AEW Dual Output Series 30W DC-DC Converters Feature: Two wide input voltage range Input over-/under-voltage protection Trim function Output over-voltage shutdown Output over-current protection Load shortcircuit protection High efficiency, density and reliability Low profile (Typical height: 12.7mm) UL CSA TUV approved Meet with FCC Class A Size: 76.2% %63.5% %12.7 (3.0%2.5%0.5) Application Data collection Program controlled equipment Instruments Communication system Separately power supply system Introduction: AEW series adopt 3"x2.5" standard industrial encapsulation and pin with height less than 0.5", providing 2-output and 3-output. AEW 30W 2-output and AEW 30W 3-output products are compact, high performance DC/DC converters. They adopt state-of-the-art SMT and sealing structure, feature high power density, small weight, and are suitable for applications requiring isolated stabilized voltage. They provide +-5V, +-12V, +-15V 2-output or 5V/+-12V, 5V/+-15V 3-output. The input voltage can be 24VDC or 48VDC. With low output ripple and noise, highly stabilized voltage accuracy, high efficiency and reliability, the AEW 2-output and AEW 3-output series are suitable for by-board distributed power supply system. TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 1 List 1 AEW dual output products list Model Input voltage (V) Output voltage (V) Output current (A) Product code AEW03AA24 18-36 5 3.0 02280360 AEW01BB24 18-36 12 1.25 02280358 AEW01CC24 18-36 15 1.0 02280362 AEW03AA48 36-72 5 3.0 02280359 AEW01BB48 36-72 12 1.25 02280264 AEW01CC48 36-72 15 1.0 02280361 Absolute maximum value: The following list is the maximum stress that the module can endure. If the module works under the condition for a long time, it may short the lifetime and have bad effect on its reliability. If the environmental stress exceeds the absolute maximum value listed below, the module may be damaged forever. List 2 Extreme limit parameters Parameters Model Input voltage Rated 24V Minimum Maximum Unit Note 42 Vdc Continuously 50 Vdc Instant < 100ms 82 Vdc Continuously 100 Vdc Instant < 100ms (+Vin~-Vin) Rated 48V CNT voltage Rated 24V 42 Vdc Continuously CNT~-Vin Rated 48V 82 Vdc Continuously Input-output All 2000 Vdc Operating ambient temperature All -25 +70 C Storage temperature All -40 +105 C Pin soldering temperature All 260 C Isolated voltage TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 Wave solder < 12S 2 Principle Outline Size Pin definition: BOTTOM VIEW Unit: mm TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Pin Symbol Function 1 TRM Trim 2 +Vo Output + 3 COM Output common ground 4 -Vo Output - 5 CNT Remote control 6 +Vin Input + 7 -Vin Input - Asia 852-2437-9662 852-2402-4426 3 Electrical Characteristic (continued) List 3 Input characteristics Parameter Model Symbol Minimum Typical Maximum Unit Input voltage range Rated 24V Vi 18 24 36 Vdc Rated 48V Vi 36 48 72 Vdc AEW03AA24 Iin 2.03 A AEW01BB24 Iin 1.98 A AEW01CC24 Iin 1.98 A AEW03AA48 Iin 1.01 A AEW01BB48 Iin 0.99 A AEW01CC48 Iin 0.99 A Maximum input current (the lowest input voltage, rated output ) Input under-voltage shutdown Rated 24V 14 15.5 18 Vdc Rated 48V 30 33 36 Vdc Input over-voltage shutdown Rated 24V 36 40 42 Vdc Rated 48V 72 76 82 Vdc -- 5 10 mAp-p Input reflected current All -- (5Hz-20MHz 12H impedance, TA=25C reference figure 3) Note: there is no fuse inside the power module. Recommend adding an external fuse in the input of the module. A common fuse can be selected, the value can refer to the maximum current in the list 3. List 4 Remote ON/OFF Parameter Model Symbol Remote ON/OFF logic All CNT TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Minimum Typical Maximum Unit CNT in the midair, output ON CNT connects with -VIN, output OFF Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 4 Electrical Characteristic (continued) List 5 Output characteristics Parameter Model Symbol Minimum Typical Maximum Unit Output setpoint voltage AEW03AA24 Vo,set !4.95 !5.0 !5.05 Vdc AEW01BB24 Vo,set !11.88 !12.0 !12.12 Vdc AEW01CC24 Vo,set !14.85 !15.0 !15.15 Vdc temperature, AEW03AA48 Vo,set !4.95 !5.0 !5.05 Vdc 2. rated input, AEW01BB48 Vo,set !11.88 !12.0 !12.12 Vdc 3. full load AEW01CC48 Vo,set !14.85 !15.0 !15.15 Vdc Output voltage AEW03AA24 !Vo !4.83 !5.0 !5.17 Vdc Conditions: AEW01BB24 !Vo !11.6 !12.0 !12.4 Vdc 1. Full input range, output range and ambient temperature range. AEW01CC24 !Vo !14.15 !15.0 !15.85 Vdc AEW03AA48 !Vo !4.83 !5.0 !5.17 Vdc AEW01BB48 !Vo !11.6 !12.0 !12.4 Vdc AEW01CC48 !Vo !14.15 !15.0 !15.85 Vdc All 0.01% 0.2% All 0.01% 0.5% -- 0.02% /C Condition: 1. 25C ambient 2. 10% 100% load. Line regulation Low high Load regulation 10% 100% rated load (+Io=-Io) Temperature coefficiency All Output ripple typical value AEW03AA24 11 25 mVrms AEW01BB24 11 25 mVrms AEW01CC24 15 25 mVrms AEW03AA48 15 25 mVrms AEW01BB48 16 25 mVrms AEW01CC48 12 25 mVrms (testing method reference to figure 4) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tcoeff Europe 44-(0)1384-842-211 44-(0)1384-843-355 -- Asia 852-2437-9662 852-2402-4426 5 Electrical Characteristic (continued) List 5 Output characteristics (continued) Parameter Model Output ripple&noise peak-peak value (testing method reference to figure 4) Symbol Minimum Typical Maximum Unit AEW03AA24 50 120 mVp-p AEW01BB24 65 120 mVp-p AEW01CC24 70 120 mVp-p AEW03AA48 60 120 mVp-p AEW01BB48 80 120 mVp-p AEW01CC48 70 120 mVp-p Output current AEW03AA24 Io 0.3 3.0 A (when Io<Io,min, the module can operate normally, but the ripple&noise may exceed the standards.) AEW01BB24 Io 0.125 1.25 A AEW01CC24 Io 0.1 1.0 A AEW03AA48 Io 0.3 3.0 A AEW01BB48 Io 0.125 1.25 A AEW01CC48 Io 0.1 1.0 A Output current-limiting setpoint AEW03AA24 Io 3.7 4.3 A AEW01BB24 Io 1.76 2.0 A (Vo=90%Vo,set reference to the figure 19 24) AEW01CC24 Io 1.4 1.6 A AEW03AA48 Io 3.9 4.5 A AEW01BB48 Io 1.6 2.0 A AEW01CC48 Io 1.26 1.6 A AEW03AA24 Io 4.2 A AEW01BB24 Io 2 A AEW01CC24 Io 1.8 A AEW03AA48 Io 3.6 A AEW01BB48 Io 1.8 A AEW01CC48 Io 1.7 A short-circuit output current Vo=0.25V TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 6 Electrical Characteristic (continued) List 5 Output characteristics (continued) Parameter Model Symbol Minimum Typical Maximum Unit Efficiency AEW03AA24 82% 85% (rated input voltage, rated load, ambient temperature 25C, figure 7 12) AEW01BB24 84% 88% AEW01CC24 84% 88% AEW03AA48 82% 85% AEW01BB48 84% 88% AEW01CC48 84% 88% Voltage inrush All __ __ 1% 5% Vo,set Response time All __ __ 100 200 s Voltage inrush All __ __ 1% 5% Vo,set Response time All __ __ 100 200 s Switching frequency All -- -- 300 -- KHz Output voltage adjustable range All -- 90% -- 110% Vo,set Output over-voltage shutdown AEW03AA24 12 14 15 V AEW01BB24 27 30 34 V AEW01CC24 33.5 36 40 V AEW03AA48 12 14 15 V AEW01BB48 27 30 34 V AEW01CC48 33.5 36 40 V Dynamic response Conditions: Io/t=1A/10s 1. load variable Io=50%-75% 2. load variable Io=50%-25% +Vo~ -Vo TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 7 Electrical Characteristic (continued) List 6 Common characteristics Parameter Model Minimum Typical Maximum Unit All -- 1,300,000 -- Hour (h) Weight All -- -- 120 grams g Hand soldering time ( pin temperature 425C) All -- -- 15 second S MTBF (according to Bellcore standard, I=80% rated current, operating temperature 40C) List 7 On/OFF characteristics Parameter Model Symbol Minimum Typical Maximum Unit All Tdelay -- 20 -- ms 2. In the available range of input voltage, CNT voltage sudden change (ON) (figure 6) All Tdelay -- 0.2 -- ms 3. Output voltage rise time All Trise -- 5 -- ms 4. Output voltage rush over All -- -- 0 -- %Vo Start delay and rise time (80% rated load, ambient temperature 25C) 1. CNT is set on, input voltage sudden change (ON)(figure 5) List 8 Safety Characteristics Parameter Model Symbol Minimum Typical Maximum Unit Isolation voltage: Input - output All 1500 Vdc Input -case All 1500 Vdc Output - case All 1500 Vdc Isolation resistance All 300 M TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 8 Operating characteristic(continued) Fig. 1 Fig. 3 24V input voltage range (typ.) Fig. 2 Reflected noise current testing Fig. 4 48V input voltage range (typ.) Output ripple & noise testing method With 12H impedance, test point in the input line. input Ucnt output output !!!!!! Fig. 5 Output voltage rise up curve Fig. 6 output voltage rise up curve (rated voltage, (Power on character, Io=80%Io,max,Tc=25C) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 current signal on CNT, Io=80%Io,max, Tc=25C) Asia 852-2437-9662 852-2402-4426 9 Operating characteristic(continued) ! ! Fig. 7 AEW03AA24 Efficiency Curves Fig. 8 AEW01BB24 Efficiency Curves Tc=25C Tc=25C ! Fig. 9 AEW01CC24 Efficiency Curves Fig. 10 AEW03AA48 Efficiency Curves Tc=25C Tc=25C =Io(A) Fig. 11 AEW01BB48 Efficiency Curves Fig. 12 AEW01CC48 Efficiency Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 10 Operating characteristic(continued) ! Fig. 13 AEW03AA24 Input Characteristic Curves Fig. 14 AEW01BB24 Input Characteristic Curves Tc=25C Tc=25C ! Fig. 15 AEW01CC24 Input Characteristic Curves Fig. 16 AEW03AA48 Input Characteristic Curves Tc=25C Tc=25C ! Fig. 17 AEW01BB48 Input Characteristic Curves Fig. 18 AEW01CC48 Input Characteristic Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 11 Operating characteristic(continued) ! Fig. 19 AEW03AA24 Output Overcurrent Curves Fig. 20 AEW01BB24 Output Overcurrent Curves Tc=25C Tc=25C ! Fig. 21 AEW01CC24 Output Overcurrent Curves Fig. 22 AEW03AA48 Output Overcurrent Curves Tc=25C Fig. 23 Tc=25C AEW01BB48 Output Overcurrent Curves Fig. 24 AEW01CC48 Output Overcurrent Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 12 Operating characteristic(continued) ! Fig. 25 AEW03AA24 Load Regulation Curves Fig. 26 Io2=10%Io constant, Io1 variable, Tc=25C Fig. 27 AEW01BB24 Load Regulation Curves Io2=10%Io constant, Io1 variable, Tc=25C AEW01CC24 Load Regulation Curves Fig. 28 Io2=10%Io constant, Io1 variable, Tc=25C AEW03AA48 Load Regulation Curves Io2=10%Io constant, Io1 variable, Tc=25C! ! Fig. 29 AEW01BB48 Load Regulation Curves Fig. 30 Io2=10%Io constant, Io1 variable, Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 AEW01CC48 Load Regulation Curves Io2=10%Io constant, Io1 variable, Tc=25C! Asia 852-2437-9662 852-2402-4426 13 Operating characteristic(continued) ! Fig. 31 AEW03AA24 Cross Regulation Fig. 32 Io2=10%Io constant, Io1 variable, Tc=25C Fig. 33 Io2=10%Io constant, Io1 variable, Tc=25C AEW01CC24 Cross Regulation Fig. 34 Io2=10%Io constant, Io1 variable, Tc=25C Fig. 35 AEW01BB48 Cross Regulation USA 1-760-930-4600 1-760-930-0698 AEW03AA48 Cross Regulation Io2=10%Io constant, Io1 variable, Tc=25C Fig. 36 Io2=10%Io constant, Io1 variable, Tc=25C TEL: FAX: AEW01BB24 Cross Regulation AEW01CC48 Cross Regulation Io2=10%Io constant, Io1 variable, Tc=25C! Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 14 Operating characteristic(continued) ! Fig. 37 AEW 5V Dual Output Trim Up Curve Fig. 38 Rated input, rated load, Tc=25C Fig. 39 Rated input, rated load, Tc=25C AEW 12V Dual Output Trim Up Curve Fig. 40 Rated input, rated load, Tc=25C Fig. 41 AEW 15V Dual Output Trim Up Curve USA 1-760-930-4600 1-760-930-0698 AEW 12V Dual Output Trim Down Curve Rated input, rated load, Tc=25C Fig. 42 Rated input, rated load, Tc=25C TEL: FAX: AEW 5V Dual Output Trim Down Curve AEW 15V Dual Output Trim Down Curve Rated input, rated load, Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 15 Operating characteristic(continued) ! ! Fig. 43 Dynamic Response Fig. 44 50%-75% load variable, Tc=25C Dynamic Response 50%-75% load variable, Tc=25C ! TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 16 AEW Triple Output Series 30W DC-DC Converter Feature: Two wide input voltage range Input over-/under-voltage protection Trim function Output over-voltage shutdown Output over-current protection Load shortcircuit protection High efficiency, density and reliability Low profile (Typical height: 12.7mm) UL CSA TUV approved Meet with FCC Class A Size: 76.2% %63.5% %12.7(3.0%2.5%0.5) Application Data collection Program controlled equipment Instruments Communication system Separately power supply system Introduction: AEW series adopt 3"x2.5" standard industrial encapsulation and pin with height less than 0.5", providing 2-output and 3-output. AEW 30W 2-output and AEW 30W 3-output products are compact, high performance DC/DC converters. They adopt state-of-the-art SMT and sealing structure, feature high power density, small weight, and are suitable for applications requiring isolated stabilized voltage. They provide +-5V, +-12V, +-15V 2-output or 5V/+-12V, 5V/+-15V 3-output. The input voltage can be 24VDC or 48VDC. With low output ripple and noise, highly stabilized voltage accuracy, high efficiency and reliability, the AEW 2-output and AEW 3-output series are suitable for by-board distributed power supply system. TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 17 Table 1 AEW triple output products list Model Input voltage (V) Output voltage (V) / Output current(A) Code AEW05ABB24 18-36 5V/5A/12V/1A 02280355 AEW05ACC24 18-36 5V/5A/15V/0.8A 02280357 AEW05ABB48 36-72 5V/5A/12V/1A 02280263 AEW05ACC48 36-72 5V/5A/15V/0.8A 02280356 Absolute maximum value: The following list is the maximum stress that the module can endure. If the module works under the condition for a long time, it may short the lifetime and have bad effect on its reliability. If the environmental stress exceeds the absolute maximum value listed below, the module may be damaged forever. List 2 Extreme limit parameters Parameters Model Input voltage Rated 24V Minimum Maximum Unit Note 42 Vdc Continuously 50 Vdc Instant < 100ms 82 Vdc Continuously 100 Vdc Instant < 100ms (+Vin~-Vin) Rated 48V CNT voltage Rated 24V 42 Vdc Continuously CNT~-Vin Rated 48V 82 Vdc Continuously 2000 Vdc Isolated voltage Input-output All Operating ambient temperature All -25 +70 C Storage temperature All -40 +105 C Pin soldering temperature All 260 C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 Derating at 55C Wave solder < 12S 18 Principle Outline size BOTTOM VIEW Unit: mm TEL: FAX: Pin definition USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Pin Symbol Function 1 TRM Trim 2 +Vo1 Output1 + 3 COM Output common ground 4 +Vo2 Output2 + 5 -Vo2 Output2 - 6 CNT Remote control 7 +Vin Input + 8 -Vin Input - Asia 852-2437-9662 852-2402-4426 19 Electrical Characteristic (continued) List 3 Input characteristics Parameter Model Symbol Minimum Typical Maximum Unit Input voltage range Rated 24V Vin 18 24 36 Vdc Rated 48V Vin 36 48 72 Vdc AEW05ABB24 Iin 2.06 A AEW05ACC24 Iin 2.06 A AEW05ABB48 Iin 1.02 A AEW05ACC48 Iin 1.02 A Maximum input current (the lowest input voltage, rated output) Input under-voltage shutdown Rated 24V 14 15.5 18 Vdc Rated 48V 30 33 36 Vdc Input over-voltage shutdown Rated 24V 36 40 42 Vdc Rated 48V 72 76 82 Vdc -- 5 20 mAp-p Input reflected current (5Hz-20MHz 12H impedance, TA=25C reference AEW dual output figure 3) All -- Note: there is no fuse inside the power module. Recommend adding an external fuse in the input of the module. A common fuse can be selected, the value can refer to the maximum current in the list 3. List 4 Remote ON/OFF Parameter Model Symbol Remote ON/OFF logic All CNT TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Minimum Typical Maximum Unit CNT in the midair, output ON CNT connects with -VIN, output OFF Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 20 Electrical Characteristic (continued) List 5 Output characteristics Parameter Model Symbol Minimum Typical Maximum Unit Output setpoint voltage AEW05ABB24 Vo1,set +4.95 +5.0 +5.05 Vdc Vo2,set +11.4 +12.0 +12.6 Vdc -Vo2,set -11.4 -12.0 -12.6 Vdc Vo1,set +4.95 +5.0 +5.05 Vdc 2. rated input, Vo2,set +14.25 +15.0 +15.75 Vdc 3. 20% load -Vo2,set -14.25 -15.0 -15.75 Vdc Vo1,set +4.95 +5.0 +5.05 Vdc Vo2,set +11.4 +12.0 +12.6 Vdc -Vo2,set -11.4 -12.0 -12.6 Vdc Vo1,set +4.95 +5.0 +5.05 Vdc Vo2,set +14.25 +15.0 +15.75 Vdc -Vo2,set -14.25 -15.0 -15.75 Vdc Vo1 +4.83 +5.0 +5.17 Vdc Output voltage Vo2 +11.04 +12.0 +12.96 Vdc Conditions: -Vo2 -11.04 -12.0 -12.96 Vdc Vo1 +4.83 +5.0 +5.17 Vdc Vo2 +13.8 +15.0 +16.2 Vdc -Vo2 -13.8 -15.0 -16.2 Vdc Vo1 +4.83 +5.0 +5.17 Vdc Vo2 +11.04 +12.0 +12.96 Vdc -Vo2 -11.04 -12.0 -12.96 Vdc Vo1 +4.83 +5.0 +5.17 Vdc Vo2 +13.8 +15.0 +16.2 Vdc -Vo2 -13.8 -15.0 -16.2 Vdc Vo1 -- 0.01 0.2 % Vo2 -- 0.5 2 % -Vo2 -- 0.5 2 % Condition: 1. 25C ambient temperature, AEW05ACC24 AEW05ABB48 AEW05ACC48 AEW05ABB24 1. Full input range, output range and ambient temperature range. AEW05ACC24 2. 20% load. AEW05ABB48 100% AEW05ACC48 Line regulation Low high All Io2=-Io2 TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 21 Electrical Characteristic (continued) List 5 Output characteristics Parameter Model Symbol Minimum Typical Maximum Unit Vo1 -- 0.01 0.5 % Vo2 -- 2.5 8 % -Vo2 -- 2.5 8 % Vo2 -- 3.5 8 % -Vo2 -- 3.5 8 % All Tcoeff -- -- 0.02 %/C AEW05ABB24 Vo1 6 25 mVrms Vo2 10 30 mVrms -Vo2 10 30 mVrms Vo1 8 25 mVrms Vo2 10 30 mVrms -Vo2 10 30 mVrms Vo1 10 25 mVrms Vo2 10 30 mVrms -Vo2 12 30 mVrms Vo1 10 25 mVrms Vo2 10 30 mVrms -Vo2 10 30 mVrms Vo1 85 100 mVp-p Vo2 90 150 mVp-p -Vo2 90 150 mVp-p Vo1 40 100 mVp-p Vo2 50 150 mVp-p -Vo2 60 150 mVp-p Load regulation 20% 100% rated load Io2= -Io2 All Cross regulation All Io1 variable Io2= -Io2 constantly Temperature coefficiency Output ripple typical value (testing method reference to AV30-D series figure 4) AEW05ACC24 AEW05ABB48 AEW05ACC48 Output ripple&noise peak-peak value (testing method reference to AV30-D figure 4) TEL: FAX: AEW05ABB24 AEW05ACC24 USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 22 Electrical Characteristic (continued) List 5 Output characteristics Parameter Model Symbol Minimum Typical Maximum Unit Output ripple&noise peak-peak value AEW05ABB48 Vo1 75 100 mVp-p Vo2 50 150 mVp-p -Vo2 85 150 mVp-p Vo1 45 100 mVp-p Vo2 40 150 mVp-p -Vo2 50 150 mVp-p (testing method reference to AV30-D figure 4) Output current (triple output, Io<Io,min. During operation, the total power of three outputs should not exceed 30W) AEW05ACC48 AEW05ABB24 AEW05ACC24 AEW05ABB48 AEW05ACC48 Output current-limiting setpoint AEW05ABB24 Io1 1 5 A Io2 0.2 1 A -Io2 0.2 1 A Io1 1 5 A Io2 0.16 0.8 A -Io2 0.16 0.8 A Io1 1 5 A Io2 0.2 1 A -Io2 0.2 1 A Io1 1 5 A Io2 0.16 0.8 A -Io2 0.16 0.8 A 7.8 A 6.7 Io1 (Io2=-Io2=0.2A) Io2=-Io2 1.38 A (Io1=1A) AEW05ABB24 6.8 Io1 7.8 A (Io2=-Io2=0.16A) Io2=-Io2 1.18 A (Io1=1A) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 23 Electrical Characteristic (continued) List 5 Output characteristics Parameter Model Symbol Minimum Typical Maximum Unit Output current-limiting setpoint AEW05ABB48 Io1 6.8 A 7.8 (Io2= -Io2=0.2A) 1.38 Io2=-Io2 A (Io1=1A) AEW05ABB48 6.9 Io1 7.8 A (Io2=-Io2=0.16A) 1.18 Io2=-Io2 A (Io1=1A) Efficiency AEW05ABB24 81% 84% (rated input voltage, Io1=3A,Io2=-Io2=0.6A, ambient temperature 25C) AEW05ACC24 82% 85% AEW05ABB48 81% 84% AEW05ACC48 82% 85% Dynamic response Conditions: Io/t=1A/10s 1.load variable Io1=50%-75%, Io2=-Io2=Io,min Voltage drop All 1% 5% Vo,set Response time All 100 200 s Voltage inrush All 1% 5% Vo,set Response time All 105 200 s Switching frequency All -- -- 300 -- KHz Output voltage adjustable range All -- 90% -- 110% Vo.nom Output over-voltage shutdown Vo1 AEW05ABB24 -- 5.8 6.8 7.5 V AEW05ACC24 -- 5.8 6.8 7.5 V AEW05ABB48 -- 5.8 6.8 7.5 V AEW05ACC48 -- 5.8 6.8 7.5 V 2.load variable Io1=50%-25%, Io2=-Io2=Io,min TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 24 Electrical Characteristic (continued) List 6 Common characteristics Parameter Model MTBF (according to Bellcore standard, I=80% rated current, operating temperature 40C) Minimum Typical Maximum 1,200,000 All Unit Hour (h) Weight All 120 Gram (g) Hand soldering time ( pin temperature 425C) All 5 second S List 7 On/OFF characteristics Parameter Model Symbol Minimum Typical Maximum Unit 1. CNT is set on, input voltage sudden change (ON)(figure 5) All Tdelay -- 15 -- ms 2. In the available range of input voltage, CNT voltage sudden change (ON) (figure 6) All Tdelay -- 10 -- ms 3. Output voltage rise time All Trise -- 5 -- ms 4. Output voltage rush over All -- -- 0 -- %Vo Minimum Typical Maximum Unit Start delay and rise time (80% rated load, ambient temperature 25C) List 8 Safety Characteristics Parameter Model Symbol Isolation voltage: Input - output All 1500 Vdc Input -case All 1500 Vdc Output - case All 1500 Vdc Isolation resistance All 300 M TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 25 Operating characteristic (continued) Fig. 1 24V input voltage range (typ.) Fig. 3 Fig. 2 Dynamic Response 48V input voltage range (typ.) Fig. 4 50%-75% Io1 load variable, Tc=25C Dynamic Response 50%-75% Io1 load variable, Tc=25C output output input Fig. 5 input Output voltage rise up (AV30-48T0512 typ.) (Power on character, Io=80%Io,max,Tc=25C) TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Fig. 6 Output voltage rise up (AV30-48T0512 typ.) current signal on CNT, Io=80%Io,max, Tc=25C) Asia 852-2437-9662 852-2402-4426 26 Operating characteristic (continued) Fig. 7 AEW05ABB24 Efficiency Curves Fig. 8 Io2=-Io2=Io,min Tc=25C Fig. 9 Io2=-Io2=Io,min Tc=25C AEW05ABB48 Efficiency Curves Fig. 10 Io2=-Io2=Io,min Tc=25C Fig. 11 AEW05ACC24 Efficiency Curves AEW05ACC48 Efficiency Curves Io2=-Io2=Io,min Tc=25C AEW05ABB24 Input Characteristic Curves Fig. 12 AEW05ACC24 Input Characteristic Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 27 Operating characteristic (continued) Fig. 13 AEW05ABB48 Input Characteristic Curves Fig. 14 AEW05ACC48 Input Characteristic Curves Tc=25C Fig. 15 Tc=25C AEW05ABB24 Main Output Character Curves Fig. 16 AEW05ACC24 Auxiliary output Character Curves Tc=25C Fig. 17 Tc=25C AEW05ABB48 Main Output Character Curves Fig. 18 AEW05ACC48 Auxiliary output Character Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 28 Operating characteristic (continued) Fig. 19 AEW05ABB24 Main Output Character Curves Fig. 20 AEW05ACC24 Auxiliary output Character Curves Tc=25C Fig. 21 Tc=25C AEW05ABB48 Main Output Character Curves Fig. 22 AEW05ACC48 Auxiliary output Character Curves Tc=25C Fig. 23 Tc=25C AEW05ABB24 Load Regulation Curves Fig. 24 AEW05ACC24 Load Regulation Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 29 Operating characteristic (continued) Fig. 25 AEW05ABB48 Load Regulation Curves Fig. 26 AEW05ACC48 Load Regulation Curves! Tc=25C Fig. 27 Tc=25C AEW05ABB24 Cross Regulation Curves Fig. 28 AEW05ACC24 Cross Regulation Curves Tc=25C Fig. 29 Tc=25C AEW05ABB48 Cross Regulation Curves Fig. 30 AEW05ACC48 Cross Regulation Curves Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Tc=25C! Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 30 Operating characteristic (continued) 5 10 15 20 25 30 35 40 TRIM RESISTANCE k Fig. 31 45 50 55 AV30-*T* Trim Up Fig. 32 Rated voltage, rated current, Tc=25C TEL: FAX: USA 1-760-930-4600 1-760-930-0698 AV30-*T* Trim Down Rated voltage, rated current, Tc=25C Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 31 AEW 30W Dual & Triple Output Series Technical Reference Notes 1. Basic connections TEL: FAX: ! Dual output series ! Triple output series USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 32 !"#Function 2.1 CNT ! The products provide a control function allowing the user to turn the output on and off using an external circuit. ! When CNT disconnects or connects with +Vin or is in the midair, output is on. When CNT connects with -Vin directly, output is off. ! For 48Vin products, applying a voltage greater than 18V to the CNT pin will enable the output, while applying a voltage less than 4.5V will disable it. For 24Vin products, applying a voltage greater than 24V (it is unlimited when the CNT connects with +Vin directly.) will enable the output, while applying a voltage less than 4.5V will disable it. Grounding of CNT is -Vin. ! ! During operation, the working current of CNT is related to its input voltage. Rated 24V input TEL: FAX: Rated 48Vinput Vin(V) ICNT(mA) Vin(V) ICNT(mA) 18 0.5 36 0.5 24 0.6 48 0.6 36 1 72 1 USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 33 ! ON/OFF control can be realized through mechanical switcher or transistor ! In the isolated appliction, CNT control can be realized through optoisolator or relay. ! It is recommended to parallel a 0.1 F capacitor to remove the interference when the control line is too long. ! TEL: FAX: When not use CNT function, connect CNT with +Vin. USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 34 2.2 input over/under voltage shutdown ! The module has input over/under voltage protection. ! When the input power is below 65%~75% rated input voltage, the input under-voltage protection active, output is cut off. There is a 1-2V hysteresis between the under-voltage shutdown point and restart up point. ! TEL: FAX: When the input power is up than 150%~159% rated input voltage, the input over-voltage protection active, output is cut off. There is a 1-3V hysteresis between the over-voltage shutdown point and restart up point. USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 35 2.3 Output over-current protection ! AEW series DC/DC converters feature Over-current Protection (OCP) circuits. When output current exceeds 110% to 150% of rated current, such as during a short circuit condition, the output will shutdown immediately, and can tolerate short circuit conditions indefinitely. ! When the overcurrent condition is removed, the converter will automatically restart. 2.4 Output over-voltage shutdown (OVP) ! The AEW series provides over-voltage protection on the output, which will shut the output off if the voltage exceeds 116 to 150% of the nominal output voltage, and the output is shutdown.# ! It must power the module on again to recover the output.# ! If the module is trimmed up to the voltage, which exceeds the 110% rated output voltage, the output over-voltage protection will be probably triggered off.# ! For dual output products: Through testing the over-voltage condition between +Vo and -V, the over-voltage protection active (operating at 116% 150% rated output voltage). ! For triple output products: Through testing the over-voltage condition between +Vo and COM, the over-voltage protection active. When Vo1 exceeds 116%~150% rated output voltage, the over-voltage protection active. After the protection, please turn off the power supply, and restart after 2-3 seconds, the output will be normal. TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 36 2.5 Trim function ! Output voltage trim range is 10%. Trimming up by more than 10% of the nominal output may activate the OVP circuit or damage the converter. Trimming down more than 10% can cause improper regulation. ! The output voltage of the AEW series can be trimmed using the trim pin provided. Applying a voltage to the trim pin through a voltage divider or resistance from the output will cause the output to increase or decrease by up to 10%. ! When trimming a dual output converter, both outputs trim simultaneously. ! Trim down and trim up circuits and the corresponding configuration are shown in the following figures. Dual output series trim up circuit Dual output series trim down circuit TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 37 Triple output series trim up circuit Triple output series trim down circuit# Vo--- trim output voltage, Ve--- rated output voltage Resistance is recommended: film capacitor, temperature coefficient< 300PPm/C ! Trimming up the output voltage, the output power should not exceed its rated output power. ! TEL: FAX: When not use trim function, please leave Trim pin in the midair. USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 38 3. Input and Output 3.1 Input fuse The AEW power module has no internal fuse. An external fuse must always be employed! To meet international safety requirements, a 250 Volt rated fuse should be used. If one of the input lines is connected to chassis ground, then the fuse must be placed in the other input line. Standard safety agency regulations require input fusing. Recommended fuse ratings for the AEH Series are shown in the following table:# Input voltage Dual output Triple output Rated 24V input 5A 5A Rated 48Vinput 2.5A 2.5A 3.2 Input filtering ! Input filters are included in the converters to help achieve standard system emissions certifications. Some users however, may find that additional input filtering is necessary. The AEW series has an internal switching frequency of 280 kHz so a high frequency capacitor mounted close to the input terminals produces the best results. To reduce reflected noise, a capacitor can be added across the input as shown in following figure, forming a filter. For conditions where EMI is a concern, a different input filter can be used. Following figure shows an input filter designed to reduce EMI effects. ! TEL: FAX: Recommended L & C: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 39 C1: 1uF/100V film capacitor, C2: 47uF/100V electrolytic capacitor Cy1 Cy2 : 4700PF/50V capacitor L: 1mH 3.3 Output filtering ! To reduce output ripple current, the output capacitor Co should be added on the output. Co=220uF/25V electrolytic capacitor C3=1000uF/16V electrolytic capacitor C2=C4=C6=0.47uF/50V, C5=C7=220uF/35V Dual output: Triple output TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 40 4. Decoupling Noise on the power distribution system is not always created by the converter. High-speed analog or digital loads with dynamic power demands can cause noise to cross the power inductor back onto the input lines. Noise can be reduced by decoupling the load. In most cases, connecting a 10 F tantalum capacitor in parallel with a 0.1F ceramic capacitor across the load will decouple it. The capacitors should be connected as close to the load as possible. 5. Power dissipation ! Parallel Power Distribution Following figure shows a typical parallel power distribution design. Such designs, sometimes called daisy chains, can be used for very low output currents, but are not normally recommended. The voltage across loads far from the source can vary greatly depending on the IR drops along the leads and changes in the loads closer to the source. Dynamic load conditions increase the potential problems. ! Radial Power Distribution Radial power distribution is the preferred method of providing power to the load. Figure 19 shows how individual loads are connected directly to the power source. This arrangement requires additional power leads, but it avoids the voltage variation problems associated with the parallel power distribution technique. TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 41 ! Mixed Distribution In the real world a combination of parallel and radial power distribution is often used. Dynamic and high current loads are connected using a radial design, while static and low current loads can be connected in parallel. This combined approach minimizes the drawbacks of a parallel design when a purely radial design is not feasible. ! Redundant Operation A common requirement in high reliability systems is to provide redundant power supplies. The easiest way to do this is to place two converters in parallel, providing fault tolerance but not load sharing. Oring diodes should be used to ensure that failure of one converter would not cause failure of the second. Figure 21 shows such an arrangement. Upon application of power, one of the converters will provide a slightly higher output voltage and will support the full load demand. The second converter will see a zero load condition and will idle. If the first converter should fail, the second converter will support the full load. When designing redundant converter circuits, Shottky diodes should be used to minimize the forward voltage drop. The voltage drop across the Shottky diodes must also be considered when determining load voltage requirements. \ TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 42 6. Input Reverse Voltage Protection Under installation and cabling conditions where reverse polarity across the input may occur, reverse polarity protection is recommended. Protection can easily be provided as shown in following. In both cases the diode used is rated for 2A/100V. Placing the diode across the inputs rather than in-line with the input offers an advantage in that the diode only conducts in a reverse polarity condition, which increases circuit efficiency and thermal performance. 7. Series operating When converters are connected in series to increase the output voltage, diodes should be added as shown in following figure. Choose low forward voltage drop diodes, such as shottky diodes. The reverse voltage of the diode should be greater than the output voltage, and the diode's turn-on current should be greater than the series load current. The maximum operating output current of the series connection should not be greater than the maximum output current of any single converter. TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 43 8. Installation ! Installation method AEW series converters can be mounted in any orientation, but care should be taken to allow for free airflow. Common placement techniques put heat sources such as power components at the end of the airflow path or provide separate airflow paths. This arrangement keeps other system equipment cooler and increases component life spans. ! Derating Curves '"" 5637!89: &" %" $" #" " ($" (#" " #" $" %" &" '"" )*+,-./!0-*1-233/42- ;<' 1 Series ;<# 2 Series series 1: natural convection series 2: maximum case temperature $% TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 # Asia 852-2437-9662 852-2402-4426 44 9. Soldering ! Soldering temperature Wave soldering: 260 , time < 10S. 110 preheating 20~30S. Pin soldering: 400 , time < 5S ! Cleaning Cleaning solvent: IPA Cleaning method: soaking for cleaning TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 45 TEL: FAX: USA 1-760-930-4600 1-760-930-0698 Europe 44-(0)1384-842-211 44-(0)1384-843-355 Asia 852-2437-9662 852-2402-4426 46