A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151655
K. STAKEM 07MAY2012
G. BAILEY 07MAY2012
T. ELBIN 07MAY2012
1:2 1 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
BECR-15-009202
17JUN2015
MR JDG
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
1
-
1
4-1633738-3
CRIMPER, WIRE
4-1633738-3
1111
1
1
2
..
1
ITEM_2
-
-
----
-
-
3
..
1
ITEM_3
-
-
----
-
-
4
..
1
ITEM_4
-
-
----
-
-
5
-
1
2119757-1
DEPRESSOR, SHEAR
2119757-1
1111
1
-
6
..
1
ITEM_6
-
-
----
-
-
7
..
1
ITEM_7
-
-
----
-
-
8
-
1
1633933-5
ANVIL, COMBINATION
1633933-5
1111
1
1
9
-
1
462006-6
FLOATING SHEAR, FRONT
462006-6
1111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
1111
1
-
11
-
1
1-356885-5
STOP, SHEAR
1-356885-5
1111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
1111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
1111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
1111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
1111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
1111
1
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
1111
1
-
29
-
1
2119959-1
ASSEMBLY, STRIP GUIDE
2119959-1
1111
1
-
30
-
1
1320908-2
SPACER, STRIP GUIDE
1320908-2
1111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
1111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
2222
2
-
34
-
1
1-1752356-9
SUPPORT, TERMINAL
1-1752356-9
1111
1
-
35
-
1
2119092-1
BOLT, ADJUSTMENT
2119092-1
111-
1
-
37
-
1
2119085
FA HEAD, ATLANTIC STYLE
2119085-1
1111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
1111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111-
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111-
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1111
1
-
44
-
1
2119370
RAM, AMP STYLE, SIDE FEED
2119370-1
111-
1
-
46
-
1
2119656-9
APPLICATOR BASIC ASSEMBLY, SF
2119656-9
1111
1
-
47
-
1
2119653
FEED CAM, POST FEED
2119653-1
1---
-
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1---
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21--
-
-
50
-
1
1-1752354-1
STANDOFF,HOLD-DOWN
1-1752354-1
1111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
1111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1111
1
-
54
-
4
2168400-1
SHCS, LOW HEAD, RoHS, M4 X 12
2168400-1
4444
4
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11--
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11--
-
-
60
-
1
2079383-4
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1111
1
-
62
-
2
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
222-
2
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111-
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11--
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
1111
1
-
82
-
1
455888-7
SPACER, CRIMPER
455888-7
1111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REFREF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
1111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--11
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REFREF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1--
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1--
-
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1--
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2--
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
1111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
1111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
1111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
1111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--11
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--11
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1--
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1---
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--22
-
-
241
-
1
18023-1
SCR, SKT HD CAP M3 X 5.0
18023-1
1111
1
-
245
-
1
2119758
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
2119758-1
---1
-
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111-
1
-
247
-
1
2119798-1
DETENT PIN
2119798-1
111-
1
-
248
-
1
2119641-1
FEED CAM, AIR FEED
2119641-1
-1--
-
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1--
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1--
-
-
ITEM
NO
DESCRIPTIONPART NO
-1-2-5-6-7-77
252
-
1
8-21084-0_GATD
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
111-
1
-
260
-
1
2119957-2
APPLICATOR SHIM PACK
2119957-2
---1
-
-
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2151655 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151655 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151655 -4 - - -
2151655 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151655 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151655 -4 - - -
2151655 -5 B FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1
2151655 -6 B NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2151655 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151655 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA: ROSENBERGER TERMINAL ROSENBERGER CRIMP SPECIFICATION
TERMINAL NAME:
CENTER CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.80-3.20 mm [.110-.126 IN]
n -
TERMINAL
APPLICATION
SPECIFICATION
ROSENBERGER - -
Rev d00 - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
ROSENBERGER TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
ROSENBERGER TERMINAL
C1__DWG_PN_4_0
1-2177286-2
C1__DWG_PN_1_1
59K13D-1M4/20E
2113703-1
C1__DWG_PN_3_1
59S10L-1M4/20E
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
RTK031
W1__DWG_WGAUGE_1
0.99+/-0.03 [.039+/-.001]
W1__DWG_CRIMP_HT_1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.27 mm [.050] F
INSUL - -
APPLICATOR INSTRUCTIONS
408-10389
CRIMP HEIGHT
REFERENCE SETTING
8.0 W1__FA_SETTING_1
SET UP GAUGE
2119599-1
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
TERMINAL DATA: ROSENBERGER TERMINAL ROSENBERGER CRIMP SPECIFICATION
TERMINAL NAME:
CENTER CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.80-3.20 mm [.110-.126 IN]
n -
TERMINAL
APPLICATION
SPECIFICATION
ROSENBERGER MA 59V059
Rev i00
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
ROSENBERGER TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
ROSENBERGER TERMINAL
C1__DWG_PN_4_0
1-2177286-2
C1__DWG_PN_1_1
59K13D-1M4/20E
2113703-1
C1__DWG_PN_3_1
59S10L-1M4/20E
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
RTK031
W1__DWG_WGAUGE_1
0.88+/-0.03 [.035+/-.001]
W1__DWG_CRIMP_HT_1
CRIMP HEIGHT
REFERENCE SETTING
9.0 W1__FA_SETTING_1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151655 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151655 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151655 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151655 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 50.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
4
412
1
99
6
6
6
7
7
8
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151655
K. STAKEM 07MAY2012
G. BAILEY 07MAY2012
T. ELBIN 07MAY2012
1:2 2 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
A
PNEUMATIC
16.89
0.665[ ]
1.00 0.50
0.039 0.019[ ]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
35
40
37
9
174
51
52
24
38
33
60
41
54
21
28
82
30
19
34
67
32
175
46 10
241
11
50
63
44
247
13
12
177
5
66
62
246
176
245
213
1
8
20
166
29
252
39
260
54
164
A
119
50 REF
44
245
REF
REF
34
8
REF
REF
29 30 REF
REF
HOLDDOWN SET-UP
TERMINAL SUPPORT LOCATION
FEED TRACK POSITION
GUIDE BY WIRE BARREL
ITEM 30 LOCATED AT
FRONT HOLES
47
49
FEED TYPE
48
49 49
248
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
59
56
59
56
11
2
2
2
2
2
2
8
2
2
7
7
6
10
1
1
1
1
1
11
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
40mm STROKE
AIR FEED
30mm STROKE
40mm STROKE
MECHANICAL
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
6
6
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151655
K. STAKEM 07MAY2012
G. BAILEY 07MAY2012
T. ELBIN 07MAY2012
1:2 3 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
SET UP GAUGE
2119599-1
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.27 mm [.050] F
INSUL - -
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA: ROSENBERGER TERMINAL ROSENBERGER CRIMP SPECIFICATION
TERMINAL NAME:
CENTER CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.80-3.20 mm [.110-.126 IN]
n -
TERMINAL
APPLICATION
SPECIFICATION
ROSENBERGER - -
Rev d00 - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
ROSENBERGER TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
ROSENBERGER TERMINAL
C1__DWG_PN_4_0
1-2177286-2
C1__DWG_PN_1_1
59K13D-1M4/20E
2113703-1
C1__DWG_PN_3_1
59S10L-1M4/20E
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
RTK031
W1__DWG_WGAUGE_1
0.99+/-0.03 [.039+/-.001]
W1__DWG_CRIMP_HT_1
CRIMP HEIGHT
REFERENCE SETTING
8.0 W1__FA_SETTING_1
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
ITEM
NO
DESCRIPTIONPART NO
-21-22-25-27-77
1
-
1
4-1633738-3
CRIMPER, WIRE
4-1633738-3
111
1
1
2
..
1
ITEM_2
-
-
---
-
-
3
..
1
ITEM_3
-
-
---
-
-
4
..
1
ITEM_4
-
-
---
-
-
5
-
1
2119757-1
DEPRESSOR, SHEAR
2119757-1
111
1
-
6
..
1
ITEM_6
-
-
---
-
-
7
..
1
ITEM_7
-
-
---
-
-
8
-
1
1633933-5
ANVIL, COMBINATION
1633933-5
111
1
1
9
-
1
462006-6
FLOATING SHEAR, FRONT
462006-6
111
1
-
10
-
1
2119805-1
SHEAR HOLDER, FRONT
2119805-1
111
1
-
11
-
1
1-356885-5
STOP, SHEAR
1-356885-5
111
1
-
12
-
1
SIMP_3-22280-3
SPRING, COMPRESSION
3-22280-3
111
1
-
13
-
1
2119806
INSERT, SHEAR
2119806-1
111
1
-
19
-
1
2119533
STRIPPER, SIDE FEED
2119533-1
111
1
-
20
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
21
-
1
2168083-2
SCR, SKT HD CAP, RoHS, M4 X 8.0
2168083-2
111
1
-
24
-
1
1320928-2
STRIP GUIDE
1320928-2
111
1
-
28
-
1
1-455888-0
SPACER, CRIMPER
1-455888-0
111
1
-
29
-
1
2119959-1
ASSEMBLY, STRIP GUIDE
2119959-1
111
1
-
30
-
1
1320908-2
SPACER, STRIP GUIDE
1320908-2
111
1
-
32
-
1
2161328
HEX HEAD, FLANGED, M5 x 8mm LONG
2161328-1
111
1
-
33
-
2
2079383-5
SCR, BHSC, RoHS (M4 X 20)
2079383-5
222
2
-
34
-
1
1-1752356-9
SUPPORT, TERMINAL
1-1752356-9
111
1
-
38
-
1
2119644-1
RAM WASHER, PRECISION
2119644-1
111
1
-
39
-
1
2119957-1
APPLICATOR SHIM PACK
2119957-1
111
1
-
40
-
1
2119645
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
111
1
-
41
-
1
2079383-7
SCR, BHSC, RoHS (M8 X 25)
2079383-7
111
1
-
48
-
1
2119652
FEED CAM, PRE FEED
2119652-1
1--
-
-
49
-
3
18023-9
SCR, SKT HD CAP M4 X 6.0
18023-9
21-
-
-
50
-
1
1-1752354-1
STANDOFF,HOLD-DOWN
1-1752354-1
111
1
-
51
-
1
1901681-1
HOLDDOWN, TERMINAL
1901681-1
111
1
-
52
-
1
1-5018030-0
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
111
1
-
56
-
1
1338685-1
PAWL, FEED
1338685-1
11-
-
-
59
-
1
5-18022-5
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
11-
-
-
62
-
2
992763-5
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
222
2
-
63
-
1
2119793
LIMITER, ADJUSTMENT BOLT
2119793-1
111
1
-
66
-
2
2168078-1
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
222
2
-
67
-
1
2119740-1
TAG,IDENTIFICATION
2119740-1
11-
1
-
71
-
1
2119956-1
DOCUMENTATION PACKAGE
2119956-1
111
1
-
82
-
1
455888-7
SPACER, CRIMPER
455888-7
111
1
-
117
-
1
2119944-1
FEED FINGER ASSEMBLY,SF
2119944-1
--REF
-
-
119
-
1
1-18028-2
WASHER, FLAT, REG M4
1-18028-2
111
1
-
133
..
1
1633743-1
SERVO FEED LATCH ASM
1633743-1
--1
-
-
135
-
1
1901689_EMPTY_OCEAN_SF
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
--REF
-
-
136
-
1
2119799
HOLDER,FEED FINGER, AF
2119799-1
-1-
-
-
137
-
1
3-23627-7
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
-1-
-
-
139
-
1
2119092-2
BOLT, ADJUSTMENT
2119092-2
111
1
-
140
-
1
2119650
RAM, ASIAN STYLE, SIDE FEED
2119650-1
111
1
-
141
-
1
1-2119656-0
APPLICATOR BASIC ASSEMBLY, SF
1-2119656-0
111
1
-
142
-
1
2119653-2
FEED CAM, POST FEED
2119653-2
1--
-
-
143
-
4
2168400-5
SHCS, LOW HEAD, RoHS, M4 X 20
2168400-5
444
4
-
144
-
1
2079383-8
SCR, BHSC, RoHS (M4 X 16)
2079383-8
111
1
-
145
-
1
2119798-2
DETENT PIN
2119798-2
111
1
-
151
-
1
2119641-2
FEED CAM, AIR FEED
2119641-2
-1-
-
-
152
-
1
8-21084-1_GATD
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
111
1
-
163
-
1
240638
SPRING, FEED FINGER
240638-1
-1-
-
-
164
-
1
COUNTER_994970
COUNTER, MAGNETIC
994970-2
REFREFREF
REF
-
166
-
1
994969-1_GATD
MAGNET, RARE EARTH HIGH ENERGY
994969-1
111
1
-
172
-
2
21045-3
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
-2-
-
-
174
-
1
1901680-2
GUIDE PIN,HOLDDOWN
1901680-2
111
1
-
175
-
1
1752353-2
GUIDE PIN,HOLDDOWN
1752353-2
111
1
-
176
-
1
8-22280-7_SIMP
SPRING, COMPRESSION
8-22280-7
111
1
-
177
-
1
993111-1
PIN, SLOTTED SPRING 3.0 X 20.0
993111-1
111
1
-
198
..
1
1901094-3
SPACER, FEEDER
1901094-3
--1
-
-
213
-
1
2119740-2
TAG,IDENTIFICATION
2119740-2
--1
-
-
238
-
1
2063440-1
AIR FEED MODULE
2063440-1
-1-
-
-
239
-
1
2119580-1
MECHANICAL FEED ASSEMBLY
2119580-1
1--
-
-
240
-
2
2168400-6
SHCS, LOW HEAD, RoHS, M5 X 16
2168400-6
--2
-
-
241
-
1
18023-1
SCR, SKT HD CAP M3 X 5.0
18023-1
111
1
-
246
-
1
1-22279-3_SIMP
SPRING, COMPRESSION
1-22279-3
111
1
-
249
-
1
2079988_GATD
BUSHING, LCH5-12, MISUMI
2079988-1
-1-
-
-
250
-
1
2119640-1
PUSH ROD, AIR FEED
2119640-1
-1-
-
-
251
-
1
2119782
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
111
1
-
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2151655 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
SERVO LATCH PLATE 2119951-1 - 8- 2151655 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151655 -4 - - -
2- 2151655 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 - 8- 2151655 -5 1901094-3 - 2168400-6 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2151655 -4 - - -
2- 2151655 -5 B FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
2- 2151655 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2151655 -7 A CRIMP TOOLING KIT - - - - - - - -
TERMINAL DATA: ROSENBERGER TERMINAL ROSENBERGER CRIMP SPECIFICATION
TERMINAL NAME:
CENTER CONTACT
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
2.80-3.20 mm [.110-.126 IN]
n
-
TERMINAL
APPLICATION
SPECIFICATION
ROSENBERGER MA 59V059
Rev i00
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
ROSENBERGER TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
ROSENBERGER TERMINAL
C1__DWG_PN_4_0
1-2177286-2
C1__DWG_PN_1_1
59K13D-1M4/20E
2113703-1
C1__DWG_PN_3_1
59S10L-1M4/20E
C1__DWG_PN_4_1
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
RTK031
W1__DWG_WGAUGE_1
0.88+/-0.03 [.035+/-.001]
W1__DWG_CRIMP_HT_1
CRIMP HEIGHT
REFERENCE SETTING
9.0 W1__FA_SETTING_1
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151655 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2151655 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2151655 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50 & 62.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
4
9
1
1
1
1
1
4
9
6
6
8
7
7
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2151655
K. STAKEM 07MAY2012
G. BAILEY 07MAY2012
T. ELBIN 07MAY2012
1:2 4 4 B
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean Side Feed
Applicator
-
-
20
- -
20
-SEE SHEET 1
-
- -
A
PNEUMATIC
1.00 0.50
0.039 0.019[ ]
16.89
0.665[ ]
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
151
239
250
249
238
136
137
163
172
135
240 133
198
117 REF
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
5
8
9
10 11
12
13
19
20
21
24
28
29
30
32
33
34
139
38
39
40
41
140
141
50
51
52
143 144
62
63
66
67
82
166
174
175
176
177
213
241
246
145
251
152
143
164
A
119
FEED TRACK POSITION
GUIDE BY WIRE BARREL
ITEM 30 LOCATED AT
FRONT HOLES
29
30
REF
REF
HOLDDOWN SET-UP
REF
REF
50
140
REF
REF
TERMINAL SUPPORT LOCATION
34
8
56
59
59
56
MECHANICAL
A
4
2
SERVO
LATCH PLATE
A
SERVO FEEDER
NOT INCLUDED
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE 30mm STROKE
AIR FEED
6
7
7
8
2
2
2
2
2
2
62
11
10
1
1
1
11
11
