Advantages of the W199 Power Relay The Magnecraft 199 relay is the powerhouse open relay. Standard parts can handle up to 40A and there are options to handle up to 50A. The device is available in a variety of configurations and coil voltages. Available with up to two poles, double and single throws, insulated and noninsulated double make and/or break, and several switching forms. Options include auxiliary 10A switches with quick connects or screw terminals, quick connects on the coils and/or contacts, tungsten stationary contacts, fine silver contacts, pressure wire connectors on the output terminals and blowout magnets near the contacts for high voltage DC switching. Optional Cover (50-1289-1) See Section 3 p.22 Blowout Magnet for High DC Switching W199ADBX-4 40Amp Blowout Magnet for High DC Switching Auxiliary Switch SECTION 6 W199ABMX-7 40Amp Blowout Magnet for High DC Switching * * * * * Available Blowout Magnets for High DC Switching. Available Auxiliary Switches. Can be configured with 0.25 inch Q.C. Connections. Up to 50A Switching. Available Metal Enclosure. Pressure Wire Connectors for Heavy Gauge Wires W199BX-110 40Amp Shoulder Rivet and Spring Optimize Contact Wipe W199X-8 40Amp W199DEX-3 50Amp 6/2 W199DX-2 40Amp Magnecraft Solution Guide 105A 14 AWG for 40A, 11 AWG for 50A Configurations For Superior Load Handling. Combo-Head Screws For Simpler Hook-Up. Wide Array of Options & Configurations For Specific Control Needs. Auxiliary Switch Wide Selection of Coil Voltages To Fit Most Applications. Riveted Construction To Sustain Years of Use. W199AX-14 40Amp W199MX-27 40Amp SECTION 6 1/4 Inch Q.C. on Auxiliary Switch for Speedier Hook-Up 11 AWG Pigtails for 50A Load Switching Auxiliary Switch W199X-11 40Amp 199PQMKKX-1 50Amp W199MX-51 40Amp Magnecraft Solution Guide 105A 1/4 Q.C. on Coil for Simpler Installation W199X-3 40Amp 6/3 W199 Open Style Power Relay/Single and Two Pole 40 and 50 Amp Rating (DC and AC) Combo-Head Screws 14 AWG for 40A, 11 AWG for 50A Configurations C UL US Wide Array of Options and Configurations Riveted Construction WHITE UL Recognized File No. E43641 Wide Selection of Coil Voltages General Specifications (UL 508) Contact Characteristics Number and type of Contacts Contact materials Thermal (Carrying) Current rating Maximum Switching Voltage Switching Current @ Voltage Units ~ Resistive Resistive HP Tungsten Pilot Duty mA Blowout magnet Minimum Switching Requirement Coil Characteristics Voltage Range Operating Range SECTION 6 Minimum % of Nominal ~ ~ Average consumption ~ Drop-out voltage threshold ~ Performance Characteristics Electrical Life (UL 508) Operating time (response time) Dielectric Environment Product certifications Ambient air temperature around the device Connection Terminal Tightening Torque Weight Operations @ Rated Current Between coil and contact Between poles Between contacts A V Resistive ~ ~ ~ Standard version Storage Operation V V VA W 199, 199A SPST, SPDT, DPST, DPDT Silver Alloy 40 600V 40A @ 277V 50/60Hz, 5A @ 600VAC 50/60Hz 40A @ 28VDC See table A below 1 1/2 @ 120-600 VAC 15A @ 120VAC A600 100 @ 12 VAC/VDC 6....600 6....600 85% to 110% 80% to 110% 10 4 10% 10% (Resistive) ms V V V 6,000 30 2200 2200 1500 C C AWG (mm2) in-lb (Nm) grams UL, CSA, CE -40...+85 -40...+55 8 (10) 7....9 (0.8....1.0) 227 to 312 Table A: Additional DC Rating with Magnetic Blowout 110 VDC 144 VDC 220 VDC 325 VDC 500 VDC Single Make/Break 10 A ----4A 2A ----- Double Make/Break 20 A 15 A 8A 4A 2A 6/4 Magnecraft Solution Guide 105A www.magnecraft.com 847-441-2540 199D, 199DY, 199AD, 199ADY SPST-DM, SPST-DB Silver Alloy 40 600V 40A @ 277V 50/60Hz, 10A @ 600VAC 50/60Hz 40A @ 28VDC See table A below 2 @ 120-600 VAC 15A @ 120VAC A600 100 @ 12 VAC/VDC 199P, 199AP SPST, SPDT, DPST, DPDT Silver Alloy 50 600V 50A @ 277V 50/60Hz, 5A @ 600VAC 50/60Hz 50A @ 28VDC See table A below 1 1/2 @ 120-600 VAC 15A @ 120VAC A600 100 @ 12 VAC/VDC 199DE, 199DYE, 199ADE, 199ADYE SPST-DM, SPST-DB Silver Alloy 50 600V 50A @ 277V 50/60Hz, 10A @ 600VAC 50/60Hz 50A @ 28VDC See table A below 2 @ 120-600 VAC 15A @ 120VAC A600 100 @ 12 VAC/VDC 6....600 6....600 85% to 110% 80% to 110% 10 4 10% 10% 6....600 6....600 85% to 110% 80% to 110% 10 4 10% 10% 6....600 6....600 85% to 110% 80% to 110% 10 4 10% 10% 6,000 30 2200 2200 1500 6,000 30 2200 2200 1500 6,000 30 2200 2200 1500 UL, CSA, CE -40...+85 -40...+55 8 (10) 7....9 (0.8....1.0) 227 to 312 UL, CSA, CE -40...+85 -40...+55 8 (10) 7....9 (0.8....1.0) 227 to 312 UL, CSA, CE -40...+85 -40...+55 8 (10) 7....9 (0.8....1.0) 227 to 312 SECTION 6 Optional Cover (50-1289-1) See Section 3 p.22 Table B: Auxiliary Switch Ratings Up to 240 VAC 50/60Hz Motor Load, 120-240 VAC 50/60Hz Pilot Duty, 120-240 VAC 50/60Hz 125 VDC 250 VDC Tungsten, 120 VAC 50/60Hz SPDT 10 A (AC1) 1/4 HP 278 VA 0.4 A (DC1) 0.2 A (DC1) 3A DPDT 10 A (AC1) 1/4 HP 278 VA 0.4 A (DC1) 0.2 A (DC1) 3A 6/5 Magnecraft Solution Guide 105A W199 Open Style Power Relay/Single and Two Pole 40 and 50 Amp Rating (DC and AC) continued Combo-Head Screws 14 AWG for 40A, 11 AWG for 50A Configurations C UL US Wide Array of Options and Configurations Riveted Construction WHITE UL Recognized File No. E43641 Wide Selection of Coil Voltages Standard Part Numbers Nominal Input Voltage BOLD-FACED PART NUMBERS ARE NORMALLY STOCKED Contact Configuration Equipped Optional Features Coil Resistance (OHMS) Part Number 12 290 12 290 1200 12 290 1200 290 1200 290 290 290 290 W199AX-3 W199AX-4 W199AX-13 W199AX-14 W199AX-15 W199AX-8 W199AX-9 W199AX-10 W199ADX-4 W199ADX-5 W199ADBX-4 W199ABX-14 W199ABMX-7 W199AMX-64 SPDT SPDT DPDT DPDT DPDT DPST-NO DPST-NO DPST-NO SPST-NO-DM SPST-NO-DM SPST-NO-DM DPDT DPDT DPDT Magnetic Blowout Magnetic Blowout Auxiliary Switch, Magnetic Blowout Auxiliary Switch 70 290 18 70 290 6000 70 290 70 70 290 290 1200 290 6000 290 290 W199X-2 W199X-3 W199X-11 W199X-12 W199X-13 W199X-14 W199X-7 W199X-8 W199DYX-2 W199DX-2 W199DX-3 W199DBX-3 W199DBX-6 W199BX-13 W199BX-14 W199BMX-13 W199MX-51 SPDT SPDT DPDT DPDT DPDT DPDT DPST-NO DPST-NO SPST-NC-DB SPST-NO-DM SPST-NO-DM SPST-NO-DM SPST-NO-DM DPDT DPDT DPDT DPDT Magnetic Blowout Magnetic Blowout Magnetic Blowout Magnetic Blowout Auxiliary Switch, Magnetic Blowout Auxiliary Switch 8 260 1040 290 18 70 260 6000 290 6000 W199APX-13 W199APX-14 W199APX-15 W199ADEX-4 199PX-11 W199PX-12 W199PX-13 199PX-14 W199DEX-3 199PQMKKX-1 DPDT DPDT DPDT SPST-NO-DM DPDT DPDT DPDT DPDT SPST-NO-DM DPDT 40A Rated Relays, AC Operated 24 VAC 50/60 Hz 120 VAC 50/60 Hz 24 VAC 50/60 Hz 120 VAC 50/60 Hz 240 VAC 50/60 Hz 24 VAC 50/60 Hz 120 VAC 50/60 Hz 240 VAC 50/60 Hz 120 VAC 50/60 Hz 240 VAC 50/60 Hz 120 VAC 50/60 Hz 120 VAC 50/60 Hz 120 VAC 50/60 Hz 120 VAC 50/60 Hz SECTION 6 40A Rated Relays, DC Operated 12 VDC 24 VDC 6 VDC 12 VDC 24 VDC 110 VDC 12 VDC 24 VDC 12 VDC 12 VDC 24 VDC 24 VDC 48 VDC 24 VDC 110 VDC 24 VDC 24 VDC 50A Rated Relays 24 VAC 50/60 Hz 120 VAC 50/60 Hz 240 VAC 50/60 Hz 120 VAC 50/60 Hz 6 VDC 12 VDC 24 VDC 110 VDC 24 VDC 110 VDC Pressure Wire Connectors Pressure Wire Connectors 1/4" QC Term. On Coil, Auxiliary Switch *Contact Magnecraft for more configurations to fit your applications. 6/6 Magnecraft Solution Guide 105A 847-441-2540 Optional Cover (50-1289-1) See Section 3 p.22 2.31 MAX (58.67) 1.87 (47.5) DPDT B C 2.5 MAX (63.5) E F DOUBLE MAKE DOUBLE BREAK I AUXILIARY SWITCH G 0.375 (9.5) DPDT W199AX-14 W199X-11 1.62 3.12 MAX (79.2) H D E A D 2.5 MAX (63.5) DOUBLE BREAK J DPST-NO 0.375 (9.5) B DOUBLE MAKE I AUXILIARY SWITCH 1.87 (47.5) F DPST-NO W199X-8 2.25 MAX (57.15) J DPDT B A (41.14) SECTION 6 D www.magnecraft.com 1.62 (41.14) AUXILIARY SWITCH E DOUBLE MAKE 2.43 MAX (61.7) AUXILIARY SWITCH AUXILIARY SWITCH I 6/7 Magnecraft Solution Guide 105A W199 Open Style Power Relay/Single and Two Pole 40 and 50 Amp Rating (DC and AC) continued A B DPST-NO 199BX-110 2.25 MAX (57.15) DPST-NO w/Blowout Magnet 1.87 (47.5) 1.62 (41.14) 0.375 (9.5) 2.5 MAX (63.5) D E DOUBLE MAKE 2.43 MAX (61.7) I J A S SECTION 6 AUXILIA SWITCH DPDT w/ AUX S 199PQMX-20 2.31 MAX (58.67) DPDT w/Auxiliary Switch and QC Connectors on Coil C 1.87 (47.5) AUXILIARY SWITCH 2.5 MAX (63.5) F G 0.375 (9.5) 1.62 (41.14) 3.12 MAX (79.2) H DOUBLE BREAK 6/8 J *More configurations available. Magnecraft Solution Guide 105A www.magnecraft.com A B 847-441-2540 C AUXILIARY SWITCH 199DE SPST-NO W199DEX-3 2.18 MAX (55.37) D SPST-NO-DM w/Pressure Wire Connectors 1.87 G (47.5) E F DOUBLE MAKE DOUBLE BREAK I H 0.375 (9.5) 2.5 MAX (63.5) 1.62 (41.14) 2.43 MAX (61.7) 3.5 MAX (88.87) J AUXILIARY SWITCH A B 2.18 MAX (55.37) 1.87 (47.5) 2.5 MAX (63.5) 0.375 (9.5) SECTION 6 AUXILIARY SWITCH SPST-NO-DM W199DX-2 1.62 (41.14) D 2.43 MAX (61.7) I SPST-NO-DM E F DOUBLE MAKE DOUBLE BREAK J AUXILIARY SWITCH *More configurations available. Magnecraft Solution Guide 105A AUXILIARY SWITCH 6/9 B C AUXILIARY SWITCH W199 Open Style Power Relay/Single and Two Pole 40 and 50 Amp Rating (DC and AC) continued E F DOUBLE MAKE DOUBLE BREAK G H J DPST-NO w/Auxiliary Switch 1.87 (47.5) 2.5 MAX (63.5) AUXILIARY SWITCH SECTION 6 DPST-NO W199MX-27 2.31 MAX (58.67) AUXILIARY SWITCH 0.375 (9.5) 1.62 (41.14) 2.43 MAX (61.7) DPDT w/ AUX BLOWOUT W199ABMX-7 2.53 (64.26) DPDT w/Blowout Magnet and Auxiliary Switch C 1.87 (47.5) AUXILIARY SWITCH F G 2.5 MAX (63.5) 0.375 (9.5) 1.62 (41.14) 3.12 MAX (79.2) H DOUBLE BREAK 6/10 J *More configurations available. Magnecraft Solution Guide 105A www.magnecraft.com A B 847-441-2540 C AUXILIARY SWITCH SPST-NO-DM w/ W199ADBX-4*** 2.31 MAX (58.67) SPST-NO-DM w/Blowout Magnet D E F DOUBLE MAKE G 1.87 (47.5) DOUBLE BREAK I H 1.62 (41.14) 2.548 (64.71) 0.375 (9.5) 2.5 MAX (63.5) J AUXILIARY SWITCH DPDT w/ AUX SWITCH W199MX-51*** 2.31 MAX (58.67) AUXILIARY SWITCH A 0.375 (9.5) 2.5 MAX (63.5) C 1.62 (41.14) AUXILIARY SWITCH 3.12 MAX (79.2) D E F DOUBLE MAKE DOUBLE BREAK G SECTION 6 1.87 (47.5) DPDT w/Auxiliary Switch B H SPDT W199X-3*** 2.18 MAX (55.37) SPDT I A J B 1.87 (47.5) 0.375 (9.5) C AUXILIARY AUXILIARY SWITCH SWITCH 2.5 MAX (63.5) D 1.62 (41.14) 2.43 MAX (61.7) *More configurations available. E F DOUBLE DOUBLE Magnecraft Solution Guide 105A AUXILIARY SWITCH G H 6/11