F160 VISION SENSOR
2
The F160’s specialized double-speed cameras can capture images
up to 4 times faster than with previous cameras. In addition,
cameras feature 8 user-selectable shutter speeds and an Intelligent
Lighting Interface. The F160’s high speed processing, inspection
and measurement results are generated 2 to 10 times faster than
before. In the Gray Search example image below, inspections can be
completed at a rate of 5,000 inspections per-minute. Because each
inspection is performed at high speed, the total inspection time for
complex applications is dramatically reduced, leaving time for
additional inspections that may not have been possible with
previous products. This can lead to significant improvements in
production line throughput and product quality.
Simple Gray Search Processing of
one area – 12ms
Gray Search Processing of multiple
inspection areas – 11ms
Gray Search Processing of multiple
inspection areas with position
compensation enabled – 35ms
Creating New Possibilities with High-speed Vision
F160
Existing
products
Image capture time Inspection processing time
Up to 4 times as fast 2 to 10 times as fast
The First Vision Sensor to Offer
High-speed, Mid-range Machine
Vision Performance
The F160 is the industry’s first high-speed vision sensor to deliver mid-range
machine vision performance to meet more demanding vision applications. The F160 enlists
high speed, two-camera image capture and vision algorithm processing to meet the needs of
today’s high-speed production lines. The on-screen set up and configura-
tion system offers beginners or experts fast and easy set up. A wizard-
like prompted menu option helps new users with auto setup routines,
while the "expert" menu option lets those with more experience directly
set configuration parameters. Several new and improved algorithms, like
Omron’s Quest OCR and "variable box" technology let users perform
more precise and sophisticated applications. By using Flash-RAM memo-
ry cards, the memory capacity of the F160 can be expanded to handle
multiple product lines. Choose from a selection of compact camera
options to satisfy many inspection and measurement needs. The F160
also allows the customization of menus, "results" screen information and
symbol and text colors to ensure optimum on-site operability. Omron's
machine vision technology and know-how has come together to bring a
new level of machine vision measurement and inspection capability.
3
ACME
BOX
ACME
BOX
ACME
BOXACME
BOX
Product Sorting
Sort boxed product by size or labels and inspect seams.
Camera 0
Trigger sensor F160 Controller
Camera 1
High Speed Bottle Inspection PCB Inspection
Inspect dimensions, conformance and date code.
Camera 1
Trigger sensor
Camera 0
F160 Controller
Camera 0
Tooling
S.C.A.R.A. Robot I/O and RS-232C/422
position data
Camera 1
F160 Controller
Position Reference High Speed Robotic Tool Guidance
Identify random, odd-shaped product positioning on a conveyor.
Communicate tool and part alignment and tool wear to robotics.
Trigger sensor
F160 Controller
I/O and
RS-232C/422
position data
Camera
Optical Character Recognition
Pill presence/absence and Lot/Date code confirmation on blister packs.
Trigger
sensor
F160 Controller
RS-232C/422
label data
Camera
Electronic component inspection/board position measurement.
Trigger sensor
F160 Controller
RS-232C/422
component and
position data
Camera
High-speed and Measurement
Inspection Applications
4
Advanced Algorithms and Functions
Flexible search allows the use of several reference models for a
gray scale search. This method allows objects with modestly
changing features and varying shapes to be inspected with one
tool.
New and improved visual inspection algorithms are available in the F160. All of the algorithms
take advantage of the high-speed processing and two-camera capability to maximize your visual
inspection capability and functionality.
Quest is an Omron original OCR
algorithm. No character teaching
required. Quest has a high level of
discrimination between similar charac-
ters and adapts to changes in shape and
size. OCR of one character per region.
QUEST Optical
Character Recognition
The box measurement region can be
setup to change automatically when
performing Area or Defect inspections
on objects of varying sizes. This
ensures that the optimum measurement
region is always used for inspection.
"Variable Box"
Measurements
Omron’s Edge Width measurement function
works like a caliper tool. Two edges of an
object are detected to sub-pixel accuracy and
from this the width of the object is calculated.
Advanced Model Search
Objects with unusual shapes (blobs) can
be detected and counted inside a meas-
urement region. Detected objects are then
sorted according to area or center of
gravity and measurement data for
specific labels is output. Counting gears
Labeling
M
S
MS
L
L
1
2
3
Model 1 Model 2 Model 3
The F160 can compensate for an object’s
position by using only the outline or feature
of an object or by two reference points
from an object. Setting priorities for the
compensation direction are also possible.
Position Compensation
Expressions using up to 32 inspection
variables or constants each can be used
to produce judgement or data output.
Expressions allow for complex calcula-
tions based on inspection data to deter-
mine output results.
Result Expressions
Rotation Search can be
performed on an object to
detect rotation up to 360º.
The F160 performs this
measurement 10 times
faster than before and,
using angle interpolation,
detection angles can be detected
with a degree of precision.
Rotation Search
Classification
The classification tool is ideally suited
for sorting of multiple objects on the
same production line. A search is
preformed on an image from multiple
reference models and the model number
with the highest correlation is output.
Compensation in the
X direction followed by
compensation in the
Y direction
Searching in a rotation
range of 360˚ with a
skipping angle of 5˚
Object Width
Measurement
5
User-friendly Operation
The F160 offers many features to increase its ease-of-use and make its operation as
convenient as possible. These features assist in the setup, operation and use of data
and images produced by the F160.
Images of menu settings, measurement screens, and camera images
can be captured and stored in the memory card. This feature is very
useful for creating setup and operation documentation.
Up to 35 measurement images can be
stored in memory. These stored
images can consist of all images cap-
tured or only the failed images. The
stored images can then be used to
help diagnose production problems.
Increased Image
Storage
The status of the input and output termi-
nals can be displayed on-screen. The I/O
monitor can be used for checking wiring
when setting up or making adjustments
to the F160.
I/O Monitor
Frequently used F160 operations, like
result display changes, can be
assigned to specific console keys.
Menus can also be switched at the
touch of a single console button.
Shortcut Keys
Screen Capture
To prevent unauthorized use or changes
to the F160, passwords can be set to
restrict access to operation levels. This
function will help to improve security
and reduce incorrect operation.
Password Option
POWER
SYNC
Setting screen
Documentation on computers
Capture
Memory card
Setup Manual
Procedure
1.
2.
3.
Screen text messages can be
changed to best suit the
operating environment.
Message position, character
size and color and back-
ground can also be changed.
Manageable
Screen Text
Figures such as lines, boxes,
circles and crosses can be drawn
and positioned on the screen at
measurement positions or user
set coordinates. Text message
and figure colors can be set for
best viewing.
To save time and simplify
setup, menus can be
masked off from view to
help minimize setup oper-
ations. Masking menus
can also help prevent unauthorized
use of menu operation.
Menu
Masking
The output format of RS-232C data can be
set to suit control system requirements.
Settings include output format, number of
data digits, field and record separators and
zero suppression.
RS-232C Output
Formatting
Good product image
Improper product images
On-screen Figures
and Display Colors
6
F160-SLC20
Object Camera distance:
15 to 25 mm
Field of vision (20 x 20 mm)
Object
F160-SLC50
Camera distance:
16.5 to 26.5 mm
Field of vision (50 x 50 mm)
1
35
2
4
Coaxial
vertical
lighting
1
5
3
7
2684
Unique, Intelligent Light Sources (ILS)
Maximize Lighting Control
Sensing Distance & Field of Vision
The Right Lights & Camera
For Your Action
Omron’s compact shutter camera is perfect for high-speed inspection applications
and can be fitted with several different light sources, including those that support
the Intelligent Light Source specification, depending on the application.
With an Intelligent Light Source camera, the F160’s controller menus
take all of the guesswork out of proper lighting. Operators can con-
trol the illuminated area and light intensity from the controller
menus. The settings are easily changed without direct adjustment to
the light source. Lighting positioning is stored with other scene data
so operators can change the lighting conditions to match different
operating environments. Because the settings are numeric data, it is
possible to recreate the lighting conditions from machine to machine.
Field of vision: 20 mm
Light intensity can be set
separately to one of 8 levels
for 5 illuminated areas.
Field of vision: 50 mm
Light intensity can be set
separately to one of 8 levels
for 8 illuminated areas.
Omron’s ILSs and ILS integrated cameras are designed to enhance and simplify your vision applica-
tions. The ILSs use a hood shape that reduces external interference, making conditions ideal for
highly accurate inspections. The combination of red and green LEDs also enables the F160 to
inspect a wide range of objects. One ILS version offers the ability of adjustable coaxial vertical
lighting in addition to the adjustable ring light. The adjustable ring light lets the user adjust bright-
ness and light direction based on the application requirements.
7
System Configuration
Camera with
Intelligent Lighting
F160-SLC20
Synchronous Sensor
Programmable Controller
Color LCD Monitor
F150-M05L
Memory Card
F160-N64S
(64 Mbytes)
Camera with
Intelligent Lighting
F160-SLC50
Camera
F160-S1
Double-Speed Camera
Monitor
Camera Cable
F150-VS (3 m, double-speed camera)
F160-VSR3 (3 m, F200/F300)
F160-VSR4 (3 m, F300-S)
Parallel Cable
F160-VP
(2 m, loose-wire
cable for parallel
I/O connectors)
RCA/BNC Video Cable
monitor cable (2 m)
Controller
F160-C10E (NPN input/output)
F160-C15E (PNP input/output)
Console
F160-KP
Power Supply
Recommended model:
OMRON S82K-05024
8
Dimensions Unit: mm (inches)
F160-C10E/C15E F160-KP
38 (1.50)
7 (0.28) 153 (6.02)
66.5 (2.62) 66.5 (2.62)
66.5 (2.62) 66.5 (2.62)
9 92 (3.62)
110 (4.33)
12 (0.47) 60 (2.36) 56 (2.20) 60 (2.36) 12 (0.47)
SHIFT
ENT
F1
F2
F4
F5
F6
F7
F8
F9
F3
ESC TRIG
135.5 (5.33)
48 (1.89)
20
(0.79)
29.7 (1.17)
2000 (78.74)40 (1.57)
Controller
Four M3 mounting
holes with depth of
4.8 mm
Four M4 mounting holes with
depth of 6 mm
Four M3 mounting
holes with depth of
4.8 mm
Console
12 dia.
Double-speed Camera
F160-S1
6.2
(0.24)
(30.7)
21.7 (0.85)
29 (1.14)11
6.2
(0.24)
31 (1.22)
8
30.5 (1.20)
8 46.5 (1.83)
15.5
(0.61) 54.5 (2.15)
6 (0.24)
14.5
(0.57)
20±1.3 (0.79)
21.25
±
2
31.25±2 (1.24)
1"-32UN-2A
(C mount)
Light connector
(8.8 dia.)
Camera cable connector
(11.8 dia.)
Two M4 mounting holes with depth of 8 mm
1/4-20UNC with depth of 8 mm
F160-SLC20
4 dia.
85 (3.35)*
10
(0.39)
25
(0.98)
10
(0.39)
25
(0.98)
46.5 (1.83)73 (2.87)
70 (2.76)
12
2.52.5 70 (2.76)
42.5
12
12 12 30.5
(1.20)
8 (0.32)
31
40 (1.57)
23.25±1.3 (0.92)
13.25±1.1 (0.52)
20±1.3 (0.79)
86.25 (3.40)
96.25 (3.79)
Two M4 mounting holes with depth of 10 mm
1/4-20UNC with depth of 10 mm
90 (3.54)
31
60 (2.36)
16
16 16
16
2.5
90 (3.54)
2.5
52.5 (2.07)
4 dia.
80 (3.15) 46.5 (1.83) 85 (3.35)*
8 (0.32)
30.5
(1.20)
F160-SLC50
93.25 (3.67)
103.25 (4.06) 23.25±1.3
13.25±1.1 (0.52)
20±1.3 (0.79)
Two M4 mounting holes
with depth of 10 mm
1/4-20UNC with depth of 10 mm
F150-M05L
POWER
SYNC
143 (5.63)
145 (5.71)
155 (6.10)
132 (5.20)
50min
(46 max)
100 (3.94)
185 (7.28)
5.5 (0.22)
174 (6.85)
42.2
(1.66)
133.5
(5.26)
175.5
(6.91)
+0.5mm
0
+0.5mm
0
Liquid Crystal Monitor
Mounting plate thickness: 1.6 (0.63) to 4.8 (0.19)
Mounting bracket
F150-VM Monitor Cable
Tolerance: ±1 mm
The dimensions in parentheses are refer-
ence values.
¥
¥
Panel cutout dimensions
9
Specifications
Rating/Function
Controller: F160-C10E/C15E
Item Conversational Menu Mode Expert Menu Mode
Connectable cameras
Number of cameras Connectable
Number of pixels
Number of scenes
F150-S1A/SL20A/SL50A/SLC20/SLC50, F160-S1/SLC20/SLC50, F300-S/S2R/S3DR/S4R etc.
12
512 x 484 (H x V)
32 (Expansion possible using Memory Card.)
Image storage function
Filtering
Position displacement compensation
Number of measurement regions
Applications
Maximum of 35 images stored
Smoothing (strong, weak), edge enhancement, edge extraction (horizontal, vertical, both
horizontal and vertical), dilation, erosion, median, background suppression
Compensation directions: X, Y, and θ (360°) directions
Detection methods: Binary center of gravity, axis angle, labeling, rotation search, gray search, edge position
Set either automatically or manually
Compensation directions: X, Y, and θ (360°) directions
32 regions per scene
7 types available (presence, orientation, dimensions,
defects, conformity, position, chips and burs)
Automatically selected according to the application.
Measurement data
Data operation functions
(expressions)
Gravity and area, gravity and axis, gray search, precise search, rotation search, flexible search,
relative search, defect, area (variable box), defect (variable box), edge position, edge pitch, edge
width, density average, labeling, OCR for 1 character, classification
Number:
Operations:
32 expressions can be set for judgements, data, and variables used in other expressions
Arithmetic operations, square root, absolute value, remainder, distance, angle, maximum,
minimum, SIN, COS, ATAN, AND, OR, NOT
Overall judgements, judgements for each measurement region
Overall judgements, judgements for each measurement region, expression results, measurement/expression data
Menu masking, password setting, shortcut keys
1
1 channel (color, monochrome)
RS-232C/422A, 1 channel
13 inputs and 22 outputs including control I/O points
F160-C10E
F160-C15E
20.4 to 26.4 VDC
Approx. 1.6 A (with two F160-SLC50 Cameras connected)
56 x 160 x 110 (W x H x D) mm (not including connectors and other protruding parts)
Approx. 570 g (Controller only)
Results output
Functions for customizing operations
Functions for
customizing screens
Number of slots for memory cards
Monitor interface
Serial communications
Parallel I/O
NPN
Input/
output type PNP
Operating: 0 to 50°C (32 to 122°F) Storage: -25 to 65°C (52 to 149°F) with no icing or condensation
Operating and storage: 35% to 85% (with no condensation)
Power supply voltage
Current consumption
Ambient temperature
Ambient humidity
External dimensions
Weight
Display items:
Specified parameters: Display color, position, size
Character strings (measurement values, judgement results, times, user-specified
characters, measurement region names) Figures (lines, boxes, circles, cross cursors)
Double-speed Camera: F160-S1
1/3” Interline CCDPicture element
659 x 494 (H x V)Effective pixels
1/60-s non-interlace (frame) mode, 1/120-s 2:1 interlace (field) modeScanning method
Electronic shutter; select from 8 shutter-speed settings (1/120 to 1/20,000 s) using menu.Shutter
F160-SLC20 (field of vision: 20 mm), F160-SLC50 (field of vision: 50 mm)Camera with intelligent lighting
31 x 40 x 54.5 (W x H x D) mm (not including connectors and other protruding parts)External dimensions
Approx. 85 g (Camera only)Weight
Item
Size
Type
Resolution
Input signals
Power supply voltage
Current consumption
Ambient temperature
Ambient humidity
Weight (monitor only)
Accessories
F150-M05L Color LCD Monitor
Specifications
Item Specifications
5.5 inches; 111.36 x 83.52 mm (H x V)
Liquid crystal color TFT
320 x 240 dots
20.4 to 26.4 VDC
Approx. 700 mA
Operating: 0 to 50°C (32 to 122°F); Storage: -25 to 65°C (52 to 149°F) with no icing or condensation
Operating or storage: 35% to 85% (with no condensation)
Approx. 1 kg
Instruction manual and 4 mounting brackets
NTSC composite video (1.0 V/75 Ω)
10
F160 Vision Sensor Selection Guide
NPN Input/Output
PNP Input/Output
20 mm field of view
50 mm field of view
Without lens or light source
Keypad with shortcut buttons
5.5 inch color LCD
Memory capacity: 64 Mbytes
For double-speed camera & compatible F150 cameras;
Cable length: 3 m
For compatible F200/F300 cameras; Cable length: 3 m
For F300-S only; Cable length: 3 m
Cable length: 2 m
Loose-wire cable for parallel I/O connectors; Cable length: 2 m
A set of six extension tubes that are 40, 20, 10, 5, 1, and
0.5 mm in length respectively
F160-C10E
F160-C15E
F160-SLC20
F160-SLC50
F160-S1
F160-KP
F150-M05L
F160-N64S
F150-VS
F160-VSR3
F160-VSR4
RCA/BNC Video Cable
F160-VP
F150-EXT
Controller
Double-speed camera
with fixed lens &
intelligent lighting
Camera only
Console
Color LCD monitor
Memory card
Camera cable
Monitor cable
Parallel I/O cable
Extension tubes
CommentsModel NumberName
Ordering Information
First: Start by selecting the controller part number with the correct input/output type, NPN or PNP, to meet
the applications needs.
Second: Choose from the three F160 double-speed cameras. Select one or two cameras based on the application.
If a 20 or 50 mm field of vision can be used with the Intelligent Light Source, choose from the
F160-SLC20 or F160-SLC50. (See page 6 for SLC20 & SLC50 setting information.) If different field of
view and lighting is required, use the F160-S1 camera without lens and light source.
Third: Choose camera cables, Parallel I/O cable, monitor and monitor cable as required. For additional camera
cable and parallel I/O cable lengths and monitor options, please consult your Omron vision
representative.
Fourth: If F160-S1 camera option is used, refer to the Lens Selection Guide next to choose a lens for the
application. The F160-S1 camera also offers the intelligent lighting interface to allow the use of
controllable external lighting options. Please consult your Omron vision representative for additional
assistance in lens selection and lighting options.
++++
11
Lens Selection Guide
5,000
3,000
2,000
1,000
500
300
200
100
50
4 5 10 20 30 50 100 200 300 500
Note: All values are approximate values. It is recommended that the camera distance
be adjusted by sliding the camera forward or backward in actual operation.
Camera distance A (mm)
Field of view L (mm)
Optical Graph
t: Extension Tube thickness
Lens model: F150-________
L75
L50
L25
L16
L12
L8
Field of view
L (mm)
Extension Tube
Lens
Camera
Camera distance
A
(mm)
Unit: mm
30 dia.
Total length
1" -32UN
-2A
Max.
outer
dia.
F150-L8
29 dia. x 34.5 L*
8.0 mm
F1.3
F150-L12
30 dia. x 34.5 L*
12.5 mm
F1.4
F150-L16
30 dia. x 24.5 L*
16.0 mm
F1.4
F150-L25
30 dia. x 24.5 L*
25.0 mm
F1.4
F150-L50
32 dia. x 37 L*
50.0 mm
F1.8
F150-L75
32 dia. x 42.5 L*
75.0 mm
F2.7
Model
Dimensions
Focal length
Brightness
CCTV Lens
First: Start by defining the field of view requirements for each camera. Refer to the diagram at bottom left. The
field of view is considered to be the area or areas requiring inspection. This does not necessarily include the
entire part or object in the field of view.
Second: Determine the camera distance, measured from the object surface to the camera. Refer to the lens setting illustration for
additional information about setting distance. This distance can impose limitations on the field of view and lens choice.
To get the greatest flexibility in lens selection, keep the camera setting distance as flexible as possible.
Third: Using the field of view and camera setting distance requirements, use the optical graph axis marked "Field of view L (mm)"
to find the matching field of view size. Use the optical graph axis marked "Camera distance A (mm)" to find the approximate
camera setting distance. Follow the values across the chart until they cross. Refer to the lens part reference on the right at
the end of the graph line to find the correct lens size. (If a "t" value other than 0 is indicated, corresponding lens extension
tubes will need to be added in between the camera and lens in order to properly focus the image. The "t" value indicates the
thickness of the extension tubes required.)
Note: Extension tube length should not exceed 10% of the focal length of the lens. When looking at other manufacturers’
lenses not referenced by Omron, please use a 1/3-inch CCD size as a selection value reference.
Fourth: If an appropriate lens cannot be found to satisfy your application, please consult your Omron vision representative for
additional assistance in lens selection options.
* Lens diameter does not include lens ring lock screw height.
Note: Omron reserves the right to change lens suppliers and specifications without notification. Please verify all lenses with sales personnel.
CANADA REGIONAL SALES OFFICE
UNITED STATES REGIONAL SALES OFFICES
Sao Paulo 55.11.5564.6488
BRAZIL SALES OFFICE
Buenos Aires 54.114.787.1129
ARGENTINA SALES OFFICE
Florida 954.227.2121
MEXICO/LATIN AMERICA SALES OFFICE
800.55.OMRON or 847.843.7900
Toronto 416.286.6465
OMRON ELECTRONICS LLC
Technical Automation Solution Division
Schaumburg, IL
OMRON CANADA, INC.
Scarborough, Ontario
2001 OMRON ELECTRONICS LLC
SB F160-1 6/01/7.5M
www.omron.com/oei
Vision Composer Software
This optional Windows®-based Vision Composer
software allows you to use more sophisticated
functionality in a drag-and-drop flow chart
environment with the F150-3 Vision Sensor.
Vision Composer can also help collect and
report the measurement results without
specialized programming.
F-30 Vision Sensor
Compact, self-contained vision sensor includes
the camera, light source, lens and controller all
in one unit. This easy-to-use menu driven bina-
ry vision sensor has a 256-level contrast setting
and one inspection area that is perfect for most
pixel counting applications.
F-10 Vision Sensor
The ultimate, easy-to-use, grayscale process-
ing package for pattern and shape matching.
Setup is ultra quick with no monitor required
using a one button teach function and a visi-
ble target, integrated lens and light source.
Four different camera choices are available,
each with different sensing area sizes. One
model even includes 8-model bank memory
and RS-232C/422 communications capability.
F150-3 Vision Sensor
Delivers 2-camera performance and lighting
control based on the F150-2’s easy-to-use for-
mat. The camera splitter unit and built-in menus
or PC software allows the controller to integrate
images from two cameras and perform
multi-angle inspections on a single object
simultaneously.
F400 Vision Sensor
The industries first color Vision Sensor using
Hue, Saturation, and Intensity to combine Color
Pickup and 5 color filters into an easy-to-use
and powerful color vision solution at an afford-
able price. With Color Pickup, the F400 can be
quickly configured to detect and measure up to
8 colors simultaneously or use the industry’s
first Colorgray filter to convert a color into 256
level grayscale to analyze and measure very fine
differences in the isolated color’s image, even in
fluctuating lighting conditions.
F150-2 Vision Sensor
Uses drop down menus to setup functions
including filtering, adjusting the shutter speed,
background suppression, X, Y, and Theta posi-
tion compensation, and image calibration.
Measurement tools include center of gravity,
area, edge position, edge pitch, degree of
defect, and more with 16 setup scenes and up
to 16 measurements per scene. Other features
include a 23-image storage memory, RS-232C
and DeviceNet communications.
Vision Sensors and Support Software
Solve Your Toughest Inspection Problems
