2 million

Maintained push buttons 300,000

Key operated selector switches 200,000

Handle operated selector switches 500,000

Mounting positions All

Electrical characteristics of LED pilot lights

Voltag e lim i ts 6 - 30 Vac/Vdc

Current Draw 15 mA

Surge withstand Conforming to IEC 61000-4-5 2/1 kV

Resistance to fast transients Conforming to IEC 61000-4-4 2 kV

Resistance to electromagnet fields Conforming to IEC 61000-4-3 10 V/m

Resistance to electrostatic discharges Conforming to IEC 61000-4-2 8/6 kV

Electromagnetic emission Conforming to EN 55011 Class B

Service life At nominal voltage and 25°C ambient 100,000 hrs

Marked

File E164353

CCN NKCR

File LR 44087

Class 3211 03

Push Buttons and Operator Interface - XB6 16 mm

Characteristics

Electrical characteristic of contacts

Rated operational characteristics AC-15 B300, Ue = 240 Vac and Ie = 1.5 A or Ue 120 Vac and Ie = 3 A

DC-13 R300, Ue = 250 Vdc and Ie = 0.1 A or Ue = 125 Vdc and Ie = 0.22 A

Rated insulation voltage Conforming to IEC 60947-1 Ui = 250 V

Degree of pollution 3 (Except pilot lights with incandescent

or neon bulb: degree of pollution 2)

Rated impulse withstand voltage Conforming to IEC 60947-1 Uimp = 4 kV

Contact material Normal environment and usage Silver alloy

Chemically corrosive environment

or infrequent operation

Gold

Contact operation N/C or N/O Slow break, with indication of change of state by tactile feedback on push and audibility

Differential travel of contacts With push button head Changing N/C state: 0.04 in (1.0 mm)

Changing N/O state: 0.08 in (2.0 mm)

Total travel: 0.14 in (3.5 mm)

Operating force N/C contact 0.56 lbf (2.5 N)

N/O contact 0.36 lbf (1.6 N)

Push button head + N/O contact 0.79 lbf (3.5 N)

Push button head + N/C contact 1.01 lbf (4.5 N)

Positive operation Conforming to IEC 60947-5-2 N/C contact with positive opening operation

Positive opening force: 3.38 lbf (15 N)

Terminal referencing Conforming to EN 50005 and EN 50013

Short-circuit protection Cartridge fuse mounted upstream 6 A gG, 6 A Class CC, Bussman KTK-R

Electrical reliability Failure rate

Conforming to IEC 60947-5-4

With confidence level of 90%: λ90 = 10-8

5 V - 1 mA, defect contact voltage drop = 0.5 V

Cabling By Quick Connectors/Solder tabs 0.11 x 0.02 in (2.8 x 0.5 mm)

By pins for printed circuit board connection 0.04 x 0.02 in (1 x 0.5 mm)

Electrical durability Conforming to IEC 947-5-1 Appendix C

Utilization category AC-15 and DC-13

Operating rate 3600 operating cycles/h.

Load factor 0.5

1 million operating cycles - 200 VA-230 V

1 mA 2 mA 3 mA 6 mA 10 mA

100

150

200

2 A1.5 A 3 A1 A

120

240

250

I (Ith)

1 Switching capacity conforming to IEC 60947-5-1,

utilization category AC-15, DC-13

B300 240 Vac 1.5 A

R300 250 Vdc 0.1 A

2 Switching capacity conforming to IEC 60947-5-1,

utilization category AC-15, DC-13

B300 120 Vac 3 A

R300 125 Vdc 0.22 A

Push Buttons and Operator Interface - XB6 16 mm

Illuminated Push Buttons

Illuminated Push Buttons (12 - 24 VAC/VDC LED included)

Complete Units with Quick Connectors/Solder Tabs

Shape of

head Type of push Type of Contact Color Catalog Number

N/O N/C

Flush, spring return

1–

White XB6DW1B1B

Green XB6DW3B1B

Yellow XB6DW5B1B

Blue XB6DW6B1B

–1Red XB6DW4B2B

White XB6DW1B5B

Green XB6DW3B5B

Red XB6DW4B5B

Yellow XB6DW5B5B

Blue XB6DW6B5B

Flush, maintained

1–

White XB6DF1B1B

Green XB6DF3B1B

Yellow XB6DF5B1B

Blue XB6DF6B1B

–1Red XB6DF4B2B

White XB6DF1B5B

Green XB6DF3B5B

Red XB6DF4B5B

Yellow XB6DF5B5B

Blue XB6DF6B5B

Extended, spring return

1–

White XB6DE1B1B

Green XB6DE3B1B

Yellow XB6DE5B1B

Blue XB6DE6B1B

–1Red XB6DE4B2B

White XB6DE1B5B

Green XB6DE3B5B

Red XB6DE4B5B

Yellow XB6DE5B5B

Blue XB6DE6B5B

Flush, spring return

1–

White XB6CW1B1B

Green XB6CW3B1B

Yellow XB6CW5B1B

Blue XB6CW6B1B

–1Red XB6CW4B2B

White XB6CW1B5B

Green XB6CW3B5B

Red XB6CW4B5B

Yellow XB6CW5B5B

Blue XB6CW6B5B

Flush, maintained

1–

White XB6CF1B1B

Green XB6CF3B1B

Yellow XB6CF5B1B

Blue XB6CF6B1B

–1Red XB6CF4B2B

White XB6CF1B5B

Green XB6CF3B5B

Red XB6CF4B5B

Yellow XB6CF5B5B

Blue XB6CF6B5B

Extended, spring return

1–

White XB6CE1B1B

Green XB6CE3B1B

Yellow XB6CE5B1B

Blue XB6CE6B1B

–1Red XB6CE4B2B

White XB6CE1B5B

Green XB6CE3B5B

Red XB6CE4B5B

Yellow XB6CE5B5B

Blue XB6CE6B5B

XB6DW•••B

XB6DE•••B

XB6CW•••B

XB6CE•••B

Push Buttons and Operator Interface - XB6 16 mm

Illuminated Push Buttons

Illuminated Push Buttons (12 - 24 VAC/VDC LED included) (continued)

Complete Units with Quick Connectors/Solder Tabs

Shape of

Type of push Type of Contact Color Catalog Number

N/O N/C

Flush, spring return

1–

White XB6AW1B1B

Green XB6AW3B1B

Ye l l o w XB6AW5B1B

Blue XB6AW6B1B

–1Red XB6AW4B1B

White XB6AW1B5B

Green XB6AW3B5B

Red XB6AW4B5B

Ye l l o w XB6AW5B5B

Blue XB6AW6B5B

Flush, maintained

1–

White XB6AF1B1B

Green XB6AF3B1B

Ye l l o w XB6AF5B1B

Blue XB6AF6B1B

–1Red XB6AF4B1B

White XB6AF1B5B

Green XB6AF3B5B

Red XB6AF4B5B

Ye l l o w XB6AF5B5B

Blue XB6AF6B5B

Extended, spring return

1–

White XB6AE1B1B

Green XB6AE3B1B

Ye l l o w XB6AE5B1B

Blue XB6AE6B1B

–1Red XB6AE4B1B

White XB6AE1B5B

Green XB6AE3B5B

Red XB6AE4B5B

Ye l l o w XB6AE5B5B

Blue XB6AE6B5B

XB6AW•••B

XB6AE•••B

Push Buttons and Operator Interface - XB6 16 mm

Pilot Lights and Push Buttons

Pilot Lights (12 - 24 VAC/VDC LED included)

Complete Units with Quick Connectors/Solder Tabs

Shape

of head Color Catalog Number

White XB6DV1BB

Green XB6DV3BB

Red XB6DV4BB

Yellow XB6DV5BB

Blue XB6DV6BB

White XB6CV1BB

Green XB6CV3BB

Red XB6CV4BB

Yellow XB6CV5BB

Blue XB6CV6BB

White XB6AV1BB

Green XB6AV3BB

Red XB6AV4BB

Yellow XB6AV5BB

Blue XB6AV6BB

Trigger Action Emergency Stop Mushroom Head Push Buttons (Color Red)

Shape of

head Type of push Type of Contact Diameter of

push (mm) Catalog Number

N/O N/C

Turn to release

-130 XB6AS8342B

1130 XB6AS8345B

Key release

-130 XB6AS9342B

1130 XB6AS9345B

XB6DV•BB

XB6CV•BB

XB6AV•BB

XB6AS8345B

XB6AS9345B

Push Buttons and Operator Interface - XB6 16 mm

Push Buttons

Complete Units with Quick Connectors/Solder Tabs

Shape of

head Type of push Type of Contact Color Catalog Number

N/O N/C

Flush, spring return

1–

White XB6DA11B

Black XB6DA21B

Green XB6DA31B

Ye l l o w XB6DA51B

Blue XB6DA61B

–1

Black XB6DA22B

Red XB6DA42B

White XB6DA15B

Black XB6DA25B

Green XB6DA35B

Red XB6DA45B

Ye l l o w XB6DA55B

Blue XB6DA65B

Flush, spring return

1–

White XB6CA11B

Black XB6CA21B

Green XB6CA31B

Ye l l o w XB6CA51B

Blue XB6CA61B

–1

Black XB6CA22B

Red XB6CA42B

White XB6CA15B

Black XB6CA25B

Green XB6CA35B

Red XB6CA45B

Ye l l o w XB6CA55B

Blue XB6CA65B

Flush, spring return

1–

White XB6AA11B

Black XB6AA21B

Green XB6AA31B

Ye l l o w XB6AA51B

Blue XB6AA61B

–1

Black XB6AA22B

Red XB6AA42B

White XB6AA15B

Black XB6AA25B

Green XB6AA35B

Red XB6AA45B

Ye l l o w XB6AA55B

Blue XB6AA65B

XB6DA••B

XB6CA••B

XB6AA••B

Push Buttons and Operator Interface - XB6 16 mm

Selector Switches

Indicates key withdrawal position.

■See selector switch sequence charts on page 20.

Selector Switches (Switching Angle: Handle: 60°, Key: 70°) ■

Complete Units with Quick Connectors/Solder Tabs

Shape of

head Type of operator

Type of Contact Number and

type of

positions

Catalog Number

N/O N/C

Handle

1 – 2 - maintained XB6DD221B

2 - maintained XB6DD225B

3 - maintained XB6DD235B

Key

2 - maintained XB6DGC5B

3 - maintained XB6DGH5B

Handle

1 – 2 - maintained XB6CD221B

2 - maintained XB6CD225B

3 - maintained XB6CD235B

Key

2 - maintained XB6CGC5B

3 - maintained XB6CGH5B

Handle

1 – 2 - maintained XB6AD221B

2 - maintained XB6AD225B

3 - maintained XB6AD235B

Key

2 - maintained XB6AGC5B

3 - maintained XB6AGH5B

XB6DD•••B

XB6DG••B

XB6CD•••B

XB6CG••B

XB6AD•••B

XB6AG••B

Push Buttons and Operator Interface - XB6 16 mm

Body/Contact Assemblies

■It is possible to assemble illuminated selector switches by using a contact block /light module assembly in conjunction with a

selector switch head, supplied without handle (see page 17), and a transparent handle (see page 23).

▲The color of the LED must be the same as that of the push button cap.

●Bulbs to be ordered separately (see page 24).

◆Three (3) contact assemblies can only be used with non-illuminated push buttons fitted with a ZB6Y017 link (see page 24).

Contact Blocks and Light Modules for Illuminated Push Buttons ■

(To combine with heads, see pages 13 to 19.)

Description Supply Voltage Type of Contact Color of Light

Source Catalog Number

N/O N/C

Quick connectors/solder tabs

Integral LED ▲12-24 Vac or Vdc

1–

White ZB6ZB11B

Green ZB6ZB31B

Ye l l o w ZB6ZB51B

Blue ZB6ZB61B

–1

Red ZB6ZB42B

Ye l l o w ZB6ZB52B

White ZB6ZB15B

Green ZB6ZB35B

Red ZB6ZB45B

Ye l l o w ZB6ZB55B

Blue ZB6ZB65B

Direct

for incandescent

bulb

(not included) ●

3-24 Vac or Vdc 1 – – ZB6ZH01B

–1– ZB6ZH02B

11– ZB6ZH05B

Contact Blocks for Push Buttons and Selector Switches

Description Type of Contact Catalog Number

N/O N/C

Quick connectors/solder tabs

Contact blocks

with mounting

base

1– ZB6Z1B

–1 ZB6Z2B

2– ZB6Z3B

–2 ZB6Z4B

11 ZB6Z5B

3– ZB6Z6B ◆

–3 ZB6Z7B ◆

21 ZB6Z8B ◆

12 ZB6Z9B ◆

ZB6ZB••B

ZB6ZH••B

ZB6Z•B

Push Buttons and Operator Interface - XB6 16 mm

Pilot Light Modules and Separate Contact Blocks

■The color of the LED must be the same as that of the lens.

▲Bulbs to be ordered separately (see page 24).

●Neon bulb can only be used with red, yellow, or white cap.

Light Modules for Pilot Lights

(To combine with heads, see pages 13 to 19.)

Description Supply Voltage Color of Light

Source Catalog Number

Quick connectors/solder tabs

Integral LED ■ 12-24 Vac or Vdc White ZB6EB1B

Green ZB6EB3B

Red ZB6EB4B

Yellow ZB6EB5B

Blue ZB6EB6B

With resistor

for 95 V

neon bulb

(not included)

▲ ●

110 Vac –ZB6EG0B

230 Vac –

ZB6EM0B

Direct supply

for 0.6 W max.

incandescent bulb

(not included) ▲

≤ 24 Vac or Vdc –

ZB6EH0B

Pins for printed circuit boards

Integral LED ■12-24 Vac or Vdc White ZB6EB1A

Green ZB6EB3A

Red ZB6EB4A

Yellow ZB6EB5A

Blue ZB6EB6A

With resistor

for 95 V

neon bulb

(not included)

▲ ●

110 Vac –ZB6EG0A

230 Vac –

ZB6EM0A

Direct supply

for 0.6 W max.

incandescent bulb

(not included) ▲

3-24 Vac or Vdc –

ZB6EH0A

Separate Contact Blocks (Maximum of 3 contacts per mounting base.)

Contact

Material For use with mounting base Type of Contact Catalog Number

N/O N/C

Silver alloy Quick connectors/solder tabs 1 – ZB6E1B

–1 ZB6E2B

Pins for PCBs 1 – ZB6E1A

–1 ZB6E2A

Gold flashed Quick connectors/solder tabs 1 – ZB6E1E

–1 ZB6E2E

Pins for PCBs 1 – ZB6E1D

–1 ZB6E2D

ZB6EB•B

ZB6E•0B

ZB6EB•A

ZB6E•0A

ZB6E•B

ZB6E•A

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

■Five (5) separate different color caps included with head (white, green, red, yellow, and blue).

▲To order the push button caps separately, see page 21.

Heads for Illuminated Push Buttons

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Type of push Color of

cap Catalog Number

Flush, spring return White ZB6DW1

Green ZB6DW3

Red ZB6DW4

Ye l l o w ZB6DW5

Blue ZB6DW6

5 colors ■ZB6DW9

Without cap ▲ ZB6DW0

Flush, maintained White ZB6DF1

Green ZB6DF3

Red ZB6DF4

Ye l l o w ZB6DF5

Blue ZB6DF6

5 colors ■ZB6DF9

Without cap ▲ ZB6DF0

Extended, spring return White ZB6DE1

Green ZB6DE3

Red ZB6DE4

Ye l l o w ZB6DE5

Blue ZB6DE6

5 colors ■ZB6DE9

Without cap ▲ ZB6DE0

Flush, spring return White ZB6CW1

Green ZB6CW3

Red ZB6CW4

Ye l l o w ZB6CW5

Blue ZB6CW6

5 colors ■ZB6CW9

Without cap ▲ ZB6CW0

Flush, maintained White ZB6CF1

Green ZB6CF3

Red ZB6CF4

Ye l l o w ZB6CF5

Blue ZB6CF6

5 colors ■ZB6CF9

Without cap ▲ ZB6CF0

Extended, spring return White ZB6CE1

Green ZB6CE3

Red ZB6CE4

Ye l l o w ZB6CE5

Blue ZB6CE6

5 colors ■ZB6CE9

Without cap ▲ ZB6CE0

ZB6DW•

ZB6DE•

ZB6CW•

ZB6CE•

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

■Five (5) separate different color caps included with head (white, green, red, yellow, and blue).

▲To order the push button caps separately, see page 21.

■Five (5) separate different color lenses included with head (white, green, red, yellow, and blue).

▲To order the caps or lenses separately, see pages 21 to 23.

Heads for Illuminated Push Buttons (continued)

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Type of push Color of

cap Catalog Number

Flush, spring return White ZB6AW1

Green ZB6AW3

Red ZB6AW4

Yellow ZB6AW5

Blue ZB6AW6

5 colors ■ZB6AW9

Without cap ▲ ZB6AW0

Flush, maintained White ZB6AF1

Green ZB6AF3

Red ZB6AF4

Yellow ZB6AF5

Blue ZB6AF6

5 colors ■ZB6AF9

Without cap ▲ ZB6AF0

Extended, spring return White ZB6AE1

Green ZB6AE3

Red ZB6AE4

Yellow ZB6AE5

Blue ZB6AE6

5 colors ■ZB6AE9

Without cap ▲ ZB6AE0

Heads for Pilot Lights

(To combine with light modules, see page 12.)

Shape of head Color of

lens Catalog Number

White ZB6DV1

Green ZB6DV3

Red ZB6DV4

Yellow ZB6DV5

Blue ZB6DV6

5 colors ■ZB6DV9

Without lens ▲ ZB6DV0

White ZB6CV1

Green ZB6CV3

Red ZB6CV4

Yellow ZB6CV5

Blue ZB6CV6

5 colors ■ZB6CV9

Without lens ▲ ZB6CV0

White ZB6AV1

Green ZB6AV3

Red ZB6AV4

Yellow ZB6AV5

Blue ZB6AV6

5 colors ■ZB6AV9

Without lens ▲ ZB6AV0

ZB6AW•

ZB6AE•

ZB6DV•

ZB6CV•

ZB6AV•

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

■Six (6) separate different color caps included with head (white, black, green, yellow, red, and blue).

▲To order the caps or lenses separately, see pages 21 to 23.

Heads for Push Buttons (non-illuminated)

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Type of push Color

of cap Catalog Number

Flush, spring return White ZB6DA1

Black ZB6DA2

Green ZB6DA3

Red ZB6DA4

Ye l l o w ZB6DA5

Blue ZB6DA6

6 colors ■ZB6DA9

Without cap ▲ ZB6DW0

Flush, spring return White ZB6CA1

Black ZB6CA2

Green ZB6CA3

Red ZB6CA4

Ye l l o w ZB6CA5

Blue ZB6CA6

6 colors ■ZB6CA9

Without cap ▲ ZB6CW0

Flush, spring return White ZB6AA1

Black ZB6AA2

Green ZB6AA3

Red ZB6AA4

Ye l l o w ZB6AA5

Blue ZB6AA6

6 colors ■ZB6AA9

Without cap ▲ ZB6AW0

Mushroom Heads for Push Buttons (24 mm)

Shape of

head Type of push Color

of cap Catalog Number

Spring return

White ZB6AC1

Black ZB6AC2

Green ZB6AC3

Ye l l o w ZB6AC5

Blue ZB6AC6

Mushroom Heads for Trigger Action Push Buttons (30 mm)

Shape of

head Type of push Color

of cap Catalog Number

Turn to release Red ZB6AS834

Key release Red ZB6AS934

ZB6DA•

ZB6CA•

ZB6AA•

ZB6AC•

ZB6AS834

ZB6AS934

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

■For bodies with 2 contact blocks, maximum.

▲ Switching angle: maintained positions 90°.

●See selector switch sequence charts on page 20.

Heads for Handle Operated Selector Switches ■ ●

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Number and type of positions Color of

handle Catalog Number

Switching angle: maintained positions 60°, spring return positions 45°

2 - maintained Black ZB6DD22

2 - maintained Black ZB6DD28 ▲

3 - maintained Black ZB6DD23

2 - spring return to center Black ZB6DD24

3 - spring return to center Black ZB6DD25

3 - spring return from right to center Black ZB6DD26

3 - spring return from left to center Black ZB6DD27

2 - maintained Black ZB6CD22

2 - maintained Black ZB6CD28 ▲

3 - maintained Black ZB6CD23

2 - spring return to center Black ZB6CD24

3 - spring return to center Black ZB6CD25

3 - spring return from right to center Black ZB6CD26

3 - spring return from left to center Black ZB6CD27

2 - maintained Black ZB6AD22

2 - maintained Black ZB6AD28 ▲

3 - maintained Black ZB6AD23

2 - spring return to center Black ZB6AD24

3 - spring return to center Black ZB6AD25

3 - spring return from right to center Black ZB6AD26

3 - spring return from left to center Black ZB6AD27

ZB6DD••

ZB6CD••

ZB6AD••

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

■Handle to be ordered separately (see page 23), for bodies with 2 contact blocks maximum.

▲Switching angle: maintained positions 90°.

●See selector switch sequence charts on page 20.

Heads for Illuminated Selector Switches, without Handle ■ ●

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Number and type of positions Catalog Number

Switching angle: maintained positions 60°, spring return positions 45°

2 - maintained ZB6DD02

2 - maintained ZB6DD08 ▲

3 - maintained ZB6DD03

2 - spring return to center ZB6DD204

3 - spring return to center ZB6DD05

3 - spring return from right to center ZB6DD06

3 - spring return from left to center ZB6DD07

2 - maintained ZB6CD02

2 - maintained ZB6CD08 ▲

3 - maintained ZB6CD03

2 - spring return to center ZB6CD04

3 - spring return to center ZB6CD05

3 - spring return from right to center ZB6CD06

3 - spring return from left to center ZB6CD07

2 - maintained ZB6AD02

2 - maintained ZB6AD08 ▲

3 - maintained ZB6AD03

2 - spring return to center ZB6AD04

3 - spring return to center ZB6AD05

3 - spring return from right to center ZB6AD06

3 - spring return from left to center ZB6AD07

ZB6DD••

ZB6CD0•

ZB6AD0•

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

Indicates key withdrawal position.

■See selector switch sequence charts on page 20.

Heads for Ronis Key Operated Selector Switches ■

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Number and type of positions Key withdrawal Catalog Number

Switching angle: maintained positions 70°, spring return positions 45°

2 - maintained

Right-hand position ZB6DGA

Center position ZB6DGB

Both positions ZB6DGC

2 - spring return from right to center

Center position ZB6DGL

3 - maintained

Left-hand position ZB6DGD

Center position ZB6DGE

Left-hand and center position ZB6DGF

Right-hand position ZB6DGG

All 3 positions ZB6DGH

Left-hand and right-hand positions ZB6DGJ

Right-hand and center positions ZB6DGK

3 - spring return from left to center

Right-hand position ZB6DGM

Center position ZB6DGN

Right-hand and center position ZB6DGP

3 - spring return from right to center

Left-hand position ZB6DGQ

Center position ZB6DGR

Left-hand and center position ZB6DGS

3 - spring return to center

Center position ZB6DGT

ZB6DG•

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

Indicates key withdrawal position.

■See selector switch sequence charts on page 20.

Heads for Ronis Key Operated Selector Switches (continued) ■

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

Shape of

head Number and type of positions Key withdrawal Catalog Number

Switching angle: maintained positions 70°, spring return positions 45°

2 - maintained

Right-hand position ZB6CGA

Center position ZB6CGB

Both positions ZB6CGC

2 - spring return

Center position ZB6CGL

3 - maintained

Left-hand position ZB6CGD

Center position ZB6CGE

Left-hand and center position ZB6CGF

Right-hand position ZB6CGG

All 3 positions ZB6CGH

Left-hand and right-hand positions ZB6CGJ

Right-hand and center positions ZB6CGK

3 - spring return from left to center

Right-hand position ZB6CGM

Center position ZB6CGN

Right-hand and center position ZB6CGP

3 - spring return from right to center

Left-hand position ZB6CGQ

Center position ZB6CGR

Left-hand and center position ZB6CGS

3 - spring return to center

Center position ZB6CGT

ZB6CG•

Push Buttons and Operator Interface - XB6 16 mm

Head Assemblies

Indicates key withdrawal position.

■See selector switch sequence charts below.

Heads for Ronis Key Operated Selector Switches (continued) ■

(To combine with complete bodies and contact blocks, see pages 11 and 12.)

2 - maintained Right-hand position ZB6AGA

Center position ZB6AGB

Both positions ZB6AGC

2 - spring return from right to center Center position ZB6AGL

3 - maintained Left-hand position ZB6AGD

Center position ZB6AGE

Left-hand and center position ZB6AGF

Right-hand position ZB6AGG

All 3 positions ZB6AGH

Left-hand and right-hand positions ZB6AGJ

Right-hand and center positions ZB6AGK

3 - spring return from left to center Right-hand position ZB6AGM

Center position ZB6AGN

Right-hand and center position ZB6AGP

3 - spring return from right to center Left-hand position ZB6AGQ

Center position ZB6AGR

Left-hand and center position ZB6AGS

3 - spring return to center Center position ZB6AGT

Selector Switch Sequence (using contact block assemblies, page 11)

2 Position Selector Switch

Contact block guide

O X 1 N.O. (left or right)

X O 1 N.C. (left or right)

OX 1 N.O.

and

X O 1 N.C.

3 Position Selector Switch

Contact block guide

O O X 1 N.O. (left)

X O X 2 N.O. wired in PARALLEL, (left and right)

X O O 1 N.O. (right)

O X X 1 N.C. (right)

X X O 1 N.C. (left)

O X O 2 N.C. wired in SERIES, (left and right)

ZB6AG•

Push Buttons and Operator Interface - XB6 16 mm

Component Parts

2121

Push Button Caps - Unmarked

Application Color

Catalog Number

Head Head Head

Illuminated push buttons

with flush push

White ZB6YDW1 ZB6YCW1 ZB6YAW1

Green ZB6YDW3 ZB6YCW3 ZB6YAW3

Red ZB6YDW4 ZB6YCW4 ZB6YAW4

Ye l l o w ZB6YDW5 ZB6YCW5 ZB6YAW5

Blue ZB6YDW6 ZB6YCW6 ZB6YAW6

Illuminated push buttons

with extended push

White ZB6YDE1 ZB6YCE1 ZB6YAE1

Green ZB6YDE3 ZB6YCE3 ZB6YAE3

Red ZB6YDE4 ZB6YCE4 ZB6YAE4

Ye l l o w ZB6YDE5 ZB6YCE5 ZB6YAE5

Blue ZB6YDE6 ZB6YCE6 ZB6YAE6

Non illuminated

push buttons

White ZB6YDA1 ZB6YCA1 ZB6YAA1

Black ZB6YDA2 ZB6YCA2 ZB6YAA2

Green ZB6YDA3 ZB6YCA3 ZB6YAA3

Red ZB6YDA4 ZB6YCA4 ZB6YAA4

Ye l l o w ZB6YDA5 ZB6YCA5 ZB6YAA5

Blue ZB6YDA6 ZB6YCA6 ZB6YAA6

Lens Caps

Application Color

Catalog Number

Head Head Head

Pilot lights White ZB6YDV1 ZB6YCV1 ZB6YAV1

Green ZB6YDV3 ZB6YCV3 ZB6YAV3

Red ZB6YDV4 ZB6YCV4 ZB6YAV4

Yellow ZB6YDV5 ZB6YCV5 ZB6YAV5

Blue ZB6YDV6 ZB6YCV6 ZB6YAV6

ZB6YDW• ZB6YCW• ZB6YAW•

ZB6YDE• ZB6YCE• ZB6YAE•

ZB6YDA• ZB6YCA• ZB6YAA•

ZB6YDV• ZB6YCV• ZB6YAV•

Push Buttons and Operator Interface - XB6 16 mm

Component Parts

Push Button Caps - Marked

Ink Marking

Color: White on colored

cap. Black on white cap.

Color

Catalog Number

Head Head Head

For non-illuminated push buttons

0White ZB6YD100 ZB6YC100 ZB6YA100

Black ZB6YD200 ZB6YC200 ZB6YA200

1White ZB6YD101 ZB6YC101 ZB6YA101

Black ZB6YD201 ZB6YC201 ZB6YA201

2White ZB6YD102 ZB6YC102 ZB6YA102

Black ZB6YD202 ZB6YC202 ZB6YA202

3White ZB6YD103 ZB6YC103 ZB6YA103

Black ZB6YD203 ZB6YC203 ZB6YA203

4White ZB6YD104 ZB6YC104 ZB6YA104

Black ZB6YD204 ZB6YC204 ZB6YA204

5White ZB6YD105 ZB6YC105 ZB6YA105

Black ZB6YD205 ZB6YC205 ZB6YA205

6White ZB6YD106 ZB6YC106 ZB6YA106

Black ZB6YD206 ZB6YC206 ZB6YA206

7White ZB6YD107 ZB6YC107 ZB6YA107

Black ZB6YD207 ZB6YC207 ZB6YA207

8White ZB6YD108 ZB6YC108 ZB6YA108

Black ZB6YD208 ZB6YC208 ZB6YA208

9White ZB6YD109 ZB6YC109 ZB6YA109

Black ZB6YD209 ZB6YC209 ZB6YA209

IWhite ZB6YD111 ZB6YC111 ZB6YA111

Green ZB6YD311 ZB6YC311 ZB6YA311

OBlack ZB6YD210 ZB6YC210 ZB6YA210

Red ZB6YD410 ZB6YC410 ZB6YA410

II White ZB6YD112 ZB6YC112 ZB6YA112

Black ZB6YD212 ZB6YC212 ZB6YA212

III White ZB6YD113 ZB6YC113 ZB6YA113

Black ZB6YD213 ZB6YC213 ZB6YA213

+White ZB6YD114 ZB6YC114 ZB6YA114

Black ZB6YD214 ZB6YC214 ZB6YA214

-White ZB6YD115 ZB6YC115 ZB6YA115

Black ZB6YD215 ZB6YC215 ZB6YA215

MARCHE White ZB6YD116 ZB6YC116 ZB6YA116

Green ZB6YD316 ZB6YC316 ZB6YA316

ON White ZB6YD117 ZB6YC117 ZB6YA117

Green ZB6YD317 ZB6YC317 ZB6YA317

EIN White ZB6YD118 ZB6YC118 ZB6YA118

Green ZB6YD318 ZB6YC318 ZB6YA318

ARRET Black ZB6YD223 ZB6YC223 ZB6YA223

Red ZB6YD423 ZB6YC423 ZB6YA423

OFF Black ZB6YD224 ZB6YC224 ZB6YA224

Red ZB6YD424 ZB6YC424 ZB6YA424

AUS Black ZB6YD225 ZB6YC225 ZB6YA225

Red ZB6YD425 ZB6YC425 ZB6YA425

RBlue ZB6YD426 ZB6YC426 ZB6YA426

ZB6YD•10

ZB6YC•10

ZB6YA•10

ZB6YD•16

ZB6YC•17

ZB6YA•18

Push Buttons and Operator Interface - XB6 16 mm

Component Parts and Spares

■ For use in conjunction with head without handle (see page 17) and body/contact assembly for illuminated push buttons

(see page 11).

Marking

Color: White on colored

cap. Black on white cap.

Color

Catalog Number

Head Head Head

For non-illuminated push buttons

MONTEE White ZB6YD129 ZB6YC129 ZB6YA129

Black ZB6YD229 ZB6YC229 ZB6YA229

UP White ZB6YD127 ZB6YC127 ZB6YA127

Black ZB6YD227 ZB6YC227 ZB6YA227

DESCENTE White ZB6YD130 ZB6YC130 ZB6YA130

Black ZB6YD230 ZB6YC230 ZB6YA230

DOWN White ZB6YD128 ZB6YC128 ZB6YA128

Black ZB6YD228 ZB6YC228 ZB6YA228

AB White ZB6YD134 ZB6YC134 ZB6YA134

Black ZB6YD234 ZB6YC234 ZB6YA234

FERME White ZB6YD133 ZB6YC133 ZB6YA133

Black ZB6YD233 ZB6YC233 ZB6YA233

CLOSE White ZB6YD132 ZB6YC132 ZB6YA132

Black ZB6YD232 ZB6YC232 ZB6YA232

ZU White ZB6YD131 ZB6YC131 ZB6YA131

Black ZB6YD231 ZB6YC231 ZB6YA231

White ZB6YD119 ZB6YC119 ZB6YA119

Black ZB6YD219 ZB6YC219 ZB6YA219

White ZB6YD120 ZB6YC120 ZB6YA120

Black ZB6YD220 ZB6YC220 ZB6YA220

White ZB6YD121 ZB6YC121 ZB6YA121

Black ZB6YD221 ZB6YC221 ZB6YA221

White ZB6YD122 ZB6YC122 ZB6YA122

Black ZB6YD222 ZB6YC222 ZB6YA222

Component Parts

Description Color Catalog Number

Handles for illuminated selector switches ■White ZB6YK1

Green ZB6YK3

Red ZB6YK4

Ye l l o w ZB6YK5

Blue ZB6YK6

Spare Parts

Description Color Catalog Number

Handles for

non-illuminated selector switches

Black ZB6YD2

Red ZB6YD4

Push Button Caps - Marked (continued)

ZB6YD•19

ZB6YC•19

ZB6YA•19

ZB6YK•

Push Buttons and Operator Interface - XB6 16 mm

Accessories

■28 V bulb supplied, for use on 24 V.

▲95 V bulb supplied, for use on 110/230 V.

Accessories

Description Application Catalog Number

Body For fitting contact blocks ZB6Y009

Plug-in socket adaptor Printed circuit board mounting ZB6Y010

Body for printed circuit board Printed circuit board mounting ZB6Y011

Bezel tightening tool + bulb extractor Fixing the switch and changing bulbs ZB6Y905

Cap extractor For changing caps ZB6Y016

Contact block removal tool For removing contact blocks ZB6Y018

Three piece tool kit –ZB6Y019

Nut Fixing head to panel ZB6Y002

Anti-rotation plate Selector switches ZB6Y003

Dummy contact block

(without contact)

Printed circuit board mounting ZB6Y006

Adaptor Flush mounting of circular head push button

or pilot light in ∅ 22 mm cut-out ZB6YA002

Shroud Protection of contacts against touching ZB6Y001

Protective cover Circular and square head push buttons and

switches ZB6YA001

Rectangular head push buttons and switches ZB6YD001

Female Quick connector/Solder tab Sold in lots of 100 pieces ZB6Y004

Blanking plug –ZB6Y005

Ronis key Key operated selector switches, emergency

stop

mushroom, 2 pieces

ZB6Y007

Incandescent bulbs, bayonet T1 1/4 6 V ZB6YA006

12 V ZB6YJ012

28 V ■ZB6YB028

Neon bulbs 110/230 V ▲ZB6YG095

Link Operation of 3rd contact ZB6Y017

Sheets of peel-off legends

For use with SIS label, size A4,

66 labels per sheet

(297 mm x 210 mm)

Pilot lights rectangular

ZB6YD003

Pilot lights square ZB6YC003

Pilot lights circular ZB6YA003

Illuminated push buttons rectangular ZB6YD013

Illuminated push buttons square ZB6YC013

Illuminated push buttons circular ZB6YA013

Circular Legends, 45 mm

Description Color Catalog Number

Circular legends, 45 mm Ye l l o w B l a n k ZB6Y7001

Emergency stop ZB6Y7330

Arrêt d’urgence ZB6Y7130

ZB6Y009

ZB6Y010

ZB6Y905

ZB6Y002

ZB6Y003

ZB6Y001

ZB6YA001

ZB6YD001

ZB6Y005

ZB6Y007

ZB6Y7330

Push Buttons and Operator Interface - XB6 16 mm

Dimensions

Push Buttons (Illuminated and Non-illuminated)

Rectangular Head

XB6DW••••, DF••••, DA•••• XB6DE•••• Common Face View

Square Head

XB6CW••••, CF••••, CA•••• XB6CE•••• Common Face View

Circular Head

XB6AW••••, AF••••, AA•••• XB6AE•••• Common Face View

Pilot Lights

Rectangular Head Mushroom Head Push Button

XB6DV•••• XB6AS834•B

Square Head Mushroom Head Push Button

XB6CV•••• XB6AS934•B

Circular Head

XB6AV••••

2.24

0.33

8.5

2.40

11.5

0.45

23.5

0.93

0.71

2.24

0.33

8.5

0.71

2.40

0.45

11.5

2.24

8.5

0.33

Ø18

Ø0.71

2.40

0.45

11.5

Dual Dimensions inches

2.24

8.5

0.33 0.94

0.71

3.03

1.02

26 Ø 1.18

Ø 30

1.67

42.5

2.24

8.5

0.33

0.71

3.82

1.81

46 Ø 1.18

Ø 30

1.67

42.5

Dual Dimensions inches

2.24

8.5

0.33

Ø18

Ø0.71

e: panel thickness 1 to 6 mm

0.04 to 0.24 in

Push Buttons and Operator Interface - XB6 16 mm

Dimensions

Selector Switches - Handle Operated

Rectangular Head Square Head

XB6DD•••• XB6CD••••

Circular Head

XB6AD••••

Selector Switches - Key Operated

Rectangular Head Square Head

XB6DG••• XB6CG•••

Circular Head

XB6AG•••

Panel Cut-out

Rectangular Head Units Square and Circular Head Units

0.94

0.71

2.68

e0.75

0.71

2.68

e0.75

Ø0.71

Ø18

2.68

e0.75

e: panel thickness 1 to 6 mm

0.04 to 0.24 in

3.15

e1.34

0.94

0.71

3.15

e1.34

Ø0.71

Ø18

3.15

e1.34

Dual Dimensions inches

Ø 16.2

+ 0.2

Ø 0.64

+ 0.01

0.94

0.71

Ø 0.64

+ 0.01

Ø 16.2

+ 0.2

0.71

Dual Dimensions inches

Push Buttons and Operator Interface - XB6 16 mm

Dimensions

Push Buttons

Body/Contact Assemblies Heads for Illuminated and Non-Illuminated Units

for Illuminated Units Rectangular

ZB6Z•••B ZB6DW••, DF•, DA• ZB6DE• Common Face View

Body/Contact Assemblies

for Non-Illuminated Units Square

ZB6Z•B ZB6CW••, CF•, CA• ZB6CE• Common Face View

Circular

ZB6AW••, AF•, AA• ZB6AE• Common Face View

Pilot Lights Mushroom Heads

Bodies Rectangular Head Spring Return

ZB6EB•• ZB6DV• ZB6AC•

Square Head Latching Trigger Action

ZB6CV• ZB6AS834

Circular Head

ZB6AV• ZB6AS934

1.26 0.31

0.71

1.67

42.5

1.28

32.5

1.42

0.93

23.5

0.71

1.26

0.31

1.28

32.5

1.42

0.71

1.28

32.5

1.42

Ø0.71

Ø18

Dual Dimensions inches

1.42

Ø0.71

Ø18

1.97

0.31

1.65

Ø 0.94

Ø 24

1.28

32.5

0.94

0.71

1.28

32.5

in mm

ZB6EB•B 0.53 13.5

ZB6EB•A 0.61 15.5

1.97

Ø 1.18

Ø 30

Ø0.71

Ø18

1.28

32.5

Dual Dimensions inches

2.76

Ø 1.18

Ø 30

Push Buttons and Operator Interface - XB6 16 mm

Dimensions

Selector Switches - Handle Operated

Body/Contact Assemblies Rectangular Head Square Head

ZB6Z•B ZB6DD•• ZB6CD••

Circular Head

ZB6AD••

Selector Switches - Key Operated

Body/Contact Assemblies Rectangular Head Square Head

ZB6Z•B ZB6DG•• ZB6CG••

Circular Head

ZB6AG••

Plug-In Socket Adaptor Printed Circuit Board Mounting

for Printed Circuit Board Mounting

0.71

1.26

0.31

1.69

0.94

0.71

1.69

Ø0.71

Ø18

1.69

Dual Dimensions inches

0.71

1.26

0.31

0.94

2.17

0.71

2.17

0.71

1.26

0.31

Ø0.71

Ø18

2.17

1.65

0.22

5.5

0.71

1.26

0.47

0.5

12.7

Ø 0.04

Ø 1.1

Ø 0.13 ± 0.008

Ø 3.2 ± 0.2

Ø 0.1

Ø 2.6

0.47

min.

0.71

0.2

5.08

min.

0.71

min.

0.94

with socketwithout socket

- 0.2

- 0.008 (1)

(2)

(1) Locating device.

(2) This hole can either be drilled on the right or left, depending on the position of

the printed circuit board. When mounting several bodies on the same circuit

board it is not necessary to screw mount all the bodies.

Dual Dimensions inches

Push Buttons and Operator Interface - XB6 16 mm

Key Sheet - Legend Inserts with Special Markings

Customer Square D Company

Company Order No. Delivery Sales Office Order No.

Part number of legend with special marking Total number of legends

ZB6XX99 (Per Key Sheet)

Legend Inserts for Illuminated Push Buttons ZB6YaW199 (a = A-Round, C-Square, D-Rectangular)

Rectangular Shape

Quantity TOTAL:

Square Shape

Quantity TOTAL:

Circular Shape

Quantity TOTAL:

Legends for Pilots Lights ZB6YaV199 (a = A-Round, C-Square, D-Rectangular)

Rectangular Shape

Quantity TOTAL:

Square Shape

Quantity TOTAL:

Circular Shape

Quantity TOTAL:

Specify

Text

Specify

Text

Specify

Text

Specify

Text

Specify

Text

Specify

Text

Push Buttons and Operator Interface - XB6 16 mm

Key Sheet – Push Button Caps with Special Markings

Customer Square D Company

Company Order No. Delivery Sales Office Order No.

Part number of cap with special marking Total number of caps

ZB6YXX99 (Per Key Sheet)

Push Button Caps

Specify Color: 1 – White 2 – Black 3 – Green 4 – Red 5 – Yellow 6 – Blue

Rectangular Shape

Quantity

TOTAL:

Color

Square Shape

Quantity

TOTAL:

Color

Circular Shape

Quantity

TOTAL:

Color

Specify

Text

Specify

Text

Specify

Text

Catalog

2005

File 9001

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

Type J, Description and Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Type J, Dimensions and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Type O, Description and Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Type XVL, Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

Type XVL, Selection and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .222

Building a New Electric World

Push Buttons and Operator Interface

Specifier’s Guide

Type J, O, and XVL – Pilot Lights

Push Buttons and Operator Interface Specifiers Guide

Type J Pilot Lights - Description and Selection

Pilot Lights, Push-To-Test and Remote Test Pilot Lights

Class 9001 Type J compact pilot lights are designed to be mounted in a 0.69" (11/16") diameter

mounting hole. Each terminal will accept up to two #14 AWG wires (CU only). Type J compact pilot lights

meet NEMA Type 4 (watertight) and NEMA Type 13 (oiltight) requirements. Type JT push-to-test pilot

lights have contacts built into the encapsulated body. Type JTR remote test pilot lights have dual inputs

for one push remote testing – all you need is a push button with a current rating equal to or greater than

the total lamp draw. Type JTR remote test pilot lights can also be energized from two separate input

signals of the same voltage and polarity. This is done by wiring the “test” terminal to the second input

signal.

(1) See Page 148 for replacement LED lamps. For other voltage LED lamps contact local field office.

kSupplied with “plastic” color caps. If “glass” color caps are desired, substitute G26, R26, etc., for G29, R29, etc. Example:

JP1G26, JP1R26, etc. To order a pilot light with color cap not listed above, add the color cap type number from the table below

to the basic pilot light number. Example: For a standard 120 volt transformer style pilot light with a plastic amber color cap, order

a 9001JP1A29. LED lamps are only for use with plastic red, green or yellow color caps.

tRemote test (Type JTR) only is available in AC.

Standard Pilot Light

Style/Voltage Color Cap Lamp

Volt/Amp

Replacement

Lamp

None RedkGreenkYellow k

Trans/110-120Vac, 50-60 Hz JP1 JP1R29 JP1G29 JP1Y29 6.3 V, 0.15A 2550101020

Incandescent/120 Vac or dc JP38 JP38R29 JP38G29 JP38Y29 120 V, 0.015A 2550101040

Incandescent/24-28 Vac or dc JP35 JP35R29 JP35G29 JP35Y29 28 V, 0.040A 2550101024

Other VoltagestJPtJPtR29 JPtG29 JP tY29

LED – 24-28 Vac – JP35LRR29 JP35LGG29 JP35LYY29 28 V, 0.03A (1)

LED – 24-28 Vdc – JP35DRR29 JP35DGG29 JP35DYY29 28 V, 0.03A (1)

LED – 120Vac – JP38LRR29 JP38LGG29 JP38LYY29 28 V, 0.03A (1)

Push-To-Test Pilot Light

Style/Voltage Color Cap Lamp

Volt/Amp

Replacement

Lamp

None Red kGreen kYellow k

Trans/110-120Vac, 50-60 Hz JT1 JT1R29 JT1G29 JT1Y29 6.3 V, 0.15A 2550101020

Incandescent/120 Vac or dc JT38 JT38R29 JT38G29 JT38Y29 120 V, 0.15A 2550101040

Incandescent/24-28 Vac or dc JT35 JT35R29 JT35G29 JT35Y29 28 V, 0.040A 2550101024

Other VoltagestJTtJTtR29 JTtG29 JTtY29

LED – 24-28 Vac – JT35LRR29 JT35LGG29 JT35LYY29 28 V, 0.03A (1)

LED – 24-28 Vdc – JT35DRR29 JT35DGG29 JT35DYY29 28 V, 0.03A (1)

LED – 120 Vac – JT38LRR29 JT38LGG29 JT38LYY29 28 V, 0.03A (1)

Remote Test Pilot Light

Style/Voltage Color Cap Lamp

Volt/Amp

Replacement

Lamp

None Red kGreen kYellow k

Trans/110-120 Vac, 50-60 Hz JTR1 JTR1R29 JTR1G29 JTR1Y29 6.3 V, 0.15A 2550101020

Incandescent/120 Vac JTR38 JTR38R29 JTR38G29 JTR38Y29 120 V, 0.015A 2550101040

Incandescent/24-28 Vac JTR35 JTR35R29 JTR35G29 JTR35Y29 28 V, 0.040A 2550101024

Other Voltages (ac Only)tJTRtJTRtR29 JTRtG29 JTRtY29

LED – 24-28 Vac – JTR35LRR29 JTR35LGG29 JTR35LYY29 28 V, 0.03A (1)

Other Voltagest

Vol tage JP/JT

Code

Replacement

Lamp Volt/Amp JTR

Code

Replacement

Lamp Volt/Amp

Incandescent/6 Vac or dc 31 2550101020 6.3 V, 0.15A 31 2550101003 3 V, 0.16A

Incandescent/12 Vac or dc 32 2550101022 12 V, 0.17A 32 2550101022 12 V, 0.17A

Incandescent/48 Vac or dc 36 2550101025 48 V, 0.053A 36 2550101025 48 V, 0.053A

Incandescent/60 Vac or dc 37 2550101026 60 V, 0.05A 37 2550101026 60 V, 0.05A

JP1R29

JTR1R29

File 25490

Class 3211 03

File E42259

CCN NKCR

Push Buttons and Operator Interface Specifiers Guide

Type J Pilot Lights - Dimensions and Accessories

Type J Dimensions

Legend Plates

Type Max. No. of Lines Max. No. of

Characters Catalog Number

Blank Black Field 2 8 JN100

Red Field 2 8 JN100R

Special Marking (Specify Marking) Black Field 2 8 JN199

Red Field 2 8 JN199R

Blank Aluminum Field 2 16 JN700

Special Marking (Specify Marking) Aluminum Field 2 16 JN799

Replacement Color Caps - Class 9001, Type J

Color Catalog Number

Plastic Glass

Red R29 R26

Green G29 G26

Amber A29 A26

Blue L29 L26

Clear C29 C26

White W29 W26

Yellow Y29 Y26

Replacement Parts - Class 9001, Type J

Type Catalog Number

Ring Nut 6512909601

Locking Thrust Washer 6512909201

Trim Washer 6512909301

Rubber Sealing Washer 6512901801

NOTE: Octagonal ringnuts can be tightened with standard tools, or use the reverse end of Square D wrench

Class 9001 Type K95.

Type A B C

JTR1 2.83" 1.20" 0.93"

JP, JT, JTR31

through JTR38 2.34" 1.11" 0.84"

Push Buttons and Operator Interface Specifiers Guide

Type O Pilot Lights - Description and Selection

Approximate Dimensions

Instrument Type Incandescent Pilot Lights – Class 9001, Type O NEMA 13

Voltage AC/DC Average Current (Amps) Color Catalog Number

12 V

0.170

Red OR12

Green OG12

Amber OA12

Clear OC12

Yellow OY12

White OW12

Blue (Fluted) FB12

24 V 0.073

Red OR24

Green OG24

Amber OA24

Clear OC24

Yellow OY24

White OW24

Blue (Fluted) FB24

120 V 0.025

Red OR120

Green OG120

Amber OA120

Clear OC120

Yellow OY120

White OW120

Blue (Fluted) FB120

Replacement Lamps - Class 9001, Type O

Voltage Sylvania Lamp Number Square D Catalog

Number

12 V 12PSB 2550105003

24 V 24PSB 2550105004

120 V 120PSB 2550105005

Replacement Lenses* - Class 9001, Type O

Color Catalog Number

Red 2550420020

Green 2550420040

Amber 2550420060

Clear 2550420010

Yellow 2550420030

White 2550430040

Blue 2550470010

Minimum Order Quantity 10

Type O

1.84

0.41

0.81

0.68

17.5

0.20

50.02

mtg hole

required width

thickness

A30064-963

max panel

thickness

Dual Dimensions inches

Push Buttons and Operator Interface Specifiers Guide

XVL Miniature LED Pilot Lights - Specifications

General

This new Telemecanique range of LED pilot lights meets the very latest requirements in signalling

techniques.

Because of their small size, Ø8 and Ø12 mm fixing pilot lights are particularly suitable for the following

applications:

• mounting on small control stations.

• shallow depth mounting.

• large number of signalling units on a control station (low power dissipation).

Small diameter LED pilot lights also have sealed front faces (IP 65 option available). An unsealed Ø8

mm fixing model with protruding LED and black bezel (aesthetic appearance) is also offered.

Advantages:

LED pilot lights have many advantages:

• very long life and so low maintenance costs (bulb test no longer required).

• highly resistant to shocks, vibrations and over-voltage.

• low power consumption which, for example, allows compatibility with programmable controller

outputs by parallel connection with the load, to give a direct indication of output state.

• very high reliability.

Quick fixing by means of tags for soldered clips for Ø8 mm type, or threaded connectors Ø12 mm type.

Safe connection due to integral ballast resistor and reverse polarity protection device.

Dimensions

All dimensions are in mms. To convert to approximate inches, divide mm by 25.4.

Conforming to standards IEC 60947-5-1, NF C 63-140, VDE 0660-200.

Protective treatment Standard version: “TC” treatment.

Ambient temperature Operation: -25 °C to + 70 °C (-13 °F to +158 °F). Storage: -40 °C to + 70 °C (-40 °F to

+158 °F).

Electric shock protection Class III conforming to IEC 60536 and NF C 20-030.

Degree of protection IP 40 (IP 65 with seal) conforming to IEC 529 and NF C 20-010.

Current consumption 25 mA.

Rated Insulation voltage 50 V conforming to NF C 20-040, VDE 0110.

Life Can exceed 100,000 hours.

Voltage limits including ripple (---

—) 0.8 UN ≤ U ≤ 1.2 Un.

Terminal referencing Polarity marked + – conforming to CENELEC EN 50013.

Cabling

XVLA1kk, XVLA2kk: tags for 2.8 x 0.5 mm quick connectors, also for soldered

connections.

XVLA3kk: threaded connectors, clamping, capacity: min. 1 - 26 AWG solid or stranded,

max. 1 - 16 AWG solid or stranded.

M12 x 1

645

O 16

O 12, with lens incorporated,

protected LED XVL-A3

E - mounting plate thickness 1 to 6 mm

E - mounting plate thickness 1 to 8 mm

O 8, with lens incorporated,

protected LED XVL-A2

M8 x 0,5

341.5

O10

E - mounting plate thickness 1 to 8 mm

LED pilot lights

O8, with black bezel,

visible LED XVL-A1..

M8 x 0.5

1.5

O12

Marking File LR 44087

Class 3211 03

File E164353

CCN NKCR2

Push Buttons and Operator Interface Specifiers Guide

XVL Miniature LED Pilot Lights - Selection and Accessories

1 Quick Connects (2.8 mm x 0.5 mm)

2 Screw Termination

With Black Bezel, Raised LED

Description Supply Voltage DC Color Catalog Number

Ø8 mm

with integral ballast resistor

and reverse polarity protection diode

Degree of protection IP 40

5 V

Green XVLA113

Red XVLA114

Orange-yellow XVLA115

12 V

Green XVLA123

Red XVLA124

Orange-yellow XVLA125

24 V

Green XVLA133

Red XVLA134

Orange-yellow XVLA135

48 V

Green XVLA143

Red XVLA144

Orange-yellow XVLA145

With Integral Lens Cap, Covered LED

Description Supply Voltage DC Color Catalog Number

Ø8 mm(1)

with integral ballast resistor

and reverse polarity protection diode

Degree of protection IP 40

5 V

Green XVLA213

Red XVLA214

Orange-yellow XVLA215

12 V

Green XVLA223

Red XVLA224

Orange-yellow XVLA225

24 V

Green XVLA233

Red XVLA234

Orange-yellow XVLA235

48 V

Green XVLA243

Red XVLA244

Orange-yellow XVLA245

Ø12 mm(2)

with integral ballast resistor

and reverse polarity protection diode

Degree of protection IP 40

5 V

Green XVLA313

Red XVLA314

Orange-yellow XVLA315

12 V

Green XVLA323

Red XVLA324

Orange-yellow XVLA325

24 V

Green XVLA333

Red XVLA334

Orange-yellow XVLA335

48 V

Green XVLA343

Red XVLA344

Orange-yellow XVLA345

Accessories

Description Catalog Number

Tightening tools

(Sold singly)

For Ø8 mm pilot lights XVLX08

For Ø12 mm pilot lights XVLX12

Seals (IP 65)

(Sold in lots of 10)

For Ø8 mm pilot lights XVLZ911

For Ø12 mm pilot lights XVLZ912

XVLA1kk

XVLA2kk

XVLA3kk

XVLXkk

XVLZ91k

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Complete Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Non-Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Two Button Operators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Emergency Stop Operators and Yellow Contrast Plates . . . . . . . . . . . . . . . . . . . . . 49

Selector Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Specialty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Pilot Lights and Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Illuminated Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Light Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Light Module Assemblies, Contact Blocks, Plug-In Connector Type . . . . . . . . . . . . 59

Printed Circuit Board (PCB) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Push Button Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

File 9001

Catalog

2005

Push Buttons and Operator Interface

Specifier’s Guide

XB4 22 mm Die Cast Chrome Plated

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

General Characteristics

Components for

User Assembly ZB4B:

1 - Electrical Bodies

(pre-assembled)

2 - Operator Heads

(pre-assembled)

Component Parts and

Accessories ZB:

3 - Mounting Collar –

Standard (ZB4BZ009)

4 - Contact Blocks – Screw

Clamp Terminal

(ZBE10•, ZBE20•)

5 - Light Modules – Screw

Clamp Terminal (ZBV•)

for Protected LED and

Ba9 Base Lamps

6 - Contact Blocks – Plug-

in Connector (ZBE10•)

7 - Light Modules – Plug-in

Connector (ZBV•) for

Protected LED only

8 - 2 Pin Connector and

Cables for Plug-in

Connection Electrical

Components (APE1•)

9 - Printed Circuit Board

(PCB) Application

(Typical)

10 - Mounting Collar – PCB

Application

(ZB4BZ009 +

ZB4BZ079)

11 - Contact Blocks – PCB

Application (ZBE70•,

ZBE70•6)

12 - Light Modules – PCB

Application (ZBV•7) for

Protected LED only

13 - Legend Plates and

Holders (ZBY•, ZBZ•)

14 - Operator Head

(Illuminated or Non-

Illuminated)

15 - Lenses for Pilot Lights

(ZBV•) or Lenses for

Illuminated

Push Buttons (ZBW•)

16 - Labeling Software

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

General Characteristics

Environment

Protective treatment

standard version

“TH”

Ambient air temperature

around the device

Storage -40 to +158 °F (- 40 to +70 °C)

Operation -13 to +158 °F (- 25 to +70 °C) unless otherwise stated

Electric shock protection Conforming to IEC 60536 Class I

Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated

IP 66, for booted push button heads

Conforming to UL 50 and CSA C22.2 No. 94 Type 1, 2, 3, 4, 4X, 12, and 13, unless otherwise stated

Resistance to high pressure

cleaner

1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m)

Temperature: 131 °F (55 °C)

Mechanical shock protection Conforming to EN 50102 Non illuminated heads: IK 03

Illuminated heads: IK 05

Conforming to standards IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4,

EN 60947-1, JIS C 4520,

UL 508, CSA C22.2 No. 14

Product certifications UL Listed, CSA Certified Standard single contacts with screw clamp terminals: A600; Q600

Double contacts with screw clamp terminals: A600; Q600

Contacts with “Quick-Connect”: A300; Q300

Light modules with screw clamp terminals

JOYSTICK XD4-PA: A600; R300

UL Recognized, CSA Certified Standard single contacts for plug-in connector: A300; R300

Standard single contact for printed circuit board: B300; R300

BV, RINA, LROS, DNV, GL (pending) Standard single contacts and double contacts with screw clamp terminals

Terminal identification Conforming to EN 50005 and EN 50013

Characteristics of Operators and Contact Blocks

Mechanical Characteristics

Contact operation N/C or N/O Slow break

Positive operation Conforming to IEC/EN 60947-5-1

Appendix K

All functions incorporating a N/C contact are positive opening operation

Operating travel

(to change electrical state)

Push button Changing N/C state: 0.06 in (1.5 mm)

Changing N/O state: 0.11 in (2.6 mm)

Total travel: 0.17 in (4.3 mm)

Operating force Push button Changing N/C state: 0.79 lbf (3.5 N)

Changing N/O state: 0.85 lbf (3.8 N)

Additional contact

(extra to change state)

Single N/C contact: 0.45 lbf (2 N)

Single N/O contact: 0.52 lbf (2.3 N)

Double contact N/C: 0.76 lbf (3.4 N)

Double contact N/O: 1.12 lbf (5 N)

Double contact N/C + N/O: 1.03 lbf (4.6 N)

Emergency stop with N/C + N/O

Maintained mushroom head operators

Momentary mushroom head operators

Standard push-pull: 10.12 lbf (45 N)

Trigger action push-pull: 11.24 lbf (50 N)

Standard turn to release and key release: 8.99 lbf (40 N)

Trigger action turn to release and key release: 9.89 lbf (44 N)

Operating torque

(to change electrical state)

Selector switches N/O contact: 1.24 lb-in (0.14 N•m)

Additional contact (extra) N/O contact: 0.44 lb-in (0.05 N•m)

Mechanical durability

(operating cycles)

Push button Momentary 5 million

Double-headed 1 million

Push-push

to release

500,000

Selector switches Non-illuminated 3 million

Illuminated 1 million

Toggle switches 500,000

Emergency stop push button 300,000

Joystick 1 million

Standard blocks 5 million

Low power switching power blocks 500,000

Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 5 gn

Shock resistance Conforming to IEC 60068-2-27 All functions except mushroom head push buttons–

Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Mushroom head push buttons–

Half sine wave acceleration 11 ms: 10 gn

Marked

File E164353

CCN NKCR

File LR 44087

Class 3211 03

File E164353

CCN NKCR 2

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

General Characteristics

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max: 2 x 16 AWG (1.5 mm2) with cable end

2 x 14 AWG without cable end

Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver

Typical torque: 0.8 N•m (8.55 lb-in)

Maximum torque: 1.2 N•m (10.7 lb-in)

Contact material Silver alloy (Ag/Ni) Standard single and double blocks with screw clamp terminals

Blocks for plug-in connector

Standard blocks for printed circuit board connection

Gold flashed (Ag/Ni/Au) Low power switching contact blocks with screw clamp terminals

Low power switching contact blocks for printed circuit board connection

Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A

(gG cartridge fuse conforming to IEC 60269-1)

Blocks for plug-in connector: 4 A

(gG fuse cartridge conforming to IEC 60269-1)

Standard blocks for printed circuit board connection: 4 A

(gG cartridge fuse conforming to IEC 60269-1)

Rated insulation voltage Conforming to IEC 60947-1 Standard blocks (single or double) with screw clamp terminals:

Ui = 600 V, degree of pollution 3

Blocks for plug-in connector: Ui = 250 V, degree of pollution 3

Standard blocks for printed circuit board connection:

Ui = 250 V, degree of pollution 3

Rated impluse withstand

voltage

Conforming to IEC 60947-1 Standard block (single or double) with screw clamp terminals: Uimp = 6 kV

Blocks for plug-in connector: Uimp = 4 kV

Standard blocks for printed circuit board connection: Uimp = 4 kV

Rated operational

characteristics

Conforming to IEC/EN 60947-

5-1

AC supply:

Utilization category AC-15

Standard blocks (single or double) with screw clamp terminals:

A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A

or Ue = 120 Vac and le = 6 A

Continuous Thermal Current = 10 A

Blocks for plug-in connector:

A300: Ue = 120 Vac and le = 6 A or Ue = 240 Vac and le = 3 A

Standard blocks for printed circuit board connection:

B300: Ue = 120 Vac and le = 3 A or Ue = 240 Vac and le = 1.5 A

DC supply:

Utilization category DC-13

Standard single or double blocks with screw clamp terminals:

Q600: Ue = 600 Vdc and le = 0.1 A or Ue = 250 Vdc and Ie = 0.27 A

or Ue = 125 Vdc and le = 0.55 A

Continuous Thermal Current = 2.5 A

Joystick XD4-PA:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Blocks for plug-in connector:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Standard blocks for printed circuit board connection:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Rated operational

characteristics

AC supply:

Resistive load

Low power switching contact blocks with screw clamp terminals or for printed circuit board

connection:

Max: 24 V

Max: 0.1 A

Electrical durability

Conforming to IEC/EN 60947-

5-1

Appendix C

Operating rate 3600 operating

cycles/hour. Load factor: 0.5

AC supply for 1 million operating cycles, utilization category

AC-15

Standard blocks for screw clamp terminals:

24 Vac 120 Vac 230 Vac

4 A3 A2 A

Standard double blocks with screw clamp terminal or plug-in connector:

24 Vac 120 Vac 230 Vac

3 A 1.5 A 1 A

DC supply for 1 million operating cycles, utilization category

DC-13

Standard single blocks for screw clamp terminals:

24 Vdc 110 Vdc

0.5 A 0.2 A

Standard double blocks with screw clamp terminal or plug-in connector:

24 Vdc 110 Vdc

0.4 A 0.15 A

Electrical reliability Failure rate

Conforming to IEC 60947-5-4

- In clean environment Standard blocks:

- at 17 V and 5 mA, λ < 10-8

- at 5 V and 1 mA, λ < 10-6

Low power switching contact blocks:

- at 5 V and 1 mA, λ < 10-8

- In dusty environment Low power switching contact blocks only: at 5 V and 1 mA, λ < 10-6

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

General Characteristics

Characteristics of Light Modules

Mechanical Characteristics

Vibration resistance Conforming to IEC 60068-2-6 Frequency (12 to 500 Hz): 5 gn

Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max: 2 x 16 AWG (1.5 mm2) with cable end

Rated insulation voltage Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs):

Ui = 250 V, degree of pollution 3

Pilot light modules with protected LED: Ui = 250 V, degree of pollution 3

Pilot light modules with transformer: Ui = 600 V, degree of pollution 3

Rated impluse

withstand voltage

Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs): Uimp = 4 kV

Pilot light modules with protected LED: Uimp = 4 kV

Pilot light modules with transformer: Uimp = 6 kV

Specific Characteristics of Protected LED Light Modules Only

Voltage limits Nominal voltage 24 V: 19.2 to 30 Vdc; 21.6 to 24.6 Vac

120 V: 102 to 132 Vac

240 V: 195 to 264 Vac

Current consumption Applicable to all colors 24 Vac/Vdc supply blocks: 18 mA

120 Vac supply blocks: 14 mA

240 Vac supply blocks: 14 mA

Service life At nominal voltage and at an ambient temperature of 77 °F (25

°C)

100,000 hours

Surge withstand Conforming to IEC 61000-4-5 2/1 kV

Resistance to fast transients Conforming to IEC 61000-4-4 2 kV

Resistance to

electromagnetic fields

Conforming to IEC 61000-4-3 10 V/m

Resistance to

electrostatic discharges

Conforming to IEC 61000-4-2 8/6 kV

Electromagnetic emission Conforming to EN 55011 Class B

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Complete Devices

Non-Illuminated Push Buttons, Momentary (screw clamp terminal connections)

Shape of Head Type of Push

Type of Contact

Marking Color of

Cap Catalog Number

N/O N/C

Flush

1– –

Black XB4BA21 (ZB4BZ101 + ZB4BA2)

Green XB4BA31 (ZB4BZ101 + ZB4BA3)

Ye l l o w XB4BA51 (ZB4BZ101 + ZB4BA5)

Blue XB4BA61 (ZB4BZ101 + ZB4BA6)

–1 – Red XB4BA42 (ZB4BZ102 + ZB4BA4)

Flush

1– “I”

(white) Green XB4BA3311 (ZB4BZ101 + ZB4BA331)

Flush

–1 “O”

(white) Red XB4BA4322 (ZB4BZ102 + ZB4BA432)

Flush with clear

silicone boot

(color of pusher

unobscured)

1– –

Black XB4BP21 (ZB4BZ101 + ZB4BP2)

Green XB4BP31 (ZB4BZ101 + ZB4BP3)

Ye l l o w XB4BP51 (ZB4BZ101 + ZB4BP5)

Blue XB4BP61 (ZB4BZ101 + ZB4BP6)

–1 – Red XB4BP42 (ZB4BZ102 + ZB4BP4)

Extended

–1 – Red XB4BL42 (ZB4BZ102 + ZB4BL4)

Mushroom head

Ø 40 mm 1– – BlackXB4BC21 (ZB4BZ101 + ZB4BC2)

Two Button Push Buttons, Momentary (screw clamp terminal connections)

Shape of Head Type of Push

Type of Contact

Degree of Protection Catalog Number

N/O N/C

One flush green

push

(marked “I”)

One extended

red push

(marked “O”)

1 1 IP 40 XB4BL845 (ZB4BZ105 + ZB4BL8434)

XB4BA31

XB4BA4322

XB4BP51

XB4BL42

XB4BC21

XB4BL845

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Complete Devices

The symbol indicates key withdrawal position(s).

Non-Illuminated Emergency Stop Mushroom Head Push Buttons, Ø 40 mm (Red)

(screw clamp terminal connections)

Shape of Head Type of Push

Type of Contact

Catalog Number

N/O N/C

Trigg er action

push-pull 11 XB4BT845 (ZB4BZ105 + ZB4BT84)

Trigger action

turn to release 11 XB4BS8445 (ZB4BZ105 + ZB4BS844)

Trigger action

Key release

(No. 455) 11 XB4BS9445 (ZB4BZ105 + ZB4BS944)

Push-pull

–1 XB4BT42 (ZB4BZ102 + ZB4BT4)

Turn to release

–1 XB4BS542 (ZB4BZ102 + ZB4BS54)

Key release

(No. 455) –1 XB4BS142 (ZB4BZ102 + ZB4BS14)

Non-Illuminated Selector Switches and Key Switches (screw clamp terminal connections)

Shape of Head Type of

Operator

Type of Contact

Number and Type of Positions Catalog Number

N/O N/C

Standard lever,

black 1 – 2 - maintained XB4BD21 (ZB4BZ101 + ZB4BD2)

1 1 2 - maintained XB4BD25 (ZB4BZ105 + ZB4BD2)

2–

3 - maintained XB4BD33 (ZB4BZ103 + ZB4BD3)

3 - momentary to

center XB4BD53 (ZB4BZ103 + ZB4BD5)

Extended lever,

black 1 – 2 - maintained XB4BJ21 (ZB4BZ101 + ZB4BJ2)

2–

3 - maintained XB4BJ33 (ZB4BZ103 + ZB4BJ3)

3 - momentary to

center XB4BJ53 (ZB4BZ103 + ZB4BJ5)

Key

(No. 455)

1–

2 - maintained

XB4BG21 (ZB4BZ101 + ZB4BG2)

XB4BG41 (ZB4BZ101 + ZB4BG4)

2 - momentary to left XB4BG61 (ZB4BZ101 + ZB4BG6)

2–

3 - maintained

XB4BG03 (ZB4BZ103 + ZB4BG0)

XB4BG33 (ZB4BZ103 + ZB4BG3)

XB4BT845

XB4BS9445

XB4BS542

XB4BD33

XB4BJ33

XB4BG33

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Complete Devices

Pilot Lights with Protected LED (screw clamp terminal connections)

Shape of Head Supply Voltage Color Catalog Number

24 Vac/Vdc

White XB4BVB1 (ZB4BVB1 + ZB4BV013)

Green XB4BVB3 (ZB4BVB3 + ZB4BV033)

Red XB4BVB4 (ZB4BVB4 + ZB4BV043)

Yellow XB4BVB5 (ZB4BVB5 + ZB4BV053)

Blue XB4BVB6 (ZB4BVB6 + ZB4BV063)

110-120 Vac

White XB4BVG1 (ZB4BVG1 + ZB4BV013)

Green XB4BVG3 (ZB4BVG3 + ZB4BV033)

Red XB4BVG4 (ZB4BVG4 + ZB4BV043)

Yellow XB4BVG5 (ZB4BVG5 + ZB4BV053)

Blue XB4BVG6 (ZB4BVG6 + ZB4BV063)

Pilot lights for BA 9s Bulb (screw clamp terminal connections)

Shape of Head Supply Voltage Color Catalog Number

Direct supply, for BA 9s (incandescent, LED, neon) V ≤ 250 V, 2.4 W bulb (bulb not included)

≤ 250 Vac/Vdc

White XB4BV61 (ZB4BV6 + ZB4BV01)

Green XB4BV63 (ZB4BV6 + ZB4BV03)

Red XB4BV64 (ZB4BV6 + ZB4BV04)

Yellow XB4BV65 (ZB4BV6 + ZB4BV05)

Transformer type with 1.2 VA, 6 V secondary. BA 9s incandescent bulb included

110-120 Vac

50/60 Hz

White XB4BV31 (ZB4BV3 + ZB4BV01)

Green XB4BV33 (ZB4BV3 + ZB4BV03)

Red XB4BV34 (ZB4BV3 + ZB4BV04)

Yellow XB4BV35 (ZB4BV3 + ZB4BV05)

XB4BV85

XB4BV64

XB4BV33

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Complete Devices

Illuminated Push Buttons, Momentary, Flush

Shape of Head Description

Type of Contact Supply

Voltag e

Color of

Push Catalog Number

N/O N/C

Screw clamp terminal connections

Protected LED

24 Vac/Vdc

White XB4BW31B5 (ZB4BW0B15 + ZB4BW313)

Green XB4BW33B5 (ZB4BW0B35 + ZB4BW333)

Red XB4BW34B5 (ZB4BW0B45 + ZB4BW343)

Yellow XB4BW35B5 (ZB4BW0B55 + ZB4BW353)

Blue XB4BW36B5 (ZB4BW0B65 + ZB4BW363)

110-120 Vac

White XB4BW31G5 (ZB4BW0G15 + ZB4BW313)

Green XB4BW33G5 (ZB4BW0G35 + ZB4BW333)

Red XB4BW34G5 (ZB4BW0G45 + ZB4BW343)

Yellow XB4BW35G5 (ZB4BW0G55 + ZB4BW353)

Blue XB4BW36G5 (ZB4BW0G65 + ZB4BW363)

Direct supply

for BA 9s

2.4 W max. bulb

Not included 11≤ 250 Vac/Vdc

White XB4BW3165 (ZB4BW065 + ZB4BW31)

Green XB4BW3365 (ZB4BW065 + ZB4BW33)

Red XB4BW3465 (ZB4BW065 + ZB4BW34)

Yellow XB4BW3565 (ZB4BW065 + ZB4BW35)

Transformer type

1.2 VA, 6 V

secondary.

BA 9s

incandescent bulb

included

110-120 Vac

50/60 Hz

White XB4BW3135 (ZB4BW035 + ZB4BW31)

Green XB4BW3335 (ZB4BW035 + ZB4BW33)

Red XB4BW3435 (ZB4BW035 + ZB4BW34)

Yellow XB4BW3535 (ZB4BW035 + ZB4BW35)

230-240 Vac

50/60 Hz

White XB4BW3145 (ZB4BW045 + ZB4BW31)

Green XB4BW3345 (ZB4BW045 + ZB4BW33)

Red XB4BW3445 (ZB4BW045 + ZB4BW34)

Yellow XB4BW3545 (ZB4BW045 + ZB4BW35)

XB4BW33B5

XB4BW34G5

XB4BW3545

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Non-Illuminated Operators

■Color cap to be ordered separately, see page 65.

▲For legend ordering information see page 64.

Non-Illuminated Operators, Momentary - Unmarked

Shape of Head Type of Push Color of Cap Catalog Number

Flush, without color cap ■–ZB4BA0

Flush, with set of 6 color caps

White

Black

Green

Red

Yellow

Blue

ZB4BA9

Flush

White ZB4BA1

Black ZB4BA2

Green ZB4BA3

Red ZB4BA4

Yellow ZB4BA5

Blue ZB4BA6

Grey ZB4BA8

Flush with transparent cap,

for insertion of legend ▲

White ZB4BA18

Green ZB4BA38

Red ZB4BA48

Yellow ZB4BA58

Blue ZB4BA68

Booted (clear)

Color of cap unobscured

White ZB4BP1

Black ZB4BP2

Green ZB4BP3

Red ZB4BP4

Yellow ZB4BP5

Blue ZB4BP6

Booted (clear)

for insertion of legend ▲

Color of cap unobscured

White ZB4BP18

Green ZB4BP38

Red ZB4BP48

Yellow ZB4BP58

Blue ZB4BP68

Extended

White ZB4BL1

Black ZB4BL2

Green ZB4BL3

Red ZB4BL4

Yellow ZB4BL5

Blue ZB4BL6

Guarded Head

White ZB4BA16

Black ZB4BA26

Green ZB4BA36

Red ZB4BA46

Yellow ZB4BA56

Blue ZB4BA66

ZB4BA0

ZB4BA4

ZB4BA38

ZB4BP18

ZB4BL1

ZB4BA36

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Non-Illuminated Operators

■Cap supplied not clipped-in, allowing orientation of arrow in 4 directions: ↑, ↓, ← or →.

Non-Illuminated Operators, Momentary - Premarked

Shape of Head Type of Push Marking Text Color Color of Cap Catalog Number

Flush IWhite Green ZB4BA331

Black White ZB4BA131

START White Green ZB4BA333

Black White ZB4BA133

ON White Green ZB4BA341

Black White ZB4BA141

OWhite

Red ZB4BA432

Black ZB4BA232

STOP White Red ZB4BA434

Black ZB4BA234

OFF White Red ZB4BA435

Black ZB4BA235

↑ ■ Black White ZB4BA334

White Black ZB4BA335

Extended OWhite

Red ZB4BL432

Black ZB4BL232

STOP White Red ZB4BL434

Black ZB4BL234

OFF White Red ZB4BL435

Black ZB4BL235

Mushroom Heads, Momentary

Shape of Head Diameter of Head Color of Head Catalog Number

30 mm

Black ZB4BC24

Green ZB4BC34

Red ZB4BC44

Ye l l o w ZB4BC54

Blue ZB4BC64

40 mm

Black ZB4BC2

Green ZB4BC3

Red ZB4BC4

Ye l l o w ZB4BC5

Blue ZB4BC6

60 mm

Black ZB4BR2

Green ZB4BR3

Red ZB4BR4

Ye l l o w ZB4BR5

Blue ZB4BR6

ZB4BA331

ZB4BA334

ZB4BL432

ZB4BC24

ZB4BC2

ZB4BR2

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Non-Illuminated and Two Button Operators

■Maximum of 1 row of 3 contact blocks on associated body/mounting collar sub-assembly.

Non-Illuminated Push-On/Push-Off Operators ■

Shape of Head Type of Push Color of Push Catalog Number

Flush White ZB4BH01

Black ZB4BH02

Green ZB4BH03

Red ZB4BH04

Yellow ZB4BH05

Blue ZB4BH06

Extended White ZB4BH1

Black ZB4BH2

Green ZB4BH3

Red ZB4BH4

Yellow ZB4BH5

Blue ZB4BH6

Two Head Operators, Momentary

Shape of Head Description Color of Pushes Degree of Protection Catalog Number

No Marking

Two flush Green

Red

IP 40

IP 66

ZB4BA8134

ZB4BA9134

White

Black

IP 40

IP 66

ZB4BA8112

ZB4BA9112

One flush

One extended

Green

Red

IP 40 ZB4BL8334

IP 66 ZB4BL9334

White

Black

IP 40 ZB4BL8312

IP 66 ZB4BL9312

Premarked

Two flush

(marked “I”)

(marked “O”)

Green

Red

IP 40 ZB4BA8234

IP 66 ZB4BA9234

White

Black

IP 40 ZB4BA8212

IP 66 ZB4BA9212

One flush

(marked “I”)

One extended

(marked “O”)

Green

Red

IP 40 ZB4BL8434

IP 66 ZB4BL9434

White

Black

IP 40 ZB4BL8412

IP 66 ZB4BL9412

ZB4BH02

ZB4BA8134

ZB4BL8312

ZB4BL9312

ZB4BL8412

ZB4BL8434

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Emergency Stop Operators and Yellow Contrast Plates

■ Other key numbers:

- key No. 421E: add the suffix 12 to the reference.

- key No. 458A: add the suffix 10 to the reference.

- key No. 520E: add the suffix 14 to the reference.

- key No. 3131A: add the suffix 20 to the reference.

Example:

The reference for a Ø 40 mm red mushroom head for a trigger action, maintained push button, with release by key No. 421E

becomes: ZB4BS94412.

▲ Maximum number of contact blocks fitted to associated body: 4.

✱Semi S2 compliant emergency machine off, use with guard ZB4BZ1905, see page 66.

Mushroom Heads for Maintained Push Buttons

Shape of Head Type of Push Diameter of Head Color Catalog Number

Trigg er action

Push-pull ▲40 mm Red ZB4BT84

Trigg er action

Turn to release ▲

30 mm Red ZB4BS834

40 mm Red ZB4BS844

Trigg er action

Key release

(No. 455) ▲

30 mm Red ZB4BS934

40 mm Red ZB4BS944 ■

60 mm Red ZB4BS964

Push-pull 40 mm Black ZB4BT2

Red ZB4BT4

60 mm Black ZB4BX2

Red ZB4BX4

Turn to release 30 mm Black ZB4BS42

Red ZB4BS44

40 mm

Black ZB4BS52

Red ZB4BS54

Yellow ZB4BS55

Red - Marked “EMO” ZB4BS5430 ✱

Yellow - Marked “Robot Stop” ZB4BS5550 ✱

60 mm Black ZB4BS62

Red ZB4BS64

Key release

(No. 455) 30 mm Black ZB4BS72

Red ZB4BS74

40 mm Black ZB4BS12

Red ZB4BS14 ■

60 mm Black ZB4BS22

Red ZB4BS24

Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter Text Catalog Number

60 mm Blank ZBY9101

EMERGENCY STOP ZBY9330

90 mm Blank ZBY8101

EMERGENCY STOP ZBY8330

ZB4BS834

ZB4BT4

ZB4BS64

ZB4BS74

ZBY9330

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Selector Switches

The symbol indicates key withdrawal position(s).

■For actuation of outside contacts only.

▲See selector switch sequence charts on page 56.

●Other key numbers:

- key No. 421E: add the suffix 12 to the reference.

- key No. 458A: add the suffix 10 to the reference.

- key No. 520E: add the suffix 14 to the reference.

- key No. 3131A: add the suffix 20 to the reference.

Example:

The catalog number for a head with key No. 421E for a 2 position maintained, lockable selector switch, with key withdrawal from

the left-hand position, becomes: ZB4BG212.

Non-Illuminated Selector Switches ■ ▲

Shape of Head Type of Operator Number and Type of Positions Catalog Number

Standard lever, black

For colored lever add the

following code to end of

part number:

01 - white

03 - green

04 - red

05 - yellow

06 - blue

(Example: ZB4BD204)

2 - maintained ZB4BD2

2 - momentary from

right to left ZB4BD4

3 - maintained ZB4BD3

3 - momentary to center ZB4BD5

3 - momentary from

left to center ZB4BD7

3 - momentary from

right to center ZB4BD8

Extended lever, black 2 - maintained ZB4BJ2

2 - momentary from

right to left ZB4BJ4

3 - maintained ZB4BJ3

3 - momentary to center ZB4BJ5

3 - momentary from

left to center ZB4BJ7

3 - momentary from

right to center ZB4BJ8

Non-Illuminated Key Switches

Shape of Head Type of Operator Number and Type of Positions Catalog Number ●

Key

(No. 455) 2 - maintained

ZB4BG2

ZB4BG4

2 - momentary

from right to left ZB4BG6

3 - maintained

ZB4BG0

ZB4BG3

ZB4BG5

ZB4BG9

ZB4BG09

3 - momentary

from left to center ZB4BG1

3 - momentary

to center ZB4BG7

3 - momentary from right

to center

ZB4BG8

ZB4BG08

ZB4BD4

ZB4BG8

ZB4BJ3

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Contact Blocks

■The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single

contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).

▲Cannot stack additional contact blocks onto these blocks.

Contact Blocks (Mounting Base with Contact Blocks)

Description

Type of Contact

Catalog Number

N/O N/C

Screw clamp terminal

connections

1–ZB4BZ101

–1ZB4BZ102

2–ZB4BZ103

–2ZB4BZ104

11ZB4BZ105

12ZB4BZ141

Gold-Flashed

Low Power Switching

(5 - 24 V, 0.1 - 100 mA)

Dust Protected

(IP5x per IEC 60529) ▲

1–ZB4BZ1016

–1ZB4BZ1026

2–ZB4BZ1036

–2ZB4BZ1046

11ZB4BZ1056

Quick-Connect

(1 x 0.250" or 2 x 0.110")

1–ZB4BZ1013

–1ZB4BZ1023

2–ZB4BZ1033

–2ZB4BZ1043

11ZB4BZ1053

Ring Tongue Compatible

(# 8 stud, < 5.8 mm width)

1–ZB4BZ1019

–1ZB4BZ1029

Add-On Contact Block (with screw clamp terminal connections) ■

Description

Type of Contact

Catalog Number

N/O N/C

Standard single

contact blocks

1–ZBE101

–1ZBE102

Standard double

contact blocks

2–ZBE203

–2ZBE204

11ZBE205

Special contact blocks

(for low power switching

and dust protected) ▲

1–ZBE1016

–1

ZBE1026

Specialty Add-On Contact Blocks ■

Quick-Connect

(1 x 0.250" or 2 x 0.110")

1–ZBE1013

–1ZBE1023

Ring tongue Compatible

(# 8 stud, < 5.8 mm width)

1–ZBE1019

–1ZBE1029

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB4BZ009

Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)

(with screw clamp terminal connections)

Identification of an XB4B control or signalling unit ZBZ001

ZB4BZ101

ZB4BZ102

ZBE101

ZBE102

ZBE203

ZBE204

ZB4BZ009

ZBZ001

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Specialty Operators

■It is not permissible to use standard contact blocks ZBE10• (single) or ZBE20• (double)

Potentiometer Operator (with Mounting Collar)

Shape of Head Description Application Catalog Number

For potentiometer with

shaft length 1.73 to 1.97 in

(44 to 50 mm)

(potentiometer not included)

For shaft Ø 0.25 in (6.35 mm) ZB4BD922

Joystick Controllers (54 mm, Extended Operating Shaft) ■

Description Contact Operation Action Catalog Number

2 direction

1 step 1 N/O contact

per direction

Maintained XD4PA12

Spring Return XD4PA22

4 direction

1 step 1 N/O contact

per direction

Maintained XD4PA14

Spring Return XD4PA24

Legends for Joystick Controllers

Description For use with Catalog Number

Legends

30 x 48 mm for engraving 2 direction

Black one side

Red reverse ZBG2201

White one side

Yellow reverse ZBG2401

Legends

48 x 48 mm for engraving 4 direction

Black one side

Red reverse ZBG4201

White one side

Yellow reverse ZBG4401

Two Position Toggle Switch

Shape of Head Color Type of Positions Catalog Number

Black Maintained ZB4BD28

Black Momentary ZB4BD48

Reset Operators, Flush, Adjustable Shaft

Shape of Head Travel Actuation Distance Color Catalog Number

0.39 in (10 mm)

0.24-0.63 in

(6-16 mm)

Black XB4BA821

Red XB4BA841

Blue XB4BA861

0.63-1.02 in

(16-26 mm)

Black XB4BA822

Red XB4BA842

Blue XB4BA862

0.55 in (14 mm)

1.18-5.12 in

(30-130 mm)

Black XB4BA921

Red XB4BA941

Blue XB4BA961

5.12-10.12 in

(130-257 mm)

Black XB4BA922

Red XB4BA942

Blue XB4BA962

ZB4BD922

XD4PA12

ZB4BD28

XB4BA8•1

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Pilot Lights and Light Modules

●Bulb can be ordered separately, see page 66, or add voltage (24,120) for bulbs supplied.

▼For “Quick-Connect” version, add 3 to the end of the part number (Example: ZB4BV63) (1 X 0.250" or 2 x 0.110").

Pilot Light Heads

Shape of Head

For Use with Body

Comprising Light

Module Type

Color of Lens Catalog Number

Protected LED only White ZB4BV013

Green ZB4BV033

Red ZB4BV043

Ye l l o w ZB4BV053

Blue ZB4BV063

Protected LED only

Fresnel lens

White ZB4BV013S

Green ZB4BV033S

Red ZB4BV043S

Ye l l o w ZB4BV053S

Blue ZB4BV063S

For BA 9s incandescent

bulb, neon or LED only

White ZB4BV01

Green ZB4BV03

Red ZB4BV04

Ye l l o w ZB4BV05

Blue ZB4BV06

Clear ZB4BV07

Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)

Description Light Source Supply Voltage (V) Catalog Number

Screw clamp terminal connections ▼

Direct supply BA 9s bulb 2.4 W max.

Not included ●

≤ 250 ZB4BV6

Transformer type

1.2 VA, 6 V secondary

BA 9s incandescent

bulb included

110-120 Vac

50/60 Hz ZB4BV3

230-240 Vac

50/60 Hz ZB4BV4

400-50 Hz ZB4BV5

440-480 Vac

60 Hz ZB4BV8

550-600 Vac

60 Hz ZB4BV9

Complete Bodies (Mounting Collar + Light Module with Protected LED)

Light Source Supply Voltage Color of Light Source Catalog Number

Screw clamp terminal connections ▼

Protected LED

24 Vac or Vdc

White ZB4BVB1

Green ZB4BVB3

Red ZB4BVB4

Ye l l o w ZB4BVB5

Blue ZB4BVB6

110-120 Vac

White ZB4BVG1

Green ZB4BVG3

Red ZB4BVG4

Ye l l o w ZB4BVG5

Blue ZB4BVG6

Protected LED Flashing

24 Vac or Vdc

White ZB4BV18B1

Green ZB4BV18B3

Red ZB4BV18B4

Ye l l o w ZB4BV18B5

Blue ZB4BV18B6

110-120 Vac

White ZB4BV18G1

Green ZB4BV18G3

Red ZB4BV18G4

Ye l l o w ZB4BV18G5

Blue ZB4BV18G6

ZB4BV063

ZB4BV04

ZB4BV6

ZB4BV•

ZB4BV••

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Illuminated Operators

Heads for Momentary Illuminated Push Buttons

Shape of Head Type of Push Color Catalog Number

Only use with protected LED light modules

Flush

White ZB4BW313

Green ZB4BW333

Red ZB4BW343

Yellow ZB4BW353

Blue ZB4BW363

Flush with clear boot

White ZB4BW513

Green ZB4BW533

Red ZB4BW543

Yellow ZB4BW553

Blue ZB4BW563

Flush for insertion of legend

(Lens supplied but not installed)

White ZB4BA18

Green ZB4BA38

Red ZB4BA48

Yellow ZB4BA58

Blue ZB4BA68

Extended

White ZB4BW113

Green ZB4BW133

Red ZB4BW143

Yellow ZB4BW153

Blue ZB4BW163

Mushroom (40 mm)

Green ZB4BW433

Red ZB4BW443

Yellow ZB4BW453

Blue ZB4BW463

Clear ZB4BW473

Only use with light modules for a BA 9s incandescent bulb, neon or LED

Flush

White ZB4BW31

Green ZB4BW33

Red ZB4BW34

Yellow ZB4BW35

Blue ZB4BW36

Clear ZB4BW37

Extended

White ZB4BW11

Green ZB4BW13

Red ZB4BW14

Yellow ZB4BW15

Blue ZB4BW16

Clear ZB4BW17

ZB4BW333

ZB4BW563

ZB4BW113

ZB4BW443

ZB4BW33

ZB4BW14

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Illuminated Operators

■For IP 66 degree of protection, install clear sealing boot ZBW008, see page 67.

▲Color of centrally positioned pilot light determined by the color of the LED incorporated in the body sub-assembly.

●Maximum of 1 row of 2 contact blocks on associated body/mounting collar sub-assembly.

Two Button with Pilot Light, Momentary (IP 40) ■ ▲

Shape of Head Description Color of Pushes Color of Pilot Light Catalog Number

Only use with protected LED light modules (protected LED determines pilot light color)

1 flush

1 central pilot light

1 flush

Black Clear ZB4BW812743

Red

Green Clear ZB4BW813743

Red

White Clear ZB4BW811723

Black

1 flush

1 central pilot light

1 extended

Black Clear ZB4BW832743

Red

Green Clear ZB4BW833743

Red

White Clear ZB4BW831723

Black

Only use with protected LED light modules (protected LED determines pilot light color) - premarked

1 flush

(marked “I”)

1 central pilot light

1 flush

(marked “O”)

Black Clear ZB4BW822743

Red

Green Clear ZB4BW823743

Red

White Clear ZB4BW821723

Black

1 flush

(marked “I”)

1 central pilot light

1 extended

(marked “O”)

Black Clear ZB4BW842743

Red

Green Clear ZB4BW843743

Red

White Clear ZB4BW841723

Black

Heads for Maintained Illuminated Push Buttons

Shape of Head Type of Push Color Catalog Number

Only use with protected LED light modules

Push / Pull Mushroom (40 mm) Green ZB4BW633

Red ZB4BW643

Ye l l o w ZB4BW653

Blue ZB4BW663

Clear ZB4BW673

Illuminated “Push-on/Push-off” Operators ●

Shape of Head Type of Push Color of Lens Catalog Number

Only use with protected LED light modules

Flush White ZB4BH013

Green ZB4BH033

Red ZB4BH043

Ye l l o w ZB4BH053

Blue ZB4BH063

Extended White ZB4BH13

Green ZB4BH33

Red ZB4BH43

Ye l l o w ZB4BH53

Blue ZB4BH63

ZB4BW812743

ZB4BW823743

ZB4BW841723

ZB4BW643

ZB4BH033

ZB4BH63

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Illuminated Selector Switches

Illuminated Selector Switches, Standard Lever

Shape of Head Number and

Type of Positions Color of Lever Catalog Number

Only use with protected LED light modules

2 - maintained White ZB4BK1213

Green ZB4BK1233

Red ZB4BK1243

Yellow ZB4BK1253

Blue ZB4BK1263

2 - momentary from right to left White ZB4BK1413

Green ZB4BK1433

Red ZB4BK1443

Yellow ZB4BK1453

Blue ZB4BK1463

3 - maintained White ZB4BK1313

Green ZB4BK1333

Red ZB4BK1343

Yellow ZB4BK1353

Blue ZB4BK1363

3 - momentary to center White ZB4BK1513

Green ZB4BK1533

Red ZB4BK1543

Yellow ZB4BK1553

Blue ZB4BK1563

3 - momentary from

right to center

White ZB4BK1813

Green ZB4BK1833

Red ZB4BK1843

Yellow ZB4BK1853

Blue ZB4BK1863

3 - momentary from left to center White ZB4BK1713

Green ZB4BK1733

Red ZB4BK1743

Yellow ZB4BK1753

Blue ZB4BK1763

Selector Switch Sequence (using contact block assemblies, page 51;

or complete bodies, page 57)

2 Position Selector Switch

Contact block guide

O X 1 N.O. (left or right)

X O 1 N.C. (left or right)

OX 1 N.O.

and

X O 1 N.C.

3 Position Selector Switch

Contact block guide

X O O 1 N.O. (left)

O X O 2 N.C. wired in SERIES, (left and right)

O O X 1 N.O. (right)

X X O 1 N.C. (right)

O X X 1 N.C. (left)

X O X 2 N.O. wired in PARALLEL, (left and right)

ZB4BK1343

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Light Module Assemblies

■Can be fitted with additional contact blocks, see page 58.

Complete Bodies (Mounting Collar + Single Contact Block + Light Module with Protected LED)

Light Source Supply Voltage

Type of Contact

■Color Catalog Number

N/O N/C

Screw clamp terminal connections

Protected LED 24 Vac or Vdc

1–

White ZB4BW0B11

Green ZB4BW0B31

Red ZB4BW0B41

Yellow ZB4BW0B51

Blue ZB4BW0B61

–1

White ZB4BW0B12

Green ZB4BW0B32

Red ZB4BW0B42

Yellow ZB4BW0B52

Blue ZB4BW0B62

2–

White ZB4BW0B13

Green ZB4BW0B33

Red ZB4BW0B43

Yellow ZB4BW0B53

Blue ZB4BW0B63

White ZB4BW0B15

Green ZB4BW0B35

Red ZB4BW0B45

Yellow ZB4BW0B55

Blue ZB4BW0B65

Protected LED 110-120 Vac

1–

White ZB4BW0G11

Green ZB4BW0G31

Red ZB4BW0G41

Yellow ZB4BW0G51

Blue ZB4BW0G61

–1

White ZB4BW0G12

Green ZB4BW0G32

Red ZB4BW0G42

Yellow ZB4BW0G52

Blue ZB4BW0G62

2–

White ZB4BW0G13

Green ZB4BW0G33

Red ZB4BW0G43

Yellow ZB4BW0G53

Blue ZB4BW0G63

White ZB4BW0G15

Green ZB4BW0G35

Red ZB4BW0G45

Yellow ZB4BW0G55

Blue ZB4BW0G65

ZB4BW0••3

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Light Module Assemblies

■Can be fitted with additional contact blocks, see page 58.

▲Bulb can be ordered separately, see page 66, or add voltage (24, 120) for bulb supplied.

❉For additional supply voltages, contact local Square D field office.

●The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single

contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).

◆Cannot stack additional contact blocks onto these blocks.

❑For “Quick-Connect” options, see page 53.

▼For “Quick-Connect” options, see page 52.

Contact Block and Light Module (with screw clamp terminal connections) ■

Supply Light Source Supply Voltage

❉

Type of Contact

■Color of Light

Source Catalog Number

N/O N/C

Screw clamp terminal connections

Direct supply BA 9s

2.4 W max. bulb

Not included ▲≤ 250 Vac or Vdc

1– – ZB4BW061

–1 – ZB4BW062

2– – ZB4BW063

11 – ZB4BW065

Transformer type

1.2 VA, 6 V

secondary

BA 9s

incandescent

bulb included

110-120 Vac

50/60 Hz

1– – ZB4BW031

11 – ZB4BW035

230-240 Vac

50/60 Hz

1– – ZB4BW041

11 – ZB4BW045

400 Vac

50 Hz

1– – ZB4BW051

11 – ZB4BW055

Light Modules (with screw clamp terminal connections) ❑

Description Supply Voltage Color of Light Source Catalog Number

Protected LED

24 Vac or Vdc

White ZBVB1

Green ZBVB3

Red ZBVB4

Ye l l o w ZBVB5

Blue ZBVB6

110-120 Vac

White ZBVG1

Green ZBVG3

Red ZBVG4

Ye l l o w ZBVG5

Blue ZBVG6

230-240 Vac

White ZBVM1

Green ZBVM3

Red ZBVM4

Ye l l o w ZBVM5

Blue ZBVM6

Direct supply for BA 9s

2.4 W max. bulb

Not included ▲

≤ 250 Vac or Vdc – ZBV6

Add-On Contact Block (with screw clamp terminal connections) ● ▼

Description

Type of Contact

Catalog Number

N/O N/C

Standard single

contact blocks

1–ZBE101

–1ZBE102

Standard double

contact blocks

2–ZBE203

–2ZBE204

11ZBE205

Special contact blocks

(for low power switching

and dust protected) ◆

1–ZBE1016

–1ZBE1026

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB4BZ009

Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)

(with screw clamp terminal connections)

Identification of an XB4-B control or signalling unit ZBZ001

Sheet of 50 Blank Legends

Legend holder ZBZ001 ZBY001

ZB4BW06•

ZB4BW0•5

ZBVB•

ZBE101

ZBE102

ZBE203

ZBE204

ZB4BZ009

ZBZ001

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Light Module Assemblies, Contact Blocks, Plug-In Connector Type

Contact Blocks (Mounting Base with Contact Blocks)

Description

Type of Contact

Catalog Number

N/O N/C

Plug-in connector 1–ZB4BZ1014

–1ZB4BZ1024

2–ZB4BZ1034

–2ZB4BZ1044

11ZB4BZ1054

12ZB4BZ1414

Contact Blocks for Plug-in Connector

Description Type of Contacts Catalog Number

N/O N/C

Standard contact blocks 1–ZBE1014

–1ZBE1024

Light Modules for Plug-in Connector

Description Supply Voltage Color of Light Source Catalog Number

Protected LED 24 Vac or Vdc White ZBVB14

Green ZBVB34

Red ZBVB44

Ye l l o w ZBVB54

Blue ZBVB64

110-120 Vac White ZBVG14

Green ZBVG34

Red ZBVG44

Ye l l o w ZBVG54

Blue ZBVG64

230-240 Vac White ZBVM14

Green ZBVM34

Red ZBVM44

Ye l l o w ZBVM54

Blue ZBVM64

Connecting Cables and Connector

Description Number of

Connector Wire c.s.a Length Catalog Number

Connecting cable with

2-pin connector

0.20 in (5.08 mm)

1 #18 AWG (0.75 mm2) 19.69 in (500 mm) APE1C2150

2 #18 AWG (0.75 mm2) 19.69 in (500 mm) APE1C2250

Self-stripping

connector – #18 AWG (0.75 mm2)– APE1PAD21

ZB4BZ1014

ZB4BZ1024

ZBE1014

ZBE1024

ZBVB•4

APE1C2250

APE1PAD21

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Printed Circuit Board (PCB) Components

■For details of support drilling and printed circuit board, see page 61. Must be used in conjunction

with ZBZ010 adaptor (socket).

Contact Blocks for Printed Circuit Board (PCB) Connection ■

Description Type of Contacts Catalog Number

N/O N/C

Standard contact blocks 1–ZBE701

–1ZBE702

Special contact blocks (for low

power switching and dust

protected)

1–ZBE7016

–1ZBE7026

Protected LED Light Modules for Printed Circuit Board (PCB) Connection ■

Description Supply Voltage Color of Light Source Catalog Number

Protected LED

(For heads with protected LED,

see page 53.)

24 Vac or Vdc White ZBVB17

Green ZBVB37

Red ZBVB47

Yellow ZBVB57

Blue ZBVB67

Adaptor (socket) for Printed Circuit Board (PCB)

For use with Catalog Number

Electrical block (contact or light module) ZBZ010

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB4BZ009

Accessories Specifically for Printed Circuit Boards (PCB) Connection ■

Description Application Catalog Number

Pillar Printed circuit board support ZB4BZ079

Mounting screw for printed circuit board Pillar (ZB4BZ079) ZBZ006

ZBE701

ZBE702

ZBVB•7

ZB4BZ009

ZBZ010

ZB4BZ079 + ZB4BZ009

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

PCB Layout and Design

A1±T1

A±T1

An±T1

A2±T1

Ø22.4 ±0.1

Bn±T1

B±T1

B1±T1

Ø0.88 ±0.004

0.71 ±0.004 (18.1 ±0.1)

(C1 + 0.71 ±0.004 (18.1 ±0.1)) ±T2

(C2 + 0.71 ±0.004 (18.1 ±0.1)) ±T2

(C3 + 0.71 ±0.004 (18.1 ±0.1)) ±T2

(Cn + 0.71 ±0.004 (18.1 ±0.1)) ±T2

0.48

12.1

Ø2.9 ±0.05

Ø0.11 ±0.002

0.95

24.2

0.16

0.21

5.4

0.25

6.35

0.5

12.7

0.47

0.16

0.11 ±0.004

2.9 ±0.1

0.24

6.1

Dn±T2

D±T2

D1±T2

0.16

0.21

5.4

0.2

5.08

ZBE-70•/ZBV-B•7

ZBZ-010

ZB4-BZ079

ZB4-BZ009

2.03

51.45 2.12

53.85

Printed Circuit Board

Head ZB4B•

Panel

Dual Dimensions inches

Connecting Control Units to Printed Circuit Boards (PCB)

Panel cut-out (viewed from installers side)

Installation Precautions:

1. Minimum circuit board thickness:

0.063 in (1.6 mm)

2. Cut-out diameter:

0.88 in ± 0.004 (22.4 mm ±0.1)

3. Orientation of body/mounting collar ZB4BZ009:

± 2° 30' (excluding a and b)

4. Mounting screw ZBZ006 tightening torque:

(0.6 N•m)

5. Allow for pillar ZB4BZ079 and mounting screws

every 3.54 inches (90 mm) horizontally (X),

and 4.72 inches (120 mm) vertically (Y).

(for cut-out with 1.18 x 1.52 inch (30 x 40 mm)

centers)

6. The mounting centers marked a and b are

diagonally opposed, in alignment with those on

the printed circuit board marked 4 and 5.

Mounting with adaptor (socket) ZBZ010:

1Two elongated holes for ZBZ006 screw access.

2One - 0.09 inch ±0.002 (2.4 mm ±0.05) Ø hole

to center ZBZ010 adaptor.

3Eight - 0.05 inch (1.2 mm) Ø holes.

4One - 0.11 inch ±0.002 (2.9 mm ± 0.05)

Ø hole, to center printed circuit board

(drilling marked a).

5One elongated hole for orientation of printed

circuit board (drilling marked b).

Printed Circuit Board Drilling

(viewed from electrical block side)

Dual Dimensions inches

General Tolerances of the Panel and Printed Circuit Board

The cumulative tolerance must not exceed 0.012 inch (0.3 mm): T1 + T2 = 0.012 inch (0.3 mm) maximum.

Related to horizontal direction X Related to vertical direction Y

Dimensions: A on panel Dimensions: B on panel

C + 0.71 inch (18.1 mm) on printed circuit board D on printed circuit board

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Legend Plates

■For legends, see page 64.

▲“Start” functions: white letters on black background. “Stop” functions: white letters on red background (unless otherwise specified

above).

Standard (30 x 40 mm) Legend Plates for 8 x 27 mm Legends ■

Description Legend Catalog Number

Color Text

Without legend – –ZBZ32

With blank legend

(for engraving)

Black or red background – ZBY2101

White or yellow background – ZBY4101

Custom Legend

(Specify Engraving)

2 lines of 11 characters

(including spaces)

maximum per line

Black background White ZBY2002

Red background White ZBY2004

White background Black ZBY4001

Yellow background Black ZBY4005

With international language

marked legend

Black or red background O (black background) ZBY2146

O (red background) ZBY2931

IZBY2147

II ZBY2148

O-I ZBY2178

I-II ZBY2179

I-O-II ZBY2186

AUTO ZBY2115

STOP ZBY2304

With English language

marked legend

Black or red background ▲AUTO-HAND ZBY2364

AUTO-O-HAND ZBY2385

CLOSE ZBY2314

DOWN ZBY2308

EMERGENCY STOP ZBY2330

FAST ZBY2328

FORWARD ZBY2305

FOR REV ZBY2371

HAND ZBY2316

HAND-OFF-AUTO ZBY2387

INCH ZBY2321

JOG ZBY2382

LEFT ZBY2310

OFF ZBY2312

OFF-ON ZBY2367

ON ZBY2311

OPEN ZBY2313

POWER ON ZBY2326

RESET (red background) ZBY2323

RESET (black background) ZBY2322

REVERSE ZBY2306

RIGHT ZBY2309

RUN ZBY2334

SLOW ZBY2327

START ZBY2303

STOP-START ZBY2366

UP ZBY2307

ZBZ32

ZBY•101

ZBY2303

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Legend Plates

Flush Mounting with Bezel Legend Plates (30 x 40 mm) for 8 x 27 mm Legends

Description Color Catalog Number

Without legend –ZBZ34

With blank legend Black or red background ZBY2H101

White or yellow background ZBY4H101

Standard (30 x 50 mm) Legend Plates for 18 x 27 mm Legends

Description Color Catalog Number

Without legend –ZBZ33

With blank legend Black or red background ZBY6101

White or yellow background ZBY6102

Flush Mounting with Legend Plates (30 x 50 mm) for 18 x 27 mm Legends

Description Color Catalog Number

Without legend –ZBZ35

With blank legend Black or red background ZBY6H101

White or yellow background ZBY6H102

Legends for Engraving (inserts only)

Description For use with Color Catalog Number

8 x 27 mm 30 x 40 mm legend holders Black or red background ZBY0101

White or yellow background ZBY0102

18 x 27 mm 30 x 50 mm legend holders Black or red background ZBY5101

White or yellow background ZBY5102

Custom Engraved (inserts only)

Description For use with Color Text Catalog Number

8 x 27 mm

Custom Legend / Insert only

(Specify Engraving)

2 lines of 11 characters

(including spaces)

maximum per line

30 x 40 mm holder

Black background White ZBY01002

Red background White ZBY01004

White background Black ZBY01001

Yellow background Black ZBY01005

18 x 27 mm

Custom Legend / Insert only

(Specify Engraving)

3 lines of 11 characters

(including spaces)

maximum per line

30 x 50 mm holder

Black background White ZBY05002

Red background White ZBY05004

White background Black ZBY05001

Yellow background Black ZBY05005

Sheets of Peel-Off Legends (with backing board and protective transparent cover)

Description For use with Catalog Number

Sheet of 76 8 x 27 mm legends 30 x 40 mm legend holders

ZBZ32 and ZBZ34 ZBY4100

Sheet of 40 18 x 27 mm legends 30 x 50 mm legend holders

ZBZ33 and ZBZ35 ZBY5100

Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter Text Catalog Number

60 mm Blank ZBY9101

EMERGENCY STOP ZBY9330

90 mm Blank ZBY8101

EMERGENCY STOP ZBY8330

ZBY•H101

ZBY610•

ZBY6H10•

ZBY9330

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Legend Plates

■“Start” functions: white letters on black background. “Stop” functions: white letters on red background (unless otherwise specified

above).

Marked Legends (8 x 27 mm) (for 30 x 40 mm legend holders ZBZ32 and ZBZ34)

Color Text Catalog Number

Black or red background ■International O (black background) ZBY02146

O (red background) ZBY02931

IZBY02147

II ZBY02148

O-I ZBY02178

I-II ZBY02179

I-O-II ZBY02186

AUTO ZBY02115

STOP ZBY02304

English AUTO-HAND ZBY02364

AUTO-O-HAND ZBY02385

CLOSE ZBY02314

DOWN ZBY02308

EMERGENCY STOP ZBY02330

FAST ZBY02328

FORWARD ZBY02305

FOR REV ZBY02371

HAND ZBY02316

HAND-OFF-AUTO ZBY02387

INCH ZBY02321

JOG ZBY02382

LEFT ZBY02310

OFF ZBY02312

OFF-ON ZBY02367

ON ZBY02311

OPEN ZBY02313

POWER ON ZBY02326

RESET (red background) ZBY02323

RESET (black background) ZBY02322

REVERSE ZBY02306

RIGHT ZBY02309

RUN ZBY02334

SLOW ZBY02327

START ZBY02303

STOP-START ZBY02366

UP ZBY02307

Sheets of Legends for Push Buttons, Switches, and Pilot Lights

Description Text Catalog Number

Sheets of 66 circular peel-off

transparent self-adhesive

legends

Blank ZBY1101

International O ZBY1146

III ZBY1149

STOP ZBY1304

↑ZBY1912

English HAND ZBY1316

OFF ZBY1312

ON ZBY1311

START ZBY1303

ZBY02178

ZBY0203

ZBY1101

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Push Button Caps

■Set of 6 different colored caps: white, black, green, red, yellow, blue.

▲Double injection molded marking.

✪Cap supplied not clipped-in, allowing orientation of arrow in four directions ↑, ↓, →, ←.

Push Button Caps - Unmarked

For use with Type of Push Color Catalog Number

ZB4BA0 push button heads

supplied with cap

Flush White ZBA1

Black ZBA2

Green ZBA3

Red ZBA4

Ye l l o w ZBA5

Blue ZBA6

6 colors ■ZBA9

Extended White ZBL1

Black ZBL2

Green ZBL3

Red ZBL4

Ye l l o w ZBL5

Blue ZBL6

6 colors ■ZBL9

Push Button Caps - Marked

For use with Type of Push Marking Color of Cap Catalog Number

Text Color

ZB4BA0 push

button heads

supplied with cap

Flush I ▲White Green ZBA331

Black White ZBA131

START ▲White Green ZBA333

Black White ZBA133

White Green ZBA346

ON White Green ZBA341

Black White ZBA141

UP ▲Black White ZBA343

DOWN ▲White Black ZBA344

▲

Black White ZBA145

White Black ZBA245

White Green ZBA345

↑Black White ZBA334 ✪

White Black ZBA335 ✪

O ▲White Red ZBA432

Black ZBA232

STOP ▲White Red ZBA434

Black ZBA234

OFF White Red ZBA435

Black ZBA235

R ▲White Blue ZBA639

Extended O ▲White Red ZBL432

ZBA•

ZBL•

ZBA•33

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Accessories and Replacement Parts

■Requires a ZB4BZ009 body/mounting collar for mounting, see page 51.

Accessories

Description Application Color Catalog Number

Metal guards

(padlocking possible)

Ø 40 mm Emergency stop and

mushroom head push buttons

Black ZBZ1602

Red ZBZ1604

Yellow ZBZ1605

Blue ZBZ1606

Plastic Guard Semi S2 Compliant EMO Guard Yellow ZB4BZ1905

Pad locking attachment Prevents operation Black ZB4BZ62

Metal blanking plug, round

chromium plated ■

For Ø 22 mm control and signalling

units ZB4SZ3

Plastic blanking plug, round

black with mounting nut

For Ø 22 mm control and signalling

units ZB5SZ3

Modules for AS-i Interface with Ø 22 mm Control and Signalling Units

Description Application Catalog Number

Mounted on panel, with a Harmony style push button

Profil P 7.0

4 I/O direct supply for AS-i bus XBZS43

BA 9s Bulbs and Associated Accessories

Description Characteristics Catalog Number

Incandescent bulbs 6 V, 1.2 W DL1CB006

12 V, 2 W DL1CE012

24 V, 2 W DL1CE024

120-130 V, 2.4 W DL1CE130

Neon bulbs 120-130 V DL1CF110

230-240 V DL1CF220

Bulb extractor XBFX13

Lens cap tightening tool Illuminated push buttons with flush push ZBZ8

Operator Mounting and Wiring Accessories

Description Characteristics Catalog Number

Power driver bits for mounting and wiring

(package of 5)

Cross headed screw

(pozidrive type 1) ZB4BZ905

Mounting adapter For mounting 22 mm pushbutton in 30 mm KO ZBZ41

Replacement Keys for Emergency Stop Push Buttons and Selector Switches

Description Key Number Catalog Number

Set of 2 keys 455 ZBG455

421E ZBG421E

458A ZBG458A

520E ZBG520E

3131A ZBG3131A

ZBZ160•

ZB4SZ3

ZB5SZ3

XBZS43

DLCE•••

DL1CF•••

XBFX13

ZBZ8

ZBG455

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Accessories and Replacement Parts

Clear Boots

Description For use with Catalog Number

Single boots Booted push buttons with circular head (neoprene) ZBP0

Booted push buttons with circular head used in food

industry applications (silicone) ZBP0A

Double boots Double-headed push buttons, with or without pilot light

(neoprene) ZBW008

Double-headed push buttons used in food industry

applications (silicone) ZBW008A

Lens Caps

For use with Color Catalog Number

Lens caps for protected LED light modules

Pilot lights White ZBV0113

Green ZBV0133

Red ZBV0143

Yellow ZBV0153

Blue ZBV0163

Illuminated push buttons with flush push White ZBW9113

Green ZBW9133

Red ZBW9143

Yellow ZBW9153

Blue ZBW9163

Illuminated push buttons with extended push White ZBW9313

Green ZBW9333

Red ZBW9343

Yellow ZBW9353

Blue ZBW9363

Lens caps for BA 9 light modules

Pilot lights White ZBV011

Green ZBV013

Red ZBV014

Yellow ZBV015

Blue ZBV016

Clear ZBV017

Illuminated push buttons with flush push White ZBW911

Green ZBW913

Red ZBW914

Yellow ZBW915

Blue ZBW916

Clear ZBW917

Illuminated push buttons with extended push White ZBW931

Green ZBW933

Red ZBW934

Yellow ZBW935

Blue ZBW936

Clear ZBW937

ZBP0

ZBW008

ZBV01•3

ZBV01•

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Dimensions

Push Buttons, momentary

XB4BA•• XB4BL•• Common face view XB4BP••

■Can be fitted with additional contact block.

Mushroom head push buttons, momentary

XB4BC21 XB4BL•45, BL•4C5

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Emergency stop and mushroom head push buttons

XB4BT42, BT845 XB4BS542, BS8445 XB4BS142, BS9445 Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Selector switches

Standard lever operator Rectangular Head

XB4BD XB4BJ

Key switches Heads for toggle switches

XB4BG ZB4BD•8

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

2.22

0.53

13.5

1.18

1.83

46.5

2.38

60.5

0.69

17.5

1.18

1.83

46.5

2.05

0.35

0.93

23.6

3.19

1.5

Ø 1.57

Ø 40

1.83

46.5

2.22

56.5

0.53

13.5

1.85

1.18

Dual Dimensions inches

3.19

1.5

3.23

1.54

4.09

104

1.54

0.87

Ø 1.57

Ø 40

1.83

46.5

2.68

0.98

1.18

1.83

46.5

2.68

0.98

1.87

47.5

1.5

1.18

3.37

85.5

0.81

20.5

0.87

1.18

1.83

46.5

Dual Dimensions inches

1.77

Ø 1.12

Ø 28.5

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Dimensions

Pilot lights

Protected LED Direct supply Transformer type

XB4BVB•, BVG•, BVM• XB4BV6 XB4BV3•, BV4• Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Illuminated push buttons

Protected LED Direct supply Transformer type

XB4BW3••5 XB4BW3•65 XB4BW3••5 Common face view

Double headed push buttons with pilot light Illuminated selector switches

Protected LED Protected LED

XB4BW84•5 XB4BK12••5

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

■Can be fitted with additional contact block.

Support panel cut-out (suitable for mounting all types of push buttons and pilot lights)

2.11

53.5

0.41

10.5

2.15

54.5

0.45

11.5

3.07

0.45

11.5

1.18

1.83

46.5

2.2

0.53

13.5

1.18

1.83

46.5

3.92

99.5

0.53

13.5

2.2

0.53

13.5

0.93

23.6

2.22

56.5

0.53

13.5

1.85

1.18

2.68

0.98

1.83

46.5

1.18

1.57

1.18

30 Ø 22.3

+ 0.4

Ø 0.88

+ 0.02

(Ø 22.5 recommended)

(Ø 0.89 recommended)

Dual Dimensions inches

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Dimensions

Heads for push buttons, momentary

ZB4BA•, BA••• ZB4BL•, BL••• ZB4BA•6 Common ZB4BP••

ZB4BA•8 face view

Heads for double-headed push buttons, momentary

ZB4BA81•• ZB4BL83•• Common ZB4BA91•• ZB4BL93•• Common

ZB4BA82•• ZB4BL84•• face view ZB4BA92•• ZB4BL94•• face view

Heads for push buttons

“Push-push to release” Common Mushroom head

ZB4BH0•, ZB4BH• face view ZB4BC•4 ZB4BC•, BR•

Mushroom heads for push buttons, maintained

Push-pull

ZB4BT•, BT•4 ZB4BX2, BX4

Turn to release

ZB4BS4•, BS834 ZB4BS5•, BS844, BS6•

Mushroom heads for push buttons, maintained

Key release

ZB4BS7•, BS934 ZB4BS1•, BS2•, BS944, BS964

Dual Dimensions inches

1.1

1.28

32.5

1.22

Ø 1.12

Ø 28.5

1.44

36.5

Ø 1.16

Ø 29.5

1.1

1.24

31.5

1.08

27.5

1.85

1.38

1.18

1.97

1.1

1.28

32.5

Ø 1.12

Ø 28.5

2.05

Ø 1.18

Ø 30

2.05

2.2

Ø 1.57

Ø 40

Dual Dimensions inches

2.2

Ø 2.36

Ø 60

ZB4 Ø

BC• 1.57 in (40 mm)

BR• 2.36 in (60 mm)

2.24

Ø 1.18

Ø 30

2.24

ZB4 Ø

BS5•, BS844 1.57 in (40 mm)

BS6• 2.36 in (60 mm)

2.24

0.87

Ø 1.18

Ø 30

2.24

0.87

ZB4 Ø

BS1•, BS944 1.57 in (40 mm)

BS2•, BS964 2.36 in (60 mm)

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Dimensions

Heads for selector switches

Standard lever Extended lever

ZB4BD• ZB4BJ•

Knurled knob Key switches

ZB4BD•9 ZB4BG•, BG0•

Bodies for push buttons and switches Bodies for pilot lights, plug-in connector

Screw clamp terminal connections Plug-in connector Protected LED

ZB4BZ10•, BZ141 ZB4BZ10•4, BZ1414 ZB4BV••4

Heads for pilot lights, with light module

Protected LED Incandescent, neon or LED

ZB4BV0•3 ZB4BV0• Common face view

Bodies for pilot lights, screw clamp terminal connections

Protected LED Direct supply, for BA 9s bulb Transformer type, for BA 9s bulb

ZB4BV•• ZB4BV6 ZB4BV•, BV•D•

Heads for illuminated push buttons, momentary, for light source

LED

ZB4BW3•3 ZB4BW1•3 ZB4BW9•3

ZB4BW5•3, BA•8 ZB4BL•8 Common face view

1.73

Ø 1.12

Ø 28.5

1.73

1.5

Ø 1.12

Ø 28.5

Dual Dimensions inches

1.73

Ø 1.12

Ø 28.5

1.57

0.87

Ø 1.12

Ø 28.5

Ø 1.12

Ø 28.5

1.44

36.5

1.83

46.5

1.44

36.5

1.83

46.5

Dual Dimensions inches

1.44

36.5

1.83

46.5

1.18

1.2

30.5

Ø 1.12

Ø 28.5

Dual Dimensions inches

1.2

30.5

1.44

36.5

1.83

46.5

1.44

36.5

1.83

46.5

2.36

1.83

46.5

1.18

1.28

32.5

Ø 1.12

Ø 28.5

1.18

Ø 1.12

Ø 28.5

Dual Dimensions inches

Ø 1.12

Ø 28.5

Push Buttons & Operator Interface - XB4 22 mm Die Cast Chrome Plated

Dimensions

Incandescent or neon

ZB4BW3• ZB4BW1• Common face view

Heads for double-headed push buttons with pilot lights

ZB4BW81•••3 ZB4BW83•••3

ZB4BW82•••3 ZB4BW84•••3 Common face view

Heads for “push-push to release” illuminated push buttons Heads for illuminated selector switches, standard lever

ZB4BH0•3 ZB4BH•3 Common face view ZB4BK1•••3

Bodies for illuminated push buttons and selector switches

Screw clamp terminal connections Plug-in connector

Protected LED Direct supply Transformer type Protected LED

for BA 9s bulb for BA 9s bulb

ZB4BW0••• ZB4BW06• ZB4BW0••, BW0•D•• ZB4BW0•••4

Manual overload reset buttons Head + mounting base for potentiometer

XB4BA9•• Common face view XB4BA8•• ZB4BD9•2

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Joystick Controller

XD4PA•2 XD4PA•4 Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

1.24

31.5

1.24

31.5

Ø 1.12

Ø 28.5

1.1

1.24

31.5

1.08

27.5

1.85

Dual Dimensions inches

1.18

1.28

32.5

Ø 1.12

Ø 28.5

1.69

Ø 1.12

Ø 28.5

1.69

1.44

36.5

0.93

23.6

1.83

46.5

3.15

1.83

46.5

1.44

36.5

1.83

46.5

1.44

36.5

0.93

23.6

1.83

46.5

0.65

16.5

1.18-10.12

30-257

Ø 1.12

Ø 28.5

1.06

Ø 1.12

Ø 28.5

0.65

16.5

0.24-1.02

6-26

Ø 1.12

Ø 28.5

Dual Dimensions inches

1.06

Ø 1.12

Ø 28.5

4.29

109

2.6

0.91

5.24

133

2.6

1.85

1.18

1.83

46.5

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Complete Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Non-Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Two Button Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

Emergency Stop Operators and Yellow Contrast Plates. . . . . . . . . . . . . . . . . . . . . . 84

Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Specialty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Pilot Lights and Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Illuminated Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

Illuminated Selector Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Light Module Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Light Module Assemblies, Contact Blocks, Plug-In Connector Type. . . . . . . . . . . . . 94

Printed Circuit Board (PCB) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Legend Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Push Button Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

File 9001

Catalog

2005

Push Buttons and Operator Interface

Specifier’s Guide

XB5 22 mm Double Insulated

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

General Characteristics

Components for User

Assembly ZB5-B:

1 - Electrical Bodies

(pre-assembled)

2 - Operator Heads

(pre-assembled)

Component Parts and

Accessories ZB:

3 - Mounting Collar –

Standard (ZB5AZ009)

4 - Contact Blocks –

Screw Clamp

Terminal (ZBE10•,

ZBE20•)

5 - Light Modules –

Screw Clamp

Terminal (ZBV•) for

Protected LED and

Ba9 Base Lamps

6 - Contact Blocks –

Plug-in Connector

(ZBE10•)

7 - Light Modules – Plug-

in Connector (ZBV•)

for Protected LED

only

8 - 2 Pin Connector and

Cables for Plug-in

Connection Electrical

Components (APE1•)

9 - Printed Circuit Board

(PCB) Application

(Typical)

10 - Mounting Collar –

PCB Application

(ZB5BZ009 +

ZB4BZ079)

11 - Contact Blocks – PCB

Application (ZBE70•,

ZBE70•6)

12 - Light Modules – PCB

Application (ZBV•7)

for Protected LED

only

13 - Legend Plates and

Holders (ZBY•, ZBZ•)

14 - Operator Head –

Round or Square

(Illuminated or

Non-Illuminated)

15 - Lenses for Pilot Lights

(ZBV•) or Lenses for

Illuminated Push

Buttons (ZBW•)

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

General Characteristics

Environment

Protective treatment

standard version

“TH”

Ambient air temperature

around the device

Storage -40 to +158 °F (- 40 to +70 °C)

Operation -13 to +158 °F (- 25 to +70 °C) unless otherwise stated

Electric shock protection Conforming to IEC 60536 Class II

Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated

IP 66, for booted push button heads

Conforming to UL 50 and CSA C22.2 No. 94 Type 1, 2, 3, 4, 4X, 12, and 13, unless otherwise stated

Resistance to

high pressure cleaner

1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m)

Temperature: 131 °F (55 °C)

Mechanical shock protection Conforming to EN 50102 Non illuminated heads: IK 03

Illuminated heads: IK 05

Conforming to standards IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4,

EN 60947-1, JIS C 4520,

UL 508, CSA C22.2 No. 14

Product certifications UL Listed, CSA Certified Standard single contacts with screw clamp terminals: A600; Q600

Double contacts with screw clamp terminals: A600; Q600

Contacts with “Quick-Connects”: A300; Q300

Light modules with screw clamp terminals

JOYSTICK XD4-PA: A600; R300

UL Recognized, CSA Certified Standard single contacts for plug-in connector: A300; R300

Standard single contact for printed circuit board: B300; R300

BV, RINA, LROS, DNV, GL (pending) Standard single contacts and double contacts with screw clamp terminals

Terminal identification Conforming to EN 50005 and EN 50013

Characteristics of Operators and Contact Blocks

Mechanical Characteristics

Contact operation N/C or N/O Slow break

Positive operation Conforming to IEC/EN 60947-5-1

Appendix K

All functions incorporating a N/C contact are positive opening operation

Operating travel

(to change electrical state)

Push button Changing N/C state: 0.06 in (1.5 mm)

Changing N/O state: 0.11 in (2.6 mm)

Total travel: 0.17 in (4.3 mm)

Operating force Push button Changing N/C state: 0.79 lbf (3.5 N)

Changing N/O state: 0.85 lbf (3.8 N)

Additional contact

(extra to change state)

Single N/C contact: 0.45 lbf (2 N)

Single N/O contact: 0.52 lbf (2.3 N)

Double contact N/C: 0.76 lbf (3.4 N)

Double contact N/O: 1.12 lbf (5 N)

Double contact N/C + N/O: 1.03 lbf (4.6 N)

Emergency stop with N/C + N/O

Maintained mushroom head operators

Momentary mushroom head operators

Standard push-pull: 10.12 lbf (45 N)

Trigger action push-pull: 11.24 lbf (50 N)

Standard turn to release and key release: 8.99 lbf (40 N)

Trigger action turn to release and key release: 9.89 lbf (44 N)

Operating torque

(to change electrical state)

Selector switches N/O contact: 1.24 lb-in (0.14 N•m)

Additional contact (extra) N/O contact: 0.44 lb-in (0.05 N•m)

Mechanical durability

(in operating cycles)

Push button Momentary 5 million

Double-headed 1 million

Push-push

to release

500,000

Selector switches Non-illuminated 3 million

Illuminated 1 million

Toggle switches 500,000

Emergency stop push button 300,000

Joystick 1 million

Standard blocks 5 million

Low power switching power blocks 500,000

Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 5 gn

Shock resistance Conforming to IEC 60068-2-27 All functions except mushroom head push buttons–

Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Mushroom head push buttons–

Half sine wave acceleration 11 ms: 10 gn

Marked

File E164353

CCN NKCR

File LR 44087

Class 3211 03

File E164353

CCN NKCR 2

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

General Characteristics

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max:2 x 16 AWG (1.5 mm2) with cable end

2 x 14 AWG without cable end

Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver

Typical torque: 0.8 N•m (8.55 lb-in)

Maximum torque: 1.2 N•m (10.7 lb-in)

Contact material Silver alloy (Ag/Ni) Standard single and double blocks with screw clamp terminals

Blocks for plug-in connector

Standard blocks for printed circuit board connection

Gold flashed (Ag/Ni/Au) Low power switching contact blocks with screw clamp terminals

Low power switching contact blocks for printed circuit board connection

Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A

(gG cartridge fuse conforming to IEC 60269-1)

Blocks for plug-in connector: 4 A

(gG fuse cartridge conforming to IEC 60269-1)

Standard blocks for printed circuit board connection: 4 A

(gG cartridge fuse conforming to IEC 60269-1)

Rated insulation voltage Conforming to IEC 60947-1 Standard blocks (single or double) with screw clamp terminals:

Ui = 600 V, degree of pollution 3

Blocks for plug-in connector: Ui = 250 V, degree of pollution 3

Standard blocks for printed circuit board connection:

Ui = 250 V, degree of pollution 3

Rated impulse

withstand voltage

Conforming to IEC 60947-1 Standard block (single or double) with screw clamp terminals: Uimp = 6 kV

Blocks for plug-in connector: Uimp = 4 kV

Standard blocks for printed circuit board connection: Uimp = 4 kV

Rated operational

characteristics

Conforming to

IEC/EN 60947-5-1

AC supply:

Utilization category AC-15

Standard blocks (single or double) with screw clamp terminals:

A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A

or Ue = 120 Vac and le = 6 A

Continuous thermal current = 10 A

Blocks for plug-in connector:

A300: Ue = 120 Vac and le = 6 A or Ue = 240 Vac and le = 3 A

Standard blocks for printed circuit board connection:

B300: Ue = 120 Vac and le = 3 A or Ue = 240 Vac and le = 1.5 A

DC supply:

Utilization category DC-13

Standard single or double blocks with screw clamp terminals:

Q600: Ue = 600 Vdc and le = 0.1 A or Ue = 250 Vdc and le = 0.27 A

or Ue = 125 Vdc and le = 0.55 A

Continuous thermal current = 2.5 A

Joystick XD4-PA:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Blocks for plug-in connector:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Standard blocks for printed circuit board connection:

R300: Ue = 125 Vdc and le = 0.22 A or Ue = 250 Vdc and le = 0.1 A

Rated operational

characteristics

AC supply:

Resistive load

Low power switching contact blocks with screw clamp terminals or for printed circuit board

connection:

Max:24 Vac

Max:0.1 A

Electrical durability

Conforming to

IEC/EN 60947-5-1

Appendix C

Operating rate 3600 operating

cycles/hour. Load factor: 0.5

AC supply for 1 million operating cycles, utilization category

AC-15

Standard blocks for screw clamp terminals:

24 Vac 120 Vac 230 Vac

4 A3 A2 A

Standard double blocks with screw clamp terminal or plug-in connector:

24 Vac 120 Vac 230 Vac

3 A 1.5 A 1 A

DC supply for 1 million operating cycles, utilization category

DC-13

Standard single blocks for screw clamp terminals:

24 Vdc 110 Vdc

0.5 A 0.2 A

Standard double blocks with screw clamp terminal or plug-in connector:

24 Vdc 110 Vdc

0.4 A 0.15 A

Electrical reliability Failure rate

Conforming to IEC 60947-5-4

- In clean environment Standard blocks:

- at 17 V and 5 mA, λ < 10-8

- at 5 V and 1 mA, λ < 10-6

Low power switching contact blocks:

- at 5 V and 1 mA, λ < 10-8

- In dusty environment Low power switching contact blocks only: at 5 V and 1 mA, λ < 10-6

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

General Characteristics

Characteristics of Light Modules

Mechanical Characteristics

Vibration resistance Conforming to IEC 60068-2-6 Frequency (12 to 500 Hz): 5 gn

Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max: 2 x 16 AWG (1.5 mm2) with cable end

Rated insulation voltage Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs):

Ui = 250 V, degree of pollution 3

Pilot light modules with protected LED: Ui = 250 V, degree of pollution 3

Pilot light modules with transformer: Ui = 600 V, degree of pollution 3

Rated impulse

withstand voltage

Conforming to IEC 60947-1 Direct supply pilot light modules (BA 9s bulbs): Uimp = 4 kV

Pilot light modules with protected LED: Uimp = 4 kV

Pilot light modules with transformer: Uimp = 6 kV

Specific Characteristics of Protected LED Light Modules Only

Voltage limits Nominal voltage 24 V: 19.2 to 30 Vdc; 21.6 to 24.6 Vac

120 V: 102 to 132 Vac

240 V: 195 to 264 Vac

Current consumption Applicable to all colors 24 Vac/Vdc supply blocks: 18 mA

120 Vac supply blocks: 14 mA

240 Vac supply blocks: 14 mA

Service life At nominal voltage and

at an ambient temperature

of 77 °C (25 °C)

100,000 hours

Surge withstand Conforming to IEC 61000-4-5 2/1 kV

Resistance to fast transients Conforming to IEC 61000-4-4 2 kV

Resistance to

electromagnetic fields

Conforming to IEC 61000-4-3 10 V/m

Resistance to

electrostatic discharges

Conforming to IEC 61000-4-2 8/6 kV

Electromagnetic emission Conforming to EN 55011 Class B

Specific Characteristics of Hour Counters and Annunciators

Voltage limits Hour counter and annunciator ± 10% of nominal voltage

Current consumption Hour counter XB5DSB: 7 to 15 mA

XB5DSG: 8 mA

XB5DSM: 8 mA

Annunciator 5 mA

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Complete Devices

Non-Illuminated Push Buttons, Momentary (screw clamp terminal connections)

Shape of Head Type of Push Type of Contact Marking Color of

Cap Catalog Number

N/O N/C

Flush

1– –

Black XB5AA21 (ZB5AZ101 + ZB5AA2)

Green XB5AA31 (ZB5AZ101 + ZB5AA3)

Ye l l o w XB5AA51 (ZB5AZ101 + ZB5AA5)

Blue XB5AA61 (ZB5AZ101 + ZB5AA6)

–1 – Red XB5AA42 (ZB5AZ102 + ZB5AA4)

Flush

1– “I”

(white) Green XB5AA3311 (ZB5AZ101 + ZB5AA331)

Flush

–1 “O”

(white) Red XB5AA4322 (ZB5AZ102 + ZB5AA432)

Flush with clear

silicone boot

(color of pusher

unobscured)

1– –

Black XB5AP21 (ZB5AZ102 + ZB5AP2)

Green XB5AP31 (ZB5AZ101 + ZB45AP3)

Ye l l o w XB5AP51 (ZB5AZ101 + ZB5AP5)

Blue XB5AP61 (ZB5AZ101 + ZB5AP6)

–1 – Red XB5AP42 (ZB5AZ102 + ZB5AP4)

Extended

–1 – Red XB5AL42 (ZB5AZ102 + ZB5AL4)

Mushroom head

Ø 40 mm 1– – BlackXB5AC21 (ZB5AZ101 + ZB5AC2)

Two Button Push Buttons, Momentary (screw clamp terminal connections)

Shape of Head Type of Push Type of Contact Degree of Protection Catalog Number

N/O N/C

One flush green

push

(marked “I”)

One extended

red push

(marked “O”)

1 1 IP 40 XB5AL845 (ZB5AZ105 + ZB5AL8434)

XB5AA31

XB5AA4322

XB5AP51

XB5AA4322

XB5AC21

XB5AL845

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Complete Devices

The symbol indicates key withdrawal position(s).

Non-Illuminated Emergency Stop Mushroom Head Push Buttons, Ø 40 mm (Red)

(screw clamp terminal connections)

Shape of Head Type of Push Type of Contact Catalog Number

N/O N/C

Trigg er action

push-pull 11 XB5AT845 (ZB5AZ105 + ZB5AT84)

Trigger action

turn to release 11 XB5AS8445 (ZB5AZ105 + ZB5AS844)

Trigger action

Key release

(No. 455) 11 XB5AS9445 (ZB5AZ105 + ZB5AS944)

Push-pull

–1 XB5AT42 (ZB5AZ102 + ZB5AT4)

Turn to release

–1 XB5AS542 (ZB5AZ102 + ZB5AS54)

Key release

(No. 455)

–1 XB5AS142 (ZB5AZ102 + ZB5AS14)

Non-Illuminated Selector Switches and Key Switches (screw clamp terminal connections)

Shape of Head Type of

Operator

Type of Contact Number and Type of Positions Catalog Number

N/O N/C

Standard lever,

black 1–

2 - maintained XB5AD21 (ZB5AZ101 + ZB5AD2)

2–

3 - maintained XB5AD33 (ZB5AZ103 + ZB5AD3)

3 - momentary to

center XB5AD53 (ZB5AZ103 + ZB5AD5)

Extended lever,

black 1–

2 - maintained XB5AJ21 (ZB5AZ101 + ZB5AJ2)

2–

3 - maintained XB5AJ33 (ZB5AZ103 + ZB5AJ3)

3 - momentary to

center XB5AJ53 (ZB5AZ103 + ZB5AJ5)

Key

(No. 455)

1–

2 - maintained

XB5AG21 (ZB5AZ101 + ZB5AG2)

XB5AG41 (ZB5AZ101 + ZB5AG4)

2 - momentary to

left XB5AG61 (ZB5AZ101 + ZB5AG6)

2–

3 - maintained

XB5AG03 (ZB5AZ103 + ZB5AG0)

XB5AG33 (ZB5AZ103 + ZB5AG3)

XB5AS9445

XB5AT42

XB5AS542

XB5AD33

XB5AJ33

XB5AG33

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Complete Devices

Pilot Lights with Protected LED (screw clamp terminal connections)

Shape of Head Supply Voltage Color Catalog Number

24 Vac/Vdc

White XB5AVB1 (ZB5AVB1 + ZB5AV013)

Green XB5AVB3 (ZB5AVB3 + ZB5AV033)

Red XB5AVB4 (ZB5AVB4 + ZB5AV043)

Yellow XB5AVB5 (ZB5AVB5 + ZB5AV053)

Blue XB5AVB6 (ZB5AVB6 + ZB5AV063)

110-120 Vac

White XB5AVG1 (ZB5AVG1 + ZB5AV013)

Green XB5AVG3 (ZB5AVG3 + ZB5AV033)

Red XB5AVG4 (ZB5AVG4 + ZB5AV043)

Yellow XB5AVG5 (ZB5AVG5 + ZB5AV053)

Blue XB5AVG6 (ZB5AVG6 + ZB5AV063)

Pilot lights for BA 9s Bulb (screw clamp terminal connections)

Shape of Head Supply Voltage Color Catalog Number

Direct supply, for BA 9s (incandescent, LED, neon) U ≤ 250 V, 2.4 W bulb (bulb not included)

≤ 250 Vac/Vdc

White XB5AV61 (ZB5AV6 + ZB5AV01)

Green XB5AV63 (ZB5AV6 + ZB5AV03)

Red XB5AV64 (ZB5AV6 + ZB5AV04)

Yellow XB5AV65 (ZB5AV6 + ZB5AV05)

Transformer type with 1.2 VA, 6 V secondary. BA 9s incandescent bulb included

110-120 Vac

50/60 Hz

White XB5AV31 (ZB5AV3 + ZB5AV01)

Green XB5AV33 (ZB5AV3 + ZB5AV03)

Red XB5AV34 (ZB5AV3 + ZB5AV04)

Yellow XB5AV35 (ZB5AV3 + ZB5AV05)

Illuminated Push Buttons, Momentary, Flush (screw clamp terminal connections)

Shape of Head Description

Type of

Contact Supply

Voltag e

Color of

Push Catalog Number

N/O N/C

Protected LED

24 Vac/Vdc

White XB5AW31B5 (ZB5AW0B15 + ZB5AW313)

Green XB5AW33B5 (ZB5AW0B35 + ZB5AW333)

Red XB5AW34B5 (ZB5AW0B45 + ZB5AW343)

Yellow XB5AW35B5 (ZB5AW0B55 + ZB5AW353)

Blue XB5AW36B5 (ZB5AW0B65 + ZB5AW363)

110-120 Vac

White XB5AW31G5 (ZB5AW0G15 + ZB5AW313)

Green XB5AW33G5 (ZB5AW0G35 + ZB5AW333)

Red XB5AW34G5 (ZB5AW0G45 + ZB5AW343)

Yellow XB5AW35G5 (ZB5AW0G55 + ZB5AW353)

Blue XB5AW36G5 (ZB5AW0G65 + ZB5AW363)

Direct supply

for BA 9s

2.4 W max. bulb

Not included 11≤ 250 Vac/Vdc

White XB5AW3165 (ZB5AW065 + ZB5AW31)

Green XB5AW3365 (ZB5AW065 + ZB5AW33)

Red XB5AW3465 (ZB5AW065 + ZB5AW34)

Yellow XB5AW3565 (ZB5AW065 + ZB5AW35)

Transformer type

1.2 VA, 6 V

secondary.

BA 9s

incandescent bulb

included

110-120 Vac

50/60 Hz

White XB5AW3135 (ZB5AW035 + ZB5AW31)

Green XB5AW3335 (ZB5AW035 + ZB5AW33)

Red XB5AW3435 (ZB5AW035 + ZB5AW34)

Yellow XB5AW3535 (ZB5AW035 + ZB5AW35)

230-240 Vac

50/60 Hz

White XB5AW3145 (ZB5AW045 + ZB5AW31)

Green XB5AW3345 (ZB5AW045 + ZB5AW33)

Red XB5AW3445 (ZB5AW045 + ZB5AW34)

Yellow XB5AW3545 (ZB5AW045 + ZB5AW35)

XB5AVB1

XB5AV63

XB5AV34

XB5AW31B5

XB5AW3465

XB5AW3335

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Non-Illuminated Operators

■Color cap to be ordered separately, see page 100.

▲Six different color caps included with head (white, black, green, red, yellow, blue).

●For legend ordering information see page 99.

Non-Illuminated Operators, Momentary - Unmarked

Shape of Head Type of Push Color of Cap Catalog Number

Flush, without color cap ■–ZB5AA0

Flush, with set of 6 color caps 6 colors ▲ZB5AA9

Flush

White ZB5AA1

Black ZB5AA2

Green ZB5AA3

Red ZB5AA4

Ye l l o w ZB5AA5

Blue ZB5AA6

Grey ZB5AA8

Flush with transparent cap,

for insertion of legend ●

White ZB5AA18

Green ZB5AA38

Red ZB5AA48

Ye l l o w ZB5AA58

Blue ZB5AA68

Extended

White ZB5AL1

Black ZB5AL2

Green ZB5AL3

Red ZB5AL4

Ye l l o w ZB5AL5

Blue ZB5AL6

Booted (clear)

Color of cap unobscured

White ZB5AP1

Black ZB5AP2

Green ZB5AP3

Red ZB5AP4

Ye l l o w ZB5AP5

Blue ZB5AP6

Booted (clear)

for insertion of legend ●

Color of cap unobscured

White ZB5AP18

Green ZB5AP38

Red ZB5AP48

Ye l l o w ZB5AP58

Blue ZB5AP68

Flush Plunger

(with high guard)

White ZB5AA14

Black ZB5AA24

Green ZB5AA34

Red ZB5AA44

Ye l l o w ZB5AA54

Blue ZB5AA64

Flush

White ZB5CA1

Black ZB5CA2

Green ZB5CA3

Red ZB5CA4

Ye l l o w ZB5CA5

Blue ZB5CA6

Extended

White ZB5CL1

Black ZB5CL2

Green ZB5CL3

Red ZB5CL4

Ye l l o w ZB5CL5

Blue ZB5CL6

ZB5AA0

ZB5AA5

ZB5AL3

ZB5AP1

ZB5CA2

ZB5CA5

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Non-Illuminated Operators

■Cap supplied not clipped-in, allowing orientation of arrow in 4 directions: ↑, ↓, ← or →.

Non-Illuminated Operators, Momentary - Premarked

Shape of Head Type of Push Marking Text Color Color of Cap Catalog Number

Flush

White Green ZB5AA331

Black White ZB5AA131

START

White Green ZB5AA333

Black White ZB5AA133

White Green ZB5AA341

Black White ZB5AA141

T White Green ZB5AA345

OWhite

Red ZB5AA432

Black ZB5AA232

STOP White

Red ZB5AA434

Black ZB5AA234

OFF White

Red ZB5AA435

Black ZB5AA235

UP Black White ZB5AA343

DOWN White Black ZB5AA344

↑ ■

Black White ZB5AA334

White Black ZB5AA335

Extended

OWhite

Red ZB5AL432

Black ZB5AL232

STOP White

Red ZB5AL434

Black ZB5AL234

OFF White

Red ZB5AL435

Black ZB5AL235

Flush I White Green ZB5CA331

OWhiteRed ZB5CA432

Mushroom Heads, Momentary

Shape of Head Diameter of Head Color of Head Catalog Number

30 mm

Black ZB5AC24

Green ZB5AC34

Red ZB5AC44

Yellow ZB5AC54

Blue ZB5AC64

40 mm

Black ZB5AC2

Green ZB5AC3

Red ZB5AC4

Yellow ZB5AC5

Blue ZB5AC6

60 mm

Black ZB5AR2

Green ZB5AR3

Red ZB5AR4

Yellow ZB5AR5

Blue ZB5AR6

ZB5AA331

ZB5AA432

ZB5AL232

ZB5AC24

ZB5AC2

ZB5AR4

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Non-Illuminated and Two Button Operators

■Maximum of 1 row of 3 contact blocks on associated body/mounting collar sub-assembly.

Non-Illuminated Push-On/Push-Off Operators ■

Shape of Head Type of Push Color of Push Catalog Number

Flush White ZB5AH01

Black ZB5AH02

Green ZB5AH03

Red ZB5AH04

Ye l l o w ZB5AH05

Blue ZB5AH06

Extended White ZB5AH1

Black ZB5AH2

Green ZB5AH3

Red ZB5AH4

Ye l l o w ZB5AH5

Blue ZB5AH6

Flush White ZB5CH01

Black ZB5CH02

Green ZB5CH03

Red ZB5CH04

Ye l l o w ZB5CH05

Blue ZB5CH06

Two Head Operators, Momentary

Shape of Head Description Color of Pushes Degree of Protection Catalog Number

No Markings

Two flush Green

Red

IP 40 ZB5AA8134

IP 66 ZB5AA9134

White

Black

IP 40 ZB5AA8112

IP 66 ZB5AA9112

One flush

One extended

Green

Red

IP 40 ZB5AL8334

IP 66 ZB5AL9334

White

Black

IP 40 ZB5AL8312

IP 66 ZB5AL9312

Premarked

Two flush

(marked “I”)

(marked “O”)

Green

Red

IP 40 ZB5AA8234

IP 66 ZB5AA9234

White

Black

IP 40 ZB5AA8212

IP 66 ZB5AA9212

One flush

(marked “I”)

One extended

(marked “O”)

Green

Red

IP 40 ZB5AL8434

IP 66 ZB5AL9434

White

Black

IP 40 ZB5AL8412

IP 66 ZB5AL9412

ZB5AH04

ZB5AL8334

ZB5AL8434

ZB5AL9334

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Emergency Stop Operators and Yellow Contrast Plates

■ Other key numbers:

- key No. 421E: add the suffix 12 to the reference.

- key No. 458A: add the suffix 10 to the reference.

- key No. 520E: add the suffix 14 to the reference.

- key No. 3131A: add the suffix 20 to the reference.

Example:

The reference for a Ø 40 mm red mushroom head for a trigger action, maintained push button, with release by key No. 421E

becomes: ZB5AS94412.

▲ Maximum number of contact blocks fitted to associated body: 4.

Mushroom Heads for Maintained Push Buttons

Shape of Head Type of Push Diameter of Head Color Catalog Number

Trigg e r action

Push-pull ▲40 mm Red ZB5AT84

Trigg e r action

Turn to release ▲

30 mm Red ZB5AS834

40 mm Red ZB5AS844

Trigg e r action

Key release

(No. 455) ▲

30 mm Red ZB5AS934

40 mm Red ZB5AS944 ■

60 mm Red ZB5AS964

Push-pull

30 mm

Black ZB5AT24

Red ZB5AT44

40 mm

Black ZB5AT2

Red ZB5AT4

60 mm

Black ZB5AX2

Red ZB5AX4

Turn to release

30 mm

Black ZB5AS42

Red ZB5AS44

40 mm

Black ZB5AS52

Red ZB5AS54

Yellow ZB5AS55

60 mm

Black ZB5AS62

Red ZB5AS64

Key release

(No. 455) 30 mm

Black ZB5AS72

Red ZB5AS74

40 mm

Black ZB5AS12

Red ZB5AS14 ▲

60 mm

Black ZB5AS22

Red ZB5AS24

Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter Text Catalog Number

60 mm Blank ZBY9101

EMERGENCY STOP ZBY9330

90 mm Blank ZBY8101

EMERGENCY STOP ZBY8330

ZB5AS844

ZB5AS934

ZB5AT4

ZB5AS54

ZB5AS64

ZBY9330

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Selector Switches

The symbol indicates key withdrawal position(s).

■For actuation of outside contacts only.

▲ See selector switch sequence charts on page 91.

●Other key numbers:

- key No. 421E: add the suffix 12 to the reference.

- key No. 458A: add the suffix 10 to the reference.

- key No. 520E: add the suffix 14 to the reference.

- key No. 3131A: add the suffix 20 to the reference.

Example:

The catalog number for a head with key No. 421E for a 2 position maintained, lockable selector switch, with key withdrawal from

the left-hand position, becomes: ZB5AG212.

Non-Illuminated Selector Switches ■ ▲

Shape of Head Type of Operator Number and Type of Positions Catalog Number

Standard lever, black

For colored lever add the

following code to the end

of the part number:

01 - white

03 - green

04 - red

05 - yellow

06 - blue

(example ZB5AD204)

2 - maintained ZB5AD2

2 - momentary from

right to left ZB5AD4

3 - maintained ZB5AD3

3 - momentary to center ZB5AD5

3 - momentary from

left to center ZB5AD7

3 - momentary from

right to center ZB5AD8

Extended lever, black 2 - maintained ZB5AJ2

2 - momentary from

right to left ZB5AJ4

3 - maintained ZB5AJ3

3 - momentary to center ZB5AJ5

3 - momentary from

left to center ZB5AJ7

3 - momentary from

right to center ZB5AJ8

Non-Illuminated Key Switches ■

Shape of Head Type of Operator Number and Type of Positions ▲Catalog Number ●

Key (No. 455)

2 - maintained

ZB5AG2

ZB5AG4

2 - momentary from

right to left ZB5AG6

3 - maintained

ZB5AG0

ZB5AG3

ZB5AG5

ZB5AG9

ZB5AG09

3 - momentary from

left to center ZB5AG1

3 - momentary

to center ZB5AG7

3 - momentary from

right to center

ZB5AG8

ZB5AG08

ZB5AD•

ZB5AJ3

ZB5AG•

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Contact Blocks

■The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single

contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).

▲Cannot stack additional contact blocks onto these blocks.

Contact Blocks (Mounting Base with Contact Blocks)

Description

Type of Contact

Catalog Number

N/O N/C

Screw clamp terminal

connections

1–ZB5AZ101

–1ZB5AZ102

2–ZB5AZ103

–2ZB5AZ104

11ZB5AZ105

12ZB5AZ141

Gold-Flashed

Low Power Switching

(5 - 24 V, 0.1 - 100 mA)

Dust Protected

(IP5x per IEC 60529)

1–ZB5AZ1016

–1ZB5AZ1026

2–ZB5AZ1036

–2ZB5AZ1046

11ZB5AZ1056

Quick-Connect

(1 x 0.250" or 2 x 0.110")

1–ZB5AZ1013

–1ZB5AZ1023

2–ZB5AZ1033

–2ZB5AZ1043

11ZB5AZ1053

Ring Tongue Compatible

(# 8 stud, < 5.8 mm width)

1–ZB5AZ1019

–1ZB5AZ1029

Add-On Contact Block (with screw clamp terminal connections) ■

Description

Type of Contact

Catalog Number

N/O N/C

Standard single

contact blocks

1–ZBE101

–1ZBE102

Standard double

contact blocks

2–ZBE203

–2ZBE204

11ZBE205

Special contact blocks

(for low power switching

and dust protected) ▲

1–ZBE1016

–1ZBE1026

Specialty Add-On Contact Blocks

Quick-Connect

(1 x 0.250" or 2 x 0.110")

1–ZBE1013

–1ZBE1023

Ring Tongue Compatible

(# 8 stud, < 5.8 mm width)

1–ZBE1019

–1ZBE1029

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB5AZ009

Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)

(with screw clamp terminal connections)

Identification of an XB5A control or signalling unit ZBZ001

Sheet of 50 Blank Legends

Legend holder ZBZ001 ZBY001

ZB5AZ101

ZB5AZ102

ZBE101

ZBE102

ZBE203

ZBE204

ZB5AZ009

ZBZ001

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Specialty Operators

■It is not permissible to use standard contact blocks ZBE100(single) or ZBE20• (double).

✱For legend plates see page 52.

▲UR Pending

Reset Operators

Shape of Head Actuation Distance Text Color Catalog Number

Flush Adjustable Shaft

0.67-4.72 in

(17-120 mm)

Without

Green XB5AA831

Red XB5AA841

Blue XB5AA861

ORed XB5AA84101

RBlue XB5AA86102

4.72-10.12 in

(120-257 mm)

Without

Green XB5AA832

Red XB5AA842

Blue XB5AA862

ORed XB5AA84201

RBlue XB5AA86202

Extended

0.67-4.72 in

(17-120 mm) ORed XB5AL84101

4.72-10.12 in

(120-257 mm) ORed XB5AL84201

Potentiometer Operator (with Mounting Collar)

Shape of Head Description Application Catalog Number

For potentiometer with

shaft length 1.73 to 1.97 in

(44 to 50 mm)

(potentiometer not included)

For shaft Ø 0.25 in (6.35 mm) ZB5AD922

Joystick Controllers (54 mm, Extended Operating Shaft) ■ ✱

Description Operation Action Catalog Number

2 direction

1 step 1 N/O contact

per direction

Maintained XD5PA12

Momentary XD5PA22

4 direction

1 step 1 N/O contact

per direction

Maintained XD5PA14

Momentary XD5PA24

Hour Counters ▲

Characteristics Supply Voltage Catalog Number

Indication 0-9999.9 12-24 Vdc or Vac, 50/60 Hz XB5DSB

120 Vac, 60 Hz XB5DSG

230-240 Vac, 50 Hz XB5DSM

Buzzer ▲

Characteristics Supply Voltage Catalog Number

80 db buzzer, continuous or intermittent

(IP 40 NEMA 1)

12-24 Vdc or Vac, 50/60 Hz XB5KSB

120 Vac, 60 Hz XB5KSG

230-240 Vac, 50 Hz XB5KSM

Two Position Toggle Switch

Shape of Head Color Type of Positions Catalog Number

Black

Maintained ZB5AD28

Momentary ZB5AD48

XB5AA

XD5PA12

XB5DS•

XB5KS•

ZB5AD28

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Pilot Lights and Light Modules

■Bulb can be ordered separately, see page 101, or add voltage (24, 120) for bulb supplied.

▼For “Quick-Connect” version, add 3 to the end of the part number (Example: ZB5AV63) (1 x 0.250" or 2 x 0.110").

Pilot Light Heads

Shape of Head

For Use with Body

Comprising Light

Source Type

Color of Lens Catalog Number

Protected LED only White ZB5AV013

Green ZB5AV033

Red ZB5AV043

Yellow ZB5AV053

Blue ZB5AV063

Protected LED only

Fresnel lens

White ZB5AV013S

Green ZB5AV033S

Red ZB5AV043S

Yellow ZB5AV053S

Blue ZB5AV063S

For BA 9s incandescent

bulb, neon or LED only

White ZB5AV01

Green ZB5AV03

Red ZB5AV04

Yellow ZB5AV05

Blue ZB5AV06

Clear ZB5AV07

Protected LED only White ZB5CV013

Green ZB5CV033

Red ZB5CV043

Yellow ZB5CV053

Blue ZB5CV063

Complete Bodies (Mounting Collar + Light Module for BA 9s Incandescent Bulb, Neon or LED)

Description Light Source Supply Voltage Catalog Number

Screw clamp terminal connections ▼

Direct supply BA 9s bulb 2.4 W max.

Not included ■

≤ 250 Vac or Vdc ZB5AV6

Transformer type

1.2 VA, 6 V secondary

BA 9s incandescent

bulb included

110-120 Vac, 50/60 Hz ZB5AV3

230-240 Vac, 50/60 Hz ZB5AV4

400-50 Hz ZB5AV5

440-480 Vac, 60 Hz ZB5AV8

550-600 Vac, 60 Hz ZB5AV9

Complete Bodies (Mounting Collar + Light Module with Protected LED)

Light Source Supply Voltage Color of Light Source Catalog Number

Screw clamp terminal connections ▼

Protected LED

24 Vac or Vdc

White ZB5AVB1

Green ZB5AVB3

Red ZB5AVB4

Yellow ZB5AVB5

Blue ZB5AVB6

110-120 Vac

White ZB5AVG1

Green ZB5AVG3

Red ZB5AVG4

Yellow ZB5AVG5

Blue ZB5AVG6

ZB5AV053

ZB5AV01

ZB5CV063

ZB5AV6

ZB5AV3

ZB5AV••

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Illuminated Operators

Heads for Momentary Illuminated Push Buttons

Shape of Head Type of Push Color Catalog Number

Only use with protected LED light modules

Flush White ZB5AW313

Green ZB5AW333

Red ZB5AW343

Ye l l o w ZB5AW353

Blue ZB5AW363

Flush with clear boot White ZB5AW513

Green ZB5AW533

Red ZB5AW543

Ye l l o w ZB5AW553

Blue ZB5AW563

Flush for insertion of legend

(lens supplied (not installed)

White ZB5AA18

Green ZB5AA38

Red ZB5AA48

Ye l l o w ZB5AA58

Blue ZB5AA68

Extended White ZB5AW113

Green ZB5AW133

Red ZB5AW143

Ye l l o w ZB5AW153

Blue ZB5AW163

Mushroom (40 mm) Green ZB5AW433

Red ZB5AW443

Ye l l o w ZB5AW453

Blue ZB5AW463

Clear ZB5AW473

Flush for insertion of legend White ZB5CW313

Green ZB5CW333

Red ZB5CW343

Ye l l o w ZB5CW353

Blue ZB5CW363

Extended White ZB5CW113

Green ZB5CW133

Red ZB5CW143

Ye l l o w ZB5CW153

Blue ZB5CW163

Only use with light modules for a BA 9s incandescent bulb, neon or LED

Flush White ZB5AW31

Green ZB5AW33

Red ZB5AW34

Ye l l o w ZB5AW35

Blue ZB5AW36

Clear ZB5AW37

Extended White ZB5AW11

Green ZB5AW13

Red ZB5AW14

Ye l l o w ZB5AW15

Blue ZB5AW16

Clear ZB5AW17

ZB5AW313

ZB5AW363

ZB5AW143

ZB5CW113

ZB5AW33

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Illuminated Operators

■For IP 66 degree of protection, install clear sealing boot ZBW008, see page 102.

▲Color of centrally positioned pilot light determined by the color of the LED incorporated in the body sub-assembly.

●Maximum of 1 row of 2 contact blocks on associated body/mounting collar sub-assembly.

Two Button with Pilot Light, Momentary (IP 40) ■ ▲

Shape of Head Description Color of Pushes Color of Pilot Light Catalog Number

Only use with protected LED light modules (protected LED determines pilot light color)

1 flush

1 central pilot light

1 flush

Black Clear ZB5AW812743

Red

Green Clear ZB5AW813743

Red

White

Clear ZB5AW811723

Black

1 flush

1 central pilot light

1 extended

Black Clear ZB5AW832743

Red

Green Clear ZB5AW833743

Red

White

Clear ZB5AW831723

Black

Only use with protected LED light modules (protected LED determines pilot light color) - premarked

1 flush

(marked “I”)

1 central pilot light

1 flush

(marked “O”)

Black Clear ZB5AW822743

Red

Green Clear ZB5AW823743

Red

White Clear ZB5AW821723

Black

1 flush

(marked “I”)

1 central pilot light

1 extended

(marked “O”)

Black Clear ZB5AW842743

Red

Green Clear ZB5AW843743

Red

White Clear ZB5AW841723

Black

Heads for Maintained Illuminated Push Buttons

Shape of Head Type of Push Color Catalog Number

Only use with protected LED light modules

Turn to Release Mushroom

(40 mm)

Green ZB5AW733

Red ZB5AW743

Yellow ZB5AW753

Blue ZB5AW763

Clear ZB5AW773

Illuminated “Push-on/Push-off” Operators ●

Shape of Head Type of Push Color of Lens Catalog Number

Only use with protected LED light modules

Flush White ZB5AH013

Green ZB5AH033

Red ZB5AH043

Yellow ZB5AH053

Blue ZB5AH063

Extended White ZB5AH13

Green ZB5AH33

Red ZB5AH43

Yellow ZB5AH53

Blue ZB5AH63

ZB5AW833743

ZB5AW823743

ZB5AW843743

ZB5AW753

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Illuminated Selector Switches

Illuminated Selector Switches, Standard Lever

Shape of Head Number and

Type of Positions Color of Lever Catalog Number

Only for use with protected LED light modules

2 - maintained White ZB5AK1213

Green ZB5AK1233

Red ZB5AK1243

Ye l l o w ZB5AK1253

Blue ZB5AK1263

2 - momentary from right to left White ZB5AK1413

Green ZB5AK1433

Red ZB5AK1443

Ye l l o w ZB5AK1453

Blue ZB5AK1463

3 - maintained White ZB5AK1313

Green ZB5AK1333

Red ZB5AK1343

Ye l l o w ZB5AK1353

Blue ZB5AK1363

3 - momentary to center White ZB5AK1513

Green ZB5AK1533

Red ZB5AK1543

Ye l l o w ZB5AK1553

Blue ZB5AK1563

3 - momentary from

right to center

White ZB5AK1813

Green ZB5AK1833

Red ZB5AK1843

Ye l l o w ZB5AK1853

Blue ZB5AK1863

3 - momentary from left to center White ZB5AK1713

Green ZB5AK1733

Red ZB5AK1743

Ye l l o w ZB5AK1753

Blue ZB5AK1763

Selector Switch Sequence (using contact block assemblies, page 86;

or complete bodies, page 92)

2 Position Selector Switch

Contact block guide

O X 1 N.O. (left or right)

X O 1 N.C. (left or right)

OX 1 N.O.

and

X O 1 N.C.

3 Position Selector Switch

Contact block guide

X O O 1 N.O. (left)

O X O 2 N.C. wired in SERIES, (left and right)

O O X 1 N.O. (right)

X X O 1 N.C. (right)

O X X 1 N.C. (left)

X O X 2 N.O. wired in PARALLEL, (left and right)

ZB5AK1213

ZB5AK1463

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Light Module Assemblies

■Can be fitted with additional contact blocks, see below.

▲Can be fitted with additional contact blocks, page 93.

●Bulb can be ordered separately, page 101, or add voltage (24, 120) for bulb supplied.

Complete Bodies (Mounting Collar + Single Contact Block + Light Module with Protected LED)

Light Source Supply Voltage Type of Contact ■Color Catalog Number

N/O N/C

Screw clamp terminal connections

Protected LED 24 Vac or Vdc

1–

White ZB5AW0B11

Green ZB5AW0B31

Red ZB5AW0B41

Yellow ZB5AW0B51

Blue ZB5AW0B61

–1

White ZB5AW0B12

Green ZB5AW0B32

Red ZB5AW0B42

Yellow ZB5AW0B52

Blue ZB5AW0B62

2–

White ZB5AW0B13

Green ZB5AW0B33

Red ZB5AW0B43

Yellow ZB5AW0B53

Blue ZB5AW0B63

White ZB5AW0B15

Green ZB5AW0B35

Red ZB5AW0B45

Yellow ZB5AW0B55

Blue ZB5AW0B65

Protected LED 110-120 Vac

1–

White ZB5AW0G11

Green ZB5AW0G31

Red ZB5AW0G41

Yellow ZB5AW0G51

Blue ZB5AW0G61

–1

White ZB5AW0G12

Green ZB5AW0G32

Red ZB5AW0G42

Yellow ZB5AW0G52

Blue ZB5AW0G62

2–

White ZB5AW0G13

Green ZB5AW0G33

Red ZB5AW0G43

Yellow ZB5AW0G53

Blue ZB5AW0G63

White ZB5AW0G15

Green ZB5AW0G35

Red ZB5AW0G45

Yellow ZB5AW0G55

Blue ZB5AW0G65

Contact Block and Light Module (with screw clamp terminal connections) ▲

Supply Light Source Supply Voltage Type of Contact ▲Color of Light

Source Catalog Number

N/O N/C

Screw clamp terminal connections

Direct supply BA 9s

2.4 W max. bulb

Not included ●≤ 250 Vac or Vdc

1– – ZB5AW061

–1 – ZB5AW062

2– – ZB5AW063

11 – ZB5AW065

Transformer type

1.2 VA, 6 V

secondary

BA 9s

incandescent

bulb included

110-120 Vac

50/60 Hz

1– – ZB5AW031

11 – ZB5AW035

230-240 Vac

50/60 Hz

1– – ZB5AW041

11 – ZB5AW045

400 Vac

50 Hz

1– – ZB5AW051

11 – ZB5AW055

ZB5AW0••1

ZB5AW065

ZB5AW035

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Light Module Assemblies

■Bulb can be ordered separately, see page 101, or add voltage (24, 120) for bulb supplied.

▲The contact blocks enable variable composition of body sub-assemblies and can be stacked to 3 rows, either: 3 rows of 3 single

contacts or 1 row of 3 double contacts + 1 row of 3 single contacts (double contact blocks occupy 2 rows).

●Cannot stack additional contact blocks onto these blocks.

▼For “Quick-Connect” options see page 88.

❋For “Quick-Connect” options see page 86.

Light Modules (with screw clamp terminal connections) ▼

Description Supply Voltage Color of Light Source Catalog Number

Protected LED

24 Vac or Vdc

White ZBVB1

Green ZBVB3

Red ZBVB4

Ye l l o w ZBVB5

Blue ZBVB6

110-120 Vac

White ZBVG1

Green ZBVG3

Red ZBVG4

Ye l l o w ZBVG5

Blue ZBVG6

230-240 Vac

White ZBVM1

Green ZBVM3

Red ZBVM4

Ye l l o w ZBVM5

Blue ZBVM6

Direct supply for BA 9s

2.4 W max. bulb

Not included ■

≤ 250 Vac or Vdc

–

ZBV6

Add-On Contact Block (with screw clamp terminal connections) ▲ ❋

Description

Type of Contact

Catalog Number

N/O N/C

Standard single

contact blocks

1–ZBE101

–1ZBE102

Standard double

contact blocks

2–ZBE203

–2ZBE204

11ZBE205

Special contact blocks

(for low power switching

and dust protected) ●

1–ZBE1016

–1ZBE1026

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB5AZ009

Clip-on Legend Holders for Electrical Blocks (Contact Blocks and Light Modules)

(with screw clamp terminal connections)

Identification of an XB5A control or signalling unit ZBZ001

Sheet of 50 Blank Legends

Legend holder ZBZ001 ZBY001

ZBVB•

ZBE101

ZBE102

ZBE203

ZBE204

ZB5AZ009

ZBZ001

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Light Module Assemblies, Contact Blocks, Plug-In Connector Type

Contact Blocks (Mounting Base with Contact Blocks)

Description

Type of Contact

Catalog Number

N/O N/C

Plug-in connector 1–ZB5AZ1014

–1ZB5AZ1024

2–ZB5AZ1034

–2ZB5AZ1044

11ZB5AZ1054

12ZB5AZ1414

Contact Blocks for Plug-in Connector

Description Type of Contacts Catalog Number

N/O N/C

Standard contact blocks 1–ZBE1014

–1ZBE1024

Light Modules for Plug-in Connector

Description Supply Voltage Color of Light Source Catalog Number

Protected LED

24 Vac or Vdc

White ZBVB14

Green ZBVB34

Red ZBVB44

Yellow ZBVB54

Blue ZBVB64

110-120 Vac

White ZBVG14

Green ZBVG34

Red ZBVG44

Yellow ZBVG54

Blue ZBVG64

230-240 Vac

White ZBVM14

Green ZBVM34

Red ZBVM44

Yellow ZBVM54

Blue ZBVM64

Connecting Cables and Connector

Description Number of

Connector Wire c.s.a Length Catalog Number

Connecting cable with

2-pin connector

0.20 in (5.08 mm)

1 #18 AWG (0.75 mm2) 19.69 in (500 mm) APE1C2150

2 #18 AWG (0.75 mm2) 19.69 in (500 mm) APE1C2250

Self-stripping

connector – #18 AWG (0.75 mm2)– APE1PAD21

ZB5AZ1014

ZB5AZ1024

ZBE1014

ZBE1024

ZBVB•4

APE1C2250

APE1PAD21

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Printed Circuit Board (PCB) Components

■For detail of support drilling and printed circuit board, see page 96. Must be used in conjunction with

ZBZ010 adaptor (socket).

Contact Blocks for Printed Circuit Board (PCB) Connection ■

Description Type of Contacts Catalog Number

N/O N/C

Standard contact blocks 1–ZBE701

–1ZBE702

Special contact blocks (for low

power switching and dust

protected)

1–ZBE7016

–1ZBE7026

Protected LED Light Modules for Printed Circuit Board (PCB) Connection ■

Description Supply Voltage Color of Light Source Catalog Number

Protected LED

(For heads with protected LED,

see page 88.)

24 Vac or Vdc White ZBVB17

Green ZBVB37

Red ZBVB47

Ye l l o w ZBVB57

Blue ZBVB67

Adaptor (socket) for Printed Circuit Board (PCB)

For use with Catalog Number

Electrical block (contact or light module) ZBZ010

Body/Mounting Collar

For use with Catalog Number

Electrical block (contact or light module) ZB5AZ009

Accessories Specifically for Printed Circuit Boards (PCB) Connection

Description Application Catalog Number

Pillar Printed circuit board support ZB5AZ079

Mounting screw for printed circuit board Pillar (ZB5AZ079) ZBZ006

ZBE701

ZBE702

ZBVB•7

ZB5AZ009

ZB5AZ079

ZBZ010

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Printed Circuit Board (PCB) Components

Dual Dimensions inches

1.57

B±T1

B' ±T1

B''' ±T1

B'' ±T1

1.18

Ø 22.4

±0.4

A' ± T1

A ± T1

A" ± T1

Ø 0.88 ± 0.02

0.1

2.54

0.5

12.7

0.5

12.7

0.24

C±T2

D±T2

D' ±T2

D''' ±T2

D'' ±T2

C' ±T2

C" ±T2

0.47

0.5

12.7

0.1

2.54

0.5

12.7

0.2

5.08

0.2

5.08

0.24

Head ZB5A•

Panel

Printed circuit board

Screw

ZB5AZ079

ZBE70•/ZBVB•7

ZBZ010

2.03

51.45 2.12

53.85

Connecting Control Units to Printed Circuit Boards (PCB)

Panel drilling

Installation Precautions:

1. Minimum circuit board thickness:

0.063 in (1.6 mm)

2. Cut-out diameter:

0.88 in ± 0.004 (22.4 mm ±0.1)

3. Orientation of body/mounting collar

ZB5AZ009: ± 2° 30'

4. ZBZ005 and ZBZ006 mounting screw

tightening torque: (0.6 N•m)

1Two elongated holes for ZBZ005

screw access.

2One - 0.1 inch ±0.002 (2.6 mm ±0.05)

diameter hole for orientation of the

ZBZ010 adaptor.

3One - 0.07 inch ±0.002 (1.8 mm

±0.05) diameter hole for orientation of

contact block.

4Two - 0.05 inch ±0.002 (1.2 mm ±

0.05) diameter holes.

5Two elongated holes for ZBZ006

screw access.

6Six - 0.05 inch ±0.002 (1.2 mm ± 0.05)

diameter holes.

7Four - 0.07 inch ±0.002 (1.8 mm ±

0.05) diameter holes.

Printed Circuit Board Drillings (viewed from electrical block side)

Dual Dimensions inches

General Tolerances of the Panel and Printed Circuit Board

The cumulative tolerance must not exceed 0.02 inch (0.5 mm): T1 + T2 = 0.02 inch (0.5 mm) maximum.

Related to horizontal direction XRelated to vertical direction Y

Dimensions: A on panelDimensions: B on panel

C on printed circuit boardD on printed circuit board

Mounting with

adaptor ZBZ010.

Direct mounting of N/O

contact block ZBE701.

Direct mounting of N/C

contact block ZBE702.

Direct mounting of three

contact blocks.

Direct mounting of LED

pilot lights ZBVB.

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Printed Circuit Board (PCB) Components

■For legends, see page 99.

▲“Start” functions: white letters on black background. “Stop” functions: white letters on red background (unless otherwise

specified above).

Standard (30 x 40 mm) Legend Plates for 8 x 27 mm Legends ■

Description Legend Catalog Number

Color Text

Without legend – –ZBZ32

With blank legend

(for engraving)

Black or red background – ZBY2101

White or yellow background – ZBY4101

Custom Legend

(Specify Engraving)

2 lines of 11 characters

(including spaces)

maximum per line

Black background White ZBY2002

Red background White ZBY2004

White background Black ZBY4001

Yellow background Black ZBY4005

With international language

marked legend

Black or red background O (black background) ZBY2146

O (red background) ZBY2931

IZBY2147

II ZBY2148

O-I ZBY2178

I-II ZBY2179

I-O-II ZBY2186

AUTO ZBY2115

STOP ZBY2304

With English language

marked legend

Black or red background ▲AUTO-HAND ZBY2364

AUTO-O-HAND ZBY2385

CLOSE ZBY2314

DOWN ZBY2308

EMERGENCY STOP ZBY2330

FAST ZBY2328

FORWARD ZBY2305

FOR REV ZBY2371

HAND ZBY2316

HAND-OFF-AUTO ZBY2387

INCH ZBY2321

JOG ZBY2382

LEFT ZBY2310

OFF ZBY2312

OFF-ON ZBY2367

ON ZBY2311

OPEN ZBY2313

POWER ON ZBY2326

RESET (red background) ZBY2323

RESET (black background) ZBY2322

REVERSE ZBY2306

RIGHT ZBY2309

RUN ZBY2334

SLOW ZBY2327

START ZBY2303

STOP-START ZBY2366

UP ZBY2307

ZBZ32

ZBY•101

ZBY2303

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Printed Circuit Board (PCB) Components

Flush Mounting with Bezel Legend Plates (30 x 40 mm) for 8 x 27 mm Legends

Description For Use With Color Catalog Number

Without legend Circular heads – ZBZ34

Square heads – ZBCZ34

With blank legend Circular heads Black or red background ZBY2H101

White or yellow background ZBY4H101

With blank legend Square heads Black or red background ZBCY2H101

White or yellow background ZBCY4H101

Standard (30 x 50 mm) Legend Plates for 18 x 27 mm Legends

Description For Use With Color Catalog Number

Without legend Circular and square heads – ZBZ33

With blank legend Circular and square heads Black or red background ZBY6101

White or yellow background ZBY6102

Flush Mounting with Bezel Legend Plates (30 x 50 mm) for 18 x 27 mm Legends

Description For Use With Color Catalog Number

Without legend Circular heads – ZBZ35

Square heads – ZBCZ35

With blank legend Circular heads Black or red background ZBY6H101

White or yellow background ZBY6H102

With blank legend Square heads Black or red background ZBCY6H101

White or yellow background ZBCY6H102

Legends for Engraving (Inserts only)

Description For use with Color Catalog Number

8 x 27 mm 30 x 40 mm legend holders Black or red background ZBY0101

White or yellow background ZBY0102

18 x 27 mm 30 x 50 mm legend holders Black or red background ZBY5101

White or yellow background ZBY5102

Custom Engraved (inserts only)

Description For use with Color Text Catalog Number

8 x 27 mm

Custom Legend / Insert only

(Specify Engraving)

2 lines of 11 characters

(including spaces)

maximum per line

30 x 40 mm holder

Black background White ZBY01002

Red background White ZBY01004

White background Black ZBY01001

Yellow background Black ZBY01005

18 x 27 mm

Custom Legend / Insert only

(Specify Engraving)

3 lines of 11 characters

(including spaces)

maximum per line

30 x 50 mm holder

Black background White ZBY05002

Red background White ZBY05004

White background Black ZBY05001

Yellow background Black ZBY05005

Sheets of Peel-Off Legends (with backing board and protective transparent cover)

Description For use with Catalog Number

Sheet of 76 8 x 27 mm legends 30 x 40 mm legend holders

ZBZ32 and ZBZ34 ZBY4100

Sheet of 40 18 x 27 mm legends 30 x 50 mm legend holders

ZBZ33 and ZBZ35 ZBY5100

Circular Legends for Emergency Stop Mushroom Heads (yellow background)

Diameter For use with Catalog Number

60 mm Blank ZBY9101

ARRET D'URGENCE ZBY9130

EMERGENCY STOP ZBY9330

90 mm Blank ZBY8101

ARRET D'URGENCE ZBY8130

EMERGENCY STOP ZBY8330

ZBZ34

ZBY•H101

ZBZ33

ZBY610•

ZBZ35

ZBY6H10•

ZBY9330

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Printed Circuit Board (PCB) Components

■“Start” functions: white letters on black background. “Stop” functions: white letters on red background

(unless otherwise specified above).

Marked Legends (8 x 27 mm) (for 30 x 40 mm legend holders ZBZ32 and ZBZ34)

Color Text Catalog Number

Black or red background ■International O (black background) ZBY02146

O (red background) ZBY02931

IZBY02147

II ZBY02148

O-I ZBY02178

I-II ZBY02179

I-O-II ZBY02186

AUTO ZBY02115

STOP ZBY02304

English AUTO-HAND ZBY02364

AUTO-O-HAND ZBY02385

CLOSE ZBY02314

DOWN ZBY02308

EMERGENCY STOP ZBY02330

FAST ZBY02328

FORWARD ZBY02305

FOR REV ZBY02371

HAND ZBY02316

HAND-OFF-AUTO ZBY02387

INCH ZBY02321

JOG ZBY02382

LEFT ZBY02310

OFF ZBY02312

OFF-ON ZBY02367

ON ZBY02311

OPEN ZBY02313

POWER ON ZBY02326

RESET (red background) ZBY02323

RESET (black background) ZBY02322

REVERSE ZBY02306

RIGHT ZBY02309

RUN ZBY02334

SLOW ZBY02327

START ZBY02303

STOP-START ZBY02366

UP ZBY02307

Sheets of Legends for Push Buttons, Switches, and Pilot Lights

Description Text Catalog Number

Sheets of 66 circular peel-off

transparent self-adhesive

legends

Without ZBY1101

International O ZBY1146

IZBY1147

II ZBY1148

III ZBY1149

STOP ZBY1304

↑ZBY1912

English HAND ZBY1316

OFF ZBY1312

ON ZBY1311

START ZBY1303

ZBY02178

ZBY0203

ZBY1101

100

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Push Button Caps

■Set of 6 different colored caps: white, black, green, red, yellow, blue.

▲Double injection molded marking.

●Cap supplied not clipped-in, allowing orientation of arrow in 4 directions: ↑, ↓, ←, →.

Push Button Caps - Unmarked

For use with Type of Push Color Catalog Number

ZB5AA0 push button heads

supplied with cap

Flush White ZBA1

Black ZBA2

Green ZBA3

Red ZBA4

Yellow ZBA5

Blue ZBA6

6 colors ■ZBA9

Extended White ZBL1

Black ZBL2

Green ZBL3

Red ZBL4

Yellow ZBL5

Blue ZBL6

6 colors ■ZBL9

Push Button Caps - Marked

For use with Type of Push Marking Color of Cap Catalog Number

Text Color

ZB5AA0 push

button heads

supplied with cap

Flush

I ▲

White Green ZBA331

Black White ZBA131

START ▲

White Green ZBA333

Black White ZBA133

White Green ZBA346

White Green ZBA341

Black White ZBA141

UP ▲Black White ZBA343

DOWN ▲White Black ZBA344

White Green ZBA346

▲

Black White ZBA145

White Black ZBA245

↑Black White ZBA334 ●

White Black ZBA335 ●

O ▲White

Red ZBA432

Black ZBA232

STOP ▲White

Red ZBA434

Black ZBA234

OFF White

Red ZBA435

Black ZBA235

R ▲White Blue ZBA639

Extended O ▲White Red ZBL432

ZBA•

ZBL•

ZBA•33

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Accessories and Replacement Parts

101

■Mounting nut included with blanking plug.

Accessories

Description Application Color Catalog Number

Metal guards

(padlocking possible) Ø 40 mm Emergency stop and

mushroom head push buttons

Black ZBZ1602

Red ZBZ1604

Ye l l o w ZBZ1605

Blue ZBZ1606

Plastic blanking plug, round,

black ■

For Ø 22 mm units

with round heads ZB5SZ3

Plastic blanking plug, square,

black ■

For Ø 22 mm units

with square heads ZB5SZ5

Square insert To give square appearance to

ZB5A round heads ZB5AZ31

Mounting nut Operator ZB5AZ901

Tool For tightening screw ZB5AZ901 ZB5AZ905

Plate Anti-rotation of head ZB5AZ902

Modules for AS-i Interface with Ø 22 mm Control and Signalling Units

Description Application Catalog Number

Mounted on panel, with a Harmony style push button

Profil P 7.0

4 I/O direct supply for AS-i bus XBZS43

BA 9s Bulbs and Associated Accessories

Description Characteristics Catalog Number

Incandescent bulbs 6 V, 1.2 W DL1CB006

12 V, 2 W DL1CE012

24 V, 2 W DL1CE024

120-130 V, 2.4 W DL1CE130

Neon bulbs 120-130 V DL1CF110

230-240 V DL1CF220

Bulb extractor XBFX13

Lens cap tightening tool Illuminated push buttons with flush push ZBZ8

Replacement Keys for Emergency Stop Push Buttons and Selector Switches

Description Key Number Catalog Number

Set of 2 keys 455 ZBG455

421E ZBG421E

458A ZBG458A

520E ZBG520E

3131A ZBG3131A

ZBZ160•

ZB4SZ3 ZB5AZ31

ZB5AZ905

ZB5AZ902

XBZS43

DLCE•••

DL1CF•••

XBFX13

ZBZ8

ZBG455

102

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Accessories and Replacement Parts

Clear Boots

Description For use with Catalog Number

Single boots Booted push buttons with circular head (neoprene) ZBP0

Booted push buttons with circular head used in food industry

applications (silicone) ZBP0A

Double boots Double-headed push buttons, with or without pilot light (neoprene ZBW008

Double-headed push buttons used in food industry applications

(silicone) ZBW008A

Lens Caps

For use with Color Catalog Number

Lens caps for protected LED light modules

Pilot lights White ZBV0113

Green ZBV0133

Red ZBV0143

Ye l l o w ZBV0153

Blue ZBV0163

Illuminated push buttons with flush push White ZBW9113

Green ZBW9133

Red ZBW9143

Ye l l o w ZBW9153

Blue ZBW9163

Illuminated push buttons with extended push White ZBW9313

Green ZBW9333

Red ZBW9343

Ye l l o w ZBW9353

Blue ZBW9363

Circular lens caps for Ba9 light modules

Pilot lights White ZBV011

Green ZBV013

Red ZBV014

Ye l l o w ZBV015

Blue ZBV016

Clear ZBV017

Illuminated push buttons with flush push White ZBW911

Green ZBW913

Red ZBW914

Ye l l o w ZBW915

Blue ZBW916

Clear ZBW917

Illuminated push buttons with extended push White ZBW931

Green ZBW933

Red ZBW934

Ye l l o w ZBW935

Blue ZBW936

Clear ZBW937

Square lens caps for protected LED light modules (ZB5C operators only)

Pilot lights White ZBCV0113

Green ZBCV0133

Red ZBCV0143

Ye l l o w ZBCV0153

Blue ZBCV0163

Illuminated push buttons with flush push White ZBCW9113

Green ZBCW9133

Red ZBCW9143

Ye l l o w ZBCW9153

Blue ZBCW9163

Illuminated push buttons with extended push White ZBCW9313

Green ZBCW9333

Red ZBCW9343

Ye l l o w ZBCW9353

Blue ZBCW9363

ZBP0

ZBW008

ZBV01•3

ZBV01•

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

103

Push Buttons, momentary

XB5AA•• XB5AL•• Common face view XB5AP••

■Can be fitted with additional contact block.

Push buttons, momentary

Mushroom head Double-headed

XB5AC21 XB5AL•45, AL•4C5

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Emergency stop and mushroom head push buttons

XB5AT42, AT845 XB5AS542, AS8445 XB5AS142, AS9445 Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Selector switches

Standard lever operator Rectangular head

XB5AD XB5AJ

Key switches

XB5AG

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm)

2.01

0.35

0.93

23.6

2.2

0.53

13.5

1.18

1.63

41.5

2.36

0.69

17.5

1.18

1.63

41.5

Dual Dimensions inches

3.17

80.5

1.52

38.5

Ø 1.57

Ø 40

1.69

2.2

0.53

13.5

1.85

1.18

3.17

80.5

1.52

38.5

3.21

81.5

1.54

4.06

103

1.54

e0.87

Ø 1.57

Ø 40

1.69

2.64

0.98

1.18

1.63

41.5

2.64

0.98

1.18

1.85

Dual Dimensions inches

3.35

0.83

0.87

1.18

1.85

3.35

0.83

0.87

104

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

Pilot lights

Protected LED Direct supply Transformer type

XB5AVB•, AVG•, AVM• XB5AV6 XB5AV3•, AV4• Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Illuminated push buttons

Protected LED Direct supply Transformer type

XB5AW3••5 XB5AW3•65 XB5AW3••5 Common face view

Double headed push buttons with pilot light Illuminated selector switches

Protected LED Protected LED

XB5AW84•5 XB5AK12••5

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

■Can be fitted with additional contact block.

Support panel cut-out (suitable for mounting all types of push buttons and pilot lights)

Heads for push buttons, momentary

ZB5AA•, AA••• ZB5AL•, AL••• ZB5AA•4 Common ZB5AP••

ZB5AA•8 face view

2.11

53.5

0.45

11.5

2.11

53.5

0.45

11.5

3.01

76.5

0.45

11.5

1.18

1.63

41.5

Dual Dimensions inches

2.2

0.53

13.5

0.93

23.6

2.2

0.53

13.5

3.9

0.53

13.5

1.18

1.63

41.5

2.2

0.53

13.5

1.85

1.18

2.64

0.98

1.18

1.63

41.5

1.57

1.18

30 Ø 22.3

+ 0.4

Ø 0.88

+ 0.02

(Ø 22.5 recommended)

(Ø 0.89 recommended)

Dual Dimensions inches

Ø 1.12

Ø 28.5

Ø 1.16

Ø 29.5

1.1

1.28

32.5

1.22

1.44

36.5

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

105

ZB5CA• ZB5CL• Common face view

Heads for push buttons

Lockable “Push-turn” “Push-push to release”

ZB5AFD ZB5AH• ZB5AH• Common face view

ZB5CH•

Heads for double-headed push buttons, momentary

ZB5AA81•• ZB5AL83•• Common ZB5AA91•• ZB5AL93•• Common

ZB5AA82•• ZB5AL84•• face view ZB5AA92•• ZB5AL94•• face view

Mushroom heads for push buttons

ZB5AC•4 ZB5AC•, AR•

Mushroom heads for push buttons, maintained

Push-pull

ZB5AT•4 ZB5AT•, AX•

Turn to release

ZB5AS4•, AS834 ZB5AS5•, AS844, AS6•

Dual Dimensions inches

1.1

1.28

32.5

1.18

1.28

32.5

1.1

Ø 1.12

Ø 28.5

1.57

0.87

Ø 1.12

Ø 28.5

Ø 1.12

Ø 28.5

1.18

1.1

1.08

27.5

1.85

1.24

31.5

1.24

31.5

1.38

1.18

1.97

2.05

Ø 1.18

Ø 30

2.05

ZB5 Ø

AC• 1.57 in (40 mm)

AR• 2.36 in (60 mm)

2.2

Ø 1.18

Ø 30

2.2

ZB5 Ø

AT• 1.57 in (40 mm)

AX• 2.36 in (60 mm)

Dual Dimensions inches

2.2

2.24

Ø 1.18

Ø 30

2.24

ZB5 Ø

AS5•, AS844 1.57 in (40 mm)

AS6• 2.36 in (60 mm)

106

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

Key release

ZB5AS7•, AS934 ZB5AS1•, AS2•, AS944, AS964

ZB5AS14D

Heads for selector switches

Standard lever Extended lever

ZB5AD• ZB5AJ•

Knurled knob Key switches (Ronis No. 455)

ZB5AD•9 ZB5AG•, AG0•

Key switches (DOM No. 8D1)

ZB5AGD

Heads for toggle switches

ZB5AD•8

Bodies for push buttons and switches

Screw clamp terminal connections Plug-in connector

ZB5AZ10• ZB5AZ10•4, AZ1414

2.24

0.87

Ø 1.18

Ø 30

2.24

0.87

ZB5 Ø

AS1•, AS944 1.57 in (40 mm)

AS2•, AS964 2.36 in (60 mm)

Dual Dimensions inches

2.28

0.98

Ø 1.57

Ø 40

Ø 1.57

Ø 40

Dual Dimensions inches

1.73

Ø 1.12

Ø 28.5

1.73

1.5

Ø 1.12

Ø 28.5

1.73

Ø 1.12

Ø 28.5

1.57

0.87

Ø 1.12

Ø 28.5

1.57

0.87

1.59

40.5

0.98

Ø 1.12

Ø 28.5

1.77

Ø 1.12

Ø 28.5

1.24

31.5

1.63

41.5

1.24

31.5

1.63

41.5

Dual Dimensions inches

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

107

Heads for pilot lights, with light source

Protected LED Incandescent, neon or LED

ZB5AV0•3 ZB5AV0• Common face view ZB5CV0•3

Bodies for pilot lights, screw clamp terminal connections

Protected LED Direct supply, for BA 9s bulb Transformer type, for BA 9s bulb

ZB5AV•• ZB5AV6 ZB5AV•, AV•D•

Bodies for pilot lights, plug-in connector

Protected LED

ZB5AV••4

Heads for illuminated push buttons, momentary, light source LED

ZB5AW3•3 ZB5AW1•3 Common face view ZB5AW9•3

ZB5AA•8 ZB5AL•8

ZB5AW5•3 ZB5CW3•3 ZB5CW1•3 Common face view

Incandescent or neon

ZB5AW3•3 ZB5AW1•3 Common face view

Heads for double-headed push buttons with pilot light

ZB5AW81•••3, ZB5AW83•••3

ZB5AW82•••3 ZB5AW84•••3 Common face view

1.2

30.5

1.2

30.5

Ø 1.12

Ø 28.5

1.12

28.5

1.18

Dual Dimensions inches

1.26

1.63

41.5

1.26

1.63

41.5

2.17

1.63

41.5

1.26

1.63

41.5

1.18

1.28

32.5

Ø 1.12

Ø 28.5

Ø 1.12

Ø 28.5

1.18

1.44

36.5

Ø 1.16

Ø 29.5

1.34

1.18

1.34

Dual Dimensions inches

Ø 1.12

Ø 28.5

1.24

31.5

1.24

31.5

1.08

27.5

1.85

1.24

31.5

1.24

31.5

1.24

31.5

108

Push Buttons & Operator Interface - XB5 22 mm Double Insulated

Dimensions

Heads for “push-push to release” illuminated push buttons Heads for illuminated selector switches, standard lever

ZB5AH0•3, ZB5AH•3 Common face view ZB5AK1•••3

Bodies for illuminated push buttons and selector switches, screw clamp terminal connections

Bodies for illuminated

Protected LED Direct supply, for BA 9s bulb Transformer type, push buttons and selector

for BA 9s bulb switches, plug-in connector

protected LED

ZB5AW0••• ZB5AW06• ZB5AW0••, AW0•D•• ZB5AW0•••4

Manual overload reset buttons Head + mounting base

for potentiometer

XB5A8••• XB5AL8••• Common face view ZB5AD9•2

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm)

Joystick controllers

XD5PA•2 XD5PA•4 Common face view

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

Hour counters Annunciators

XB5DS• XB5KS•

e: Panel thickness, 0.04 to 0.24 in (1 to 6 mm).

1.18

1.28

32.5

Ø 1.12

Ø 28.5

1.67

42.5

Ø 1.12

Ø 28.5

Dual Dimensions inches

1.24

31.5

0.91

1.24

31.5

0.91

1.63

41.5

2.95

0.91

1.71

43.5

1.24

31.5

(1)

0.71

0.89

22.5

Ø 1.12

Ø 28.5

1.06

Ø 1.12

Ø 28.5

0.89

22.5

4.25

108

2.6

0.91

5.2

132

2.6

e1.85

1.18

1.85

2.32

0.45

11.5

1.18

2.3

58.5

0.43

1.18

2.3

58.5

0.43

1.18

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

General Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

Complete Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Emergency Stop Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Empty Enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Assembly Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

File 9001

Catalog

2005

Push Buttons and Operator Interface

Specifier’s Guide

Type XAL Control Stations

110

Push Buttons & Operator Interface - XAL Control Stations

General Information

GENERAL

INFORMATION

XALD and XALK control

stations are available in

two forms:

• Pre-assembled

• Custom assembled

These control stations use

push buttons and pilot

lights from the XB5 plastic

operator range.

Control stations are

composed of:

1 - Non-illuminated

operators.

2 - Emergency stop

operators.

3 - Selector

switches.

4 - Pilot lights.

5 - Illuminated

operators.

6 - Base of

enclosure (with

mounting plate).

7 - Contact block and

light module

combinations.

8 - Legends.

9 -SIS label software.

Push Buttons & Operator Interface - XAL Control Stations

General Characteristics

111

Environment

Protective treatment

standard version

“TH”

Ambient air temperature

around the device

Storage -40 to +158 °F (- 40 to +70 °C)

Operation -13 to +158 °F (- 25 to +70 °C) unless otherwise stated

Electric shock protection Conforming to IEC 60536 Class II

Degree of protection Conforming to IEC 60529 IP 65, unless otherwise stated

IP 66, for booted push button heads

Conforming to UL 50, CSA C22.2 No. 94 Type 1, 4X, 12, and 13, unless otherwise stated

Resistance to high pressure cleaner 1,015 psi (70 x 105 Pa-70 bars); distance: 3.94 in (0.1 m)

Temperature: 131 °F (55 °C)

Mechanical shock protection Conforming to EN 50102 Non-illuminated heads: IK 03

Illuminated heads: IK 05

Conforming to standards IEC 60947-1, IEC/EN 60947-5-1, IEC 60947-5-4,

EN 60947-1, JIS C 4520,

UL 508, CSA C22.2 No. 14

Product certifications UL Listed, CSA Certified Standard single contacts with screw clamp terminals: A600; R300

Light blocks with screw clamp terminals

Terminal identification Conforming to EN 50005 and

EN 50013

Material and colors XALD: polycarbonate, light grey RAL 7035 and dark grey RAL 7016

XALK: polycarbonate, light grey RAL 7035 and yellow RAL 1012

Cable entries Cable entries: ‘knock-outs’ for No. 13 (CM 12, PG 13.5) cable glands and tapped ISO 20

Cover Screws Stainless steel, tightening torque 2 Nm

Marked

File E164353

CCN NKCR

File LR 44087

Class 3211 03

Contact Blocks Characteristics

Mechanical Characteristics

Contact operation N/C or N/O Slow break

Positive operation Conforming to IEC/EN 60947-5-1

Appendix K

All functions incorporating a N/C contact are positive opening operation

Operating travel

(to change electrical state)

Push button Changing N/C state: 0.06 in (1.5 mm)

Changing N/O state: 0.11 in (2.6 mm)

Total travel: 0.17 in (4.3 mm)

Operating force Push button Changing N/C state: 0.79 lbf (3.5 N)

Changing N/O state: 0.85 lbf (3.8 N)

Additional contact only Single N/C contact: 0.45 lbf (2 N)

Single N/O contact: 0.52 lbf (2.3 N)

Emergency stop with N/C + N/O Standard push-pull: 10.12 lbf (45 N)

Trigger action push-pull: 11.24 lbf (50 N)

Standard turn to release and key release: 8.99 lbf (40 N)

Trigger action turn to release and key release: 9.89 lbf (44 N)

Operating torque

(to change electrical state)

Selector switches N/O contact: 1.24 lb-in (0.14 N•m)

Additional contact only N/O contact: 0.44 lb-in (0.05 N•m)

Mechanical durability

(in operating cycles)

Push button Momentary 5 million

Selector switches Non-illuminated 3 million

Illuminated 1 million

Toggle switches 500,000

Emergency stop push button 100,000

Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 5 gn

Shock resistance Conforming to IEC 60068-2-27 All functions except mushroom head push buttons–

Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Mushroom head push buttons–

Half sine wave acceleration 11 ms: 10 gn

112

Push Buttons & Operator Interface - XAL Control Stations

General Characteristics

Contact Block Characteristics (continued)

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max: 2 x 16 AWG (1.5 mm2) with cable end

Cross headed screw (Pozidrive type 1) slotted for flat 4 and 5.5 mm screwdriver

Typical torque: 0.8 N•m (8.55 lb-in)

Maximum torque: 1.2 N•m (10.7 lb-in)

Contact material Silver alloy (Ag/Ni)

Short-circuit protection Conforming to IEC/EN 60947-5-1 Standard blocks with screw clamp terminals: 10 A

(gG cartridge fuse conforming to IEC 60269-1)

Rated insulation voltage Conforming to IEC 60947-1 Standard blocks with screw clamp terminals:

Ui = 600 V, degree of pollution 3

Rated impulse withstand voltage Conforming to IEC 60947-1 Standard block with screw clamp terminals: Uimp = 6 kV

Rated operational characteristics

Conforming to IEC/EN 60947-5-1

AC supply:

Utilization category AC-15

A600: Ue = 600 Vac and le = 1.2 A or Ue = 240 Vac and le = 3 A

or Ue = 120 Vac and le = 6 A

DC supply:

Utilization category DC-13

R300: Ue = 250 Vdc and le = 0.1 A or Ue = 125 Vdc and le = 0.22 A

Electrical durability

Conforming to IEC/EN 60947-5-1

Appendix C

Operating rate 3600 operating cycles/hour.

Load factor: 0.5

AC supply for 1 million operating cycles,

utilization category AC-15

24 Vac 120 Vac 230 Vac

4 A3 A2 A

DC supply for 1 million operating cycles,

utilization category DC-13

24 Vdc 110 Vdc

0.4 A 0.15 A

Electrical reliability Failure rate

Conforming to IEC 947-5-4

Standard blocks:

- at 17 V and 5 mA, λ < 10-8

- at 5 V and 1 mA, λ < 10-6

Specific Characteristics of Light Modules with Protected LED

Mechanical Characteristics

Vibration resistance Conforming to IEC 60068-2-6 Frequency (2 to 500 Hz): 15 gn

Shock resistance Conforming to IEC 60068-2-27 Half sine wave acceleration 11 ms: 50 gn

Half sine wave acceleration 18 ms: 30 gn

Electrical Characteristics

Cabling capacity Conforming to IEC 60947-1 Screw and captive clamp terminals

Min: 1 x 24 AWG (0.22 mm2) without cable end

1 x 22 AWG (0.34 mm2) for linking

Max: 2 x 16 AWG (1.5 mm2) with cable end

Rated insulation voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED:

Ui = 250 V, degree of pollution 3

Rated impulse withstand voltage Conforming to IEC 60947-1 Pilot light blocks with protected LED: Uimp = 4 kV

Voltage limits Nominal voltage 24 V: 19.2 to 30 Vdc; 21.6 to 24.6 Vac

120V: 102 to 132 Vac

240V: 195 to 264 Vac

Current consumption Applicable to all colors 24 Vac/Vdc supply blocks: 18 mA

120 Vac supply blocks: 14 mA

240 Vac supply blocks: 14 mA

Service life At nominal voltage and at an ambient

temperature of 77 °F (25 °C)

100,000 hours

Surge withstand Conforming to IEC 61000-4-5 2/1 kV

Resistance to fast transients Conforming to IEC 61000-4-4 2 kV

Resistance to electromagnetic fields Conforming to IEC 61000-4-3 10 V/m

Resistance to electrostatic discharges Conforming to IEC 61000-4-2 8/6 kV

Electromagnetic emission Conforming to EN 55011 Class B

Push Buttons & Operator Interface - XAL Control Stations

Complete and Emergency Stop Stations

113

Start or Stop Function (light grey base, RAL 7035; dark grey lid, RAL 7016)

Description Type of Push

Type of Contact Legend Marking Catalog Number

N/O N/C

Marking on Legend Holder

1 momentary

push button Flush black 1 – Start XALD101

Flush red – 1 Stop XALD111

Marking on Legend Holder

1 mushroom head

push button

Ø40 mm,

momentary

Red – 1 Emergency stop

(red legend) XALD164

Emergency Stop Function (light grey base, RAL 7035; yellow lid, RAL 1012)

Description Type

Type of Contact

Catalog Number

N/O N/C

1 Mushroom head

push button

Ø 40mm, red

Turn to release

Standard – 1 XALK174

Trigger action – 1 XALK178

1 Mushroom head

push button

Ø 40mm, red

Key release

(Key No. 455)

Standard – 1 XALK184

Trigger action – 1 XALK188

1 Mushroom head

push button

Ø 40mm, red

Push-pull

Standard – 1 XALK194

XALD101

XALD111

XALD164

XALK174

XALK184

XALK194

114

Push Buttons & Operator Interface - XAL Control Stations

Empty Enclosures

■For customer assembly using XB5 operators, see Push Buttons - XB5 22 mm starting on page 73.

Start-Stop Function (light grey base, RAL 7035; dark grey lid, RAL 7016)

Description Type of Push

Type of Contact Legend Text Catalog Number

N/O N/C

Text on legend plate

2 Momentary

push buttons

1 flush black 1 – Start

XALD211

1 flush red – 1 Stop

1 flush black 1 – Forward

XALD221

1 flush black 1 – Reverse

Three Function (light grey base, RAL 7035; dark grey lid, RAL 7016)

Description Type of Push

Type of Contact Legend Text Catalog Number

N/O N/C

Text on legend plates

3 momentary

push buttons

1 flush black

1 flush red

1 flush black

1–Open

XALD341–1Stop

1 – Close

1–Forward

XALD311–1Stop

1–Reverse

1–Up

XALD321–1Stop

1 – Down

Empty Enclosures ■

Description Number of Holes Catalog Number

For normal environments, CSA+ UL approvals (with stainless steel lid mounting screws)

Light grey base “RAL 7035”

Dark grey lid “RAL 7016”

1XALD01

2XALD02

3XALD03

4XALD04

5XALD05

Light grey base “RAL 7035”

Yellow lid “RAL 1012” 1XALK01

XALD211H29

XALD321

XALD02

Push Buttons & Operator Interface - XAL Control Stations

Assembly Components

115

■For customer assembly using XB5 operators, see Push Buttons - XB5 22 mm starting on page 73.

▲A maximum of 3 electrical blocks may be fitted per associated head.

Electrical Blocks and Accessories (for mounting on metal plate at back of enclosure) ■

Description Type Color Catalog Number

Electrical blocks with screw clamp terminal connections

Standard contact blocks ■N/O contact – ZENL1111

N/C contact – ZENL1121

Light blocks with protected LED 24 Vac or Vdc White ZALVB1

Green ZALVB3

Red ZALVB4

Ye l l o w ZALVB5

Blue ZALVB6

120 Vac White ZALVG1

Green ZALVG3

Red ZALVG4

Ye l l o w ZALVG5

Blue ZALVG6

230 Vac White ZALVM1

Green ZALVM3

Red ZALVM4

Ye l l o w ZALVM5

Blue ZALVM6

Description Application Catalog Number

Accessories for electrical blocks

Blanking plug Ø 22 mm units ZB5SZ3

Nut Head mounting ZB5AZ901

Grounding terminal Grounding XALZ09

Key For tightening nut ZB5AZ901 ZB5AZ905

Electrical Blocks (for mounting directly beneath the heads)

Description Type Color Catalog Number

Electrical blocks with screw clamp terminal connections (for mounting on base ZB5AZ009)

Standard contact blocks ▲N/O contact – ZBE101

N/O contact – ZBE102

Light blocks with protected LED 24 Vac or Vdc White ZBVB1

Green ZBVB3

Red ZBVB4

Ye l l o w ZBVB5

Blue ZBVB6

110-120 Vac White ZBVG1

Green ZBVG3

Red ZBVG4

Ye l l o w ZBVG5

Blue ZBVG6

230-240 Vac White ZBVM1

Green ZBVM3

Red ZBVM4

Ye l l o w ZBVM5

Blue ZBVM6

Description Application Catalog Number

Accessories for electrical blocks

Mounting base Electrical blocks (contact or light module) ZB5AZ009

ZENL1111

ZALV••

ZB5SZ3

ZB5AZ905

ZBE101

ZBVB•

ZB5AZ009

116

Push Buttons & Operator Interface - XAL Control Stations

Dimensions

Single-way control stations XALD1••, K1••, D01

Two-way control stations XALD2••, K2••, D02 Three-way control stations XALD3••, K3••, D03

Four-way control stations XALD4••, K4••, D04 Five-way control stations XALD5••, K5••, D05

2.09

(5) (6)

(3) (4)

(7) (8)

2.68

2.13

0.87

(1)

2.68

(2)

2 x Ø 0.17

2 x Ø 4.3

(1) 2 knock-outs for PG 13.5 cable glands, maximum capacity 0.47 in

(12 mm).

(2) Knock-out for cable entry, maximum capacity 0.55 in (14 mm).

Examples:

(3) 2.44 in (62 mm) for flush push buttons.

(4) 2.59 in (66 mm) for projecting

push buttons.

(5) 3.58 in (91 mm) for latching mushroom head push buttons.

(6) 2.91 in (74 mm) for key switches.

(7) 4.45 in (113 mm) for latching mushroom head push buttons

with key release.

(8) 3.78 in (96 mm) for key switches

with key.

(9) 2.52 in (64 mm) for pilot lights.

2.09

(3) (4)

2.68

= 1.18

4.17

106

2.13

(1) 2 x Ø 0.17

2 x Ø 4.3

=2.68

2.91

(2)

2.09

(3) (4)

(9)

2.68

= 1.18

1.18

5.35

136

2.13

(1) 2 x Ø 0.17

2 x Ø 4.3

=3.86

4.09

104

(2)

2.04

(3) (4)

(5)

(6) (7)

2.68

=1.18

1.18

6.54

166

2.13

(1) 2 x Ø 0.17

2 x Ø 4.3

=5.04

128

5.28

134

(2)

2.09

(3) (4)

(5)

(6) (7)

2.68

=1.18

1.18

7.72

196

2.13

(1)

2 x Ø 4.3

2 x Ø 0.17

6.22

158

6.46

164

(2)

(1) 2 knock-outs for PG 13.5 cable glands,

maximum capacity 0.47 in (12 mm).

(2) Knock-out for cable entry, maximum

capacity 0.55 in (14 mm).

Examples:

(3) 2.44 in (62 mm) for flush push buttons.

(4) 2.59 in (66 mm) for projecting

push buttons.

(5) 2.52 in (64 mm) for pilot lights.

(6) 3.43 in (87 mm) for mushroom head

push buttons.

(7) 3.07 in (78 mm) for selector switches.

Dual Dimensions inches

Catalog

2005

File 9001

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

Glass-Reinforced Polyester Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

Die Cast Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Flush Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221

Building a New Electric World

Push Buttons and Operator Interface

Specifier’s Guide

Type XAP Enclosures

118

Push Buttons and Operator Interface - XAP Enclosures

Characteristics

Glass-reinforced polyester insulated enclosures XAPA

Material Glass-reinforced polyester.

Approvals Special version: CSA Type 4 and 5 (undrilled version)

Protective treatment Standard version: “TC” and “TH” treatments.

Ambient temperature Operation: -25 °C to +70 °C (-13 °F to +158 °F). Storage: -40 °C to +70 °C (-40 °F to +158 °F).

Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. Type 4, 4X, 12.

Electric shock protection Class II conforming to IEC 60536 and NF C 20-030.

Flame resistance CSTB: M3, NF C 20-455: 850°C, IEC 60092: 960 °C, UL 94: VO.

Chemical resistance High degree of resistance to acids, bases, sea water, mineral salts, all solvents, petrol, diesel, oils and greases.

Cable entry Undrilled.

Die Cast metal enclosures XAPG

Material Zinc alloy (XAPG1-XAP4) Aluminum (XAPG5)

Approvals Special version: CSA Type 4 and 5 (undrilled version); UL Type 1, 2, 4, and 12; Standard CSA Type 1, 4, 4X, and 12.

Protective treatment Standard version: “TC” treatment. Special version: “TH” treatment.

Ambient temperature Operation: -25 °C to +70 °C (-13 °F to +158 °F). Storage: -40 °C to +70 °C (-40 °F to +158 °F).

Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. UL Type 4, 12.

Electric shock protection Class I conforming to IEC 60536 and NF C 20-030.

Chemical resistance Special treatments on request.

Cable entry Tapped entries for cable glands, see dimensions pages 120 and 121.

Flush mount enclosures XAPE

Material and color Anodized aluminum front plate. Insulated protective rear cover.

Protective treatment Standard version: “TC” and “TH” treatments.

Ambient temperature Operation: -25 °C to +70 °C (-13 °F to +158 °F).Storage: -40 °C to +70 °C. (-40 °F to +158 °F).

Degree of protection IP 65 conforming to IEC 60529 and IP 657 conforming to NF C 20-010. CSA Type 1, 4, 4X, and 12.

Electric shock protection Class I conforming to IEC 60536 and NF C 20-030.

Chemical resistance High degree of resistance to organic acids, diluted mineral acids, salts, alcohol, acetone, chloride and fluoride solvents, oils and petrol.

Cable entry With rear cover: knock-out cable entries.

File E164353

CCN NKCR

(XAPG only)

File LR 44087

Class 3211 03 Marked

Push Buttons and Operator Interface - XAP Enclosures

Glass-Reinforced Polyester Enclosures

119

Undrilled Enclosures, Glass-Reinforced Polyester

Type H x W Dimensions Catalog Number

NEMA 4, 4X, 13

Usable depth 3.27 in (83 mm)

without hinges

3.34 x 5.75 in (85 x 146 mm) XAPA1100

3.34 x 8.90 in (85 x 226 mm) XAPA2100

5.95 x 9.49 in (151 x 241 mm) XAPA3100

with hinges 5.95 x 9.49 in (151 x 241 mm) XAPA4100

Undrilled Grounding Plate Sheet steel with

ground screw

For XAPA1100 XAPZ100

For XAPA2100 XAPZ200

For XAPA3100 and 4100 XAPZ300

XAP a b G H

A1100 3.35 in (85 mm) 5.75 in (146 mm) 2.76 in (70 mm) 4.13 in (105 mm)

A2100 3.35 in (85 mm) 8.90 in (226 mm) 2.76 in (70 mm) 7.09 in (180 mm)

A3100 5.94 in (151 mm) 9.49 in (241 mm) 5.31in (135 mm) 7.87 in (200 mm)

A4100 5.94 in (151 mm) 9.49 in (241 mm) 5.31 in (135 mm) 7.87 in (200 mm)

Cable entries not drilled

(1) 0.43 in (11 mm) for XAPA4kkk stations with hinges

(2) 2 x Ø 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm)

XAPA1100

P=83

(2)

(1)

Undrilled Insulated enclosures

XAPA1100, XAP2100 Fixing XAPA3100, XAPA4100

XAPA2100

120

Push Buttons and Operator Interface - XAP Enclosures

Glass-Reinforced Polyester Enclosures

Drilled Insulated Enclosures, Glass-Reinforced Polyester

Type

Number of

Knock-outs

22 mm

Number of Rows

Catalog Number

Vertical Horizontal

NEMA 4, 4X, 13

Usable depth

3.27 in (83 mm)

1.58 in (40 mm) centerline

spacing of holes

11 1 XAPA1110

21 2 XAPA1120

42 2 XAPA1104

82 4 XAPA2108

16 4 4 XAPA3116

Drilled Grounding Plate Sheet steel with ground screw

For XAPA1110 XAPZ110

For XAPA1120 XAPZ120

For XAPA1104 XAPZ104

For XAPA2108 XAPZ208

For XAPA3116 XAPZ316

For Ø 22 mm control and signalling units

XAPa b b1b2G H

A1110 3.35 in (85 mm) 5.75 in (146 mm) – – 2.76 in (70 mm) 4.13 in (105 mm)

A1120 3.35 in (85 mm) 5.75 in (146 mm) 1.57 in (40 mm) – 2.76 in (70 mm) 4.13 in (105 mm)

A1104 3.35 in (85 mm) 5.75 in (146 mm) 1.57 in (40 mm) 1.18 in (30 mm) 2.76 in (70 mm) 4.13 in (105 mm)

A2108 3.35 in (85 mm) 8.90 in (226 mm) 1.57 in (40 mm) 1.18 in (30 mm) 2.76 in (70 mm) 7.09 in (180 mm)

A3116 5.94 in (151mm) 9.49 in (241mm) 1.57 in (40 mm) 1.18 in (30 mm) 5.31 in (135 mm) 7.87 in (200 mm)

Cable entries not drilled

(2) 2 x Ø 0.22 in (5.6 mm) untapped holes, depth 0.47 in (12 mm)

XAPA1104

XAPA2108

P=83

87 b2

b1 b1 ==

== = =

(2)

Insulated enclosures with cut-outs

XAPA Fixing

Push Buttons and Operator Interface - XAP Enclosures

Die Cast Enclosures

121

Undrilled Die Cast Enclosures (Painted Grey RAL 7032)

Type Material Usable Depth H x W x D

Dimensions Catalog Number

NEMA Type 4, 13

Zinc

1.93 in (49 mm)

3.15 x 3.15 x 2.03 in

(80 x 80 x 51.5 mm) XAPG19100

5.12 x 3.15 x 2.03 in

(130 x 80 x 51.5 mm) XAPG29100

6.89 x 3.15 x 2.03 in

(175 x 80 x 51.5 mm) XAPG39100

2.93 (74.5 mm)

3.15 x 3.15 x 3.03 in

(80 x 80 x 77 mm) XAPG19400

5.12 x 3.15 x 3.03 in

(130 x 80 x 77 mm) XAPG29400

6.89 x 3.15 x 3.03 in

(175 x 80 x 77 mm) XAPG39400

8.66 x 3.15 x 3.03 in

(220 x 80 x 77 mm) XAPG49400

Aluminum 2.93 (74.5 mm) 12.20 x 3.35 x 3.03 in

(310 x 85 x 77 mm) XAPG59400

Drilled Die Cast Enclosures (Painted Grey RAL 7032)

Type Material Usable Depth Number of

22 mm knock-outs Catalog Number

NEMA Type 4, 13

1.18 in (30 mm) centerline

spacing of holes

Zinc

1.93 in (49 mm)

2XAPG19702

3XAPG29703

4XAPG39704

2.93 (74.5 mm)

2XAPG19802

3XAPG29803

4XAPG39804

NEMA Type 4, 13

1.58 in (40 mm) centerline

spacing of holes

Zinc

1.93 in (49 mm)

1XAPG19201

2XAPG29202

3XAPG39203

2.93 (74.5 mm)

1XAPG19501

2XAPG29502

3XAPG39503

4XAPG49504

Aluminum 2.93 (74.5 mm) 5 XAPG59505

Catalog

Number

ab cg h Conduit opening

supplied

IN mm IN mm IN mm IN mm IN mm

XAPG19201 3.15 80 3.15 80 2.03 51.5 1.97 50 2.56 65 3⁄4" NPT

XAPG29202 3.15 80 5.12 130 2.03 51.5 1.97 50 4.53 115 3⁄4" NPT

XAPG39203 3.15 80 6.90 175 2.03 51.5 1.97 50 6.30 160 3⁄4" NPT

XAPG19501 3.15 80 3.15 80 3.03 77 1.97 50 2.56 65 3⁄4" NPT

XAPG29502 3.15 80 5.12 130 3.03 77 1.97 50 4.53 115 3⁄4" NPT

XAPG39503 3.15 80 6.90 175 3.03 77 1.97 50 6.30 160 3⁄4" NPT

XAPG49504 3.15 80 8.66 220 3.03 77 1.97 50 8.07 205 3⁄4" NPT

XAPG59505 3.35 85 12.20 310 3.03 77 2.16 55 11.60 295 3⁄4" NPT

XAPG19702 3.15 80 3.15 80 2.03 51.5 1.97 50 2.56 65 3⁄4" NPT

XAPG29703 3.15 80 5.12 130 2.03 51.5 1.97 50 4.53 115 3⁄4" NPT

XAPG39704 3.15 80 6.90 175 2.03 51.5 1.97 50 6.30 160 3⁄4" NPT

XAPG19802 3.15 80 3.15 80 3.03 77 1.97 50 2.56 65 3⁄4" NPT

XAPG29803 3.15 80 5.12 130 3.03 77 1.97 50 4.53 115 3⁄4" NPT

XAPG39804 3.15 80 6.90 175 3.03 77 1.97 50 6.30 160 3⁄4" NPT

XAPG39400

XAPG29703

122

Push Buttons and Operator Interface - XAP Enclosures

Flush Plates

Drilled Flush Plates

Type Material Number of

22mm holes

H x W

Dimensions in (mm) Catalog Number

NEMA Type 4, 13

1.18 in (30 mm)

centerline spacing of

holes

Anodized

Aluminum

1 2.83 x 2.83 in (72 x 72 mm) XAPE301

2 4.13 x 2.83 in (105 x 72 mm) XAPE302

3 5.43 x 2.83 in (138 x 72 mm) XAPE303

4 6.73 x 2.83 in (171 x 72 mm) XAPE304

5 8.03 x 2.83 in (204 x 72 mm) XAPE305

Optional Back Box (for finger protection, if required)

Type Material Catalog Number

Protective rear covers Insulating

Fiberglass

For flush plate XAPE301 XAPE901

For flush plate XAPE302 XAPE902

For flush plate XAPE303 XAPE903

For flush plate XAPE304 XAPE904

For flush plate XAPE305 XAPE905

For Ø 22 mm control and signalling units

Front plate

XAP b b1 H

E301 2.83 in (72 mm) 1.73 in (44 mm) 2.20 in (56 mm)

E302 4.13 in (105 mm) 3.03 in (77 mm) 3.50 in (89 mm)

E303 5.43 in (138 mm) 4.33 in (110 mm) 4.80in (122 mm)

E304 6.73 in (171 mm) 5.63 in (143 mm) 6.10 in (155 mm)

E305 8.03 in (204 mm) 6.93 in (176 mm) 7.40 in (188 mm)

Protective rear cover for front plate XAPE30k

XAP b P

E901 2.05 in (52 mm) 3.25 in (82.5 mm)

E902 3.35 in (85 mm) 3.25 in (82.5 mm)

E903 4.65 in (118 mm) 3.25 in (82.5 mm)

E904 5.94 in (151mm) 3.25 in (82.5 mm)

E905 7.24 in (184 mm) 3.25 in (82.5 mm)

XAPE301

XAPE302

XAPE303

14.5

4 x 04.2

30 30

60 4 x M4

Flush mounting enclosures

Front plate with cut-outs for Ø 22 mm control and signalling units

XAPE30k

XAPE305

P=Usable depth

Mounting of front plate and protective rear cover

CONTENTS

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Type K and SK Common Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

Type K Heavy Duty Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125-138

Type K Voltage Assembly Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Type K and SK Selector Switch Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Type K Heavy Duty Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Type K Heavy Duty Pilot Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Type K Heavy Duty Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Type SK Corrosion Resistant Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Type SK Corrosion Resistant Selector Switches . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Type SK Corrosion Resistant Potentiometers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Type SK Corrosion Resistant Pilot Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Type K, SK, KX, and T Light Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148

Type K, SK, KX, and T Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Hazardous Location Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Type K and SK “H” Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Type K and SK Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

Type K and SK Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 157

Type K and SK Application Data and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Type K and SK Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Type K and SK Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

File 9001

Catalog

2005

Push Buttons and Operator Interface

Specifier’s Guide

Type K and SK 30 mm Push Buttons

124

Push Buttons and Operator Interface - Type K and SK, 30 mm

Common Operators

For use in hazardous locations – See page 150.

“START” Push Buttons

Operator

Style Description Contact

Block

Button

Color Type Legend

Plate

30.5 mm

Industrial

(Metal)

Black KR1BH13 KN201SP

30.5 mm

Corrosion

Resistant

(Non Metallic)

Black SKR1BH13 KN101SP

“OFF – ON” Selector Switch

Operator

Style Description

Contact

Sequence Knob

Color Type Legend

Plate

Contact

Block

Included

30.5 mm

Industrial

(Metal)

Black KS11BH13 KN244SP

30.5 mm

Corrosion

Resistant

(Non Metallic)

Black SKS11BH13 KN144SP

RED – 120 Vac – “ON” Pilot Light

Operator Style Description Type Legend Plate

30.5 mm

Industrial

(Metal)

KP1R31 KN203SP

30.5 mm

Corrosion Resistant

(Non Metallic)

SKP1R31 KN103SP

RED – 120 Vac – “ON” Push-To-Test Pilot Light

Operator Style Description Type Legend Plate

30.5 mm

Industrial

(Metal)

KT1R31 KN203SP

30.5 mm

Corrosion Resistant

(Non Metallic)

SKT1R31 KN103SP

File

CCN

E42259

NKCR

File

Class

LR 25490

3211 03

Marking

“STOP” Push Buttons

Operator

Style Description Contact

Block

Button

Color Type Legend

Plate

30.5 mm

Industrial

(Metal)

Red KR1RH13 KN202RP

30.5 mm

Corrosion

Resistant

(Non Metallic)

Red SKR1RH13 KN102RP

“HAND – OFF – AUTO” Selector Switch

Operator

Style Description

Contact

Sequence Knob

Color Type Legend

Plate

Contact

Block

Included

30.5 mm

Industrial

(Metal)

100

001

Black KS43BH13 KN260SP

30.5 mm

Corrosion

Resistant

(Non Metallic)

Black SKS43BH13 KN160SP

GREEN – 120 Vac – “OFF” Pilot Light

Operator Style Description Type Legend Plate

30.5 mm

Industrial

(Metal)

KP1G31 KN204SP

30.5 mm

Corrosion Resistant

(Non Metallic)

SKP1G31 KN104SP

GREEN – 120 Vac –“OFF” Push-To-Test Pilot Light

Operator Style Description Type Legend Plate

30.5 mm

Industrial

(Metal)

KT1G31 KN204RP

30.5 mm

Corrosion Resistant

(Non Metallic)

SKT1G31 KN104RP

Push Buttons and Operator Interface - Type K and SK, 30 mm

Heavy Duty Operators

125

①The universal push button operators contain one each of the following color inserts: black, red, green, yellow, orange, blue and white.

➁See table below.

➂Knob has the words “Emergency Stop” in raised letters highlighted in white for readability. Available in red snap-in mushroom buttons only.

➃See table below.

➄These operators can be ordered complete with contact blocks – for maximum block usage – see page 155. Add the “H” number chosen from page 151 to the end of the operator type

number.

EXAMPLE: KR24B + H2(2 - KA1) = KR24BH2

Non-Illuminated Momentary Push Button Operators – UL Types 4, 13/NEMA Types 4, 13

For use in hazardous locations – See page 150.

Contact blocks and legend plate not included unless otherwise noted.

Description Color

Operator With

1 N.O. and 1 N.C.

Contact (KA1)

Operator With

1 N.O. Contact

(KA2)

Operator With

1 N.C. Contact

(KA3)

Operator Only

With No

Contacts ➄

Full Guard

Black KR1BH13 KR1BH5 KR1BH6 KR1B

Red KR1RH13 KR1RH5 KR1RH6 KR1R

Green KR1GH13 KR1GH5 KR1GH6 KR1G

Universal ①KR1UH13 KR1UH5 KR1UH6 KR1U

Other ➁KR1➁H13 KR1➁H5 KR1➁H6 KR1➁

No Guard

Black KR3BH13 KR3BH5 KR3BH6 KR3B

Red KR3RH13 KR3RH5 KR3RH6 KR3R

Green KR3GH13 KR3GH5 KR3GH6 KR3G

Universal ①KR3UH13 KR3UH5 KR3UH6 KR3U

Other ➁KR3➁H13 KR3➁H5 KR3➁H6 KR3➁

Extended Guard

Black KR2BH13 KR2BH5 KR2BH6 KR2B

Red KR2RH13 KR2RH5 KR2RH6 KR2R

Green KR2GH13 KR2GH5 KR2GH6 KR2G

Universal ①KR2UH13 KR2UH5 KR2UH6 KR2U

Other ➁KR2➁H13 KR2➁H5 KR2➁H6 KR2➁

13⁄8'' Diameter

Mushroom Button

Snap-In Mushroom Button

Black KR4BH13 KR4BH5 KR4BH6 KR4B

Red KR4RH13 KR4RH5 KR4RH6 KR4R

Red ➂KR4R05H13 KR4R05H5 KR4R05H6 KR4R05

Green KR4GH13 KR4GH5 KR4GH6 KR4G

Other ➃KR4➃H13 KR4➃H5 KR4➃H6 KR4➃

Screw-On Mushroom Button With Set Screw Security

Black KR24BH13 KR24BH5 KR24BH6 KR24B

Red KR24RH13 KR24RH5 KR24RH6 KR24R

Green KR24GH13 KR24GH5 KR24GH6 KR24G

Other ➃KR24➃H13 KR24➃H5 KR24➃H6 KR24➃

21⁄4'' Diameter

Mushroom Button

Snap-In Mushroom Button

Black KR5BH13 KR5BH5 KR5BH6 KR5B

Red KR5RH13 KR5RH5 KR5RH6 KR5R

Red ➂KR5R05H13 KR5R05H5 KR5R05H6 KR5R05

Green KR5GH13 KR5GH5 KR5GH6 KR5G

Other ➃KR5➃H13 KR5➃H5 KR5➃H6 KR5➃

Screw-On Mushroom Button With Set Screw Security

Black KR25BH13 KR25BH5 KR25BH6 KR25B

Red KR25RH13 KR25RH5 KR25RH6 KR25R

Green KR25GH13 KR25GH5 KR25GH6 KR25G

Other ➃KR25➃H13 KR25➃H5 KR25➃H6 KR25➃

Color

➁ For KR1, 2, 3

Choose Color and Place Code in

Type Number

➃ For KR4, 5, 24, 25

Choose Color and Place Color

Code in Type Number

Blue

Yellow

White

Orange

Gray

–

Basic Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 155

Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 154

Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150

“H” Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 151

Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 148

Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 152-153

Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 148

Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 154

Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 159-160

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158

Ring Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158

Color Inserts and Mushroom Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 157

126

Push Buttons and Operator Interface - Type K and SK, 30 mm

Heavy Duty Operators

①Universal for KR6, 67, 7 includes 2 inserts each of black, red and green.

Illuminated and Non-Illuminated Multifunction Operators

Meets UL Type 13/NEMA Type 13 and UL Type 6/NEMA Type 6, which UL and NEMA consider

an equivalent to UL Type 4/NEMA Type 4.

For use in hazardous locations – See page 150.

Legend plate and contact blocks not included unless otherwise noted.

Description Color

With 2 N.O.

Contacts

(2 KA2)

With 1 N.O.

& 1 N.C.

Contact

(KA2, KA3)

Without

Contacts

⑨

Momentary

Dual

Function

Universal ①

Green-Red

Other ➁

KR6UH7

KR6GRH7

KR6➁H7

KR6UH37

KR6GRH37

KR6➁H37

KR6U

KR6GR

KR6➁

Momentary

Interlocked

Dual Function

Universal ①

Green-Red

Other ➁

KR67UH7

KR67GRH7

KR67➁H7

KR67UH37

KR67GRH37

KR67➁H37

KR67U

KR67GR

KR67➁

Maintained

Interlocked

Dual Function

Universal ①

Green-Red

Other ➁

KR7UH7

KR7GRH7

KR7➁H7

KR7UH37

KR7GRH37

KR7➁H37

KR7U

KR7GR

KR7➁

Description Color –

Contacts

See ⑩

(KA2, KA3)

Without

Contacts

⑨

Both Buttons

Maintained Interlocked

Assembly

Universal ➂

Other ➃–KR11UH1

KR11➃H1

KR11U

KR11➃

One Button Momentary

One Button Maintained

Interlocked Assembly

Universal ➂

Other ➃–KR12UH1H1

KR12➃H1H1

KR12U

KR12➃

15⁄8" Dia. Knob x

For 13⁄8" or 21⁄4" Dia. Knob - see

Includes Type KN379 Legend Plate Marked

Pull To Start

Push To Stop

Description Color With 2 N.C. Contacts

(1 KA3, 1 KA5)

With 1 N.O. 1 N.C.

Contact

(1 KA1)

Without Contacts ⑨

3 Position

Momentary Pull -

Maintained Neutral -

Momentary Push

Non-Illuminated

Red

Green

Other➄

KR8RH25

KR8GH25

KR8➄H25

–

KR8R

KR8G

KR8➄

2 Position

Maintained Pull -

Maintained Push

Non-Illuminated

Red

Green

Other➄

–

KR9RH13

KR9GH13

KR9➄H13

KR9R

KR9G

KR9➄

15⁄8" Dia. Knob x

For 13⁄8" or 21⁄4" Dia. Knob - see

Includes Type KN379 Legend

Plate Marked

Pull To Start

Push To Stop

Description Voltage

With Red Knob With 2

N.C. Contacts

(1 KA3, 1 KA5)

With Other Color Knob

With 2 N.C. Contacts

(1 KA3, 1 KA5)

With Other Color Knob

Without Contacts ⑨

3 Position

Momentary Pull -

Maintained Neutral -

Momentary Push

Illuminated

110-120 V, 50-60 Hz

Other – Transformer, LED, Flashing ⑦

Other – Full Voltage, Resistor, Neon ⑧

KR8P1RH25

KR8P➅RH25

KR8P1➄H25

KR8P➅➄H25

KR8P1➄

KR8P➅➄

Description Voltage

With Red Knob With 1

N.O. & 1 N.C. Contact

(KA1)

With Other Color Knob

With 1 N.O. & 1 N.C.

Contact (KA1)

With Other Color Knob

Without Contacts

2 Position

Maintained Pull -

Maintained Push

Illuminated

110-120 V, 50-60 Hz

Other – Transformer, LED, Flashing ⑦

Other – Full Voltage, Resistor, Neon ⑧

KR9P1RH13

KR9P➅RH13

KR9P1➄H13

KR9P➅➄H13

KR9P1➄

KR9P➅➄

➁Choose one color for each button. R = red, G = green, B = Black.

EXAMPLE: A KR6 with left red and right black = KR6RB

➂Universal for KR11, 12 includes 2 each of black, red, green, yellow, orange, blue, white.

➃Choose one color for each button from table and insert color code in type number.

EXAMPLE: A KR11 with top button grey and bottom button orange = KR11ES

➄Choose one color from table and insert color code in type number.

EXAMPLE: KR9 with a yellow knob = KR9Y

➅Add the voltage assembly code as chosen from voltage assembly code table on page 128.

EXAMPLE: KR8P➅ with a 277 V 50-60 Hz voltage = KR8P8

⑦The color of the knob must be the same color as the LED voltage chosen (i.e., green LED

uses green knob) or use clear knob.

⑧On neon voltages use clear knobs only.

⑨These operators can be ordered complete with contact blocks. For maximum block usage

see page 155. Add the “H” number chosen from page 151 to the end of the operator type

number.

EXAMPLE: KR67BB + H8(2 KA3) = KR67BBH8

⑩KR11UH1 has 1 - KA1 (1 N.O., 1 N.C.) and KR12UH1H1 has 2 - KA1 (2 N.O., 2 N.C.).

To obtain a red knob with “Push Emergency Stop” printed on the red knob –

substitute “R05” in place of “R”. Not available in 13⁄8" or 21⁄4" diameter knobs.

For 13⁄8" or 21⁄4" Dia. Knob:

a) Order -20 or -21 knob from page 157.

b) Order 9001K54 adapter (no charge) - allows -20 or -21 knob to fit on push pull

operators. Voids UL and NEMA Type 6 rating.

c) Can order assembled operator by replacing color code with -20 or -21. Example: 9001

KR9R would be 9001KR9R20 or 9001KR9R21. No price adder.

✻These colors are not available on illuminated push-pull operators.

Other Color Code Selection

Color KR6, KR7, KR67 KR11, KR12 KR8, KR9

Black

Red

Green

Blue

Yellow

White

Orange

Clear

Amber

Gray

–

B ✻

S ✻

–

Voltage Assembly Codes

See Page 128

Push Buttons and Operator Interface - Type K and SK, 30 mm

Heavy Duty Operators

127

Illuminated Push Button Operators – UL Types 4, 13/NEMA Types 4, 13

For use in hazardous locations – See page 150.

Legend plate and contact block not included unless otherwise noted.

Description

Voltag e

and

Frequency

Style

With Red Color Cap and 1

N.O. and 1 N.C. Contact

(KA1)

With Green Color Cap

and 1 N.O. and 1 N.C.

Contact (KA1)

With Other Color Cap

Without Contact Block ①

Full Guard

Illuminated

Push Button

Clear Plastic Top

110-120 V, 50-60 Hz Transformer K1L1RH13 K1L1GH13 K1L1➄

220-240 V, 50-60 Hz Transformer K1L7RH13 K1L7GH13 K1L7➄

24-28 Vac-dc Full Voltage K1L35RH13 K1L35GH13 K1L35➄

For other Voltages

see Table ➁

Transformer or Flashing K1L➁RH13 K1L➁GH13 K1L➁➄

Full Voltage K1L➁RH13 K1L➁GH13 K1L➁➄

Resistor or Neon ➂K1L➁RH13 K1L➁GH13 K1L➁➄

LED ➃K1L➁RH13 K1L➁GH13 K1L➁➄

Full Guard

Illuminated

Push Button

Metal Top

110-120 V, 50-60 Hz Transformer K3L1RH13 K3L1GH13 K3L1➄

220-240 V, 50-60 Hz Transformer K3L7RH13 K3L7GH13 K3L7➄

24-28 Vac-dc Full Voltage K3L35RH13 K3L35GH13 K3L35➄

For other Voltages

see Table ➁

Transformer or Flashing K3L➁RH13 K3L➁GH13 K3L➁➄

Full Voltage K3L➁RH13 K3L➁GH13 K3L➁➄

Resistor or Neon ➂K3L➁RH13 K3L➁GH13 K3L➁➄

LED ➃K3L➁RH13 K3L➁GH13 K3L➁➄

No Guard

Illuminated

Push Button

110-120 V, 50-60 Hz Transformer K2L1RH13 K2L1GH13 K2L1➄

220-240 V, 50-60 Hz Transformer K2L7RH13 K2L7GH13 K2L7➄

24-28 Vac-dc Full Voltage K2L35RH13 K2L35GH13 K2L35➄

For other Voltages

see Table ➁

Transformer or Flashing K2L➁RH13 K2L➁GH13 K2L➁➄

Full Voltage K2L➁RH13 K2L➁GH13 K2L➁➄

Resistor or Neon ➂K2L➁RH13 K2L➁GH13 K2L➁➄

LED ➃K2L➁RH13 K2L➁GH13 K2L➁➄

13⁄8 Inch

Illuminated

Mushroom

110-120 V, 50-60 Hz Transformer K2L1R20H13 K2L1G20H13

Order K2L ➁➄

Above ➅

220-240 V, 50-60 Hz Transformer K2L7R20H13 K2L7G20H13

24-28 Vac-dc Full Voltage K2L35R20H13 K2L35G20H13

For other Voltages

see Table ➁

Transformer or Flashing K2L➁R20H13 K2L➁G20H13

Full Voltage K2L➁R20H13 K2L➁G20H13

Resistor or Neon ➂K2L➁R20H13 K2L➁G20H13

LED➃K2L➁R20H13 K2L➁G20H13

21⁄4 Inch

Illuminated

Mushroom

110-120 V, 50-60 Hz Transformer K2L1R21H13 K2L1G21H13

Order K2L ➁➄

Above ➅

220-240 V, 50-60 Hz Transformer K2L7R21H13 K2L7G21H13

24-28 Vac-dc Full Voltage K2L35R21H13 K2L35G21H13

For other Voltages

see Table ➁

Transformer or Flashing K2L➁R21H13 K2L➁G21H13

Full Voltage K2L➁R21H13 K2L➁G21H13

Resistor or Neon ➂K2L➁R21H13 K2L➁G21H13

LED➃K2L➁R21H13 K2L➁G21H13

①These operators can be ordered complete with contact blocks, for maximum block usage

see page 155. Add the “H” number chosen from page 151 to the end of the operator type

number. Example: K2L36R20+H2(2 KA1)=K2L36R20H2

➁Add the Voltage assembly code as chosen from Voltage assembly code table on page 128.

Example: K2L➁ with a 240 Vac-dc Voltage = K2L25

➂On neon Voltages use clear color caps only.

➃The color of the color cap must be the same color as the LED Voltage chosen (i.e., red LED

uses red color cap) or use clear color cap.

➄Add the color code as chosen from the color cap table.

Example: K2L25➄ with a blue 13⁄8 mushroom button = K2L25L20

➅The only difference between a no guard (K2L➁) operator and mushroom button operators

is the color cap.

Color Caps

Color

Color Codes

➄K1L

K2L, K3L

➄ 13⁄8 Inch

Mushroom

➄ 21⁄4 Inch

Mushroom

Red

Green

Blue

Yellow

White

Clear

Amber

R20

G20

L20

Y20

W20

C20

A20

R21

G21

L21

Y21

W21

C21

A21

Voltage Assembly Codes

See Page 128

Basic Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 155

Color Caps & Mushroom Knobs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 157

Basic Operators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 155

Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 154

Contact Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150

“H” Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 151

Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 148

Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 152-153

Light Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 148

Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 154

Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 159-160

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 158

Ring Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 158

128

Push Buttons and Operator Interface - Type K and SK, 30 mm

Voltage Assembly Codes

This page lists light module code numbers that are used in op-

erators listed on pages 126-127.

• Neon type light modules – use CLEAR color caps only.

• LED light modules use a lamp with 7 element LED clus-

ters that provide illumination similar to incandescent illu-

mination.

• LED light modules require the color cap color and the

LED color be the same or use a clear color cap.

Voltage Assembly Codes

Voltage Description Voltage

Assembly Code

Separate

Light Module

Type Number

6 Vac-dc

Full Voltage

LED Red

LED Green

LED Yellow

31LR

31LG

31LY

KM31

KM31LR

KM31LG

KM31LY

12-14 Vac-dc

Full Voltage

LED Red

LED Green

LED Yellow

32LR

32LG

32LY

KM32

KM32LR

KM32LG

KM32LY

18 Vac-dc Resistor 33 KM33

24-28 Vac-dc

Full Voltage

LED Red

LED Green

LED Yellow

35LR

35LG

35LY

KM35

KM35LR

KM35LG

KM35LY

32 Vac-dc Resistor 23 KM23

48 Vac-dc

Full Voltage

LED Red

LED Green

LED Yellow

36LR

36LG

36LY

KM36

KM36LR

KM36LG

KM36LY

✻Use clear color caps only with neon light modules.

Voltage Description Voltag e

Assembly Code

Separate

Light Module

Type Number

60 Vac-dc

Full Voltage

LED Red

LED Green

LED Yellow

37LR

37LG

37LY

KM37

KM37LR

KM37LG

KM37LY

110-120 V, 25-30 Hz

110-120 V, 50-60 Hz

Transformer

Flashing

KM2

KM1

KMF1

120 Vac-dc

120 Vac Only

120 Vac-dc

Resistor

Neon ✻

LED Red

LED Green

LED Yellow

38LR

38LG

38LY

KM38

KM11

KM38LR

KM38LG

KM38LY

208-220 V, 50-60 Hz Transformer 3 KM3

220-240 V, 25-30 Hz

220-240 V, 50-60 Hz

Transformer

Flashing

KM4

KM7

KMF7

240 Vac-dc

Resistor

Neon ✻

KM25

KM12

277 V, 50-60 Hz Transformer 8 KM8

380 Vac-dc Neon ✻13 KM13

380-480 V, 50-60 Hz

480 Vac-dc

Transformer

Neon ✻

KM5

KM14

550 Vac-dc

550-600 V, 50-60 Hz

Neon ✻

Transformer

KM15

KM6

Push Buttons and Operator Interface - Type K and SK, 30 mm

Selector Switch Selection Guide

129

Shown below is a simplified method of selecting a selector

switch to meet almost any combination of contact sequences.

Step No. 1

Determine the contact sequence(s) required. Set up a target ta-

ble like the one shown for the example below.

Step No. 2

Look for a cam type common to all sequences in Table 1, 2 or

3. For the example above, Table 2 would be used. For the con-

tact sequences A(1 0 0), B(0 1 0) and C(0 0 1) of the example

above, cam types F and L are common to all 3 sequences.

Step No. 3

Next, the cam type common to all the sequences (If several

cam types are common, choose one.) is used to find the oper-

ator type number. Go to the proper page number as indicated

in the table below:

If for the example above:

A manual return operator with a standard black knob is required and

If the F cam type were chosen, the operator type number would be:

Type K Line – Class 9001 Type KS46B (From page 132)

Type SK Line – Class 9001 Type SKS46B (From page 144)

If the L cam type were chosen, the operator type number would be:

Type K Line – Class 9001 Type KS401B (From page 132)

Type SK Line – Class 9001 Type SKS401B (From page 144)

Step No. 4:

Determine the contact blocks required by using the same table

used for Step No. 2.

If for the example above:

The F cam type were chosen:

A 9001KA3 mounted on side no. 2 would be used for sequence A(1 0 0).

A 9001KA3 mounted on side no. 1 would be used for sequence B(0 1 0).

A 9001KA2 mounted on side no. 1 or 2 would be used for sequence C(0 0 1).

The L cam type were chosen:

A 9001KA2 mounted on side no. 2 would be used for sequence A(1 0 0).

A 9001KA2 mounted on side no. 1 or a 9001 KA3 mounted on side no. 2

would be used for sequence B(0 1 0).

A 9001KA3 mounted on side no. 1 would be used for sequence C(0 0 1).

Example:

Contact

Sequence

A100

B010

C001

0 – contact open

1 – contact closed

Number of Positions Push Button Line Page Number

2Typ e K

Type SK 130, 131, 142, 143

3Typ e K

Type SK 132, 133, 144, 145

4Typ e K

Type SK 134, 146

One Type KA1 double circuit block can be used in place of one

Type KA2 single circuit block and one Type KA3 single circuit

block mounted on the same side.

For “H” Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 151

For Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . Pages 159-160

✻The KA5 must be the last block on either side. If more than one KA5 is required on either

side – contact your local Square D sales office.

Table 1 – 2 Position Selector Switch

If you require

contact sequence Use Sel. Sw.

with cam type

Use contact

block type

Mount on

side No.

(See page 151)

10 E KA3 1 or 2

D KA2 1 or 2

01 E KA2 1 or 2

D KA3 1 or 2

Table 2 – 3 Position Selector Switch

If you require

contact sequence Use Sel. Sw.

with cam type

Use contact

block type

Mount on

side No.

(See page 151)

100

GMKA2 1

LKA2 2

CE KA3 1

BC EFGJ KA3 2

BGJKA5 ✻2

010

DE J L KA2 1

D E K A 2 2

FKA31

LKA3 2

001

C F K A 2 1 o r 2

BD GL KA3 1

D K A 3 2

BKA5 ✻1

MKA2 2

110

BKA21

C F K A 5 ✻1 or 2

MKA3 2

011

BGJKA2 2

GKA5 ✻1

LKA5 ✻2

MKA3 1

101

JKA3 1

DE J L KA5 ✻1

D E K A 5 ✻2

Table 3 – 4 Position Selector Switch

If you require

contact sequence Use Sel. Sw.

with cam type

Use contact

block type

Mount on

side No.

(See page 151)

1000 H (A) KA3 2

0100 H (B) KA2 1

0010 H (C) KA2 2

0001 H (D) KA3 1

1001 H A & D Wired in Parallel

1100 H A & B Wired in Parallel

0110 H B & C Wired in Parallel

0 0 1 1 H C & D Wired in Parallel

1110 H A, B & C Wired in Parallel

0 1 1 1 H B, C & D Wired in Parallel

1010 H A & C Wired in Parallel

0101 H B & D Wired in Parallel

1101 H KA5 ✻2

1011 H KA5 ✻1

KA2KA3KA1

130

Push Buttons and Operator Interface - Type K and SK, 30 mm

Heavy Duty Selector Switches - Type K

Non-Illuminated 2 Position Selector Switch Operators – UL Types 4, 13/NEMA Types 4, 13

For use in hazardous locations – See page 150.

Legend plate and contact block not included unless noted.

Contact Block Required 1 — Contact Closed

0 — Contact Open

Contact

Block

Position

Quantity

and

Type

Mount

Side Left Right Left Right

KA1

KA3

#2 10 01

KA2

#2 01 10

KA1

KA3

#1 10 01

KA2

#1 01 10

CAM ED

Non-Illuminated Operators Type Type

Manual Return

Operator Only ①

Without Knob

With Standard Black Knob

With Other Color Knob (See Table)➁

Key Operated with E10 Key (Code 1,2,3)➂➃

KS11

KS11B

KS11➁

KS11K➂

KS12

KS12B

KS12➁

KS12K➂

With Contact Block(s)

With Standard Black Knob (See Table for Other Colors, Replace B in Type

Number with Other Color Code)

With 1 KA1 on Side #2 (H13)

With 1 KA1 on Side #1 (H1)

With 1 KA1 on Side #1 and 1 KA1 on Side #2 (H2)

KS11BH13

KS11BH1

KS11BH2

–

Spring Return from Left Operator Only ①

Without Knob

With Standard Black Knob

With Other Color Knob (See Table)➁

Key Operated with E10 Key (Code 2 only)➃

KS25

KS25B

KS25➁

KS25K2

–

Spring Return From Right Operator Only ①

Without Knob

With Standard Black Knob

With Other Color Knob (See Table)➁

Key Operated with E10 Key (Code 1 Only)➃

–

KS34

KS34B

KS34➁

KS34K1

Top View

Side 2

Side 1

Operator Locating

Notch

KA1

KA3

KA2

KA1

KA3

KA2

Selector Switch Knobs

Color

Standard

Knob

Gloved

Hand Knob

Coin

Operated

➁

Knob

Code

Type

➁

Knob

Code

Type

➁

Knob

Code

Type

Black

Red

Green

Yellow

Orange

Blue

White

Amber

Clear

B11

S11

B25

R24

G24

Y24

S25

L24

W24

A24

C24

–

B18

R16

G16

Y16

–

L16

–

C16

➂ Key Withdrawal Code

Code

1YesNo

Code

2NoYes

Code

3YesYes

①These operators can be ordered complete with contact blocks, for maximum block usage –

see page 155. Add the “H” number chosen from page 151 to the end of the operator type

number.

Example:KS11K1+H13(KA1-SIDE 2)=KS11K1H13.

➁Add the color code as chosen from knob color table at right.

Example: KS11➁ with a green gloved hand knob = KS11FG

➂Add the key withdrawal code from key withdrawal code table.

Example: KS11K➂ that the key can be withdrawn in the right position only = KS11K2

➃All key operated devices are furnished as standard with Square D number E10 (key only part no.

is 2941101100) key change. The following 20 additional key changes are available at no extra

cost: E11-E13, E16, E21-E26, E28-E33, CH501, CH674, SR251, T107.

Occasionally it is desirable to have several devices with dissimilar key changes, but all operable

by a single master key. The following key changes with master keying provisions are available.

Example: For individual key, not master keyed an E29 is chosen. The type number is

KS11K2E29.

All key operators come standard with 2 keys. Replacement keys can be purchased by

specifying the key required i.e., E10, E24, E36 key only, etc.

Boots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 154

Contact Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pages 149-150

“H” Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 151

Legend Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 152-153

Lockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 154

Outline Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 159-160

Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 149-150

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158

Ring Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 158

Cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 157

Key No. Total Key Changes

Available

Master Key (E99)

Part No.

E36 thru E60 25 2941151990

Push Buttons and Operator Interface - Type K and SK, 30 mm

Heavy Duty Selector Switches - Type K

131

➀These operators can be ordered complete with contact blocks, for maximum block usage –

see page 155. Add the “H” number chosen from page 151 to the end of the operator type

number.

Example: K12J35FR+H2(2 KA1) = K12J35FRH2.

➁Add the voltage assembly code as chosen from the voltage assembly code table below.

Example: K25J➁ with a 60 Vac-dc Voltage = K25J37.

➂Add the color code as chosen form the knob color table at right.

Example: K25J35➂ with a green knob = K25J35G.

➃The color of the knob must be the same color as the LED voltage chosen (i.e., red LED use

red knob) or use clear knob.

➄On neon voltages use clear knobs only.

Illuminated 2 Position Selector Switch Operators – UL

Types 4, 13/NEMA Types 4, 13

For use in hazardous locations – See page 150.

Legend plate and contact block not included unless noted.

Contact Block Required 1 — Contact Closed

0 — Contact Open

Contact

Block

Position

Quantity

and

Type

Mount

Side Left Right Left Right

KA1

KA3

#2 1001

KA2

#2 0110

KA1

KA3

#1 1001

KA2

#1 0110

CAM ED

Illuminated Operators Type Type

Manual Return ➀

Without Knob 110-120 V, 50-60 Hz

With Standard Red Knob 110-120 V, 50-60 Hz

Without Knob and Other Voltage Transformer, Flashing or LED ➃

Without Knob Full Voltage, Neon or Resistor ➄

With Other Color Knob and Other Voltage Transformer, Flashing or

LED ➃

With Other Color Knob Full Voltage, Neon or Resistor ➄

K11J1

K11J1R

K11J➁

K11J➁➂

K12J1

K12J1R

K12J➁

K12J➁➂

Spring Return from Left ➀

Without Knob 110-120 V, 50-60 Hz

With Standard Red Knob 110-120 V, 50-60 Hz

Without Knob and Other Voltage Transformer, Flashing or LED ➃

Without Knob Full Voltage, Neon or Resistor ➄

With Other Color Knob and Other Voltage Transformer, Flashing or

LED ➃

With Other Color Knob Full Voltage, Neon or Resistor ➄

K25J1

K25J1R

K25J➁

K25J➁➂

–

Spring Return From Right ➀

Without Knob 110-120 V, 50-60 Hz

With Standard Red Knob 110-120 V, 50-60 Hz

Without Knob and Other Voltage Transformer, Flashing or LED ➃

Without Knob Full Voltage, Neon or Resistor ➄

With Other Color Knob and Other Voltage Transformer, Flashing or

LED ➃

With Other Color Knob Full Voltage, Neon or Resistor ➄

–

K34J1

K34J1R

K34J➁

K34J➁➂

Selector Switch Knobs

Color

Standard

Knob

Gloved

Hand Knob

Coin

Operated

➂

Knob

Code

Type

➂

Knob

Code

Type

➂

Knob

Code

Type

Red

Green

Ye l l o w

Blue

White

Amber

Clear

R24

G24

Y24

L24

W24

A24

C24

–

R16

G16

Y16

L16

–

C16

Top View

Side 2

Side 1

Operator Locating

Notch

KA1

KA3

KA2

KA1

KA3

KA2

✻Use clear color caps only with neon light modules.

▲Add form number to standard Type number, e.g. Type K11J1 Form Y178.