109
Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Note: All part numbers are RoHS
compliant.
Application Tooling
Material
Pin—Brass
Socket—Phosphor bronze
Finish
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on crimp barrel,
with entire contact nickel underplated
B—Duplex plated gold flash on mating
end, tin on crimp barrel, entire contact
nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with—pages 105-
107
Technical Documents:
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
Note: Instruction Sheets for
Tyco Electronics Tooling are packaged
with the tooling. For additional informa-
tion call the Tooling Assistance Center:
1-800-722-1111.
Precision Formed
Crimp Snap-In Contacts,
Size 22 DF
Pin
Socket
Insertion/Extraction
Tool No. 91285-1 (Instruction Sheet—408-9404)
This tool contains interchangeable tips to Insert/Extract
Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, Posted Contacts
AMP-O-LECTRIC
MODEL “G”
Terminating Machine
A totally new design of our most
popular machine for bench-top
operation. It features a quiet and
highly-reliable direct motor drive,
electronic controls for ease of
setup and operation, and
improved guarding and lighting
for operator convenience and
safety. All versions also include
either manual or automatic
precision adjustment for crimp
height. Power requirement is
120 or 220 VAC, 50 or 60 Hz.
For further information, request
Catalog 65828.
AMP-O-MATIC
Model II
Stripper-Crimper Machine
This machine automatically
strips as well as terminates
individual wires. Similar to the
AMP-O-LECTRIC Model “G”
machine, applicators are quickly
interchangeable, and it includes
precision adjust ment for crimp
height. All adjustments can be
made from the front of the
machine without special tools.
Power requirement is 120 VAC.
Air requirement is 80-100 psi
[5.52-6.89 bar], 3.5 scfm
[0.00165 m3/s].
For further information request
Catalog 65004.
Applicators
To accommodate the broad
range of wire termination
products that Tyco Electronics
pro duces, most Tyco Electronics
terminating machines are
designed for use with inter-
changeable applicators. The
basic styles are quickly inter-
changeable to minimize costly
down times, and feature dial-in
wire and insulation crimp-height
settings. Special appli cators
are now available for use with
the AMP Crimp Quality Monitor,
for measuring the crimp height
of each termina tion as it is
made, plus evalu ating the
quality of each crimp.
For further information, request
Catalog 65404.
For applicator part numbers, call
the Tyco Electronics Tooling
Assistance Center at
1-800-722-1111.
PRO-CRIMPER II
Hand Tool
Part No. 90800-1
Features interchangeable die
sets and ratchet control that
provides full die closure to help
eliminate partial crimps. The
new design is more durable,
and requires dramatically less
hand force.
For further information, request
Catalog 82276.
Wire Contact Contact Part Numbers Hand Tools
Size Insulation Finish Pin Socket for Loose Form Contacts
AWG Diameter (Plating Strip Loose Strip Loose
PRO-CRIMPER II CERTI-CRIMP II
mm2Max. Code) Form Form Form Form Hand Tool Hand Tool
28-22 .040 A 1658670-1 1658670-2 1658686-1 1658686-2
0.4-0.08 1.02 B 1658670-3 1658670-4 1658686-3 1658686-4 90800-1 91520-1
Notes: 1. Strip form contacts shipped 20,000 pieces/reel.