Technical Document LED Specification EC/Opto Group GW5BDF15L00 LED for Lighting Applications Product Specification August 2010 "Zenigata" 6.7 W Module: High-output, 2800 K LED Module (400 lm), 69 CRI, suited for lighting applications SPEC No. ISSUE: DG-088020B August 03, 2010 To; S P E C I F I C A T I O N S Product Type Model No. LIGHT EMITTING DIODE MODULE GW5BDF15L00 These specifications contain 14 pages including the cover and appendix. If you have any objections, please contact us before issuing purchasing order. CUSTOMERS ACCEPTANCE DATE: BY: PRESENTED BY: Y. Ohiwane Dept. General Manager REVIEWED BY: PREPARED BY: Development Department System Device Division Electronic Components And Devices Group SHARP CORPORATION Model No. GW5BDF15L00 Handle this document carefully for it contains material protected by international copyright law. Any reproduction, full or in part, of this material is prohibited without the express written permission of the company. When using the products covered herein, please observe the conditions written herein and the precautions outlined in the following paragraphs. In no event shall the company be liable for any damages resulting form failure to strictly adhere to these conditions and precautions. (1) Please do verify the validity of this part after assembling it in customer's products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) The products covered herein are designed and manufactured for the following application areas. When using the products covered herein for the equipment listed in paragraph (3), even for the following application areas, be sure to observe the precautions given in Paragraph (3). Never use the products for the equipment listed in Paragraph (4). Office electronics Instrumentation and measuring equipment Machine tools Audiovisual equipment Home appliances Communication equipment other than for trunk lines (3) These contemplating using the products covered herein for the following equipment which demands high reliability, should first contact a sales representative of the company and then accept responsibility for incorporating into the design fail-safe operation, redundancy, and other appropriate measures for ensuring reliability and safety of the equipment and the overall system. Control and safety devices for airplanes, trains, automobiles, and other transportation equipment Mainframe computers traffic control systems Gas leak detectors and automatic cutoff devices Rescue and security equipment Other safety devices and safety equipment, etc. (4) Do not use the products covered herein for the following equipment which demands extremely high performance in terms of functionality, reliability, or accuracy. Aerospace equipment Communications equipment for trunk lines Control equipment for the nuclear power industry Medical equipment related to life support, etc. (5) please direct all queries and comments regarding the interpretation of the above four Paragraphs to a sales representative of the company. Please direct all queries regarding the products covered herein to a sales representative of the company. DG-088020B Model No. GW5BDF15L00 GW5BDF15L00 specifications 1. Application These specifications apply to the light emitting diode module Model No. GW5BDF15L00. [ Warm White (from InGaN Blue LED chip + Phosphor) LED module ] Main application : Illumination 2. External dimensions and equivalent circuit -------------------------------- Refer to Page 2. 3. Ratings and characteristics --------------------------------------------------- Refer to Page 3 - 5. 3-1. Absolute maximum ratings 3-2. Electro-optical characteristics 3-3. Derating curve 3-4. Characteristics diagram (TYP.) 4. Reliability ---------------------------------------------------------------------- Refer to Page 6. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality label ------------------------------------------------------------------- Refer to Page 7. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements------------------------------------------------------------------- Refer to Page 8 - 9. 6-1. Chromaticity rank table 6-2. Packing 6-3. Label 6-4. Indication printed on product 7. Precautions -------------------------------------------------------------------- Refer to Page 10 - 12. Page 1/12 DG-088020B Model No. Page GW5BDF15L00 2. External dimensions and equivalent circuit (Note) Values inside parentheses are reference values. Anode + Cathode Equivalent circuit (Note) 3 series x 16 parallel = 48 pcs of LEDs (3 serially connected LEDs compose a block. 16 blocks are parallel connected) Unit Material Finish Drawing No. mm Substrate: Alumina ceramic Connection terminal: Au plating 52109004 2/12 DG-088020B Model No. Page GW5BDF15L00 3. Ratings and characteristics 3-1. Absolute maximum ratings Item Symbol Rating Unit P Power Dissipation *1 W 8.0 I Forward Current *1 mA 700 F VR Reverse Voltage *2 V -15 T - 30 + 90 Operating Temperature *3 opr Tstg - 40 + 100 Storage Temperature *1 Power dissipation and forward current are the value when the module temperature is set lower than the rating by using an adequate heat sink. *2 Voltage resistible at initial connection error (Not dealing with the possibility of always-on reverse voltage.) *3 Case temperature Tc (Refer to measuring point for case temperature in the next page.) Refer to "Derating curve" in the next page as for operating current. *4 Tc = 25 3-2. Electro-optical characteristics Item Forward Voltage *5 Luminous Flux *6 Chromaticity Coordinates *7 Color Temperature Symbol VF - Condition IF = 640 mA IF = 640 mA IF = 640 mA IF = 640 mA MIN. 8.5 300 (2550) TYP. (10.2) (400) 0.452 0.409 2800 MAX. 11.5 (3050) (Tc = 25 ) Unit V lm K (Note) Values inside parentheses are shown for reference purpose only. *5 (After 20 ms drive, Measurement tolerance: 3 %) *6 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Measurement tolerance: 20 %) *7 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Measurement tolerance: 0.02) 3/12 DG-088020B Model No. GW5BDF15L00 3-3. Derating curve Forward Current Derating Curve Forward Current IF [mA] 800 700 600 500 400 300 200 100 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 Case Temperature Tc [] (Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink. To secure long-term life, use it by the current equal to or less than 640 mA. Measuring point for case temperature measuring point Example of heat sink attatchment screw LED module heat-radiation sheet heat sink Thermal resistance Junction Case Atmosphere Thermal resisitance 4.5/W Refference value Junction-Case) Thermal resisitance Depends on a performance of attached heat sink. Case-Atmosphere Page 4/12 DG-088020B Model No. Page 5/12 GW5BDF15L00 3-4. Characteristics diagram (TYP.) Forward Voltage vs. Forward Current Forward Current vs. Relative Luminous Flux Tc = 25 700 100 80 60 40 20 0 600 500 400 300 200 100 0 0 100 200 300 400 500 600 700 800 Forward Current IF [mA] 7 Case Temperature vs. Relative Luminous Flux 80% 60% 40% 20% 0% -40 11 IF = 640 mA 12.0 Forward Voltage VF [V] Relative Luminous Flux [%] 100% 8 9 10 Forward Voltage VF [V] Case Temperature vs. Forward Voltage IF = 640 mA 120% 11.0 10.0 9.0 -20 0 20 40 60 80 Case Temperature Tc [] -40 100 25 40 0.405 60 80 0.400 20 40 60 80 100 IF = 640 mA 3500 Color Temperature [K] 0 -30 0.410 0 Case Temperature vs. Color Temperature IF = 640 mA 0.415 -20 Case Temperature Tc [] Chromaticity Coordinate vs. Case Temperature y Tc = 25 800 Forward Current IF [mA] Relative Luminous Flux [%] 120 3000 2500 90 0.395 0.435 2000 0.440 0.445 x 0.450 0.455 0.460 -40 -20 0 20 40 60 80 Case Temperature Tc [] (Note) Characteristics data shown here are for reference purpose only. (Not guaranteed data) 100 DG-088020B Model No. Page 6/12 GW5BDF15L00 4. Reliability The reliability of products shall be satisfied with items listed below. 4-1. Test items and test conditions No. Test item Confidence level: 90 % Samples Defective LTPD n C (%) Test conditions 1 Temperature Cycle - 40 (30 min) + 100 (30 min), 30 cycles 2 Temperature Humidity Storage High Temperature Storage Low Temperature Storage Steady State Operating Life Shock Tstg = + 60 , RH = 90 %, Time = 1000 h 3 4 5 6 7 Vibration 4-2. Failure criteri No. Parameter 1 Forward Voltage 2 Luminous Flux 11 0 20 11 0 20 11 0 20 11 0 20 11 0 20 5 0 50 5 0 50 Tstg = + 100, Time = 1000 h Tstg = - 40 , Time = 1000 h Tc = 60 , IF = 700 mA, Time = 1000 h 2 Acceleration: 15000 m/s , Pulse width: 0.5 ms Direction: 3 directions (X, Y and Z) 3 trials in each direction Frequency: 100 to 2000 Hz for 4 minutes per trial Acceleration: 200 m/s2 Direction: 3 directions (X, Y and Z) 4 trials in each direction Symbol VF Failure criteria VF U.S.L x 1.2 Initial value x 0.5, Initial value x 2.0 (Note) U.S.L. stands for Upper Specification Limit. DG-088020B Model No. Page GW5BDF15L00 7/12 5. Quality level 5-1. Applied standard ISO2859-1 5-2. Sampling inspection A single normal sampling plan, level S-4. 5-3. Inspection items and defect criteria No. Item 1 2 3 4 No radiation Electro-optical characteristics External dimensions Appearance Defect criteria No light emitting Not conforming to the specification (Forward voltage, Luminous flux and Chromaticity) Not conforming to the specified dimensions (External dimensions of and shown in Page 3) Nonconformity observed in product appearance is determined as defective only when electro-optical characteristics is affected by. <If any question arises regardless of above mentioned criterion> Classification AQL Major defect 0.1% Minor defect 0.4% Foreign material, scratch, or bubble at emitting area: 0.8 mm Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length Foreign material at connection terminal: 0.8 mm Substrate burr on edge: Over dimension tolerance Resin chipping: 0.8 mm (Note) Products with removable foreign material attached on is not determined to be defective. DG-088020B Model No. GW5BDF15L00 Page 8/12 6. Supplements 6-1. Chromaticity rank table Warm White ( 2800 K ) IF = 640 mA, Tc = 25 Chromaticity coordinates Color temperature uv Point 1 Point 3 Point 4 Point 2 (K) x 0.447 0.438 0.449 0.459 2900 3050 0.003 0.009 d1 y 0.431 0.412 0.416 0.435 x 0.438 0.429 0.440 0.449 d2 2900 3050 - 0.003 0.003 y 0.412 0.394 0.397 0.416 x 0.429 0.421 0.431 0.440 d3 2900 3050 - 0.009 - 0.003 y 0.394 0.377 0.380 0.397 x 0.459 0.449 0.465 0.476 d4 2700 2900 0.003 0.009 y 0.435 0.416 0.420 0.440 x 0.449 0.440 0.455 0.465 d5 2700 2900 - 0.003 0.003 y 0.416 0.397 0.401 0.420 x 0.440 0.431 0.445 0.455 d6 2700 2900 - 0.009 - 0.003 y 0.397 0.380 0.384 0.401 x 0.476 0.465 0.478 0.490 d7 2550 2700 0.003 0.009 y 0.440 0.420 0.423 0.442 x 0.465 0.455 0.467 0.478 d8 2550 2700 - 0.003 0.003 y 0.420 0.401 0.404 0.423 x 0.455 0.445 0.457 0.467 d9 2550 2700 - 0.009 - 0.003 y 0.401 0.384 0.386 0.404 (Note 1) Quantity of each rank is decided by Sharp. (Tolerance: x,y 0.02 (Note 2) Values of color temperature and uv are shown for reference purpose only. Rank Chromaticity diagram 0.450 0.440 0.430 d7 d4 d1 y 0.420 d8 0.410 d5 d2 0.400 0.390 d9 d6 d3 0.380 0.370 0.410 0.420 0.430 0.440 0.450 0.460 0.470 0.480 0.490 0.500 x DG-088020B Model No. Page 9/12 GW5BDF15L00 6-2. Packing One tray composed of 40 pieces 5 trays and one upper lid-tray in one moisture-proof bag 400 pieces (2 bags) in one carton Dimensions of outer carton: 235 x 220 x 90 mm (Reference value) (Note 1) There are cases of one carton composed of one bag. (200 pieces) (Note 2) State of packing is subject to change. Outer carton 200 pieces x 2 bags = 400 pieces One bag 40 pieces x 5 trays = 200 pieces One tray 5 x 8 40 pieces 210mm 6-3. Label Following label is attached on the moisture-proof bags. 225mm 1) Lot No. indication SHIPMENT TABLE Model number Quantity and rank Lot No. EIAJ C-3 Bar code Production country EIAJ C-3 Bar code PART No. GW5BDF15L00 (GW5BDF15L00M) QUANTITY. 200 RANK 5 LOT No. 5086G16054A SHARP CORPORATION R.C MADE IN PHILIPPINES SHARP LABEL Production plant code Shipping yearYear last digit Shipping month 19 or O, N, D Fixed code G Shipping date0131 Serial No. Fixed code A 6-4. Indication printed on product Model No. and control No. are indicated on substrate surface. 1) Model No. Abbreviated Model No. "5BDF15L00" is indicated. Model No. 2) Control No. Indicated as follows; Production plant code (to be indicated alphabetically) Year of production (the last two figures of the year) Month of production (to be indicated alphabetically with January corresponding to A) Date of production (0131) Rank: Chromaticity rank is indicated as follows; Rank d5 5 Control No. DG-088020B Model No. Page GW5BDF15L00 10/12 7. Precautions Storage conditions Please follow the conditions below. Before opened: Temperature 5 30 , Relative humidity less than 60 % After opened: Temperature 5 30 , Relative humidity less than 60 % (Please apply soldering within 1 week.) Avoid exposing to air with corrosive gas. If exposed, electrode surface would be damaged, which may affect soldering. Usage conditions The products are not designed for the use under any of the following conditions. Please confirm their performance and reliability well enough if you use under any of the following conditions; In a place with a lot of moisture, dew condensation, briny air, and corrosive gas. (Cl, H2S, NH3, SO2, NOX, etc.) Under the direct sunlight, outdoor exposure, and in a dusty place. In water, oil, medical fluid, and organic solvent. Heat radiation If the forward current (I F) is applied to single-state module at 640 mA, there is a risk of damaging module or emitting smoke. Equip with specified heat radiator, and avoid heat stuffed inside the module. Applying thermal conductive sheet or grease between module and heat radiator enables heat to radiate effectively. Installation Material of board is alumina ceramic. If installed inappropriately, trouble of no radiation may occur due to board crack. Please take particular notice of install method. Further information on installation, refer to the following cautions. Apply ether screws or adhesives, or both of them when installed to heat radiator. In case of applying adhesive only, check the effectiveness before fixing. In case of screw, apply thread locker in order to prevent loosening. If LED comes off from the heat radiator, unusual temperature rise entails hazardous phenomena including device deterioration, coming off of solder at leads, and emitting smoke. Refer to recommended dimensions when installing with screws. (16.2616.26 0.05) 0.05 Screw torque: Within 0.2 N 22-M2.6 - M2.6 If it is inefficient to tighten screws, apply locker to prevent loosening. It is recommended to apply screws which use low corrosive materials such as Stainless steel. Avoid applying flat-head screws, which cause board crack due to applying stress to screw holes. Avoid convexly uneven boards. Those convex boards are subject to crack when tightening screws. It is recommended to apply thermal conductive sheet or grease with adhesiveness and heat radiating-adhesives, because of thermal and mechanical combination between module and heat radiator. However, depending on their thickness, board crack may be entailed by warped board, which is caused when tightening screws. So please check your actual conditions carefully as for the screw torque. DG-088020B Model No. Page GW5BDF15L00 11/12 Module surface strength Module surface is subject to mechanical stress. Applying stress to surface of modules results in damage on resin, and internal failure. Connecting method In case of solder connecting method, follow the conditions mentioned below to prevent from alloy formation by terminal gold melted into solder. Soldering iron with thermo controller (tip temperature 380 ), within 10 seconds per one place. Secure the solderwettability on whole solder pad and leads. In soldering, put the ceramic board on materials whose conductivity is poor enough not to radiate heat of soldering. Avoid touching yellow phosphor with soldering iron. This product is not designed for reflow and flow soldering. Avoid such lead arrangement as applying stress to solder-applied area. Static electricity This product is subject to static electricity, so take measures to cope with it. Install circuit protection device to drive circuit, if necessary. Drive method Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs when they are out of operation. There is a possibility of generating reverse voltage if ambient light is irradiated trough to LEDs off operation. This derives from reverse current caused by electromotive force generated by ambient light. Built in electromotive force-protection diodes or protect by insulating power supply with switch or transistor. Module is composed of LEDs connected in both series and parallel. Constant voltage power supply runs off more than specified current amount due to lowered V F caused by temperature rise. Constant current power supply is recommended to drive. Cleaning Avoid cleaning, since silicone resin is eroded by cleaning. Color-tone variation Chromaticity of this product is monitored by integrating sphere right after the operation. Chromaticity varies depending on measuring method, light spread condition, or ambient temperature. Please verify your actual conditions before use. Safety Looking directly at LEDs for a long time may result in hurt your eyes. In case that excess current (over ratings) are supplied to the device, hazardous phenomena including abnormal heat generation, emitting smoke, or catching fire can be caused. Take appropriate measures to excess current and voltage. In case of solder connecting method, there is a possibility of fatigue failure by heat. Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. Please confirm the safety standards or regulations of application devices. DG-088020B Model No. GW5BDF15L00 Other cautions Guarantee covers the compliance to the quality standards mentioned in the Specifications, however it does not cover the compatibility with application of the end-use, including assembly and usage environment. In case any quality problems occurred in the application of end-use, details will be separately discussed and determined between the parties hereto. Page 12/12 Technical Document Opto Specification Opto/EC Group NORTH AMERICA Sharp Microelectronics of the Americas 5700 NW Pacific Rim Blvd. Camas, WA 98607, U.S.A. Phone: (1) 360-834-8700 Fax: (1) 360-834-8903 www.sharpsma.com TAIWAN Sharp Electronic Components (Taiwan) Corporation 8F-A, No. 16, Sec. 4, Nanking E. Rd. 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