5745652-3 - Tyco Electronics

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Crimp Snap-In Contact Connectors

Connector

Insert Shell Type

Type Material Material and Finish Mounting

94V-0 Rated

Thermoplastic

Black

94V-0 Rated

Thermoplastic

Black

Plug

(pg. 92)

Receptacle

(pg. 93)

Zinc Plated Steel

Without Grounding

Indents

Tin Plated Steel

Without Grounding

Indents

Tin Plated Steel

With Grounding Indents

Zinc Plated Steel

Tin Plated Steel

.120

[3.05] Dia. Holes

Clinch Nut,

4-40 Threads

.120

[3.05] Dia. Holes

Clinch Nuts,

4-40 Threaded

Contacts

Type Termination Plating

Pins

(pgs. 100, 101)

Sockets

(pgs. 100, 101)

Crimp

Posted

Crimp

Posted

Duplex

(.000030

[0.00076]

Gold and

Tin)

Duplex

(Gold Flash

and Tin)

Select

(.000030

[0.00076]

Gold and

Gold Flash)

Duplex

(.000030

[0.00076]

Gold and

Tin)

Duplex

(Gold Flash

and Tin)

Select

(.000030

[0.00076]

Gold and

Gold Flash)

➧➧

Product Selection Guide

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued)

Unshielded

Cable Clamps

One-Piece

Cable Clamp

180°/120°

Quik-Snap

(pg. 134)

Box and Lid

Straight/90° Exit

(pg. 137)

Box and Lid with

Male Screw

Retainers

(pg. 137)

Clam Shell

Straight/45° Exit

(pg. 138)

Clam Shell

Straight/45° Exit

with Male Screw

Retainers

(pg. 138)

Section Contents

Plug and Receptacle Connectors.....................92, 93

Basic Shielding Hardware Kits........................94, 95

Shielding Hardware Enclosure Kits ...................96, 97

Preassembled Shielded Connector Kits ..................98

Ferrules for Shielding Hardware Kits ......................99

Contacts ...........................................100, 101

Application Tooling ......................................102

➧➧➧➧

Shielded Cable

Clamps and

Shielding Hardware

and Enclosure Kits

Straight Exit

RFI/EMI Shields

for Jacketed

Cable (pgs. 139,

142)

90° Exit Die Cast

RFI/EMI Shields

for Jacketed Cable

(pg. 142)

Basic Shielding

Hardware Kits

(pgs. 94, 95)

Shielding

Hardware

Enclosure Kits

(pgs. 96, 97)

Mounting and

Mating Hardware

Keying Plug

(pg. 155)

Male Screw

Retainers

(pgs. 146, 147)

Female

Screwlocks

(pg. 148)

Locking Posts

and Slide

Latches

(pgs. 149, 151)

Spring Latch,

Two-Piece

(pg. 152)

Latching Blocks

(pgs. 153, 154)

Standoff

Bushings

(pg. 155)

Product Facts

■Shell sizes offer wide

choice of contact

positions—9, 15, 25, 37

and 50

■Lower cost, commercial

version of the military

approved series

■Tin or zinc plated shells,

with or without grounding

indents

■Crimp snap-in contacts

allows loading of only the

number of contacts being

used

■Available with shielding

hardware and shielding

enclosure kits

■Numerous cable clamps and

mating hardware options

■Low cost, high

performance, precision-

formed crimp contacts

■Machine applied

terminations assure highest

production rates

at lowest applied cost

■Intermateable with any size

20 Subminiature D con-

nector dimensionally com-

plying with MIL-C-24308

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Listed under Underwriters

Laboratories Inc., Standard

1863, Communication

Circuit Accessories,

File No. E81956

■Certified by Canadian

Standards

Association,

File No. LR 1088108

(LR 7189-207)

Contact Retention Features

Socket

Housing Cutaway

Radius lead-in minimizes force

needed to insert contact into housing

Radius lead-in minimizes force

needed to insert contact

into housing

Generous lead-in to

minimize “stubbing“

Contact bearing surface

is large and symmetrical

Reinforced Ribs

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued)

Material and Finish:

Shell—Steel, zinc or tin plated

Insert—94V-0 rated thermoplastic, black

Mounting Holes:

Standard—.120 [3.05] Dia.

Clinch Nut—4-40 threads with

self-locking feature

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—pages 100, 101

Application Tooling—page 102

Mateable Connectors:

HDE—pages 110-123

HDP—pages 90-102

HD-20 Board Mount—

pages 54-71, 78-85, 87-89

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133,

135-137, 140, 141, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Product Specification—108-40005

Application Specifications—

114-10000, 114-40030

Plug

Clinch Nut

(Plug and Receptacle)

.100

[2.54] Max.

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

.230

[5.84]

.420

[10.67]

.432

[10.97]

.120

[3.05]

Ty p .

2 Holes

Dia.

Max.

Ref.

Grounding Indents

(See Table)

Mating Face

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Crimp Snap-In Contact Connectors (Continued)

Receptacle

Plug Part Numbers Receptacle Part Nos.

Shell No. of Dimensions Insert Mounting Tin Plated Shell

Size Contact ABC

Material Method Zinc Without With Zinc Tin

Positions Plated Grounding Grounding Plated Plated

Shell Indents Indents Shell Shell

1.213 .984 .494 Standard 205204-9 205204-8 205204-4 205203-8 205203-3

30.81 24.99 12.55 94V-0 Clinch Nut — 1658642-2 1658642-1 — 1658643-1

215

1.541 1.312 .494 94V-0 Standard 205206-9 205206-8 205206-3 205205-7 205205-2

39.14 33.33 12.55 *Clinch Nut — — 5745908-2 — 1658644-1

2.088 1.852 .494 Standard 5205208-1 207464-7 207464-2 5205207-1 207463-1

325

53.04 47.04 12.55 94V-0 Clinch Nut — — 5745036-2 207516-6 207516-5

437

2.729 2.500 .494 94V-0 Standard 205210-8 205210-7 205210-3 205209-7 205209-2

69.32 63.50 12.55 Clinch Nut — — 745135-4 — 5207661-3

550

2.635 2.406 .605 94V-0 Standard 1658641-3 1658641-1 1658641-2 1658640-2 1658640-1

66.93 61.11 15.37 Clinch Nut — — 5745883-2 — 5745884-1

Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.

Clinch Nut

(Plug and Receptacle)

.100

[2.54] Max.

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

.243

[6.17]

.430

[10.92]

.432

[7.90]

.120

[3.05]

Ty p .

2 Holes

Dia.

Max.

Ref.

Mating Face

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Basic Shielding Hardware Kits

Each kit contains:

■Connector

■Inner shield

■Outer shield

Contacts and ferrules must be purchased

separately.

Material and Finish:

Connector Shells—Steel, tin plated

Connector Insert—94V-0 rated ther-

moplastic, black

Shield—Steel, tin plated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—pages 100, 101

Application Tooling—page 102

Mateable Connectors:

HDE—pages 110-123

HDP—pages 90-102

HD-20 Board Mount—

pages 54-71, 78-85, 87-89

Mating/Panel Mounting—page 42

Mating Hardware—pages 146-150,

153, 155

Ferrules—page 99

Technical Documents:

Product Specifications—

108-40005

108-40030

Application Specifications—

114-10000

114-40030

Instruction Sheet—408-9010

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Plug

.509

[12.93]

.112

[2.84]

Ty p .

.109

[2.77] Ty p .

Max.

Plug Connector

Inside

Shield Outside

Shield

.120

[3.05]

Ty p .

2 Holes

.195

[4.95]

Ty p .

Max.

Ferrule (Must

Be Purchased

Separately)

.462

[11.73] Max.

View of Rear Shell

(With Shields Removed)

Grounding

Indents

.230

[5.84]

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Basic Shielding Hardware Kits (Continued)

Recommended Max. Inner

Shell No. of Dimensions Cable Cable Mounting

Size Contact DE

Outer Dia. Bundle Method Plug Kit Numbers Receptacle Kit Numbers

Positions Range Dia.†

.700 1.535 .165-.455 .350 Standard 1658645-1 1658646-1

17.78 38.99 4.19-11.56 8.89 Clinch Nut 5748526-1 5748536-1

1.024 1.535 .165-.455 .350 Standard 1658647-1 5747539-1

215

26.01 38.99 4.19-11.56 8.89 Clinch Nut 5750636-1 5787908-1

1.576 1.535 .165-.455 .350 Standard 1658648-1 1658649-1

325

40.03 38.99 4.16-11.56 8.89 Clinch Nut — 1658662-1

2.215 1.892 .338-.562 .450 Standard 1658650-1 1658651-1

437

56.26 48.06 8.59-14.28 11.43 Clinch Nut 5786929-1 —

550

2.120 1.876 .338-.480 .450 Standard 1658652-1 1658653-1

53.85 47.65 8.59-12.19 11.43

Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.

2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

Receptacle

.509

[12.93]

.112

[2.84]

Ty p .

.109

[2.77] Ty p .

Max.

.462

[11.73] Max.

Rcpt. Connector

Inside

Shield Outside

Shield

.120

[3.05]

Ty p .

2 Holes

.243

[6.17]

.195

[4.95]

Ty p .

Max.

Ferrule (Must

Be Purchased

Separately)

View of Rear Shell

(With Shields Removed)

Clinch Nut

(Plug and Receptacle)

.100

[2.54] Max.

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-20 Shielding Hardware Enclosure Kits

.812

[20.62]

Ty p .

.125

[3.18]

Max.

1.467

[37.26]

Ty p .

Expanding Neck

Accommodates Cable

Each Kit Contains:

■Connector

■Inner shield

■Outer shield

■Enclosure

■Two jackscrews

Contacts and ferrules must be purchased

separately.

Material and Finish:

Connector Shells—Steel, tin plated.

Connector Insert—94V-0 rated

thermoplastic, black

Shield—Steel, tin plated

Enclosure—PVC, black

Jackscrews—Zinc alloy

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—pages 100, 101

Application Tooling—page 102

Mateable Connectors:

HDE—pages 110-123

HDP—pages 90-102

HD-20 Board Mount—

pages 54-71, 78-85, 87-89

Mating/Panel Mounting—page 42

Mating Hardware—pages 146-150,

153, 155

Ferrules—page 99

Technical Documents:

Product Specifications—

108-40005

108-40030

Application Specifications—

114-10000

114-40030

Instruction Sheet—408-9172

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Plug

FMax

EMax.

Plug Connector

HDP-20

Shield

Qty. 2

Jackscrew

Qty. 2

Cable

Ref.

Ferrule (Must

Be Purchased

Separately, As

Required By

Cable Diameter

Enclosure

DMax.

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Shielding Hardware Enclosure Kits (Continued)

Recommended Shielding

Cable

Max. Enclosure

Shell No. of Dimensions Inner Insert Kit Numbers Expansion

Size Contact Outer Cable Material Tool

Positions DEF Diameter Bundle Plug Receptacle

Cable Part

Range Dia.† O.D. (Max.) Number

1.660 1.355 .630 .190-.330 .330 94V-0 1658655-1 1658654-1

42.16 34.42 16.00 4.83-8.38 8.38 .330

1.660 1.685 .630 .190-.330 .330 94V-0 1658657-1 1658656-1 8.38 58241-4

215

42.16 42.80 16.00 4.83-8.38 8.38

1.660 2.210 .630 .217-.435 .350 94V-0 1658659-1 1658658-1 .450

325

42.16 56.13 16.00 5.51-11.05 8.89 11.43 58241-1

2.010 2.865 .730 .338-.562 .450 94V-0 5747958-1 1658660-1

437

51.05 72.77 18.54 8.59-14.28 11.43 .572

2.010 2.775 .730 .338-.562 .450 94V-0 1658661-1 5747959-1 14.52 58241-2

550

51.05 70.49 18.54 8.59-14.28 11.43

Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.

2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

Receptacle

.812

[20.62]

Ty p .

.125

[3.18]

Ty p .

1.467

[37.26]

Ty p .

Expanding Neck

FMax

EMax.

Rcpt. Connector

HDP-20

Shield

Qty. 2

Jackscrew

Qty. 2

Cable

Ref.

Ferrule (Must

Be Purchased

Separately, As

Required By

Cable Diameter

Enclosure

DMax.

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Shielded Connector, Preassembled Kit

Designed to meet the

requirements of Local

Area Networking, this

Subminiature D Shielded

Connector Kit is available

with slide latches attached

to the receptacle. The

receptacle is shielded and

covered with a durable

plastic enclosure. This

shielding decreases emis-

sions and provides an

effective EMI/RFI barrier.

Preassembled connector

kits are available in

Subminiature D, shell size 2,

15-position configuration and

accept crimp, snap-in HD-20

contacts. Contacts are avail-

able separately and allow

for selective positioning.

Other sizes and styles can

be made available, consult

Tyco Electronics.

Material and Finish:

Inserts—94V-0 rated nylon, black

Enclosures—Elastomer, styrene poly-

olefin, or PVC, black

Shields and Shells—Carbon steel

per ASTM A109, plated with .000200

[0.00508] min. tin over .000050

[0.00127] min. copper

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—pages 100, 101

Application Tooling—page 102

Ferrules—page 99

Technical Documents:

Product Specifications—

108-40005, 108-40030, 108-40032

Application Specifications—

114-10000 & 114-40030

Receptacle

Part No. 749246-1

Note: Instruction Sheets for

Tyco Electronics Tooling are

packaged with the tooling. For addi-

tional information call the Tooling

Assistance Center: 1-800-722-1111.

Expanding neck,

accommodates cable

from .190-.375

[4.83-9.53] Dia.

1.685 Max.

42.80 Max.

Ferrule, must be

purchased separately, as

required by cable diameter (page 99)

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Ferrules for Shielding Hardware Kits

Shell L Cable Part Numbers

Sizes Style Dim. Diameter Ferrule Die Sets*

.440 .165-.190

1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3

.440 .190-.217

1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2

.440 .217-.246

1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8

.440 .246-.284

1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1

.440 .284-.324

1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7

.440 .324-.375

1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6

.440 .375-.437

1-3 Straight 11.18 9.53-11.10 2-747579-7 543424-5

.440 .400-.460

1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4

.625 .230-.265

4-5 Stepped 15.88 5.84-6.73 2-747580-4 543425-2

.625 .338-.385

4-5 Stepped 15.88 8.59-9.78 2-747580-3 543425-1

.625 .375-432

4-5 Stepped 15.88 9.53-10.97 2-747580-1 58238-1

.625 .422-.490

4-5 Stepped 15.88 10.72-12.45 3-747580-1 58237-2

.625 .480-.562

4-5 Straight 15.88 12.19-14.28 2-747580-2 58237-1

Ferrules for

Shielding Hardware Kits

Application Tooling for

Shielding Hardware Kits

Hand Crimping Tool

No. 543344-1

(Requires Die Sets, see

table above.)

Pneumatic Bench Tool

No. 312522-3

(Requires Die Set Holder

No. 58449-1.)

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic

Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

.020

[0.51]

Material and Finish:

Steel (annealed), tin plated

Related Product Data:

Shielding Hardware and

Enclosure Kits—pages 94-98

Technical Documents:

Instruction Sheets—

408-9507

408-9508

408-9243

408-9242

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Shielding Enclosure

Expansion Tools

Part No. 58241-1 (.450 [11.43])†

Part No. 58241-2 (.572 [14.53])†

Part No. 58241-4 (.330 [8.38])†0

†Maximum Cable Diameter

(Instruction Sheet—408-9172)

Bench

Mounting

Plate

Part No. 313183-1

Stepped

Straight

100

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Connector Contacts, Precision Formed

Contact Size 20 DF

Pin Diameter .040 [1.02]

Material and Finish:

Pin—Brass

Socket—Phosphor bronze

Plated

A—Select—Gold flash over nickel on

entire contact, with additional .000030

[0.00076] gold on mating end

B—Duplex—.000030 [0.00076] gold on

mating end, tin on termination end, with

entire contact nickel underplated

C—Gold flash over nickel on entire

contact

D—Duplex—Gold flash on mating end,

tin on termination end, with entire

contact nickel underplated

Related Product Data:

Performance Characteristics—

page 41

Connectors used with:

HDP—pages 92-97

Application Tooling—page 102

Technical Documents:

Product Specification—108-40005

Application Specifications—

114-10000

114-40030

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Insertion/Extraction Tool

No. 91285-1

Instruction Sheet—408-9404

Without Insulation Support

Pin Socket

Wire Size Contact Hand Tools for Loose Form Contacts

Range Finish

Contact Part Numbers

CERTI-CRIMP II Applicators*

AWG

Ins. Dia.

(Plating Pin Socket PRO-CRIMPER II Hand Tool for Strip Form

[mm2]

Max.

Code) Strip Form Loose Form Strip Form Loose Form Hand Tool (Color Code) Contacts

A 66507-3 66507-9 66505-3 66505-9

.040 B 1658540-4 1658540-5 1658538-2 — 91503-1 466423-4***

1.02 C 66507-4 1-66507-0 66505-4 1-66505-0 58448-2 (Blue Dot) 466901-1***

28-24 D 1658540-1 1658540-2 1658538-3 1658538-1

0.08-0.2

.060

A 66682-2 66682-4 66683-2 66683-4

1.52 B 5066682-9 — 1-5066683-0 — — 91549-1 466963-1***

D 5066682-6 — 5066683-7 —

(Black Dot)

A 745254-2 745254-6 745253-2 745253-6

26-22 .040 B 1658544-2 1658544-1 1658543-2 1658543-1 91525-1

0.15-0.4 1.27 C 745254-3 745254-7 745253-3 745253-7 —(Yellow Dot) 466968-1***

D 1658544-3 — 1658543-3 —

A 66506-3 66506-9 66504-3 66504-9

24-20 .060 B 1658539-1 1658539-3 1658537-3 1658537-4 91503-1 466422-4***

0.2-0.6 1.52 C 66506-4 1-66506-0 66504-4 1-66504-0 58448-2 (Red Dot) 466900-1***

D 1658539-2 1658539-4 1658537-1 1658537-2

***For Part Nos. of Special Applicators and Applicators for other model machines, call the Tyco Electronics Tooling

Assistance Center at 1-800-722-1111.

***For use with AMP-O-LECTRIC Model “G” Terminating Machine.

***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.

Hand Tools for

Wire Size Contact Contact Part Numbers Loose Form Contacts

Range Ins. Dia. Finish Pin Socket CERTI-CRIMP II Applicators*

AWG Max. (Plating

Strip Form Strip Form Hand Tool for Strip Form

[mm2]Code) (Color Code) Contacts

28-24 .068 A 205310-2 205311-3 91548-1 466903-1***

0.08-0.2 1.73 (Blue Dot)

24-20 .068 A 205202-2 205201-3 91548-1

0.2-0.6 1.73 C 205202-6 205201-6 (Red Dot) 466902-1***

A 745229-2 745230-2

22-18 .068 B 1658541-1 1658542-2 91513-1

0.4-0.8 1.73 C 745229-5 745230-5 (Green Dot) 466996-1***

D — 1658542-1

Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the

insertion/extraction tool.

***For Part Nos. of Special Applicators and Applicators for other model machines, call the Tyco Electronics Tooling

Assistance Center at 1-800-722-1111.

***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.

With Insulation Support

Crimp Snap-In

Contacts

101

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Connector Contacts, Precision Formed (Continued)

Contact Size 20 DF

Pin Diameter .040 [1.02]

Material and Finish:

Pin—Brass

Socket—Phosphor bronze

Plated:

A—Duplex plated .000030 [0.00076]

gold on mating end, with entire contact

.000050 [0.00127] min. nickel under-

plated

B—Duplex plated gold flash on mating

end, with entire contact .000050

[0.00127] min. nickel underplated

Related Product Data:

Performance Characteristics—

page 41

Connectors used with:

HDP—pages 92, 93

Technical Documents:

Product Specification—108-40005

Application Specifications—

114-10000

114-40030

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

.025 [0.64]

Square Posted Contacts

Contact Loose Form Contact Numbers

Finish .125 [3.18] .188 [4.78] .427 [10.85] .651 [16.54]

(Plating Post Length* Post Length* Post Length* Post Length*

Code) Pin Socket Pin Socket Pin Socket Pin Socket

A — 5-745288-5 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1

B — — — — — 7-745288-2 — 7-745288-2

*Length of post extending from rear of HDP-20 metal-shell connector.

Socket

Stabilizer Stabilizer

Insertion/Extraction Tool

No. 91285-1

This tool includes interchangeable tips

to Insert/Extract:

Size 22, 28-22 AWG [0.08-0.4 mm2]

Size 20, Posted Contacts

(Instruction Sheet—408-9404)

Contact Size 20 DF

Pin Diameter .040 [1.02]

Material and Finish:

Pin—Brass

Socket—Phosphor bronze

Plated—Gold flash over nickel on

entire contact, with additional .000030

[0.00076] gold on mating end

Related Product Data:

Performance Characteristics—

page 41

Connectors used with:

HDP—pages 92-97

Technical Documents:

Product Specification—108-40005

Application Specification—

114-40030

Socket

Strip Form Loose Form

Contact Number Contact Number

Pin Socket Pin Socket

66570-2 66569-2 66570-3 66569-3

18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter)

Note:

Contacts to be

soldered to wire

before being

inserted into

housing

Solder Cup Contacts,

Snap-In

102

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-20 Application Tooling

HDP-20 contacts may be

applied by a variety of hand

tools and machines. For

low production runs, repairs

and prototype work, we

offer either our premium

CERTI-CRIMP Hand Tool

or our commercial

PRO-CRIMPER II Hand Tool.

For medium-volume

production, you have the

choice of our AMP-O-LECTRIC

Model “G” Terminating

Machine, our new Model

“M” Terminating Machine, or

our AMP-O-MATIC Model II

Stripper-Crimper Machine.

The Stripper-Crimper is typi-

cally used for terminating

the wires of jacketed cable.

All three machines can be

bench mounted.

For production requirements

ranging from non-stop high

volumes to countless series

of short runs, our popular

AMPOMATOR CLS IV+ fully-

automated lead-making

machine is an ideal choice.

For further information

about these or other

Tyco Electronics hand tools

and machines, call the

Tyco Electronics Tooling

Assistance Center at

1-800-722-1111.

This versatile machine

now incorporates two

AMP-O-LECTRIC Model “G”

Terminating Units. Basically,

it produces single-wire

leads in lengths from 1.62

[41.2] to 1000 [25 400]. It

measures, cuts, strips and

terminates wire sizes from

26 to 10 AWG [0.12 to 6 mm2]

stranded and 26 to

16 AWG [0.12 to 1.4 mm2]

solid. Production rates

range up to 4800 leads per

hour for 3 [76.2] lengths.

The machine is micropro-

cessor controlled, and pro -

grammed and operated with

an easy-to-follow, menu-dri-

ven touchscreen. It can

retain data for up to 200

lead assemblies. Off-line

programming is also pos-

sible with optional software

OffLine-Plus for Windows

95, Part No. 189263-2.

Air requirement is 90 psi

[6.21] bar minimum at

15 scfm [0.0071 m3/s]. Power

requirement is single-phase

220 VAC, 50 or 60 Hz, 25 A.

For further information

request Catalog 124324.

AMPOMATOR CLS IV+ Lead-Making Machine

103

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors

Contacts

Type Termination Plating

Duplex

(.000030

[0.00076] Gold

and Tin)

Duplex

(Gold Flash

and Tin)

Duplex

(0.000030

[0.00076] Gold

and Tin)

Duplex

(Gold Flash

and Tin)

Crimp

(pg. 109)

Socket

(pg. 109)

Connector

Shell Type

Insert Material andType

Material Finish

Mounting

94V-0 Rated Tin Plated Steel .120

Plug Thermoplastic, with Grounding [3.05]

(pg. 105) Black Indents Dia. Holes

94V-0 Rated .120

Receptacle Thermoplastic, Tin Plated Steel [3.05]

(pg. 105) Black Dia. Holes

Product Selection Guide

➧➧

104

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

Shielded Cable

Clamps and

Shielding

Hardware and

Enclosure Kits

One-Piece All Plastic

Cable Clamp

180°/120°

(Quik-Snap)

(pg. 133)

Box and Lid

Straight/90°

Exit

(pg. 137)

Box and Lid

Straight/90° Exit

with Male Screw

Retainers

(pg. 137)

Clam Shell

Straight/45° Exit

(pg. 138)

Clam Shell

Straight/45° Exit

with Screw Retainers

(pg. 138)

➧➧➧➧

Product Facts:

■Approximately 65% higher

density than HD-20

connectors

■Lower cost, commercial

version of the military

approved Series 90 family

■Available with shielding

overmold hardware and

shielding enclosure kits

■Capable of using numerous

standard HD-20 cable

clamps and mating hardware

■Low cost, high

performance, precision-

formed crimp contacts

■Intermateable with any

size 22 Subminiature D

connector dimensionally

complying with MIL-C-24308

■Recognized under the

Component Program of

Underwriters

Laboratories Inc.,

File No. E28476

■Listed under Underwriters

Laboratories Inc., Standard

1863, Communication

Circuit Accessories,

File No. E81956

■Certified by

Canadian Standards

Association, File

No. LR 1088108

(LR 7189-207)

Section Contents

Plug and Receptacle Connectors .......................105

Basic Shielding Hardware Kits ..........................106

Shielding Hardware Enclosure Kits ......................107

Ferrules for Shielding Hardware Kits ....................108

Contacts.................................................109

Application Tooling .................................108, 109

Straight Exit

RFI/EMI Shields

for Jacketed

Cable

(pg. 141)

90° Exit RFI/EMI

Die Cast

Shields For

Jacketed Cable

(pg. 142)

Basic Shielding

Hardware Kits

(pg. 106)

Shielding

Hardware

Enclosure Kits

(pg. 107)

Crimp & Split

Ring Ferrules

(pgs. 143-145)

Male Screw

Retainers

(pgs. 146, 147)

Female

Screwlocks

(pg. 148)

Locking

Posts and

Slide

Latches

(pgs. 149, 151)

Two-Piece

Spring

Latch

(pg. 152)

Latching

Blocks

(pgs. 153, 154)

Unshielded

Cable Clamps

Mounting and

Mating Hardware

Contact Retention Features

Socket

Housing

(Cutaway)

Contact bearing surface is

large and symmetrical

Generous lead-in

to minimize “stubbing”

Radius lead-in minimizes force

needed to insert contact

into housing

Reinforced ribs

Radius lead-in minimizes force

needed to insert contact

into housing

105

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

Receptacle

Material and Finish:

Shell—Steel, tin plated

Insert—94V-0 rated thermoplastic,

black

Contacts and ferrules must be purchased

separately.

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—page 109

Ferrules—page 108

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133, 135-

137, 140, 141, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Application Specification—

114-10001

Product Specification—108-1268

Instruction Sheets—408-9381

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Plug

Clinch Nut

(Plug and Receptacle)

.100

[2.54] Max.

Part Numbers

Shell No. of Dimensions With Grounding With With

Size Contact ABC Indents Clinch Nuts Clinch Nuts

Positions Plug Plug Receptacle Receptacle

1.213 .984 .494

11530.81 24.99 12.55 748364-1 1658691-1 1658681-1 1658690-1

1.541 1.312 .494

22639.14 33.33 12.55 1658671-1 5749717-1 1658682-1 5788816-1

2.088 1.852 .494

34453.84 47.04 12.55 1658672-1 — 1658683-1 5786583-1

2.729 2.500 .494

46269.32 63.50 12.55 1658673-1 6658293-1 1658684-1 —

2.635 2.406 .605

57866.93 61.11 15.37 1658674-1 — 1658685-1 5788817-1

Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.

.420

[10.67]

.230

[5.84]

.243

[6.17]

.120

[3.05]

2 Holes

.432

[10.97]

Dia.

.120

[3.05]

2 Holes

Dia.

Max.

Ref.

.432

[10.97] Max

Grounding Indents (See Table)

Mating Face

.430

[10.92]

Mating Face

Plug

(With Grounding Indents)

Receptacle

106

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

Basic Shielding

Hardware Kits

Each kit contains:

■Connector

■Inner shield

■Outer shield

Contacts and ferrules must be purchased

separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated ther-

moplastic, black

Shields—Steel, tin plated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—page 109

Ferrules—page 108

Application Tooling—pages 108 &

109

Mateable Connectors—

pages 105 & 107

Mating Hardware—pages 146-150,

153, 155

Mating/Panel Mounting—page 42

Technical Documents:

Application Specifications—

114-10001

Product Specification—108-1268

Instruction Sheet—408-9381,

408-9010

Note: Instruction Sheets for Tyco Electronics

Tooling are packaged with the tooling.

For additional information call the Tooling

Assistance Center: 1-800-722-1111.

Plug

Receptacle

Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.

2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

.120

[3.05]

2 Holes

.230

[5.84]

Ty p .

Dia.

.120

[3.05]

2 Plc.

Dia.

.195

[4.95] Max. Typ.

Rcpt. Connector

Plug Connector

Ferrule (Must

Be Purchased

Separately)

Receptacle

Plug

.243

[6.17]

.195

[4.95] Max. Typ.

Recommended Max. Inner

Shell No. of Dimensions Cable Cable Kit Numbers

Size Contact CD

Outer Dia. Bundle

Positions Range Dia.† Plug Receptacle

1.535 .700 .165-.455 .350

11538.99 17.78 4.19-11.56 8.89 1658675-1 5748634-1

1.535 1.024 .165-.455 .350

22638.99 26.01 4.19-11.56 8.89 1658676-1 1658687-1

1.535 1.576 .165-.455 .350

34438.99 40.03 4.19-11.56 8.89 1658677-1 5748636-1

1.892 2.215 .338-.562 .450

46248.06 56.26 8.59-14.28 11.43 5748471-1 —

1.876 2.120 .338-.490 .450

57847.65 53.85 8.59-12.45 11.43 5748472-1 —

107

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

1658688-1

1658689-1

5748641-1

5748642-1

—

1658678-1

1658679-1

1658680-1

5748476-1

5748477-1

.190-.330

4.83-8.38

.190-.330

4.83-8.38

.217-.435

5.51-11.05

.338-.562

8.59-14.28

.338-.490

8.59-12.45

.630

16.00

.630

16.00

.630

16.00

.730

18.54

.730

18.54

1.355

34.42

1.685

42.80

2.205

56.01

2.860

72.64

2.770

70.36

1.640

41.66

1.640

41.66

1.640

41.66

2.010

51.05

2.010

51.05

58241-4

58241-2

58241-1

.330

8.38

.572

14.52

.450

11.43

Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.

2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

Shell

Size

No. of

Contact

Positions

Recommended

Cable

Outer

Diameter

Dimensions

CD E

Shielding Enclosure

Expansion Tool

Cable Part

O.D. (Max.) Number

Kit Numbers

Plug Receptacle

Each kit contains:

■Connector

■Inner shield

■Outer shield

■Enclosure

■Two jackscrews

Contacts and ferrules must be purchased

separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated ther-

moplastic, black

Shields—Steel, tin plated

Enclosure—PVC, black

Jackscrews—Zinc alloy

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Contacts—page 109

Ferrules—page 108

Application Tooling—pages 108 &

109

Mateable Connectors—

pages 105 & 106

Mating Hardware—pages 146-150,

153-155

Mating/Panel Mounting—page 42

Technical Documents:

Application Specifications—

114-10001

Product Specification—108-1268

Instruction Sheet—408-9381

408-9172

Note: Instruction Sheets for Tyco Electronics

Tooling are packaged with the tooling.

For additional information call the Tooling

Assistance Center: 1-800-722-1111.

Shielding Hardware

Enclosure Kits

Plug

Receptacle

.812

[20.62]

Ty p .

1.467

[37.62]

Ty p .

.125

[3.18] Max.

.125

[3.18] Max.

CMax.

Plug Connector

HDP-22

Shield

Qty. 2

Cable

Ref.

Cable

Ref.

4-40 Jackscrew

Qty. 2

Ferrule (Must

Be Purchased

Separately, As

Required By

Cable Diameter

Ferrule (Must

Be Purchased

Separately, As

Required By

Cable Diameter

Expanding Neck, Accommodates Cable

Expanding Neck

Enclosure

.812

[20.62]

Ty p .

1.467

[37.62]

Ty p .

Rcpt. Connector

HDP-22

Shield

Qty. 2

4-40 Jackscrew

Qty. 2

Enclosure

Receptacle

Plug

Max.

Inner

Cable

Bundle

Dia.†

.330

8.38

.330

8.38

.350

8.89

.450

11.43

.450

11.43

D Max. E Max.

C Max.

108

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

Material and Finish:

Steel (annealed), tin plated

Related Product Data:

Shielding Hardware and

Enclosure Kits—pages 106 & 107

Technical Documents:

Instruction Sheets—

408-9507

408-9508

408-9243

408-9242

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Ferrules for

Shielding Hardware Kits

Stepped

Straight

Application Tooling for

Shielding Hardware Kits

Hand Crimping Tool

No. 543344-1

(Requires Die Sets, see

table above.)

Pneumatic Bench Tool

No. 312522-3

(Requires Die Set Holder

No. 58449-1.)

.020

[0.51]

Shielding Enclosure

Expansion Tools

Part No. 58241-1 (.450 [11.43])†

Part No. 58241-2 (.572 [14.53])†

58241-4 (.330 [8.38])†

†Maximum Cable Diameter

(Instruction Sheet—408-9507)

Bench

Mounting

Plate

Part No. 313183-1

Shell L Cable Part Numbers

Sizes Style Dim. Diameter Ferrule Die Sets*

.440 .165-.190

1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3

.440 .190-.217

1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2

.440 .217-.246

1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8

.440 .246-.284

1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1

.440 .284-.324

1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7

.440 .324-.375

1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6

.440 .375-.437

1-3 Straight 11.18 9.53-11.05 7-747579-7 543424-5

.440 .400-.460

1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4

.625 .230-.265

4-5 Stepped 15.88 5.84-6.73 2-747580-4 543425-2

.625 .338-.385

4-5 Stepped 15.88 8.59-9.78 2-747580-3 543425-1

.625 .375-432

4-5 Stepped 15.88 9.53-10.97 2-747580-1 58238-1

.625 .422-.490

4-5 Stepped 15.88 10.72-12.45 3-747580-1 58237-2

.625 .480-.562

4 Straight 15.88 12.19-14.28 2-747580-2 58237-1

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic

Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

109

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDP-22 Crimp Snap-In Contact Connectors (Continued)

Note: All part numbers are RoHS

compliant.

Application Tooling

Material

Pin—Brass

Socket—Phosphor bronze

Finish

A—Duplex plated .000030 [0.00076]

gold on mating end, tin on crimp barrel,

with entire contact nickel underplated

B—Duplex plated gold flash on mating

end, tin on crimp barrel, entire contact

nickel underplated

Related Product Data:

Performance Characteristics—

page 41

Connectors used with—pages 105-

107

Technical Documents:

Application Specification—

114-10001

Product Specification—108-1268

Instruction Sheet—408-9381

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Precision Formed

Crimp Snap-In Contacts,

Size 22 DF

Socket

Insertion/Extraction

Tool No. 91285-1 (Instruction Sheet—408-9404)

This tool contains interchangeable tips to Insert/Extract

Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts

Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts

Size 20, Posted Contacts

AMP-O-LECTRIC

MODEL “G”

Terminating Machine

A totally new design of our most

popular machine for bench-top

operation. It features a quiet and

highly-reliable direct motor drive,

electronic controls for ease of

setup and operation, and

improved guarding and lighting

for operator convenience and

safety. All versions also include

either manual or automatic

precision adjustment for crimp

height. Power requirement is

120 or 220 VAC, 50 or 60 Hz.

For further information, request

Catalog 65828.

AMP-O-MATIC

Model II

Stripper-Crimper Machine

This machine automatically

strips as well as terminates

individual wires. Similar to the

AMP-O-LECTRIC Model “G”

machine, applicators are quickly

interchangeable, and it includes

precision adjust ment for crimp

height. All adjustments can be

made from the front of the

machine without special tools.

Power requirement is 120 VAC.

Air requirement is 80-100 psi

[5.52-6.89 bar], 3.5 scfm

[0.00165 m3/s].

For further information request

Catalog 65004.

Applicators

To accommodate the broad

range of wire termination

products that Tyco Electronics

pro duces, most Tyco Electronics

terminating machines are

designed for use with inter-

changeable applicators. The

basic styles are quickly inter-

changeable to minimize costly

down times, and feature dial-in

wire and insulation crimp-height

settings. Special appli cators

are now available for use with

the AMP Crimp Quality Monitor,

for measuring the crimp height

of each termina tion as it is

made, plus evalu ating the

quality of each crimp.

For further information, request

Catalog 65404.

For applicator part numbers, call

the Tyco Electronics Tooling

Assistance Center at

1-800-722-1111.

PRO-CRIMPER II

Hand Tool

Part No. 90800-1

Features interchangeable die

sets and ratchet control that

provides full die closure to help

eliminate partial crimps. The

new design is more durable,

and requires dramatically less

hand force.

For further information, request

Catalog 82276.

Wire Contact Contact Part Numbers Hand Tools

Size Insulation Finish Pin Socket for Loose Form Contacts

AWG Diameter (Plating Strip Loose Strip Loose

PRO-CRIMPER II CERTI-CRIMP II

mm2Max. Code) Form Form Form Form Hand Tool Hand Tool

28-22 .040 A 1658670-1 1658670-2 1658686-1 1658686-2

0.4-0.08 1.02 B 1658670-3 1658670-4 1658686-3 1658686-4 90800-1 91520-1

Notes: 1. Strip form contacts shipped 20,000 pieces/reel.

110

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable

Product Selection Guide

Connector

Insert Shell Type

Type Material Material and Finish Mounting

94V-0 Rated

Thermoplastic,

Black

All-Plastic

(pg. 112)

Metal-Shell

(pg. 114)

Metal-Shell

(pg. 115)

94V-0 Rated

Thermoplastic,

Black

All-Plastic

(pg. 113)

Tin Plated Steel

.120

[3.05] Dia. Holes

.120

[3.05] Dia. Holes

Contacts

Pre-Loaded*

Type Termination Plating

Pins

Sockets

Insulation

Displacement

* Interchangeable crimp

snap-in contacts

available, see page 121

Insulation

Displacement

* Interchangeable crimp

snap-in contacts

available, see page 121

Duplex

(.000030

[0.00076]

Gold and

Tin)

Duplex

(Gold Flash

and Tin)

Duplex

(.000030

[0.00076]

Gold and

Tin)

Duplex

(Gold Flash

and Tin)

➧➧

Receptacle

Plug

111

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)

Unshielded

Cable Clamps

One-Piece, All-

Plastic Cable

Clamp, 180°/120°

Exit (Quik-Snap)

(pg. 133)

Unshielded

Cable Clamps

Straight/90° Exit

(pg. 132)

Slide-On Back

Cover (pg. 136)

Product Facts

■Insulation displacement

contacts preloaded in hous-

ings

■No wire stripping

■Post plated contacts with no

bare edges

■Duplex plated contacts—

gold on mating end and tin

on crimp end

■Patented contact ensures

reliable termination of a

wide range of wire sizes

and insulation diameters

■Removable contacts for

replacement and repair

■Selective loading of con-

tacts available

■Crimp snap-in contacts

available for making

jumpers between circuits

■Recognized under the

Component Program

of Underwriters

Laboratories Inc.,

File No. E28476

■Listed under

Underwriters Laboratories

Inc., Standard 1863,

Communication

Circuit Accessories,

File No. E81956

■Certified by

Canadian Standards

Association, File

No. 1088108

(LR 7189-207)

Section Contents

All-Plastic Plug and Receptacle Connectors .......112, 113

Metal-Shell Plug and Receptacle Connectors ......114, 115

Basic Shielding Hardware Kits .....................116, 117

Shielding Hardware Enclosure Kits.................118, 119

Ferrules for Shielding Hardware Kits ....................120

Interchangeable Contacts, Crimp Snap-In ..............121

Application Tooling .................................122, 123

Typical Application Rates

Tool Rate

Pistol Style 7.4 Sec./Line

Arbor Tool 5.0 Sec./Line

CHAMPOMATOR Machine 2.8 Sec./Line

Note: Rates are based on total time to complete a double ended 25 position

Jacketed Cable Assembly

➧➧➧➧

Shielded Cable

Clamps and

Shielding Hardware

and Enclosure Kits

Straight Exit

RFI/EMI Shields

for Jacketed

Cable (pg. 142)

90° Exit Die Cast

RFI/EMI Shields for

Jacketed Cable

(pg. 142)

Basic Shielding

Hardware Kits

(pgs. 116, 117)

Shielding

Hardware

Enclosure Kits

(pgs. 118, 119)

Mounting and

Mating Hardware

Male Screw

Retainers

(pgs. 146, 147)

Female

Screwlocks

(pg. 148)

Locking Posts

and Slide

Latches

(pgs. 149, 151)

Spring Latches,

(pg. 152)

Latching Blocks,

(pgs. 153, 154)

Keying Plug

(pg. 155)

112

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 All-Plastic IDC Connectors

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in

receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire

insulation dia. of .060 [1.52].

Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.

3. Individual conductor strands should be larger than .005 inch [0.127] diameter.

4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.

5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.

Connector Part Numbers

Contact Contact Contact

No. of Identification Identification

Shell Contact

Dimensions Finish No. 1 No. 2

Size Positions AB

(Plating for 30-26 AWG for 26-22 AWG

Code) [0.05-0.15mm2] Wire [0.15-0.4mm2] Wire

Plug Plug

1.213 .984 A — 745203-2

30.81 24.99 B — 1-745203-1

1.541 1.312 A — 745207-7

215

39.14 33.33 B——

2.090 1.852 A 745211-9 745211-7

325

53.09 47.04 B — 745211-8

2.732 2.500 A — 745215-7

437

69.39 63.50 B——

Material and Finish:

Housing—94V-0 rated thermoplastic,

black

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Interchangeable Crimp Snap-In

Contacts—page 121

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133, 135,

136, 139, 140, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Product Specification—108-40011

Application Specifications—

114-40002

114-40003

Instruction Sheet—408-6621

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Plug

Molded Cavity

Indentification &

AMP Trademark

.120

[3.05]

2 Holes

.109

[2.77]

Ref.

.112

[2.85] Ty p .

.509

[12.93]

.860

[21.84]

.230

[5.84]

.080

[2.03]

Max.

Dia.

Ref.

Plug

113

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 All-Plastic IDC Connectors (Continued)

Receptacle

Connector Part Numbers

Contact Contact

No. of Identification

Shell Contact Dimensions Finish No. 2

Size Positions AB (Plating for 26-22 AWG

Code) [0.15-0.4mm2] Wire

Receptacle

1.213 .984 A 745201-7

1930.81 24.99 B 745201-9

1.541 1.312 A 745205-7

21539.14 33.33

2.090 1.852 A 745209-7

32553.09 47.04 B 745209-8

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in

receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire

insulation dia. of .060 [1.52].

Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.

3. Individual conductor strands should be larger than .005 inch [0.127] diameter.

4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.

5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.

Molded Cavity

Indentification &

AMP Trademark

.243

[6.17]

.120

[3.05]

2 Holes

Dia.

.112 [2.85] Typ.

.509

[12.93] Max.

.109

[2.77]

Ref.

.824

[20.93] Ref.

.080

[2.03]

Receptacle

Material and Finish:

Housing—94V-0 rated thermoplastic,

black

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Interchangeable Crimp Snap-In

Contacts—page 121

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133, 135,

136, 139, 140, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Product Specification—108-40011

Application Specifications—

114-40002

114-40003

Instruction Sheet—408-6621

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

114

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Metal-Shell IDC Connectors

Material and Finish:

Shell—Steel, tin plated

Insert—94V-0 rated thermoplastic,

black

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Interchangeable Crimp Snap-In

Contacts—page 121

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133, 135,

136, 138, 140, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Product Specification—108-40011

Application Specifications—

114-40002

114-40003

Instruction Sheet—408-6645

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Plug

.112

[.285]

.509

[12.93]

.050

[1.27]

Ty p .

.039

[0.99] Ty p .

.604

[15.34]

Max.

Ty p .

.120

[3.05]

2 Holes

Dia.

.109

[2.77]

Ref.

.230

[5.84]

1.213 .984 A 1-745492-7 1-745492-8 1-745492-9

30.81 24.99 B — 2-745492-0 —

1.541 1.312 A 1-745494-7 1-745494-5 —

215

39.14 33.33 B — 1-745494-6 —

2.088 1.852 A 1-745496-9 1-745496-7 2-745496-0

*325

53.04 47.04 B — 1-745496-8 —

2.729 2.500 A 1-745498-6 1-745498-5 —

437

69.32 63.50 B — 1-745498-7 —

Connector Part Numbers

Contact Contact Contact

Identification Identification Identification

Contact

No. 1 No. 2 No. 3

No. of Finish

for 30-26 AWG for 26-22 AWG for 22-20 AWG

Shell Contact Dimensions

(Plating

[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire

Size Positions AB

Code)

Plug Plug Plug

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in

receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire

insulation dia. of .060 [1.52].

Notes: 2. Connectors can be made available with clinch nuts, contact Tyco Electronics.

3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.

4. Individual conductor strands should be larger than .005 inch [0.127] diameter.

5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.

6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.

115

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Metal-Shell IDC Connectors (Continued)

Material and Finish:

Shell—Steel, tin plated

Insert—94V-0 rated thermoplastic,

black

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Interchangeable Crimp Snap-In

Contacts—page 121

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 42

Cable Clamps—pages 132, 133, 135,

136, 139, 140, 144, 145

Mating Hardware—pages 146-150,

153, 155

Technical Documents:

Product Specification—108-40011

Application Specifications—

114-40002

114-40003

Instruction Sheet—408-6645

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Receptacle

.109

[2.77]

Ref.

.112

[.285]

.509

[12.93]

.243

[6.17]

.030

[0.76] Ty p .

.567

[0.2]

Max.

Ty p .

.120

[3.05]

2 Holes

Dia.

.050

[1.27]

Ty p .

1.213 .984 A 1-745491-6 1-745491-7 1-745491-9

30.81 24.99 B — 1-745491-8 —

1.541 1.312 A 1-745493-6 1-745493-4 —

215

39.14 33.33 B — 1-745493-5 —

2.088 1.852 A 1-745495-7 1-745495-8 1-745495-9

*3* 25 53.04 47.04 B — 2-745495-0 —

2.729 2.500 A 1-745497-6 1-745497-5 —

437

69.32 63.50 B — 1-745497-7 —

Connector Part Numbers

Contact Contact Contact

Identification Identification Identification

Contact

No. 1 No. 2 No. 3

No. of Finish

for 30-26 AWG for 26-22 AWG for 22-20 AWG

Shell Contact Dimensions

(Plating

[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire

Size Positions AB

Code)

Receptacle Receptacle Receptacle

* RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug

Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts.

Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in

receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire

insulation dia. of .060 [1.52].

Notes: 2. Connectors can be made available with clinch nuts, contact Tyco Electronics.

3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.

4. Individual conductor strands should be larger than .005 inch [0.127] diameter.

5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.

6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.

116

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Basic Shielding Hardware Kits

Each kit contains:

■Connector

■Inner shield

■Outer shield

Ferrules must be purchased separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated

thermoplastic, black

Shield—Steel, tin plated

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating Hardware—pages 146-150,

153, 155

Mating/Panel Mounting—page 42

Plug

.230

[5.84]

Ty p . .086

[2.18]

Max.Typ.

.509

[12.93]Max.

.112

[2.84]

Ty p .

.109

[2.77] Ty p .

.490

[12.45]

Max.

View of Rear Shell

(With Shields Removed)

Plug Connector

Ferrule (Must

be Purchased

Separately)

Outside

Shield

Inside

Shield

.395

[10.03]

Dia.

.377±.015

[9.58±0.38]

.120

[3.05]

2 Holes

Dia.

Connector Part Numbers

Recommended Max. Contact Contact Contact

No. of Cable Inner Contact I.D. No. 1 I.D. No. 2 I.D. No. 3

Shell Contact Dimensions Outer Cable Finish for 30-26 AWG for 26-22 AWG for 22-20 AWG

Size Pos. CD Dia. Bundle (Plating [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2]

Range Dia.† Code) Wire Wire Wire

Plug Plug Plug

1.520 .678 .165-.455 .350 A — 747515-7 —

38.61 17.22 4.19-11.56 8.89

1.520 1.002 .165-.455 .350 A 747531-7 747531-8 —

215

38.61 25.45 4.19-11.56 8.89 B — 747531-9 —

1.520 1.550 .165-.455 .350 A 747547-8 747547-9 —

325

38.61 39.37 4.19-11.56 8.89 B — 1-747547-0 —

1.867 2.205 .338-.562 .450 A— — —

437

47.42 56.01 8.59-14.28 11.43 B — 1-747563-0 —

Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

Technical Documents:

Product Specifications—

108-40011

108-40030

Application Specifications—

114-40002

114-40003

114-40006

Instruction Sheet—408-9010

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

117

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Basic Shielding Hardware Kits (Continued)

Each kit contains:

■Connector

■Inner shield

■Outer shield

Ferrules must be purchased separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated

thermoplastic, black

Shield—Steel, tin plated

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating Hardware—pages 146-150,

153, 155

Mating/Panel Mounting—page 42

Receptacle

.243

[6.17]

Ty p .

Rcpt. Connector

Ferrule (Must

be Purchased

Separately)

Outside

Shield

Inside

Shield

View of Rear Shell

(With Shields Removed)

.086

[2.18]

Max.Typ.

.509

[12.93]Max.

.112

[2.84]

Ty p .

.109

[2.77] Ty p .

.490

[12.45]

Max.

.395

[10.03]

Dia.

.377

[9.58]

.120

[3.05]

2 Holes

Dia.

Technical Documents:

Product Specifications—

108-40011

108-40030

Application Specifications—

114-40002

114-40003

114-40006

Instruction Sheet—408-9010

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Connector Part Numbers

Recommended Max. Contact Contact Contact

No. of Cable Inner Contact I.D. No. 1 I.D. No. 2 I.D. No. 3

Shell Contact Dimensions Outer Cable Finish for 30-26 AWG for 26-22 AWG for 22-20 AWG

Size Pos. CD Dia. Bundle (Plating [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2]

Range Dia.† Code) Wire Wire Wire

Receptacle Receptacle Receptacle

1.520 .678 .165-.455 .350 A — 747516-7 747516-8

38.61 17.22 4.19-11.56 8.89 B — 747516-9 —

1.520 1.002 .165-.455 .350 A — 747532-7 —

215

38.61 25.45 4.19-11.56 8.89 B — 747532-8 —

1.520 1.550 .165-.455 .350 A — 747548-8 —

325

38.61 39.37 4.19-11.56 8.89 B — 747548-9 —

1.867 2.205 .338-.562 .450

437

47.42 56.01 8.59-14.28 11.43 B 747564-8 747564-9 —

Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

†Maximum cable diameter after jacket and braid removed.

118

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Shielding Hardware Enclosure Kits

Plug

Each kit contains:

■Connector

■Inner shield

■Outer shield

■Enclosure

■Two jackscrews

Ferrules must be purchased separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated

thermoplastic, black

Shield—Steel, tin plated

Enclosure—PVC, black

Jackscrews—Zinc alloy

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating Hardware—pages 146-150,

153, 155

Mating/Panel Mounting—page 42

Mating End

Ferrule (Must

be Purchased

Separately as

Required by

Cable Dia.)

Expanding Neck

Accommodates Cable

1.640

[41.66] Max.

Cable

Ref.

.630

[16.00]

Max.

Kit Part Numbers Shielding

Recommended Max. Contact Contact Contact Contact Enclosure

Shell No. of Dimensions Cable Inner Finish I.D. No. 1 I.D. No. 2 I.D. No. 3 Expansion

Size Contact Outer Cable (Plating for 30-26 AWG for 26-22 AWG for 22-20 AWG Tool

Pos. CDE Dia. Bundle Code) [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2] Cable Part

Range Dia.† Plug Plug Plug O.D. (Max.) No.

1.640 1.355 .630 .190-.330 .330 A — 1-747944-5 —

41.66 34.42 16.00 4.83-8.38 8.38 B — 1-747944-6 — .330 58241-4

1.640 1.685 .630 .190-.330 .330 A — 1-747946-5 — 8.38

215

41.66 42.80 16.00 4.83-8.38 8.38 B — 1-747946-6 —

1.640 2.210 .630 .217-.435 .350 A 1-747948-5 1-747948-6 — .450 58241-1

325

41.66 56.13 16.00 5.51-11.05 8.89 B — 1-747948-8 1-747948-9 11.43

2.010 2.865 .730 .338-.562 .450 A 1-747950-4 1-747950-5 — .572 58241-2

437

51.05 72.77 18.54 8.59-14.28 11.43 B — 1-747950-6 — 14.52

†Maximum cable diameter after jacket and braid removed.

Technical Documents:

Product Specifications—

108-40011

108-40030

Application Specifications—

114-40002

114-40003

114-40006

114-40008

Instruction Sheet—408-9172

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

119

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Shielding Hardware Enclosure Kits (Continued)

Receptacle

Mating End

Ferrule (Must

be Purchased

Separately as

Required by

Cable Dia.)

Expanding Neck

Accommodates Cable

Cable

Ref.

1.640

[41.66] Max.

.630

[16.00]

Max.

Kit Part Numbers Shielding

Recommended Max. Contact Contact Contact Enclosure

Shell No. of Dimensions Cable Inner Finish I.D. No. 1 I.D. No. 2 Expansion

Size Contact CDE Outer Cable (Plating for 30-26 AWG for 26-22 AWG Tool

Pos. Dia. Bundle Code) [0.05-0.15mm2] [0.15-0.4mm2] Cable Part

Range Dia.† Receptacle Receptacle O.D. (Max.) No.

1.640 1.355 .630 .190-.330 .330 A 1-747943-5 1-747943-6

41.66 34.42 16.00 4.83-8.38 8.38 B — 1-747943-7 .330 58241-4

1.640 1.685 .630 .190-.330 .330 A 1-747945-5 — 8.38

215

41.66 42.80 16.00 4.83-8.38 8.38 B— —

1.640 2.210 .630 .217-.435 .350 A 1-747947-5 1-747947-6 .450 58241-1

325

41.66 56.13 16.00 5.51-11.05 8.89 B — 1-747947-7 11.43

2.010 2.865 .730 .338-.562 .450 A— —

.572 58241-2

437

51.05 72.77 18.54 8.59-14.28 11.43 B— —

14.52

†Maximum cable diameter after jacket and braid removed.

Each kit contains:

■Connector

■Inner shield

■Outer shield

■Enclosure

■Two jackscrews

Ferrules must be purchased separately.

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated

thermoplastic, black

Shield—Steel, tin plated

Enclosure—PVC, black

Jackscrews—Zinc alloy

Contacts—Phosphor bronze

Contact Finish—Duplex plated:

A—.000030 [0.00076] gold on mating

end, tin on termination end, with entire

contact nickel underplated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Contact Arrangements—page 40

Performance Characteristics—

page 41

Application Tooling—pages 121-123

Mateable Connectors:

HDP—pages 90-97

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Mating Hardware—pages 146-150,

153, 155

Mating/Panel Mounting—page 42

Technical Documents:

Product Specifications—

108-40011

108-40030

Application Specifications—

114-40002

114-40003

114-40006

114-40008

Instruction Sheet—408-9172

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

120

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Crimp Snap-In Contact Connectors

Shell L Cable Part Numbers

Sizes Style Dim. Diameter Ferrule Die Sets*

.440 .165-.190

1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3

.440 .190-.217

1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2

.440 .217-.246

1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8

.440 .246-.284

1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1

.440 .284-.324

1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7

.440 .324-.375

1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6

.440 .375-.435

1-3 Straight 11.18 9.53-11.05 2-747579-7 543424-5

.440 .400-.455

1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4

.625 .230-.265

4 Stepped 15.88 5.84-6.73 2-747580-4 543425-2

.625 .338-.385

4 Stepped 15.88 8.59-9.78 2-747580-3 543425-1

.625 .375-432

4 Stepped 15.88 9.53-10.97 2-747580-1 58238-1

.625 .422-.490

4 Stepped 15.88 10.72-12.45 3-747580-1 58237-2

.625 .480-.562

4 Straight 15.88 12.19-14.28 2-747580-2 58237-1

Material and Finish:

Steel (annealed), tin plated

Related Product Data:

Shielding Hardware and

Enclosure Kits—pages 116-119

Technical Documents:

Instruction Sheets—

408-9242

408-9243

408-9507

408-9508

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Application Tooling for

Shielding Hardware Kits

Hand Crimping Tool

No. 543344-1

(Requires Die Sets, see

table above.)

Pneumatic Bench Tool

No. 312522-3

(Requires Die Set Holder

No. 58449-1.)

*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic

Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.

.020

[0.51]

Ferrules for

Shielding Hardware Kits

Stepped

Straight

Shielding Enclosure

Expansion Tools

Part No. 58241-1 (.450 [11.43])†

Part No. 58241-2 (.572 [14.53])†

Part No. 58241-4 (.330 [8.38])†0

†Maximum Cable Diameter

(Instruction Sheet—408-9507)

Bench

Mounting

Plate

Part No. 313183-1

121

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Contacts, Precision Formed

Material and Finish:

Phosphor bronze, duplex plated as fol-

lows:

A—Duplex plated .000030 [0.00076]

gold on mating end, tin on termination

end, with entire contact nickel under-

plated

B—Gold flash on mating end, tin on

termination end, with entire contact

nickel underplated

Related Product Data:

Performance Characteristics—

page 41

Connectors used with:

HDE—pages 112-119

Technical Documents:

Product Specifications—

108-40011

108-40030

Application Specifications—

114-40002

114-40003

114-40006

114-40008

Instruction Sheet—408-6738

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

Interchangeable

Contacts,

Crimp Snap-In

Pin Socket

Wire Size Insulation Contact

Range Diameter Finish Contact Part Numbers

AWG Code* Single Two (Plating Pin Socket

mm2Wire Wire Code) Strip Form Strip Form

26-22 .054 .039 A — 1-745269-1

0.15-0.4 41.37 0.99 B 1-745266-0 1-745269-0

22-18 .075 .054 A 1-745267-0 1-745270-1

0.4-0.8 31.91 1.37 B — 1-745270-0

* A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact.

Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts.

2. Strip form contacts shipped 10,000 pieces/reel.

122

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Application Tooling

A modular interchangeable head provides versatility to these tools. Along with the head

used to terminate Subminiature D connectors, heads are available to terminate other

Tyco Electronics product lines.

The head used to terminate the Subminiature D, HDE connectors can be used with a

manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These

tools terminate one unstripped wire per cycle and index the connector to the next

terminating position. The head rotates to permit optimum access to the wiring area.

Hand Tools with

Modular Heads

Technical Documents:

Instruction Sheets—

408-6790

408-9414

408-6789

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Hotline:

1-800-722-1111.

Handle and Head Tool Assembly No. 608868-1

Handle No. 58074-1

Head Assembly No. 58063-2

This tool is manually actuated, using

modular heads.

Bench Mount

Pneumatic Power Assembly

Bench Mount

Electric Power Assembly

Bench Assembly No. 58338-1

Head Assembly No. 58063-2

This tool is air actuated with

either a foot or knee switch.

Head Assembly No. 58063-2

This tool electrically powered

and actuated by a foot switch.

Manual Pistol Grip Tool Air Pistol Grip Tool

Handle No. 58075-1

Head Assembly No. 58063-2

Air actuated, utilizing modular heads.

Bench Mounted

Tools with

Modular Heads

123

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HDE-20 Application Tooling (Continued)

CHAMPOMATOR 3A

Terminating Machine

This machine is the

high-productivity way to

terminate multiconductor,

jacketed cable with a variety of

Tyco Electronics connectors

having insulation displacement

contacts. It automatically sorts

the wires, and terminates

them in a programmed

sequence. The sequence

may use all or some of the

connector contacts, such

as for various RS-232 wiring

patterns.

All cable assemblies are tested

for continuity and shorts.

The machine is micro-

processor controlled, and

programmed by a touch input

screen. The easy programming

simplifies the process and

reduces training require ments.

The machine’s internal storage

capability can retain up to 50

cable assemblies, which can

be easily retrieved by number

or name. Produc tion monitoring

and diag nostics can also be

accessed through the touch

screen.

Contact Tyco Electronics for

the tooling required for your

specific applications.

CHAMPOMATOR 2.5

Terminating Machine

This is a compact, semi-

automatic bench machine. It

is microprocessor controlled,

and programmed using a

membrane switch keyboard.

The potential machine rate is

one pair of wires per second.

Contact Tyco Electronics for

the tooling required for your

specific applications.

The CHAMPOMATOR Model

2.5 Bench Terminating

Machine—Part No. 354786-4

is used in conjunction with

Control Module—Part No.

852423-1.

Contact Tyco Electronics for

application specific

requirements.

Manual Arbor Tool

The arbor tool with applicator

is used to terminate jacketed

cable. Wires are neatly routed

and trimmed to length with

the cable jacket close to the

connector. 400 to 800 termi -

nated wires per hour are

typical.

Manual

Arbor Tool

Arbor Tool No. 91085-2

Applicators:

Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount),

543426-1 (termination tool)

Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount),

543426-2 (termination tool)

Control Module

No. 852423-1

CHAMPOMATOR

2.5 Machine

No. 354786-4

Product Facts

■Low applied costs

■Automatic termination

of jacketed cable

■Automatic continuity check

and shorts test

■Single- or double-ended

assemblies

■Microprocessor controlled

with touch input screen

■Stored program capability

■Selective termination of

connector positions

■Rapid tooling changeover

for different connector types

■Handles a variety of

Tyco Electronics insulation-

displacement connectors

■Terminates both multicolor

and single-color wires

■Remote programming capa-

bility

■Straight or right-angle wire

dress

■Control Module

852423-1 120 VAC

Technical Documents:

Instruction Sheets

408-7777 Manual Arbor Tool

Note: Instruction Sheets for

Tyco Electronics Tooling are packaged

with the tooling. For additional informa-

tion call the Tooling Assistance Center:

1-800-722-1111.

124

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Subminiature D Connectors HDF-20 for Flat Ribbon Cable

Related Product Data:

Mateable Connectors:

HDE—pages 110-119

HDF—pages 124-126

HDP—pages 90-101

HD-20 Solder Cup—pages 128-130

HD-20 Board Mount—pages 54-71,

78-85, 87-89

Cable Clamps—pages 132, 133,

135, 136, 140, 141, 144, 145

Mating Hardware—pages 146-150,

151-154

Technical Documents:

Product Specification

108-40031

Instruction Sheet

408-9193

No. of Plug Part Numbers Receptacle Part Numbers

Shell Contact Dimensions

T in Plated Zinc Plated T in Plated Zinc Plated

Size Positions AB

Shell Shell Shell Shell

1.210 .984

30.80 24.99 5-747904-2 5-747904-2 5-747905-2 5-747905-2

1.544 1.313

215

39.20 33.32 5-747908-2 5-747908-2 5-747909-2 5-747909-2

2.089 1.853

325

53.01 47.04 5-747912-2 5-747912-2 5-747913-2 5-747913-2

2.734 2.502

437

69.40 63.50 5-747916-2 5-747916-2 5-747917-2 747917-4

Plug

Receptacle

.493

[12.50]

.047

[1.20]

Ø .122

[3.10]

Clinch Nut

#4-40 UNC x 3.0

2 Plcs.

Grounding Indent

.607 ± .015

[15.40 ± 0.38]

.426

[10.80]

.429 ± .015

[10.90 ± 0.38]

.109

[2.77] Typ.

Clinch Nut

4-40 UNC-3B

2 Plcs.

.122

[3.10]

.587 ± .015

[14.90 ± 0.38]

.493

[12.50]

.229

[5.80]

Dia.

2 Holes

.047

[1.20]

Ref.

Typ.

Mating Face

130

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

HD-20 Solder Cup Shielding Hardware Enclosure Kits

Each kit contains

■Connector with preloaded,

nonremovable contacts

■Shield

■Enclosure

■Two jackscrews

Material and Finish:

Connector Shell—Steel, tin plated

Connector Insert—94V-0 rated

thermoplastic, black

Shields—Steel, tin plated

Enclosure—PVC, black

Jackscrews—Brass, zinc coated

Contacts—Phosphor bronze; duplex

plated with gold flash on mating end, tin

on solder cup, with entire contact nickel

underplated

Related Product Data:

Mateable Connectors:

HDE—pages 110-119

HDF—pages 124-126

HDP—pages 90-101

HD-20 Solder Cup—pages 128-130

HD-20 Board Mount—pages 82-85,

87-89

Technical Documents:

Product Specification

108-40031

Instruction Sheets

408-9193

Plug and Receptacles

HD-20 Solder Cup Shielding Hardware Crimping Tool

Kit Shielding Enclosure

Shell No. of Dimensions Cable Part Numbers Expansion Tool

Size Contact CDE

Insulation Cable Part

Positions Diameter Plug Receptacle O.D. (Max.) Number

.217-.270 1571650-4 1571654-4

5.51-6.86

1.64 1.33 .659 .270-.324 1571650-5 1571654-5 .355 58241-4

41.67 33.74 16.74 6.86-8.23 1571650-6 1571654-6 9.02

.324-.385 1571650-6 1571654-6

8.23-9.78

.217-.270 1571651-4 1571655-4

5.51-6.86

215

1.64 1.65 .659 .270-.324 1571651-5 1571655-5 .355 58241-4

41.67 41.86 16.74 6.86-8.23 1571651-6 1571655-6 9.02

.324-.385 1571651-6 1571655-6

8.23-9.78

.217-.270 1571652-4 1571656-4

5.51-6.86

325

1.64 2.20 .659 .270-.324 1571652-5 1571656-5 .465 58241-1

41.67 55.86 16.74 6.86-8.23 1571652-6 1571656-6 11.56

.324-.385 1571652-6 1571656-6

8.23-9.78

437

2.35 2.82 .659 .455-.480 1571653-2 1571657-2 .562 58241-2

59.67 71.63 16.74 11.58-12.19 14.28

Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.

Connector

Cable

EnclosureJackscrew

Shield

Recommended

Crimp Area

.886

[22.50]

1571749-2

1571749-1

.165

[4.19]

2.000

[50.80]

.215

[5.46]

.243

[6.25]

4.000 ± .020

[101.60 ± 0.51]

1.00 ± .020

[25.40 ± 0.51]

1.00 ± .020

[25.40 ± 0.51]

Assembled Tooling: Part Number 1571750-1

Individual Tools (for customer fabrication):

1571749-1 & 1571749-2

131

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Accessories

Numerous accessories are

available for strain relief and

cable clamping, shielding,

connector-to-connector

mating, connector-to-

connector pc board

mounting, and keying.

These accessories are

illustrated and tabled on

the following pages.

To help discern the

accessories available

for a particular connector

type, refer to the Product

Selection Guide at the

beginning of the connector

section. Also, the connector

the accessory is used with

is listed under the Related

Product Data heading next

to the accessory listing.

Section Contents

Unshielded Cable Clamps

Universal Cable Clamps for Jacketed Cable ............132

One-Piece, All-Plastic Cable Clamp................133, 134

Straight/90° Low Profile Cable Clamps ..................135

Slide-On Back Covers...................................136

Box and Lid, Straight/90° Exit ...........................137

Clam Shell, Straight/45° .................................138

Straight Exit, Dataphone.................................139

Straight Exit for Jacketed Cable (Two-Piece) ............139

Straight/90° Exit .........................................140

Shielded Cable Clamps

Straight Exit RFI/EMI Shields for Jacketed Cable

(HDE, HDP) ...........................................141

Straight/90° Exit RFI/EMI Die Cast Shields for

Jacketed Cable (HDE, HDP) ..........................142

Crimp and Split-Ring Ferrules ......................143-145

Hardware

Commoning Strip ........................................146

Male Screw Retainers for Metal-Shell Connectors

(HDE, HDP) ...........................................146

Male Screw Retainers for All-Plastic Connectors (HDE) ...147

Male Screw Retainers for Metal-Shell and All-Plastic

Connectors (HDF).....................................147

Female Screwlocks for Metal-Shell and All-Plastic

Connectors (HDE, HDF, HDP) .........................148

Slide Latches.......................................149, 150

Slide Latch Clips ........................................151

Locking Post Assemblies................................151

Spring Latches (Two-Piece) .............................152

Latching Blocks (HDE, HDF, HDP, HD) .............153, 154

Standoff Bushings .......................................155

Keying Plug .............................................155

EMI/RFI Gasket ..........................................155

132

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps

Material and Finish:

Cable Clamp Housing—

Thermoplastic, black

Cable Clamp Wedge Set—

Thermoplastic, black

4-40 Mounting Screws—

Steel, zinc plated

Related Product Data:

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Spring Latches (Two Piece)—

page 152

Technical Documents:

Instruction Sheet—408-9238

2.105

[53.47]

2.090

[53.09]

.744

[18.90]

HDE or HDP

Plug or receptacle

(Shown for Ref. only)

Female Screwlock

(Order separately,

see page 144.)

4-40

Mounting

Screw

Dimensions Cable Cable Clamp Kit No.

Shell Dia.

Size AB

(Max.) Individual

21.550 .826 .350 5206471-1

39.37 20.98 8.89

.335 5206472-1

2.090 .826 8.51

353.09 20.98 .460 5745134-1

11.68

42.738 .826 .675 5745081-1

69.55 20.98 17.15

52.644 .938 .775 5745082-1

67.16 23.83 19.69

Notes: 1. All parts are packaged unassembled.

2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable

Ties through cable tie openings and clamping the cable to one

housing half only.

For Shell Size 3

Cable Dia. Range—.190-.530 [4.83-13.46]

Individual Kit No.—747824-1

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of two cable

clamp halves, two cable clamp wedge

sets and two mounting crews.

Universal Cable Clamps for Jacketed Cable

HDE or HDP

Plug or receptacle

(Shown for Ref. only)

Cable Tie

Openings

Female Screwlock

(Order separately,

see page 144.)

4-40

Mounting

Screw

1.750

[44.45]

Material and Finish:

Cable Clamp Housing—

Thermoplastic, gray

4-40 Mounting Screws—

Steel, zinc plated

4-40 Housing Screws & Hex Nuts

—Steel, zinc plated

Related Product Data:

Connectors used with:

HDE All-Plastic—pages 112 & 113

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Spring Latches (Two Piece)—

page 152

Technical Documents:

Instruction Sheet—408-7555

Straight/90° Exit

133

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps (Continued)

One-Piece, All-Plastic Cable Clamp

for Jacketed Cable, 180°/120° Exit

(HDP and HDE) (Quik-Snap)

Kit Number* Kit Number***

Shell Cable Dia. Dimension with Retainer without Retainer

Size Range (Ref.) A Screws and Clips Screws and Clips

Packaging

.075-.250 .785 5749914-1 — Bulk Pkg.

11.91-6.35 19.94 5749914-2 5750100-1 Unit Kit

5749914-4** —

.180-.460 1.650

34.57-11.68 41.91 5749626-2 5750078-1 Unit Kit

.250-.550 2.285 5749916-2 — Bulk Pkg.

46.35-13.97 58.04 5749916-2 — Unit Kit

*For metal-shell connectors only.

**Type 2 Retainer Clip

***For Metal-Shell or All-Plastic Connectors

Cable

Gate

Self Tapping

Screw Retainer

Screw

Retainer

Clip

Strain Relief

Clip

Cable

Exit

Cable

Clamp

.700±.010

[17.78±0.25]

1.928

[48.97]

Ty p .

.490

[12.45]

.210

[5.33]

Assembled Cable Clamp

The Tyco Electronics

Quik-Snap Backshell Kit is a

one-piece, all-plastic cable

clamp kit designed for use

with either the AMPLIMITE

HDP-20, HDP-22, or HDE,

all-plastic or metal-shell

connectors.

Kits are available for

connector sizes 1, 2, 3,

and 4 with a cable exit

option of 180° or 120°.

Each kit contains:

■1-Hinged, plastic clamp

■2-Self-tapping screws

■1-Strain relief clip

■1-Cable exit gate plug (Used to close

unused exit)

(For metal-shell connector applications

an optional kit with 2 retainer clips and

screws is available.)

Material and Finish:

Cover—Polypropylene, black

Strain Relief Clip—Stainless steel

Retainer Clip—Stainless steel

Screws—Carbon steel, zinc plated

Cable Gate—Polypropylene, Black

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

HDE All-Plastic—pages 112 & 113

HDE Metal-Shell—pages 114 & 115

Technical Documents:

Instruction Sheet—408-7837

Instruction Sheet—408-9544

Type 1 Type 2

134

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Connector and Clamp Kits

One-Piece, All-Plastic Cable Clamp for

Jacketed Cable, 180°/120° Exit and

HDP-20 and HDE-20 Connector

The AMPLIMITE Quik-Snap

Backshell and Connector

kit presents a complete

package for your unshielded

subminiature D connector

needs. Kits are available for

Shell Sizes 1, 2 and 3, and

are packaged 25 and 100

kits per unit.

Each kit contains:

1-Hinged Plastic Clamp

2-Retention Screws

2-Retention Clips

1-Cable Gate Plug

1-Strain Relief Clip

2-Self Tapping Screws

1-Connector and Contacts

Material and Finish:

Cover—Polypropylene, black

Retention Screws—Steel, zinc plated

Retention Clips—Stainless steel

Cable Gate Plug—Polypropylene,

Black

Strain Relief Clip—Stainless steel

Self Tapping Screws—Steel, zinc

plated

Contacts—Brass (HDP Pins),

Phosphor Bronze (All Others), plated

gold flash on the mating end, .000100

[0.00254] min. tin or tin on the

terminating end, all over .000030

[0.00076] min. nickel underplating

Housing—Polyester or nylon, glass-

filled, UL rated 94V-0, black

Shell—Steel, plated .000200 [0.00508]

min. tin over .000050 [0.00127] min.

copper

Technical Documents:

HDE Connectors:

Instruction Sheets—

408-6621

Application Specifications—

114-40002

114-40003

HDP Connectors:

Application Specifications—

114-10000

114-40030

Cable Clamps:

Instruction Sheet—408-9544

Retainer Clips:

Instruction Sheet—408-7837

Shell Cable Dia. Dimension Plug Kit Receptacle Kit

Size Range (Ref.) A Part No. Part No. Packaging

.075-.250 .785 749808-8 100/pack

11.91-6.35 19.94 749812-7

.170-.380 1.110 749808-9 100/pack

24.32-9.65 28.19 —

.180-.460 1.650 749808-7 1-749812-1 100/pack

34.58-11.68 41.91

Unshielded Cable Clamp Kits with HDP-20 Connectors

Shell Cable Dia. Dimension Plug Kit Receptacle Kit

Size Range (Ref.) A Part No. Part No. Packaging

.180-.460 1.650

34.58-11.68 41.91 749809-9 749813-8 100/pack

Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors

.494±.015

[12.55±0.38]

2.079

[52.81]

Max.

.700±.015

[17.78±0.38]

Retainer Clip

Strain Relief Clip

Self Tapping Screw

Cable Gate Plug

Retainer Clip

Retainer Screw

Pin Contact

Shell Mating Face

Mating Face

Housing

Shell

HDE-20 Connector

HDP-20 Connector

Assembled Cable

Clamp and Connector

Cable Clamp Kit

135

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps

Low Profile Cable Clamps

feature a two-piece

construction which allows

the two cover halves to be

snapped together, no

hardware is required for

assembly. They can be

used on plugs or

receptacles and will not

interfere with commonly

used mating hardware.

Sufficient Cable Support

Gates (or a Cable Support

Gate Latch) are supplied

with each cable clamp kit to

achieve adjustable

clamping over a wide range

of jacketed cable diameters.

Material

Black thermoplastic

Related Product Data:

Connectors used with:

HDE All-Plastic—pages 112 & 113

HDE Metal-Shell—pages 114 & 115

Other accessory capabilities:

Male Screw Retainers—

pages 146 & 147

Female Screwlocks—page 148

Locking Posts and Slide Latches—

pages 149-151

Latching Blocks—pages 153 & 154

Straight Exit Low Profile for Jacketed Cable

90° Exit Low Profile for Jacketed Cable

FCover

.550

[13.97]

.732

[18.59]

.550

[13.97]

Cable Support Gate

(See Note 3.)

Cable

Support

Gate

MCover

HDE Plug or

Receptacle (Ref.)

Cover

Cable Support

Gate Latch

HDE Plug

or Receptacle (Ref.)

Dimensions

BCable

Shell

When used When used on Dia. Cable Clamp Kit No.

Size A

On Plug Receptacle (Max.) Individual Bulk Packed*

1.732 1.582 1.533 .330 745547-1 745547-2

18.59 40.18 38.94 8.38

21.056 1.582 1.533 .425 745553-1 745553-2

26.82 40.18 38.94 10.80

31.604 1.700 1.651 .550 745560-1 745560-2

40.74 43.18 41.94 13.97

*Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates.

3. Cable support gate must be used as shown for small diameter cable.

Shell Dimension A Cable Dia. (Max.) Cable Clamp Kit No.

Size When used on Plug When used on Receptacle Individual

11.290 1.241 .330 745550-1

32.77 31.52 8.38

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of a cover half and an assortment of cable support gate latches.

136

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps (Continued)

Material

Black thermoplastic

Related Product Data:

Connectors used with:

HDE All-Plastic—pages 112 & 113

HDE Metal-Shell—pages 114 & 115

Other accessory capabilities:

RFI/EMI Metal Shields—

pages 141 & 142

Male Screw Retainers—

pages 146 & 147

Locking Posts and Slide Latches—

pages 149-151

Latching Blocks—pages 153 & 154

Technical Documents:

Instruction Sheet—408-6658

Slide-On Back Covers

Back Cover Half

(See Note 2.)

Back Cover

Shell Dim. A Kit No.

Size Individual

.610

115.49 745530-1

.934

223.72 745530-2

1.482

337.64 745530-3

2.134

454.20 745530-4

Notes: 1. All parts are packaged unassembled.

2. Each slide-on back cover kit includes two identical cover halves

which snap together over the connector.

HDE

Plug or

Receptacle

Cover Halves

Latch Here and

on Opposite

Side

Cover

Half

Cover

Half

.436

[11.07]

.902

[22.91]

.937

[23.80]

Receptacle

Plug

137

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps (Continued)

Shell Dimensions Cable Dia. Max. (Ref.) Cable Clamp Kit No.

Size A B Straight Cable Exit 90° Cable Exit Individual Bulk Packed*

.755 .630 .160 .160

119.18 16.00 4.06 4.06 207467-1 207467-2

1.078 .630 .320 .320

227.38 16.00 8.13 8.13 207470-1 —

1.620 .770 .390 .390

341.15 19.56 9.91 9.91 207345-1 207345-2

2.268 .770 .640 .405

457.61 19.56 16.26 10.29 207473-1 207473-2

2.178 .880 .490 .490

555.32 22.35 12.45 12.45 207476-1 —

*Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for

discrete wire, and the semicircle side for jacketed cable.

Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below.

Shell Cable Clamp Kit No.

Size

1 5207908-1

2 5207908-4

3 5207908-7

4 1-5207908-0

5 1-5207908-3

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of a cable clamp and male screw retainer

hardware(2 each). Male screw retainers are also available in kit

form, see page 146.

3. For ordering cable clamps separately, see above.

Box and Lid Straight/90° Exit Cable Clamp Kits

with Male Screw Retainers

HDP Plug or Receptacle

(Shown for Ref. only)

Self-Tapping

Screw

Textured

Finish

Typical Cable Support

Gate (Supplied with

Cable Clamp Kit)

Cable Gates are inter-

changeable allowing

90° and 180° cable

exit. Blank gate shown

in 90° exit.

1.70

[43.18]

A Max.

B Max.

Retaining Clip

(See Note 2.)

Retaining Clip

(See Note 2.)

Male Screws mate

with Female

Screwlocks

(See page 144.)

Male Screws mate

with Female

Screwlocks

(See page 144.)

Male Screw

(See Note 2.)

Male Screw

(See Note 2.)

B Max.

A Max.

1.70

[43.18]

Cable Clamp

(See Note 3.)

HDP Plug or

Receptacle

(Shown for

Ref. only)

Textured

Finish

HDP Plug or

Receptacle

(Shown for

Ref. only)

Self-Tapping

Screw

Shell Size 1 & 2 Shell Size 3 & 4 & 5

Box and Lid

Straight/90° Exit

Box and Lid Cable Clamps

can be used on either plugs

or receptacles and will not

interfere with commonly

used hardware. Their

hinged construction allows

easy assembly to a

harness. A wide range

of cable diameters are

accommodated through

the use of cable support

gates, supplied with each

cable clamp.

Cable clamps are available

in kits with appropriate

hardware for convenient

plug/receptacle mating.

See below for kits with

Male Screw Retainers.

Material and Finish:

Cable Clamp Housing—

Thermoplastic, black with textured finish

Gates—Thermoplastic, black

Flat Head Screws—Steel, black, zinc

plated

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Male Screw Retainers—

pages 146 & 147

Female Screwlocks—page 148

Locking Posts and Slide Latches—

pages 149-151

Spring Latches (Two Piece)—

page 152

Latching Blocks—pages 153 & 154

Technical Documents:

Instruction Sheet—408-7555

Material and Finish:

Cable Clamp Housing—

Thermoplastic, black with textured finish

Gates—Thermoplastic, black

Flat Head Screws—Steel, black, zinc

plated

Male Screw—Steel, zinc plated yellow

chromate

Retaining Clip—Stainless steel

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

Technical Documents::

Instruction Sheets—

408-7555

408-7837

HDP Plug or Receptacle

(Shown for Ref. only)

138

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Unshielded Cable Clamps (Continued)

Clam Shell

Straight/45° Exit

Straight/45° Exit Cable Clamps

can be used on either a plug

or receptacle and will not

interfere with commonly used

hardware, such as Male

Screw Retainers, Female

Screw-locks or Spring Latches

and Latching Blocks. Their

hinged construction allows

easy assembly to a harness.

Also, the straight or 45° angle

of the cable exit is achieved

by merely positioning the

Cable Support Gate for

the desired angle prior to

installing the assembly

onto the plug or receptacle.

Adjustable screws are used to

tighten cable strain reliefs.

Cable Clamp assemblies

are available in kits with

appropriate hardware for

convenient plug/receptacle

mating.

Material and Finish:

Cable Clamp Housing—

Thermoplastic, black with textured finish

Gates—Thermoplastic, black

Pan Head Screws, 6-32 Set Screw

and 6-32 Square Nut—Steel, zinc

plated (sizes 1 and 2 include self-tapping

screws only)

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Male Screw Retainers—

pages 146 & 147

Female Screwlocks—page 148

Locking Posts and Slide Latches—

pages 149-151

Spring Latches (Two Piece)—

page 152

Latching Blocks—pages 153 & 154

Technical Documents:

Instruction Sheet—408-7555

Material and Finish:

Cable Clamp Housing—

Thermoplastic, black with textured finish

Gates—Thermoplastic, black

Pan Head Screws, 6-32 Set Screw

and 6-32 Square Nut—Steel, zinc

plated (sizes 1 and 2 include self-tapping

screws only)

Male Screw—Steel, zinc plated yellow

chromate

Retaining Clip—Stainless steel

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

Technical Documents:

Instruction Sheets—

408-7555

408-7837

Note: All part numbers are RoHS

compliant.

Cable strain relief

adjustment screw

this side

Cable Short Cable Clamp Standard Cable Clamp

Shell Dimensions Dia. Part No. Part No.

Size ABCD

(Max.) Individual Bulk Packed* Individual Bulk Packed*

1.625 .750 .640 .640 .256

141.28 19.05 16.26 16.26 6.30 — — 5205729-1 5205729-3

1.250 1.073 .600 .640 .320

31.75 27.25 15.24 16.26 8.13 5206393-1 — — —

1.625 1.073 .640 .640 .320

41.28 27.25 16.26 16.26 8.13 — — 5205730-1 5205730-3

1.250 1.615 .600 .640 .420

31.75 41.02 15.24 16.26 10.67 5206390-1 5206390-3 — —

1.625 1.615 .640 .640 .420

41.28 41.02 16.26 16.26 10.67 — — 5205718-1 5205718-4

1.625 2.263 .640 .640 .490

441.28 57.48 16.26 16.26 12.45 — — 5205731-1 —

*Each part is individually bulk packed for multiple assembly orders.

Notes: 1. All parts are packed unassembled.

2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size.

3. Cable clamps are available in kits with male screw retainers, see below.

4. All pan head screws have combination cross-recessed and slotted heads.

Clam Shell Straight/45° Exit

Cable Clamp Kits

with Male Screw Retainers

HDP Plug or Receptacle

(Shown for Ref. only)

C Max.

HDP Plug or Receptacle

(Shown for Ref. only)

Male Screws mate with

Female Screwlocks

(See page 144.)

Cable Clamp

(See Note 3.)

Male Screw

(See Note 2.)

Retaining Clip

(See Note 2.)

Short Cable Clamp Standard Cable Clamp

Shell Size KIt No. Kit No.

Individual Bulk Packed* Individual Bulk Packed*

1 — — 5206478-1 —

2 — — 5206478-2 —

3 1-5206478-2 2-5206478-6 5206478-3 2-5206478-2

4 — — 5206478-4 —

5 — — 5206478-5 —

*Each part is individually bulk packed for multiple assembly orders.

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers

are also available in kit form, see page 146.

3. For ordering cable clamps separately, see above.

139

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps (Continued)

Metal-Shell HDP-20

Plug or Receptacle

(Shown for Ref. only)

Female Screwlock

(Order separately,

see page 144.)

A Max.

.770

[19.56]

Max. Max.

Shell Dimensions Cable Dia. Cable Dia. Cable Gate Thread Cable Clamp Kit No.

Size AB

(without Gate) (with Gate) Identification* Size

.200 2A

5.08

21.575 1.312 .400 .260 2B 4-40 5745122-2

40.01 33.32 10.16 6.60

.320 2C

8.13

.250 3A

6.35

32.115 1.421 .500 .340 3B 4-40 5745121-2

53.72 36.09 12.70 8.64

.420 3C

10.67

*Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with

regard to shell size and maximum acceptable cable diameter.

Notes: 1. All parts are packaged unassembled.

2. Cable diameter is adjustable by changing cable support gates.

Straight Exit Dataphone

Material and Finish:

Cable Clamp Housing—

Nylon, black

4-40 Fillister Head Screws & Hex

Nuts—Steel, clear zinc plated

Jackscrews—Steel, black zinc plated

Related Product Data:

Connectors used with:

HDP Metal-Shell—pages 90-102

Straight Exit for Jacketed

Cable (Two-Piece)

HDE or HDP Plug

or Receptacle

(Shown for Ref. only)

1.920

[48.77]

4-40 Male Jackscrew Kit Nos.:

747784-8 (bulk packed)*†

*Each part is individually bulk

packed for multiple kit orders.

†Slotted for screwdriver use.

Cable Clamp Kits with Grommets

Cable No. of

Shell Dimensions O.D. Grommets Kit Numbers

Size ABCD Range Per Set

1.215 1.910 .570 .630 .185-.320

130.86 48.51 14.48 16.00 4.70-8.13 4 5748678-1

1.545 1.910 .620 .620 .185-.320

239.24 48.51 15.75 15.75 4.70-8.13 4 5748678-2

2.090 1.920 .680 .640 .255-.470

353.09 48.77 17.27 16.26 6.48-11.94 6 5748678-3

2.738 1.920 .800 .620 .255-.470

469.55 48.77 20.32 15.75 6.48-11.94 6 5748678-4

2.644 1.920 .900 .730 .255-.470

567.16 48.77 22.86 18.54 6.48-11.94 6 5748678-5

Notes: 1. All parts are packaged unassembled.

2. Jackscrews must be purchased separately.

3. Split-ring and crimp ferrules are shown on pages 143-145.

4. Shielded cable clamps will not accept connector housings with clinch nuts.

This cable clamp allows

cable to be fully prepared

and terminated to the

connector before the clamp

is installed.

Material and Finish:

Cable Clamps—ABS black

4-40 Fillister Head Screws and

Hex Nuts—Steel, zinc plated

4-40 Mounting Screws—Steel, zinc

plated

Jackscrews—Stainless steel,

passivated

Related Product Data:

Ferrules—pages 143-145

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Spring Latch (Two-Piece)—

page 152

Technical Documents:

Instruction Sheet—408-6609

140

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Unshielded Cable Clamps (Continued)

Straight/90° Exit Cable

Clamps can be used on a

plug or receptacle and will

not interfere with commonly

used mating hardware.

Their three-piece

construction allows easy

assembly to

a cable harness. Also,

the same cable clamp

components are used for

both straight and 90° cable

exit applications. This is

accomplished by simply

positioning the Male and

Female Panels on the Yoke

for the desired angle.

Material

Black thermoplastic

Related Product Data:

Connectors used with:

HDE All-Plastic—pages 112 & 113

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Other accessory capabilities:

Female Screwlocks—page 148

Locking Posts and Slide Latches—

pages 149-151

Latching Blocks—pages 153 & 154

.820

[20.83]

.820

[20.83]

HDE or HDP

Plug or Receptacle (Ref.)

Straight Cable Exit

Application

90° Cable Exit

Application

Typical Cable Support Gate

(Supplied with Cable Clamp Kit)

Shell Size Cable Clamp Dimensions Cable Cable Clamp Kit No.

Configuration AB Dia. Individual

Straight Exit 1.906 1.672

390° Exit 2.066 1.396 .550 745306-1

Straight Exit 2.424 1.820

490° Exit 2.638 1.596 .750 745311-1

Notes: 1. All parts are packaged unassembled.

2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates.

The cable diameter is adjustable by changing the cable support gates.

Straight/90° Exit

141

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Shielded Cable Clamps

Note: All part numbers are RoHS

compliant.

Cable Die Cast Metal-Plated Grommet Sets

Shell Dimensions O.D. Shield Plastic Shield Cable O.D. No. of Grommets Part

Size ABCD

(Max.) Kit Numbers Kit Numbers Range Per Set Number

.200

5.08 5745171-2 5745854-5 — — —

1.215 1.910 .550** .620** .250

130.86 48.51 13.97 15.75 6.35 5745171-1 5745854-3 — — —

.370 .185-.320

9.40 5745171-5 5745854-1 4.70-8.13 4 747746-1

.225

5.72 5745172-3 5747099-7 — — —

.300

1.545 1.910 .620 .620 7.62 5745172-2 5747099-5 — — —

239.24 48.51 15.75 15.75 .375 .185-.320

9.53 5745172-1 5747099-3 4.70-8.13 4 747746-1

.430

10.92 1-5745172-3 5747099-1 — — —

.280

7.11 5745173-5 5745833-9 — — —

.350

8.89 5745173-4 5745833-7 — — —

2.090 1.920 .680 .620** .430

353.09 48.77 17.27 15.75 10.92 5745173-3 5745833-5 — — —

.480

12.19 5745173-2 5745833-4 — — —

.530 .255-.470

13.46 5745173-1 5745833-1 6.48-11.94 6 747973-1

.350

8.89 5745174-5 5747100-9 — — —

.425

10.80 5745174-4 5747100-7 — — —

.500

2.738 1.920 .800 .620 12.70 5745174-3 — — — —

469.55 48.77 20.32 15.75 .530 .255-.470

13.46 2-5745174-7 — 6.48-11.94 6 747973-1

.575

14.61 5745174-2 5747100-3 — — —

.650

16.51 5745174-1 5747100-1 — — —

.375

9.53 5745175-6 — — — —

.450

11.43 5745175-5 — — — —

2.644 1.920 .900 .730

.525 .255-.470

567.16 48.77 22.86 18.55

13.34 5745175-4 — 6.48-11.94 6 747973-1

.600

15.24 5745175-3 — — — —

.675

17.15 5745175-2 — — — —

.750

19.05 5745175-1 5747098-1 — — —

Straight Exit RFI/EMI Shields

for Jacketed Cable

(Two-Piece)

This RFI/EMI shield allows

cable to be fully prepared

and terminated to the

connector before the shield is

installed. During installation,

the shield of the jacketed

cable is folded back and

compressed into the cable

opening of the RFI/EMI

shield. For greater cable

support and/or shielding

effectiveness, split-ring and

crimp ferrules are available

(pages 143-145).

Material and Finish:

Die Cast Shield—Zinc alloy, plated

bright nickel over bright copper

Metal-Plated Plastic Shield—

Thermoplastic, plated nickel over copper

4-40 Fillister Head Screws and

Hex Nuts—Steel, zinc plated

4-40 Mounting Screws—Steel, zinc

plated

Jackscrews—Stainless steel,

passivated

Related Product Data:

Ferrules—pages 143-145

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell (Tin plated

only)—pages 90-102

Other accessory capabilities:

Spring Latch (Two-Piece)—

page 152

Technical Documents:

Product Specification—

108-40032

Instruction Sheet—408-6609

Cable Clamp Kits with Grommets

Kit Numbers

Cable No. of Metal-Plated

Shell Dimensions O.D. Grommets Die Cast Shield Plastic Shield

Size ABCD Range Per Set With Grommets With Grommets

1.215 1.910 .550** .620** .185-.320

130.86 48.51 13.97 15.75 4.70-8.13 4 5748676-1 5748677-1

1.545 1.910 .620 .620 .185-.320

239.24 48.51 15.75 15.75 4.70-8.13 4 5748676-2 5748677-2

2.090 1.920 .680 .620** .255-.470

353.09 48.77 17.27 15.75 6.48-11.94 6 5748676-3 5748677-3

2.738 1.920 .800 .620 .255-.470

469.55 48.77 20.32 15.75 6.48-11.94 6 5748676-4 5748677-4

2.644 1.920 .900 .730 .255-.470

567.16 48.77 22.86 18.54 6.48-11.94 6 5748676-5 5748677-5

Notes: 1. All parts are packaged unassembled.

2. Jackscrews must be purchased separately.

3. Split-ring and crimp ferrules are shown on pages 143-145.

4. Shielded cable clamps will not accept connector housings with clinch nuts.

HDE or HDP Plug

or Receptacle

(Shown for Ref. only)

1.920

[48.77]

4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†

*Each part is individually bulk packed for multiple kit orders.

†Slotted for screwdriver use.

** The following dimensions apply to metal-plated plastic

cable clamps: Size 1: C=.570 [14.48], D =.630 [16.0]

Size 3: D= .640 [16.26]

142

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Shielded Cable Clamps (Continued)

Note: All part numbers are RoHS

compliant.

Both the straight exit and

the 90° exit die cast RFI/EMI

shield allows cable to be fully

prepared and terminated to

the connector before the

shield is installed. During

installation, the shield of the

jacketed cable is folded

back and compressed into

the cable opening of the

RFI/EMI shield. For greater

cable support and/or

shielding effectiveness, split-

ring and crimp ferrules are

available (pages 143-145).

Material and Finish:

Shield—Zinc alloy, plated nickel over

copper

4-40 Pan Head Screws & Latch

Screws (90° Exit Only)—Steel, zinc

plated

One-Piece Slide Latch (90° Exit

Only)—Stainless steel

Related Product Data:

Ferrules—pages 143-145

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell (Tin plated

only)—pages 90-102

Technical Documents:

Product Specification—

108-40032

Instruction Sheet—408-6769

Cable

Shell No. of ID Dia. Part Grommet

Size Positions Letter w/Ferrules Number Kit

.260-.300

E6.60-7.72 5745919-3 —

215 .190-.375

H4.83-9.53 5745919-2 747746-1*

.190-.430

K4.83-10.92 5745919-1 —

*Cable Dia. Range using Grommet is .185-.320 [4.70-8.13].

Notes: 1. All parts packaged unassembled.

2. Each kit comprised of a two-piece shield with 2 pan head screws.

3. Split-ring and crimp ferrules are shown on pages 143-145.

Shield Shield

Cable with Slide Latch without Slide Latch GrommetShell Dimension Dia. Kit Numbers Kit Numbers KitSize A w/Ferrules (See Note 2) (See Note 3)

.185-.225

4.70-6.48 5745652-4 — —

.260-.300

6.60-7.62 5745652-3 — —

2.310

.190-.375

258.67

4.83-9.53 5745652-2* — 747746-1

.190-.430

4.83-10.92 5745652-1 — —

.240-.280

6.10-7.11 5745653-5 — —

.315-.355

8.00-9.02 5745653-4 — —

2.850 .190-.430

372.39 4.83-10.92 5745653-3 5747194-3 —

.440-.480

11.18-12.19 5745653-2 — —

.380-.530

9.65-13.46 5745653-1* — 747973-1

* Cable Dia. with Grommet Kit: Size 2 = .185-.320 [4.70-8.13]; Size 3 = .255-.470 [6.48-11.94].

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of a two-piece shield with three pan head screws and a slide latch with two 4-40 slide latch screws.

3. Each kit is comprised of a two-piece shield with three pan head screws.

4. Split-ring and crimp ferrules are shown on pages 143-145.

90° Exit RFI/EMI

Die Cast Shields

for Jacketed Cable

(Two-Piece)

HDE or HDP Plug or Receptacle

(Shown for Ref. only)

1.285

[32.64]

1.805

[45.85]

1.545

[39.24]

HDE or HDP Plug or Receptacle

(Shown for Ref. only)

One-Piece Slide Latch

(Not Included)

One-Piece Slide Latch

(See Note 2.)

.620

[15.75]

.629

[15.98]

Straight Exit

RFI/EMI Die Cast Shield

for Jacketed Cable

(Two-Piece)

143

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Shielded Cable Clamps (Continued)

Material and Finish:

Outer Ferrule—Copper, plated

.000100 [0.00254] min. tin

Inner Ferrule—.023 [0.58] thick brass,

plated .000050 [0.00127] tin over copper

Related Product Data:

Shields used with:

Straight Exit—pages 141 & 142

90° Exit—page 142

Technical Documents:

Product Specification—

108-40032

Instruction Sheets—

408-9315 Hand Tool

408-9318 Die Sets

Crimp Ferrules for

Braided Cable Shield

(See pages 144 & 145 for

Inner and Outer Ferrule

Part Numbers.)

Material:

Aluminum

Related Product Data:

Shields used with:

Straight Exit—pages 141 & 142

90° Exit—page 142

Technical Document

Product Specification—108-40032

Outer Ferrule

Cable

Jacket

Inner Ferrule

Flared Braid

Conductors

Ground

Wire

Cable

Jacket

Split-Ring

Ferrule

Foil or Braid

(to be folded back

over ferrule and

ground wire)

AMP Hand Tool No. 543344-1

(See pages 144 & 145 for Hand Tool

Die Set Numbers)

Split-Ring Ferrules

for Foil or Braided

Cable Shield

(See pages 144 & 145

for Split-Ring Ferrule

Part Numbers.)

Note: Split-ring ferrules cannot be

used with outer and inner

ferrules. Split-ring ferrules are

suitable for both foil and braided

shields. The ferrules do not

require tooling for assembly.

Pneumatic Bench Tool

No. 312522-2

(Requires Die Set Holder

No. 58449-1.)

Application Tooling

Note: Crimp ferrules are for use with

braided shields only. Crimp

ferrules require application

tooling with die sets for

attachment to cable.

144

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Shielded Cable Clamps (Continued)

Crimp and Split-Ring Ferrules

When using these Shield Kits Use these Ferrules

90° Exit Die Cast

Straight Exit Shield Kit No. Shield Kit No. Crimp Ferrule No. and Tooling No.**

Cable

With Without Die Set For

Shell Dia.

Metal-Plated Slide Slide

Split-Ring*

Hand Tool Applicator

Size (Max.) Die Cast Plastic Latch Latch

Ferrule No. Inner Outer

543344-1 Die Set

.200

5.08 5745171-2 5745854-5 — — 745508-2 — — — —

.240

6.10 5745171-5 5745854-1 — — — 7-745129-8 3-745130-8 543013-2 813809-1

.250

16.35 5745171-1 5745854-3 — — 745508-3 — — — —

.280

7.11 5745171-5 5745854-1 — — — 7-745129-9 4-745130-5 1-543013-7 813809-7

.370

9.40 5745171-5 5745854-1 — — 745508-6 6-745129-9 4-745130-0 543013-6 813809-5

.225

5.72 5745172-3 5747099-7 5745652-4 — 745508-3 — — — —

.240

6.10 5745172-1 5747099-3 5745652-2 — — 7-745129-8 3-745130-8 543013-2 813809-1

.240 1-5745172-3

6.10 5747099-1 5745652-1 — — 7-745129-3 3-745130-8 543013-3 813809-1

5745919-1

.280 1-5745172-3

7.11 5747099-1 5745652-1 — — 7-745129-8 4-745130-5 1-543013-6 813809-7

5745919-1

2.300 5745172-2

7.62 5747099-5 5745652-3 — 745508-4 — — — —

5745919-3

.350 1-5745172-3

8.90 5747099-1 5745652-1 — — 7-745129-2 3-745130-9 543013-4 813809-2

5745919-1

.365

9.27 5745172-1 5747099-3 5745652-2 — — 6-745129-9 4-745130-0 543013-6 813809-5

.375 5745172-1

9.53 5747099-3 5745652-2 — 745508-6 — — — —

5745919-2

.430 1-5745172-3

10.92 5747099-1 5745652-1 — 745508-1 7-745129-1 4-745130-1 543013-7 813809-3

5745919-1

.240

6.10 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-3 3-745130-8 543013-3 813809-1

.280

7.11 5745173-5 5745833-9 5745653-5 — 745508-4 — — — —

.280

7.11 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-8 4-745130-5 1-543013-6 813809-7

.350

8.90 5745173-4 5745833-7 5745653-4 — 745508-5 — — — —

3.350

8.90 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-2 3-745130-9 543013-4 813809-2

.430

10.92 5745173-3 5745833-5 5745653-3 5747194-3 745508-1 7-745129-1 4-745130-1 543013-7 813809-3

.430

10.92 5745173-1 5745833-1 5745653-1 — — 7-745129-5 4-745130-1 543013-8 813809-3

.480

12.19 5745173-2 — 5745653-2 — 745508-8 — — — —

.530

13.46 5745173-1 5745833-1 5745653-1 — 745508-9 7-745129-4 4-745130-2 1-543013-0 813809-4

**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.

**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].

Continued on Page 145

145

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Shielded Cable Clamps (Continued)

When using these Shield Kits Use these Ferrules

90° Exit Die Cast

Straight Exit Shield Kit No. Shield Kit No. Crimp Ferrule No. and Tooling No.**

Cable

With Without Die Set for

Shell Dia.

Metal-Plated Slide Slide

Split-Ring*

Hand Tool Applicator

Size (Max.) Die Cast Plastic Latch Latch

Ferrule No. Inner Outer

54334-1 Die Set

.240

6.10 5745174-4 5747100-7 — — — 7-745129-3 3-745130-8 543013-3 813809-1

.280

7.11 5745174-4 5747100-7 — — — 7-745129-8 4-745130-5 1-543013-6 813809-7

.350

8.90 5745174-5 5747100-9 — — 745508-5 — — — —

.350

8.90 5745174-4 5747100-7 — — — 7-745129-2 3-745130-9 543013-4 813809-2

.430

410.92 5745174-4 5747100-7 — — 745508-1 7-745129-1 4-745130-1 543013-7 813809-3

.500

12.70 5745174-3 — — — 745508-8 — — — —

.525

13.34 5745174-1 5747100-1 — — — 7-745129-6 4-745130-2 1-543013-1 813809-4

.575

14.61 5745174-2 5747100-3 — — 1-745508-0 — — — —

.650

16.51 5745174-1 5747100-1 — — 1-745508-1 — — — —

.240

6.10 5745175-6 — — — — 7-745129-0 3-745130-8 543013-2 813809-1

.365

9.27 5745175-6 — — — — 6-745129-9 4-745130-0 543013-6 813809-5

.375

9.53 5745175-6 — — — 745508-6 — — — —

.430

10.92 5745175-4 — — — — 7-745129-5 4-745130-1 543013-8 813809-3

.450

11.43 5745175-5 — — — 745508-7 — — — —

5.525

13.34 5745175-4 — — — 745508-9 — — — —

.530

13.46 5745175-4 — — — — 7-745129-4 4-745130-2 1-543013-0 813809-4

.600

15.24 5745175-3 — — — 1-745508-0 — — — —

.650

16.51 5745175-1 5747098-1 — — — 1-745508-1 4-745130-3 1-543013-4 —

.675

17.15 5745175-2 — — — 1-745508-1 — — — —

.750

19.05 5745175-1 5747098-1 — — 1-745508-2 — — — —

**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.

**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].

Note: Refer to page 143 for Application Tooling for ferrules.

Crimp and Split-Ring Ferrules (Continued)

146

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Hardware

Material and Finish:

Male Screw—Steel, zinc plated clear

or yellow chromate

Retaining Clip—.012 [0.31] stainless

steel

Related Product Data:

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Technical Documents:

Instruction Sheet—408-7837

Male Screw Retainers

for Metal-Shell

Connectors

(HDE and HDP)

Male Screw Dimension Male Screw Retainer Kit No.

Finish Thread Size AIndividual Bulk Packed*

.220 5205980-1 5205980-3

5.59 5787354-1** —

Yellow 4-40 .200

Chromate 5.08 5745136-1 5745136-2

M3 .225

(Metric) 5.72 5207871-1 —

.220

Clear 5.59 5205980-4 5205980-5

Chromate 4-40 .200

5.08 5745136-3 5745136-4

*Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished

as part of cable clamp kits (pages 137 and 138).

Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring

4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded

inserts or female screwlocks.

Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector.

Notes: 5. All screws have straight slotted heads except where noted.

Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of

connector.

Male Screw

.223

[5.66]

.185

[4.70]

.280

[7.11]

.250

[6.35]

Male Screw

Retaining Clip

See Note 4

Retaining Clip

(745136 Series)

Metal-Shell

Plug or

Receptacle

(Shown for Ref. only)

Commoning Strip

(for HDF-20 Plugs,

Size 20 Pin Contacts)

Material and Finish:

Brass, .004 [0.10] thick, tin plated

Part No. 206918-2

(Continuous Strip)

Related Product Data:

Used with HDF-20 Plugs—

page 126

Notes:

1. Use punching tool to remove

undesired pin commoning

locations on commoning strip.

Use mating receptacle to seat strip

over pins in plug. Punching tool is

not supplied by Tyco Electronics.

2. Sold in strip form, strip contains

10,000 commoning locations.

HDF-20

Metal-Shell or

All-Plastic

Plug

(Shown for Ref. only)

.037

[0.94] .112

[2.84]

.108

[2.74] .212

[5.38]

Max.

Dia. Max.

See Note 6

Note: All part numbers are RoHS

compliant.

147

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Male Screw Retainers

for All-Plastic

Connectors (HDE)

Material and Finish:

Male Screw—Steel, zinc plated yellow

chromate

Retaining Clip—.012 [0.51] stainless

steel

Related Product Data:

Connectors used with:

HDE All-Plastic—pages 112 & 113

Technical Documents:

Instruction Sheet—408-7837

Kit Numbers:

745647-1 (Individually packaged, see Note 2)

745647-2 (Bulk packed)*

*Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of two 4-40 male screws and two retaining clips.

3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring

4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs

with 4-40 threaded inserts and female screwlocks.

Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.

Male Screw Retainers

for Metal-Shell and

All-Plastic Connectors

(HDF)

Kit Numbers:

746881-1 (Individually packaged, see Note 2)

746881-2 (Bulk packed)*

*Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of two male screws and two retaining clips.

3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors

featuring female screwlocks.

Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.

Material and Finish:

Male Screw—Steel, zinc plated clear

chromate

Retaining Clip—.012 [0.51] stainless

steel

Related Product Data:

Connectors used with:

HDF Metal-Shell and All-Plastic—

pages 125 & 126

Technical Documents:

Instruction Sheet—408-7837

All-Plastic

Plug or

Receptacle

(Shown for Ref. only)

Metal-Shell or All-Plastic

Plug or Receptacle

(Shown for Ref. only)

Threaded

Hole

Retaining Clip

4-40 Male Screw

.300

[7.62]

.280

[7.11]

.280

[7.11]

.250

[6.35]

.280

[7.11]

.220

[5.59]

148

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Material and Finish:

All Parts—Cold rolled steel, zinc

plated clear or yellow chromate

Related Product Data:

Connectors used with:

HDE Metal-Shell or All-Plastic—

pages 112-115

HDF Metal-Shell or All-Plastic—

pages 125 & 126

HDP Metal-Shell—pages 90-102

HD Board Mount—pages 54-71,

78-85, 87-89

Technical Documents:

Instruction Sheet—408-7837

Nut Driver, Part No. 811262-1

(Used for assembling female screwlocks

to connector flange)

Individual Screwlocks

(Washers and Nuts not included)

Connector Dimension Thread Kit Number

Used with Style CSizeFinish Individual Bulk Packed▲▲

HD All-Plastic Right-Angle .250 Yellow Chromate 5207952-1 —

Plugs and Receptacles (A) 6.35 4-40 Clear Chromate 5207952-3 —

HDE Metal-Shell or All-Plastic .250 Yellow Chromate 5745563-1 5745563-1

Plugs and Receptacles (B) 6.35 4-40 Clear Chromate 5745563-3 5745563-4

Yellow Chromate 5205817-1 5205817-2

HDP or HDF Metal-Shell or .312 4-40 Clear Chromate 5205817-3 5205817-4

All-Plastic Plugs and (B) 7.93 M3 Yellow Chromate 5207872-1 —

Receptacles (Metric) Clear Chromate 5207872-3 —

HD or HDF All-Plastic Plugs 4-40 Yellow Chromate 5207719-1 5207719-2

and Receptacles with .560 Clear Chromate 5207719-3 5207719-4

Integral Standoffs (B) 14.22 *2-56* Clear Chromate 5747223-3 —

* 2-56 is the male thread size. The female thread size is 4-40.

▲▲Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Each female screwlock kit is comprised of two assemblies as illustrated above.

3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks

are not recommended for panel thicknesses greater than .060 [1.52].

Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female

screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps.

Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147).

6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126)

Connector Dimension Thread Screwlocks

Used with Style CSizeFinish Individual Bulk Packed▲▲

HD All-Plastic Right-Angle .250 Yellow Chromate 5207953-2 —

Plugs and Receptacles (A) 6.35 4-40 Clear Chromate 5207953-3 —

Clear Chromate — 5205818-3▲▲▲▲

4-40 5748558-3 5748558-4

.312 Yellow Chromate 5748270-2 5205818-2▲▲▲▲

HDP or HDF Metal-Shell or (B) 7.93 **M2.6**

All-Plastic Plugs and (Metric) Clear Chromate 5749765-3 —

Receptacles ***M3***

(Metric) Clear Chromate 5747404-3 —

.185

(Special) 4.70 4-40 Clear Chromate 5747877-3 —

▲▲Each part is individually bulk packed for multiple kit orders.

▲▲▲▲With captivated star washer. No additional hardware included.

†Part No. 5748270-2 Dimension .158 [4.01]

***M2.6 is the female thread size. The male thread size is 4-40.

***M3 is the female thread size. The male thread size is 4-40.

Lock Washer

Flat Washers

(See Note 3.)

Style (B). Standard and

Long Female Screwlocks Kit

Metal-Shell or

All-Plastic

Plug or

Receptacle

(Shown for Ref. only.

See Notes 4 & 5.)

Style (A). Female

Screwlocks Kit

Square

Nut

Hex Nut

Flat Washers .188†

[4.78]

.188†

[4.78]

.250

[6.35]

Female Screwlocks

for Metal-Shell and

All-Plastic Connectors

(HDE, HDF, HDP)

†Part Number 5748270-2

Dimension .158 [4.01]

149

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Hardware (Continued)

Slide Latches

Material and Finish:

4-40 Screws, Washers and Hex

Nuts—Steel, zinc plated yellow

chromate

2-56 Screws, Washers and Hex

Nuts—Steel, zinc plated clear chromate

Slide Latch—Stainless steel

Related Product Data:

Connectors used with:

HDE Metal-Shell or All-Plastic—

pages 112-115

HDF Metal-Shell or All-Plastic—

pages 125 & 126

HDP Metal-Shell—pages 90-102

HD Board Mount—pages 54-71,

78-85, 87-89

Technical Documents:

Instruction Sheet—408-6551

Style I

Style II

For Shell Sizes 1 and 4

For Shell Sizes 2, 3 and 5

Style III

For Shell Sizes 2, 3 and 5

Metal-Shell or

All-Plastic

Plug or Receptacle

(Shown for Ref. only)

Slide Latch

(See Note 3.)

4-40 Screw

(2 Supplied)

Lock Washer

(2 Supplied)

Flat Washer

(2 Supplied)

Hex Nut

(2 Supplied)

.165

[4.19]

B Max.

.135

[3.43]

Lock Washer

(2 Supplied)

Metal-Shell or

All-Plastic

Plug or Receptacle

(Shown for Ref. only)

.135

[3.43]

B Max.

Slide Latch

(See Note 4.)

2-56 Screw

(2 Supplied)

Lock Washer

(2 Supplied)

Flat Washer

(2 Supplied)

Hex Nut

(2 Supplied)

.165

[4.19]

.165

[4.19]

B Max.

Slide Latch

(See Note 5.)

4-40 Screw

(2 Supplied)

Hex Nut

(2 Supplied)

Plug or Receptacle

(Shown for Ref. only)

.135

[3.43]

150

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Slide Latches

Shell Dimensions Slide Latch Kit Numbers Side Latch

Size Style A B C Individual Bulk Packed* Only

1.397 .490 .415

35.48 12.45 10.54 5745404-1 — 164890-1

1.725 .470 .547

II 43.82 11.94 13.89 5745583-1 — 749027-1

1.725 .470 .415

43.82 11.94 10.54 5745583-5 — 749027-1

1.725 .470 .450

243.82 11.94 11.43 5745583-7 — —

1.725 .470 .415

III 43.82 11.94 10.54 — 5748653-1 —

1.725 .490 .290

43.82 12.45 7.37 5749028-17——

1.725 .437 .415

43.82 11.10 10.54 — 5786138-17—

2.265 .470 .547

II 57.53 11.94 13.89 5745584-1 — 749996-1

32.265 .470 .415

III 57.53 11.94 10.54 5745584-3 — 749996-1

2.913 .490 .415

73.99 12.45 10.54 5745407-1 — 164890-4

2.819 .575 .415

5 III 71.60 14.61 10.54 5745578-3 — 749997-1

*Each part is individually bulk packed for multiple kit orders.

Notes: 1. All parts are packaged unassembled.

2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts.

Style I slide latches are also furnished as part of cable clamp kits (page 142).

Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the con-

nector or on connectors without cable clamps.

Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as

shown above.

5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not

have the mounting ear configuration shown with Style II above.

Notes: 6. Slide latches mate with locking posts (page 151).

Notes: 7. No nuts, washers, or lockwashers.

Typical Applications of Locking Posts and Slide Latches

Slide Latch Style III

(for Shell Sizes 2, 3 or 5)

4-40 Locking Post

2-56 Locking Post

Slide Latch Style II

(for Shell Sizes

2, 3 or 5)

151

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Slide Latch Clip

Assembly for

Unfiltered Mating Half

Material and Finish:

Screw, Washers and

Hex Nut—Cold rolled steel, zinc plated

clear chromate

Clip—Stainless steel

Technical Documents:

Instruction Sheet—408-7785 Notes:

1. All parts are packaged unassem-

bled.

2. Slide Latch Clip Assemblies can

be used on any Subminiature D

AMPLIMITE HD-20 metal-shell

plug or receptacle.

3. Slide Latch Clip Assemblies mate

with Locking Post Assemblies

shown below.

Thread Screw Screw Part

Size Length Pkg. Style No.

4-40 .415 Unit†

15206942-1

10.54 Bulk 5206942-2

2-56 .547 Unit 25748078-1**

13.89 ——

†Two assemblies per package.

* Each part is individually bulk packed for multiple kit orders.

** Designed for cable clamps with mounting ears. No flat washers included.

Hex Nut

Lock Washer

Flat Washers

(See Note 4.)

Plug or

Receptacle

(See Note 2.)

Post

Hex Nut

Clip

Rolled Edge

Lock Washer

Flat Washer

Screw

Plug or

Receptacle

(See Note 2.)

.165

[4.19]

Thread Locking Locking Post Kit Number

Size Post Dimensions (See Note 4)

Finish AB

Individual Bulk Packed*

Yellow .410 .110 5206514-1 5206514-3

Chromate 10.41 2.79

4-40 Clear .410 .110 5206514-4 —

Chromate 10.41 2.79

Yellow .560 .110 5206514-6 5206514-7

Chromate 14.22 2.79

Yellow .615 .172

2-56 Chromate 15.62 4.37 5747242-1 —

*Each part is individually bulk packed for multiple kit orders.

Part No. 206514-1

Part No. 747242-1

Locking Post Assembly

Material and Finish:

All Parts—Cold rolled steel, zinc

plated clear or yellow chromate

Related Product Data:

Connectors used with:

HDE Metal-Shell or All-Plastic—

pages 112-115

HDF Metal-Shell or All-Plastic—

pages 125 & 126

HDP Metal-Shell—pages 90-102

HD Board Mount—pages 54-71,

78-85, 87-89

Instruction Sheets—

408-6551

408-7785

Style 1

Style 2

Kit Part Numbers:

Notes:

1. All parts are packaged unassem-

bled.

2. Each kit is comprised of two com-

plete assemblies, as illustrated

above.

3. For front panel mounting, it is rec-

ommended that a shim be used

between the connector flange and

panel to prevent bowing of the

flange.

4. Locking posts with 2-56 thread

size are to be used with cable

clamps with mounting flanges.

Locking posts with 4-40 thread

size can be used with all other

cable clamps

5. Locking posts mate with slide

latches (page 149).

152

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Hardware (Continued)

Note: All part numbers are RoHS compliant.

Material

.015 [0.38] Stainless steel

Related Product Data:

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell (Tin plated only)—

pages 90-102

Technical Documents:

Instruction Sheet—408-9130

Spring Latch Part Numbers:

745255-2 (two per package)

745255-3 (bulk packed)*

*Two-piece spring latches are individ-

ually bulk packed for multiple part

orders.

Notes: 1. Two-piece spring latches can be used with

RFI/EMI shields (pages 141).

Notes: 2. Two-piece spring latches mate with latch-

ing blocks (pages 153 & 154).

Typical Application of Two-Piece Spring Latches

with Straight Exit RFI/EMI Shield

Typical Application of Two-Piece Spring Latches

with Post Molded Strain Relief

Spring Latches

(Two-Piece)

Material:

Stainless steel

Related Product Data:

Connectors used with:

HDE Metal-Shell—pages 114 & 115

HDP Metal-Shell—pages 90-102

Technical Documents:

Instruction Sheet—408-9131

*Two-piece spring latches are individually bulk packed

for multiple part orders.

Notes: 1. These dimensions must be maintained to

assure satisfactory operation of the spring

latches.

Notes: 2. Two-piece spring latches mate with latch-

ing blocks (pages 153 & 154).

Spring Latch

.230

[5.84]

.320

[8.13]

Metal-Shell

Plug or Receptacle

(Shown for Ref. only)

Latching Block

(Order separately,

see pages 153 & 154.)

Straight Exit RFI/EMI Shield

(Shown for Ref. only.

See Note 1.)

Metal-Shell

Plug or Receptacle

(Shown for Ref. only)

.300

[7.62]

.920

[23.37]

.170 [4.32] Min.

(Applies at a height of

.320 [8.13] Min.

above connector flange.

Also, see Note 1.)

Envelope of Post

Molded Strain Relief

(Accounts for Design

Variations)

.220 ± .015

[5.59 ± .381]

(See Note 1.)

.900

[22.86]

Spring Latch

Dimension Two Per Bulk

Size APackage Packed*

1-4 .540 745779-2 745779-3

13.72

5.650 745779-5 —

16.51

Spring Latch Part Numbers

Metal-Shell

Plug or

Receptacle

(Shown for Ref. only)

Spring Latches for Cable Clamps

with Mounting Ears

(Two-Piece)

153

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Material and Finish:

Latching Blocks—Zinc

Pan Head Screws—Steel, zinc plated

Related Product Data:

Connectors used with:

HDE Metal-Shell or All-Plastic—

pages 112-115

HDF Metal-Shell or All-Plastic—

pages 125 & 126

HDP Metal-Shell—pages 90-102

HD Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 136

Technical Documents:

Instruction Sheet—408-9128

Latching Blocks

with Threaded Hole

Typical Application of Front-Panel Mounted

Subminiature D Connector using Front-Panel Latching Blocks

Typical Application of Rear-Panel Mounted

Subminiature D Connector using Rear-Panel Latching Blocks

Metal-Shell or

All-Plastic

Plug or

Receptacle

(Shown for Ref. only)

Latching

Block

.030 [.762]

.060 [1.52]

Thick Panel

Shell

(No. of Dimensions Panel Thread Rear-Panel Latching Block Front-Panel Latching Block

Contact Thickness Size Part No. Part No.

Pos.) AB Individual Bulk Packed* Individual Bulk Packed*

.400 .190 .060 (Metric) — 745403-2 — —

10.16 4.83 1.52 4-40 745403-8 — — —

1 thru 4 .400 .220 .030

(9 thru 37) 10.16 5.59 0.76 4-40 747717-2 — — —

M3 5745007-1 —

.400 .250 —(Metric) ——

208101-1 208101-2

10.16 6.35 4-40 — — 208101-8 208101-9

5.530 .250

(50) 13.46 6.35 — 4-40 — — 1-208101-1 —

**Bulk packed for multiple part orders.

**Individual kits contain two latching blocks per package.

Notes: 1. All parts are packaged unassembled.

2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the

appropriate length and thread size to be supplied by customer.

Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick

panels, and .190 [4.83] is for use with .060 [1.52] thick panels.

Notes: 4. Latching blocks mate with spring latches (page 152).

Pan Head Screw

(Supplied with

745007-1 and -5 only)

(See Note 3.)

154

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Note: All part numbers are RoHS compliant.

Cable Connectors

Hardware (Continued)

Latching Blocks

with Slot Recess

and Thru Hole

Material

Latching Blocks—Zinc

Related Product Data:

Connectors used with:

HDE Metal-Shell or All-Plastic—

pages 112-115

HDF Metal-Shell or All-Plastic—

pages 125 & 126

HDP Metal-Shell—pages 90-102

HD Board Mount—pages 54-71,

78-85, 87-89

Mating/Panel Mounting—page 136

Technical Documents:

Instruction Sheet—408-9128

Typical Application of Front-Panel Mounted

Subminiature D Connector using Front-Panel Latching Blocks

Typical Application of Rear-Panel Mounted

Subminiature D Connector using Rear-Panel Latching Blocks

Metal-Shell or

All-Plastic

Plug or

Receptacle

(Shown for Ref. only,

See Note 2.)

Mounting Screw

(Customer Supplied)

.196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot

Mounting

Nut

(Customer

Supplied)

.060 [1.52]

.090 [2.29]

Thick Panel

Shell

(No. of Dimensions Panel Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No.

Contact Pos.) AB

Thickness Individual Bulk Packed* Individual

.160 .090

4.06 2.29 747080-2 — —

1 thru 4 1.400 .190 .060

(9 thru 37) 10.16 4.83 1.52 745245-2 745245-3 —

.250

6.35 — — — 745286-2

5.530 .190 .060

(50) 13.46 4.83 1.52 — — 745245-5

**Bulk packed for multiple part orders.

**Individual kits contain two latching blocks per package.

Notes: 1. Mounting screws and nuts are to be supplied by Customer.

2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed

into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the

connector mounting flange (as illustrated above).

Notes: 3. Latching blocks mate with spring latches (page 152).

.120

[3.05]

Dia.

Thru Hole

155

Catalog 82068 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000

Revised 1-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013

www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208

AMPLIMITE Subminiature D Connectors

Cable Connectors

Note: All part numbers are RoHS

compliant.

Hardware (Continued)

Standoff Bushings

Material:

Aluminum

Related Product Data:

Connectors used with:

HD Straight Posted—

pages 76-85, 87-89

Kit Numbers:

205933-3 (two bushings per pack-

age)

205933-4 (bulk packed)*

*Parts are individually bulk packed for

multiple part orders.

Keying Plug

(for Size 20 Socket Contacts)

Part Number: 206509-1

Notes: 1. Keying plug is installed taper-end

first into front of receptacle.

Notes: 2. Sold individually.

Material:

Polyphenylene oxide

Related Product Data:

Connectors used with:

All HDE, HDP and HD Receptacles

with Socket Contacts

Keying Plug

499712-1 AMP-LATCH (electrical

connectors) can be used on

HD22 Socket Contacts

4-40 Screws

(Customer Supplied)

Standoff

Bushing

Pc Board

.250

[6.35]

.435

[11.05]

4-40 Threads

(thru)

Keying Plug

(See Note)

.400

[10.16]

.120 Dia.

[3.05]

(2 Holes)

.010

[0.25]

Ref.

.400

[10.16]

C ± .010

C[± 0.25]

.800 ± .010

[20.32 ± 0.25]

9, 15, 25 and 37 Positions

Shell Size

(No. of Dimensions Gasket

Contact Pos.) ABC

Part No.

1.746 .984 1.220

(9) 18.95 24.99 30.99 5747024-3

21.074 1.312 1.555

(15) 27.28 33.32 39.50 5747025-3

31.614 1.852 2.100

(25) 41.00 47.04 53.34 745776-4

42.266 2.500 2.730

(37) 57.56 63.50 69.34 745777-4

EMI/RFI Gaskets

Material and Finish:

Brass, .006 [0.15] thick;

bright tin plated

Metal-Shell

or All-Plastic

Receptacle

(Shown for Ref. only)

4-40 Screws

(Customer Supplied)

.200 ± .010

[5.08 ± 0.25]

.047

.044

1.19

1.12]

]

.115

[2.92]

Max.

Dia.

Metal-Shell

Plug or

Receptacle

(Shown for Ref. only)