Board-to-Board Products
10
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems
The MULTI-BEAM XL and
MULTI-BEAM XLE modules
are a blind-mateable board-
to-board power distribution
connector system. With a
variety of available power
contacts and a modular
design, customers are able
to customize this connector
to their exact needs. In
addition to selecting the
number of power and
signal contacts, customers
are also able to choose the
mating sequence of con-
tacts they need for their
specific application.
MULTI-BEAM XL connec-
tors feature dual-beam and
four-beam power contacts,
rated at 35A. The new
MULTI-BEAM connector
features a true hot-plug
designed three-beam
contact, rated at 43A.
The product is also avail-
able in versions complying
with the Server Systems
Infrastructure (SSI)
Standard. MULTI-BEAM XL
and MULTI-BEAM XLE
products offer high reliabil-
ity and high current density
in a package designed
specifically for modular
hot-swappable power
distribution systems. They
are ideal for blind-mating in
modular and rack mounted
systems. The high perform-
ance design and heavy
gold plated contacts meet
requirements across many
applications including
power distribution for com-
pact (1U) computer servers
through high-end servers,
fault-tolerant computers,
networking equipment,
telecommunication
switches, medical instru-
mentation, and industrial
control equipment.
The compact design also
meets the I/O standard
of modern modular and
hot-swappable redundant
(N+1) power supplies
and uninterruptible power
supplies.
Board-Mount Connectors
Product Facts
■Single-piece molded
housings
■Custom configurable
modular design
■AC and DC power in the
same connector — Meets
UL safety requirements
■Current Interrupt ratings per
UL 1977 — for “Hot-Plug”
applications
■Compact size — suitable
for distributed DC power
applications
■Molded-in guide pins
provide generous blind-
mateability
■Up to 3 levels of contact
sequencing:
■1st — Pwr/Gnd
■2nd — Pwr & Signals
■3rd — Trigger Signals
■Low Mating and Un-mating
force
■Solder or press-fit
termination to PCB
■Meets SSI power connector
requirements for DPS, MPS
and HPS applications
■30 micro-inch
[0.76 micro-meters]
gold post-plated contacts
for high reliability
■All MULTI-BEAM XL and
MULTI-BEAM XLE products
in this section are RoHS
compliant
Technical Documents
Product Specification
108-1973
Application Specification
114-13038
File # E28476
File # LR7189
For More Information
Check out product information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
R
R
Board-to-Board Products
11
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Power Distribution Connector Systems (Continued)
MULTI-BEAM XL Connector
■Expandable length to accommodate up to 36 power contacts
■Contact spacings are expandable to accommodate higher
voltages and/or higher current requirements
■4-beam or dual beam power contacts available
■Base metal made from high conductivity copper alloy
(over 98% copper) offers superior performance compared to
alternative materials
Evolution of MULTI-BEAM Power Contacts
Dual-Beam Contact
■Original design
■.017" thick stock
4-Beam Contact
■.017" thick stock
■35A current rating
■Features eight
independent beams
■Parallel current paths
yield a lower contact
resistance
■Tuned beam design
provides lower mating
forces and higher
durability life cycles
3-Beam Contact
■Offered on new
MULTI-BEAM XLE
connector
■.020" Thick Stock
■50A Current Rating
■Improved design offers
lowest mating force
available in MULTI-BEAM
product line
■True hot-plug design
preserves the separable
contact interface to
provide long term
reliability after hot-mate
and un-mate cycles
MULTI-BEAM XLE Connector
■Features new 3-beam power contact
■Two hot-pluggable power contacts to choose from:
■50A High power contact (35% increase compared to
MULTI-BEAM XL connector)
■20A Low power contact (occupies 50% less PCB space
than MULTI-BEAM XL power contact)
■Slimmer housing design allows 40% more current in the
same space
■Over 40% lower mating force than original MULTI-BEAM XL
connector
■Vented housing allows for better air flow
Contact Wipe Contact Type Description Sequence Minimum Wipe
Power (or GND) Contact Make First
Break Last (MFBL) 1 0.200′′ [5.08 mm]
Power Contact Standard 2 0.150′′ [3.81 mm]
Signal Contact Standard 2 0.150′′ [3.81 mm]
Signal (trigger) Contact Make Last
Break First (MLBF) 3 0.100′′ [2.54 mm]
The MLBF power contact and the Standard Signal contact are sequenced to mate at the same time ... sequence #2.
Power Contacts
Signal Contacts
Product Configurations and Part Numbers
The connector configuration is described by reading Left-to-Right on the Plug mating interface and Right-to-Left on the
Receptacle mating interface. Custom configurations can be produced due to the modular design of the product.
Configuration Description: ACP indicates AC Power, P indicates DC Power, HDP indicates High Density Power, LP
indicates Low Power (MULTI-BEAM XLE connector only), S indicates Signal. The corresponding contact spacing and
voltage ratings are shown below.
ACP P HDP LP S
0.300′′ [7.62 mm] spacing 0.250′′ [6.35 mm] spacing 0.200′′ [5.08 mm] spacing .115′′ [3.81 mm] spacing 0.100′′ [2.54 mm] grid
300 Volts* 200 Volts* Connection to same voltage* 200 Volts* 60 Volts*
* With circuit board designed to UL 1950, IEC 60950
Board-to-Board Products
12
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems
Vertical Receptacles
Right-Angle Receptacles
Configuration * Part Application Overall PCB Tail Type Power Contact
Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450540-1 SSI “DPS” 1.925′′ [48.90 mm] Press-fit No
2P/24S/2P 6450140-5 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No
3P/24S/3P 1-6450140-0 Distributed DC Power + Signal 2.750′′ [69.85 mm] Solder No
4P/24S/4P 6450150-6 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes
4P/24S/3ACP 6450150-3 AC and DC Power + Signal 3.150′′ [80.01 mm] Solder Yes
5P/24S/6P 6450540-2 SSI “DPS” 4.350′′ [110.49 mm] Press-fit No
6P/24S/6P 4-6450550-5 Distributed DC Power + Signal 4.250′′ [107.95 mm] Press-fit No
10P/24S/12P 3-6450550-2 Distributed DC Power + Signal 5.800" [147.32 mm] Press-fit Yes
3P 6450543-1 DC Power 1.400′′ [35.56 mm] Press-fit No
3ACP 6450543-6 AC Power 1.550" [39.37 mm] Press-fit No
4P 6450543-5 DC Power 1.650" [41.91 mm] Press-fit No
6P 6450553-2 DC Power 2.050′′ [52.07 mm] Press-fit Yes
7P 6450543-3 DC Power 2.400′′ [60.96 mm] Press-fit No
8P/28S 6450142-3 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder No
14P/32S 6450152-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes
24S/6P 6450551-1 Distributed DC Power + Signal 2.750" [69.85 mm] Press-fit Yes
24S/3ACP 6450151-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder Yes
24S/8P 6450541-5 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Configuration * Part Application Overall PCB Tail Type Power Contact
Number Length ′′ and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450160-3 SSI “DPS” 1.925′′ [48.90 mm] Solder No
2P/24S/2P 1-6450160-0 Distributed DC Power + Signal 2.250′′ [57.15 mm] Solder No
3P/24S/3P 6450570-2 Distributed DC Power + Signal 2.750′′ [69.85 mm] Press-fit Yes
3ACP/24S/6P 6450170-8 AC and DC Power + Signal 3.650′′ [92.71 mm] Solder Yes
5P/24S/6P 6450160-5 SSI “MPS” 4.350′′ [110.49 mm] Solder No
7P/32S/7P 6450560-4 Distributed DC Power + Signal 4.350′′ [110.49 mm] Press-fit No
8P/28S 6450172-2 Distributed DC Power + Signal 3.350′′ [85.09 mm] Solder Yes
8P/32S/8P 6450160-1 AC and DC Power + Signal 5.450′′ [138.43 mm] Solder No
3ACP 6450173-1 AC Power 1.550′′ [39.37 mm] Solder Yes
8P 6450163-2 DC Power 2.650′′ [67.31 mm] Solder No
14P/32S 6450172-1 Distributed DC Power + Signal 4.950′′ [125.73 mm] Solder Yes
16S/4P 6450161-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder No
24S/6P 6450161-2 Distributed DC Power + Signal 2.750" [69.85 mm] Solder No
24S/8P 6450161-6 Distributed DC Power + Signal 3.250" [82.55 mm] Solder No
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Board-Mount Connectors
Board-to-Board Products
13
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems (Continued)
Configuration * Part Application Overall PCB Tail Type Signal Contact
Number Length "and [mm] (Solder, Press-Fit) Sequencing
1P/24S/1P 6450330-1 SSI “DPS” 1.925" [48.90 mm] Solder Yes
2P/24S/2P 6450120-2 Distributed DC Power + Signal 2.250" [57.15 mm] Solder No
3P/24S/3P 6450130-6 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes
4P/24S/3ACP 6450130-4 AC and DC Power + Signal 3.150" [80.01 mm] Solder Yes
3ACP/24S/6P 1-6450130-4 AC and DC Power + Signal 3.650" [92.71 mm] Solder Yes
5P/24S/6P 6450230-1 SSI “DPS” 4.350" [110.49 mm] Solder Yes
5P/32S/5P 2-6450120-4 Distributed DC Power + Signal 3.950" [100.33 mm] Solder No
6P/24S/6P 2-6450120-7 Distributed DC Power + Signal 4.250" [107.95 mm] Solder No
8P/32S/8P 6450120-1 Distributed DC Power + Signal 5.450" [138.43 mm] Solder No
10P/24S/12P 4-6450130-6 Distributed DC Power + Signal 5.800" [147.32 mm] Solder Yes
16S/4P 6450231-1 Distributed DC Power + Signal 2.050" [52.07 mm] Solder Yes
24S/6P 6450131-7 Distributed DC Power + Signal 2.750" [69.85 mm] Solder Yes
24S/3ACP 6450121-3 Distributed DC Power + Signal 2.200" [55.88 mm] Solder No
3ACP 6450123-3 AC Power 1.550" [39.37 mm] Solder N/A
3P 6450123-1 DC Power 1.400" [35.56 mm] Solder N/A
4P 6450123-2 DC Power 1.650" [41.91 mm] Solder N/A
6P 6450523-2 DC Power 2.050" [52.07 mm] Press-fit N/A
7P 6450123-5 DC Power 2.400" [60.96 mm] Solder N/A
8P/28S 6450132-3 Distributed DC Power + Signal 3.350" [85.09 mm] Solder Yes
14P/32S 6450132-4 Distributed DC Power + Signal 4.950" [125.73 mm] Solder Yes
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Right-Angle Plugs
Configuration * Part Application Overall PCB Tail Type Signal Contact
Number Length "and [mm] (Solder, Press-Fit) Sequencing
1P/16S/1P 6600333-9 Distributed DC Power + Signal 1.650" [41.91 mm] Press-fit Yes
1P/24S/1P 6600330-4 SSI “DPS” 1.925" [48.90 mm] Solder Yes
2P/16S/2P 1-6600333-0 Distributed DC Power + Signal 2.150" [54.61 mm] Press-fit Yes
2P/24S/2P 1-6600333-2 Distributed DC Power + Signal 2.250" [57.15 mm] Press-fit Yes
3P/16S/3P 6600333-7 Distributed DC Power + Signal 2.650" [67.31 mm] Press-fit Yes
3ACP/24S/3ACP 1-6600333-1 AC Power + Signal 3.150" [80.01 mm] Press-fit No
4P/24S/4P 6600333-6 Distributed DC Power + Signal 3.350" [85.09 mm] Press-fit Yes
5ACP/24S/5ACP 6600333-1 Distributed DC Power + Signal 4.350" [110.49 mm] Press-fit Yes
7P/32S/7P 6600330-5 Distributed DC Power + Signal 4.350" [110.49 mm] Solder No
24S/8P 6600323-2 Distributed DC Power + Signal 3.250" [82.55 mm] Press-fit No
3ACP 6450503-3 AC Power 1.550" [39.37 mm] Press-fit N/A
8P 6600303-1 DC Power 2.650" [67.31 mm] Press-fit N/A
* Custom configurations are available — see page 29 for instructions to have Tyco Electronics build your custom part.
Vertical Plugs
Board-Mount Connectors
Board-to-Board Products
14
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector Systems (Continued)
Specifications
Materials
Housing — High temperature thermo-
plastic, UL 94V-0
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
Finish
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Note: Tin-lead plating also available on
press-fit connectors
Performance Specifications
Up to 55 Amps per power contact,
de-rated to 35 Amps in equally ener-
gized (8 adjacent positions) connector.
Up to 4 Amps per signal contact,
de-rated to 1.5 Amps in equally
energized 24-position pin field.
Maximum Continuous Operating
Temperature — 105°C.
Contact Resistance — 0.7 milli-ohm
Durability — 250 cycle
Radial Mis-alignment Capability —
± 0.075″[1.91 mm]
Minimum of 0.100″[2.45 mm] of
contact wipe on shortest signal contact
0
10
20
30
40
50
60
70
80
0 5 10 15 20 25 30 35 40 45 50 55
Current per Contact (Amps)
Temperature Rise C
1 Contact 8 Adjacent Contacts
Temperature Rise °C
Performance @ 30 Amps per Contact
0
5
10
15
20
25
30
1246810
P
ower Contacts on .250" [6.35mm]
Temperature Rise °C
Board-Mount Connectors
See Cable Connectors on Pages 19-28
Board-to-Board Products
15
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
“NEW” MULTI-BEAM XLE Connectors
Power Connectors & Interconnection Systems
Product Facts
■Two NEW hot-pluggable
power contacts to choose
from:
■50 Amp high power
contact
■20 Amp low power
contact
■Over 35% lower mating
force than original
MULTI-BEAM XL connectors
■Over 40% more current in
the same over all PCB space
■Low-wear contact design
passes Telcordia
environmental exposure
requirements
■New design allows more
angular mis-alignment
Tyco Electronics’ new
MULTI-BEAM XLE connec-
tors are the latest addition
to the MULTI-BEAM XL
power connector product
family. MULTI-BEAM XLE
connectors feature a new
3-beam contact, made from
a thicker/higher conductiv-
ity material than the original
single beam or 4-beam
designs.
The new 3-beam design
allows for a greater angular
mis-alignment between mat-
ing connectors and offers
a lower mating force. In
addition, MULTIBEAM XLE
connectors offer a slimmer
housing design that
reduces the overall PCB
footprint and has the
option of using a low power
contact — the industry
proven Universal Power
Module (UPM) contact.
The new contacts and
housing design allows
more power in the same
footprint — over 35% more
current in the same space.
MULTI-BEAM XLE connec-
tors are as modular as the
original MULTI-BEAM XL
connectors in that they can
be designed to fit specific
customer needs.
Applications
■Modular Hot-Swappable
Power Supplies
■1U / 2U Servers
■High-end Computer &
Telecommunications
Equipment
■Power Distribution Circuit
Boards
■Power Distribution Cable
Assemblies
NEW
Board-to-Board Products
16
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
“NEW” MULTI-BEAM XLE Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Application Tooling
Right-Angle Plugs:
Flat-rock seating tools (no unique tools required)
Right-Angle Receptacles:
Flat-rock seating tools (no unique tools required)
Vertical Plugs:
Contact Tyco Electronics for required seating tools
Vertical Receptacles:
Flat-rock seating tools (no unique tools required)
.820
[20.83]
.470
[11.94]
Configuration Description
ACP P HDP LP S
.300′′ [7.62 mm] spacing .250′′ [6.35 mm] spacing .200′′ [5.08 mm] spacing .115′′ [2.92 mm] spacing .100′′ [2.54 mm] spacing
300 Volts 200 Volts 50 Volts 200 Volts 50 Volts
ACP indicates the high power contact on 300 VAC spacing.
P indicates the high power contact on 200 VDC spacing.
LP indicates the low power contact on 200 VDC spacing.
S indicates the signal contact on 60 VDC spacing.
Part Number 6450880-1
Right-Angle Receptacle
Part Number 6450830-2
Right-Angle Plug
Specifications
Materials
Housing — High temperature thermo-
plastic, UL 94V-0
Power Contacts — High conductivity
Copper alloy
Signal Contacts — Copper alloy
Boardlocks — Phosphor bronze
Finish
Power and Signal Contacts —
30 microinches [.76 micrometers] min.
gold over 50 microinches [1.27
micrometers] min. nickel on mating
surfaces, 100 microinches [2.54
micrometers] min. tin over 50
microinches [1.27 micrometers] min.
nickel at PCB terminations
Electrical
Current Carrying Capacity:
■50 Amp high power contact (over 35% increase compared to MULTI-BEAM XL product)
■20 Amp low power contact (occupies 50% PCB space than MULTI-BEAM XL power contact)
Contact resistance: 0.7 milliohm per contact at rated current
MULTI-BEAM XLE Connector Part Numbers
Part Numbers Mating Part Numbers
Available Right-Angle Vertical Overall Length Right-Angle Vertical
Configurations Plugs Plugs of Plug Receptacle Receptacle
1P/24S/1P 6450840-7 6450820-2 1.54′′ [39.12 mm] 6450870-5 6450850-3
2LP/8S/2LP 6450830-1 — 1.175′′ [29.84 mm] — 6450860-1
6LP/24S/3P 6450830-2 — 2.555′′ [64.89 mm] 6450880-1 6450850-2
2P/32S/2LP 6450830-4 — 2.020’ [51.30 mm] 6450870-1 —
2P/24S/2P 6450830-5 — 2.040′′ [51.81 mm] 6450870-3 —
3P/245/3P 6450830-9 — 2.54′′ [64.52 mm] 6450870-4 —
3P/32S/3P 6450820-3 — 2.79′′ [70.87 mm] 6450870-8 —
32S/4LP 6450831-1 — 1.750′′ [44.45 mm] 6450871-1 —
6LP/24S/10P 1-6450830-0 — 3.86′′ [97.92 mm] — 6450860-5
12P/48S/8LP 6450840-3 — 5.600′′ [142.24 mm] 6450880-4 6450860-3
4ACP/48S/12HDP 6450840-4 6450810-1 5.390′′ [136.90 mm] 6450880-3 6450860-2
2.530 ± .100
[64.26 ± 2.54]
.930
[23.62]
Board-to-Board Products
17
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System
The Cable Pass-Thru
MULTI-BEAM XL recepta-
cles securely terminate up
to a 10 AWG wire directly
into MULTI-BEAM XL PCB
mounted receptacles. The
design includes a “terminal
position assurance” (TPA)
feature that confirms the
manually inserted wires are
fully seated. The product
offers a unique way of
using the MULTI-BEAM XL
PCB receptacles as a sort
of “docking” connector.
A single docking connector
is far easier to mate to and
to design around in a blind-
mate application, than
multiple power and signal
connectors. By separating
some circuits to be cable
terminated and some to be
PCB terminated it allows
both high voltage (AC) and
low voltage (DC) power
to pass through the same
connector.
This separation of the AC
and DC power eliminates
the concerns of high volt-
age power running through
circuit boards better suited
to carry only low voltage
circuitry. Additional
applications may include
designs where the power
is better routed directly to
a different PCB, through
cables, yet passes through
a single docking connector
for ease in system design.
The Cable Pass-Thru
connector is offered in both
right-angle or vertical PCB-
mount orientations and is
supplied with either press-
fit or solder pc tails. The
connector is mate-able to
either PCB mounted or cable
mounted MULTI-BEAM XL
or MULTI-BEAM XLE plugs.
All MULTI-BEAM XL cable
connectors are supplied
pre-assembled by
Tyco Electronics.
Product Facts
■Combines PCB and cable
mounted contacts
■Ideal for separating AC input
from DC input
■Eliminates FASTON tab
interface at the back of the
connector housing
■Requires less space than
two housing designs
■Terminates 12 AWG and
10 AWG wire
■Mates with Tyco Electronics
vertical and right-angle
PCB plugs
■High strength housing
materials
■RoHS Compliant
Technical Documents
Product Specification
108-1973 and 108-2157
Application Specification
114-13038
Board-to-Board Products
18
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Current Pass-Thru
Power Distribution Connector System (Continued)
Part Numbers
Available Pass-Thru Mating Pass-Thru Mating
Configurations Right-Angle Receptacles Right-Angle Plugs Vertical Receptacles Vertical Plugs
3CP/1P/24S/2P 6450178-1 6450130-2 — —
3CP/24S/2P 6450178-2 2-6450130-6 — —
3CP/24S/3ACP 1888179-1 2-6450330-6 — —
3CP/4P/24S 6450578-1 1-6450132-3 6450558-1 6600310-5
3ACP/24S/6P — 1-6450130-4 6450558-2 —
3CP/8P/12S 1888132-1 — — —
3CP/20S/10P 6450578-2 6-6450130-2 — —
3CP/16S 6450668-1 6450622-1 — —
Note: Receptacles are the only MULTI-BEAM XL parts with Pass-Thru capability.
Configuration Description
CP ACP P HDP S
AC Power AC Power DC Power High Density Signal
Power
Cable Power PCB-Mount PCB-Mount PCB-Mount PCB-Mount
.300" spacing .300" spacing .250" spacing .200" spacing .100" grid
MULTI-BEAM XL Coax Pass-Thru Connector —
Combine power, coax and signal all in one connector
Right-Angle Plug Cable Receptacle
292495-1 292491-1
The following coax contacts may be used with the
coax pass-thru housings:
Pin Contact Socket Contact
5221980-5 5221981-5
Board-to-Board Products
19
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies
MULTI-BEAM XL Cable
Assemblies allow designers
freedom to connect power
supplies and power
distribution subassemblies
in a wide variety of
applications. Expanding
beyond board-to-board
applications the cable
assemblies are available for
both cable-to-board or
panel-mount applications
and can terminate 8-16
AWG and 22-26 AWG wires
all in one connector, without
using adapter circuit
boards. In addition, the
power contacts are
designed to be able to
accept two-wire terminations
which can further reduce
harness complexity by
reducing or eliminating
mid-wire splices.
The use of high temperature
glass filled housing materials,
redundant contact retention
and high conductivity
contact materials allows
the use of this connector in
very high current density
applications. The features
work together to result in a
highly durable and compact
power connector, which
offers industry leading
minimum millivolt drop
through the connection. The
connector was designed to
pass the UL 1977 and IEC
60950 finger probe test
which makes the connector
touch-safe. The insulation
crimp adds further safety
by keeping the insulation
from being pulled away
from the termination point.
These features eliminate the
need for a secondary cable
clamp which often can be
size prohibitive.
The cable connectors
are designed to mate to
the de-facto standard
Tyco Electronics
MULTI-BEAM XL right-angle
or vertical PCB plugs. The
combination of PCB and
cable connections, both
with mixed power
and signal arrangements
provides a universal power
distribution connector
systems.
The cable assemblies are
all RoHS compliant,
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ cable
assembly manufacturing
facilities.
Cable Receptacle
Assemblies
Product Facts
■Single one-piece housing
design
■Terminal Position
Assurance (TPA) Secondary
Locks on contacts help
prevent contact back-out
■Pre-assembled made-to-
order cable assemblies
■Installation to panel
provides float in X, Y and Z
directions
■Insulation crimp on all
contacts
■30 microinch (.76 micro-
meters) gold plated
contacts for high reliability
■Touch-safe design passes
UL1977 and IEC 60950
finger probe test
■AC and DC power in the
same connector —
meets UL & IEC safety
requirements
■All MULTI-BEAM XL
products in this section are
RoHS compliant
Technical Documents
Product Specification
108-2157
Application Specification
114-13112
For More Information
Internet http://tycoelectronics.com
Check out product information at: http://mbxl.tycoelectronics.com
Technical Support Center 1-800-522-6752
Board-to-Board Products
20
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Floating XYZ Panel-Mount
Receptacle
• 0.060" [1.52] Nominal Float in X, Y
and Z direction
• For modular installation of large
power distribution systems
• Single connector replaces multiple
power and signal connectors
Cable-to-Board Receptacle
• Easy to mate/disconnect with
squeeze-to-release latches
• Mates to right-angle or vertical
MULTI-BEAM XL STR plugs
• Replaces two traditional connectors
(1 signal and 1 power) with just
1 connector
Slide-to-Lock Receptacle
• 0.030" [0.76] nominal float in X and
Y direction
• Ideal for modular installation of
smaller systems requiring less space
and less float — such as fan trays
• Replaces connectors which use
multiple low power contacts to carry
the total current
• Power only or Power Plus signal
mixed
XYZ Series
Floating XYZ Panel-Mount Cable Receptacle
(2P + 24S + 2P)
STL Series
Configurations/Applications
Power
Circuitry
Signal
Circuitry Guide Post
(2 Places)
Mounting Hole
(2 Places)
Panel Alignment
Key
Secondary Lock
(1 Per Power Contact) Housing
Wires
Secondary Locks on
Signal Contacts
Slide-to-Lock Cable Receptacle
(3 ACP)
Panel Alignment
Key (2 Places) Power
Circuitry Guide Post
(2 Places)
Housing
Secondary Lock
(1 Per Power Contact)
Panel
Stop
Wires
Locking
Ta b
Spring
Latch
STR Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Power
Circuitry
Mating Alignment
Key (2 Places)
Housing
Secondary Lock
(1 Per Power Contact) Wires
Signal
Circuitry
Squeeze Latch
(2 Places)
Secondary Locks on
Signal Contacts
Board-to-Board Products
21
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Product Facts
■High strength glass-filled
housing materials
■Expandable/modular
housing design
■PMT Series floats
+/- 0.060" [1.52] in X, Y and
Z directions
■STL series floats 0.030"
[0.76] in X and Y directions
■Mounting Hardware Kits:
Part Number 1600914-1 —
Standard
Part Number 1600914-3 —
High Force Power and Signal Module Specifications
Maximum Wire Size Max. Insulation Dia.
Power Module Widths: Module Designation AWG [mm2] inches [mm]
0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] 0.272 [6.91]
0.250 [6.35] (P) 250 (P) 10 [6.6] 0.215 [5.46]
0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] 0.156 [3.96]
Wire Range Insulation Range
Signal Module Width Module Designation AWG [mm2] inches [mm]
0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] 0.036-0.054 [0.91-1.37]
Part Numbers
Available XYZ STL Mating PCB Plugs
Configurations Series Series Vertical Right-Angle
3ACP 1600606-2 292499-1 6600303-7 6450123-3
4P — 292499-4 6600303-2 6450123-2
4ACP — 292499-3 6600303-3 —
5P 1600606-1 1761419-2 — 6450123-6
6P — 292499-8 6600303-6 —
1P/16S/1P 1-1600636-3 1761819-4 6600333-9 —
1P/24S/1P 1600636-9 — 6600330-4 6450330-1
2P/16S/2P 1-1600636-0 — 1-6600333-0 —
2P/24S/2P 1600636-2 1761819-2 6600333-5 1-6450330-4
3P/16S/3P 1600636-8 — 6600333-7 —
3ACP/24S/3ACP 1-1600636-4 — 1-6600333-1 —
4P/24S/4P 1-1600636-5 — 6600333-6 —
4ACP/24S/12P 1600636-6 — — 2-6450120-6
5ACP/24S/5ACP 1600636-1 — 6600333-1 5-6450130-0
7P/48S/7P 1-1600636-6 — — 3-6450120-4
Panel-Mount Receptacles
Power Module
X, Y, Z Floating Receptacle Slide-to-Lock Receptacle
Signal Module
Part numbers shown identify the
main receptacle connector housing.
Additional components (contacts,
contact locks, etc.) are used to
complete the cable assembly.
See page 23 for contacts,
secondary locks and application
equipment information.
Configurations/Part Numbers
Board-to-Board Products
22
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Product Facts
■High strength glass-filled
housing
■Pre-installed squeeze-to-
release latches
■Expandable/modular
housing design
■Mates to Tyco Electronics
vertical or right-angle
PCB plugs
Technical Documents:
Product Specification
108-2157
Application Specification
114-13112
Available Part Numbers
Configurations STR Mating PCB Plugs
Series Vertical Right-Angle
2ACP 1600798-2 6600393-1 6450129-1
3P 1600798-3 6600393-2 6450129-2
3ACP 1600798-5 — —
4P 1600798-4 6600390-1 6450129-3
6P 1600798-1 6600393-3 6450129-5
1P/24S/1P 1600788-8 6600380-2 6450128-1
2P/8S/2P 1-1600788-3 — 6450128-6
2P/16S/2P 1-1600788-0 6600383-5 —
2P/24S/2P 1600788-1 6600383-3 6450128-2
3ACP/24S/3ACP 1-1600788-2 6600383-6 —
4P/24S/4P 1-1600788-4 6600383-7 6450128-5
4ACP/24S/4ACP 1-1600788-5 6600383-9 —
6P/24S/6P 1-1600788-7 — 6450128-8
6P/32S/6P 1600788-7 6600383-1 —
Cable-to-Board
Squeeze-to-Release
Receptacles
See page 23 for contacts,
secondary locks and application
equipment information.
Power Module Signal Module
Configurations/Part Numbers
STR Series
Squeeze-to-Release Cable Receptacle
(2P + 24S +2P)
Power
Circuitry
Mating Alignment
Key (2 Places)
Housing
Secondary Lock
(1 Per Power Contact) Wires
Signal
Circuitry
Squeeze Latch
(2 Places, pre-installed)
Power and Signal Module Specifications
Maximum Wire Size Max. Insulation Dia.
Power Module Widths: Module Designation AWG [mm2] inches [mm]
0.300 [7.62] (ACP) 300 (ACP) 8 [10.5] .272 [6.91]
0.250 [6.35] (P) 250 (P) 10 [6.6] .215 [5.46]
0.200 [5.08] (HDP) 200 (HDP) 12 [2.6] .156 [3.96]
Wire Range Insulation Range
Signal Module Width Module Designation AWG [mm2] inches [mm]
0.200 [5.08] (8 Contacts) Signals 22-26 [0.14-0.32] .036-.054 [0.91-1.37]
Board-to-Board Products
23
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Note: One secondary lock needed for each power contact.
Power Contacts
Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool
AWG Diameter Width
.156 ..200 or .250 1385635-3
12 [3.96] Max. [5.08 or 6.35]
.156-.176 .250 1-1600961-7 1385636-3
[3.96-4.47] [6.35] (make-first-break-last) 2063500-1
14 .120-.156 .200 or .250 1-1600961-8 1385635-3
[3.05-3.96] [5.08 or 6.35] (Standard)
2 @ 16 .090 ..250 1385636-3
[2.29] Max. [6.35]
Wire Size Range Insulation Housing Part Number Applicator Tool Hand Tool
AWG Diameter Width
8.215-.272 .300 1385637-3
[5.46-6.91] [7.62]
10 .176-.215 .200 or .300 1-1600960-7 1385638-3
[4.47-5.46] [6.35 or 7.62] (make-first-break-last) N/A
2 @ 12 .130 ..300 1-1600960-8 1385637-3
[3.30] Max. [7.62] (Standard)
2 @ 14 .137 ..300 1385637-3
[3.48] Max. [7.62]
Extraction Tool: Part Number 2063080-1
Note: Check the customer drawing for the applicable MULTI-BEAM XL housing to confirm the quantity of standard or
make-first-break-last contacts needed. Standard and make-first-break-last contacts cannot be interchanged
within the housing.
Power Contact
Cable Receptacle
Components
Material and Finish
Body — 50 micro inches nickel over
high conductivity copper alloy
Mating Area — 30 micro inches gold
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
Secondary Power Locks:
Part Number 1600903-1
SDA SA Hand Tool
Part Number 2063500-1
Power Contact Secondary Lock
Part Number 1600903-1
Board-to-Board Products
24
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Secondary Locks
Float-Mount Hardware Kit
Part Number 1600914-1
(Standard Force)
Part Number 1600914-3
(High Force)
1 Kit / Cable Assembly;
Kit includes 2 screws, 2 washers
and 2 springs
Note: Kit not needed for STR or
STL housings
Signal Contacts
Wire Size Range Insulation Version Part Number Extraction Tool Hand Tool Applicator
AWG Diameter
.036-.054 Low Pressure 5531216-5 (reel)
22-26 [0.91-1.37] 91156-2 91531-1 1426685-2
.036-.054 High Pressure 5531224-6 (reel)
[0.91-1.37]
Cable Receptacle
Components (Continued)
Material and Finish
Contact — Phosphor bronze plated
gold over nickel in mating area
Secondary Signal Locks:
Part Number 1600902-1
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Insulation Barrel
Wire Barrel
Locking Lance
Panel Mount
Alignment Key
Note: One secondary lock needed
for each column of signal
contacts
Note: All part numbers are RoHS compliant.
CERTI-CRIMP Hand Tool
Part Number 91531-1
Board-to-Board Products
25
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Receptacle Assemblies (Continued)
Product Specifications
Power Contacts —
50 Amps on single 8 AWG wire
Signal Contacts —
5 Amps on single 22 AWG wire
0.050" [1.27] minimum float in X,
Y and Z direction
Sequenced Mating —
3 Levels Pwr/Grnd, Pwr & Signal,
Signal 250 Cycle Durability
Additional temperature-rise
data available, contact
Tyco Electronics Product
Engineering.
Current/temperature rise
data shown — from End-Of-
Life qualification test.
Specifications
For more information see the product website @ http://mbxl.tycoelectronics.com
XYZ Series
Connectors
Fully Mated
PC Board Right-
Angle Plug
Assembly
Singular
Fasteners
Compression Spring
and Flat Washer
Installed onto
Shoulder Screw
Shoulder of
Shoulder Screw
Bottomed on Panel
STL Series
Panel Stop Must be
Against Back of Panel
Shoulder
Receptacle In
Front of Panel
Spring Latch Must Be
Engaged to Panel
STR Series
Connectors
Fully Mated
PC Board Right-
Angle Plug
Assembly
Shoulder Latch
Engaged to Latch
Receiver of Mating
Plug Assembly
Installed Connector Illustration
MULTI-BEAM XL Product T-Rise Data
Board-to-Board Products
26
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies
The newest addition to the
MULTI-BEAM XL cable
assemblies are the cable
mounted plugs. Produced
with modular molds, the
connectors can be made
in a wide variety of sizes.
The PCB mounted
MULTI-BEAM XL plugs are
typically rigidly mounted
to hot-swappable power
supplies and the systems
they connect with. The
“float blind-mate drawer
connector” design of the
MULTI-BEAM XL cable
connectors helps eliminate
the concern of an inade-
quately aligned chassis.
The connector can accept
mating parts misaligned
by as much as 3 mm
(± 1.5 mm), and still mate
without applying stress
to solder or complaint
pin terminations. The
MULTI-BEAM cable plugs
can terminate 8-14 AWG
and 22-26 AWG wires all
in one connector, without
using adapter circuit
boards. The use of high
temperature glass filled
housing materials, redun-
dant contact retention and
high conductivity contact
materials allows the use of
this connector in very high
density applications.
The cable assemblies
are all RoHS compliant
designed to specific
customer requirements
and manufactured in
Tyco Electronics’ internal
cable assembly manufac-
turing facilities.
Technical Documents
Product Specification
108-2157-1
Application Specification
114-13164
For More Information
Internet
http://tycoelectronics.com
Check out product
information at:
http://mbxl.tycoelectronics.com
Technical Support Center
1-800-522-6752
Cable Plug Assemblies
Product Facts
■High strength housing
materials
■Hot-Pluggable
■Installation provides float in
X, Y and Z directions
■Sequenced mating
■RoHS complaint
■Modular mold design
provides configuration
flexibility
■Integral cable clamp
supports contacts and
provides strain relief in
minimum amount of space
■30 microinch (0.76
micrometers) gold plated
contacts for high reliability
■Sold only as part of a
pre-assembled cable
assembly
Board-to-Board Products
27
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS compliant.
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
Configurations/
Part Numbers
Module Maximum Wire Size Max.
Designation AWG mm2Insulation Dia.
300 (ACP) 8 10.5 .272
6.91
250 (P) 10 6.6 .215
5.46
200 (HDP) 12 2.6 .156
3.96
Module Maximum Wire Size Max.
Designation AWG mm2Insulation Dia.
Signals 22–26 0.14–0.32 .036–.054
0.91–1.37
Power Module Widths:
0.300″(ACP)
0.250″(P)
0.200″(HDP)
Signal Module Width:
0.200″(8 Contacts)
PMT STL Mating Receptacles* STR Mating
Configuration Series Series Series Receptacles
Plug Plug Vertical Right-Angle Plug Vertical
3 ACP — 1761421-1 6450543-6 6450173-1 — —
4 P — 1761421-3 6450543-5 — 1600814-2 —
1P/16S/1P 1600236-5 1600820-2 — 2-6450170-0 1600238-4 6450740-4
1P/24S/1P 1600236-4 1600820-1 6450540-1 6450160-3 1600238-3 6450740-5
2P/24S/2P 1600236-6 1600820-3 5-6450540-9 2-6450170-1 1600238-5 6450740-6
3ACP/24S/3ACP 1600236-7 1600820-4 4-6450550-1 2-6450170-2 1600238-6 6450740-7
PMT Series — Panel-Mount with total 3 mm float in X,Y and Z directions
STL Series — Panel-Mount with total 1.5 mm float in X and Y directions
STR Series — Squeeze-to-Release for removeable Cable-to-Board / I/O Applications
*Specifications on mating PCB mountable receptacles:
Product Specification 108-2157-1
Application Specification 114-13164
PMT STRSTL
Board-to-Board Products
28
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL Power Distribution Connector System
Cable Plug Assemblies (Continued)
PMT (Panel-Mount) for True
X, Y, Z Floating
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Installation to panel
provides float in X, Y and
Z directions
Connector Styles
STL (Slide-to-Lock) —
Most Economical — Still
Offering X and Y Floating
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Installation to panel
provides float in X and Y
directions
STR (Squeeze-to-Release) —
To Connect Sub-assemblies
■Single-piece contact
design — eliminates mul-
tiple contact interfaces
■Insulation crimp on all
contacts
■Easy to mate/disconnect
with squeeze-to-release
latches
Intermateable with
Tyco Electronics
MULTI-BEAM XL PCB
mounted receptacles
Specifications
Wire Gauge — 8 AWG – 14 AWG
Sequenced Mating — 3 Levels:
Pwr/Gnd, Pwr & Signal, Signal
Current Carrying Capacity —
Power Contacts — 45 Amps* on single
8 AWG wire
Signal Contacts — 4 Amps on single
22 AWG wire
Durability — 250 Cycle
Temperature Range —
40°C – 105°C
Float — 1.5 mm float in X, Y, and Z
Direction**
RoHS Compliant
UL, CSA, VDE Approvals Pending
*Based on End-of-Design Life
Qualification Tests
**Mated to Tyco Electronics
MULTI-BEAM XL receptacles only
■Offered as pre-assembled, fully tested cable assemblies,
as shown below
■Combines multiple power and signal connectors into a
single Power I/O Connector
MULTI-BEAM XL Cable
Plug T-Rise Data*
Board-to-Board Products
29
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MULTI-BEAM XL and MULTI-BEAM XLE Connectors Custom Configuration Worksheet
A
B
C
D
12N
A
1234N
5
B
1234N
C
Mounting
Hole
Hold
Down
Header/Plug (Right-Angle Shown)
1
2N
A
B
C
D
3
C
3
4N 5
B
21 2
3N
A
1
Receptacle (Vertical Shown)
Electrically Hot
To create a unique configuration for MULTI-BEAM connectors simply complete this worksheet and forward it to your Tyco Electronics sales engineer.
PCB-Mount Cable-Mount
Slide-to-Lock
XYZ Floating
Plugs
Squeeze-to-
Release
XYZ Floating
1. Performance Grade MULTI-BEAM XL Connector MULTI-BEAM XLE Connector
2. Application Board-to-Board Cable-to-Board
3. Gender Plug (Male) Receptacle (Female)
4. Orientation Cable Only Blind-Mate specify Floating or Slide-to-Lock Receptacle Latching
PCB Only Right-Angle Vertical
5. Termination (Cable Only) Power 8 AWG 10 AWG 12 AWG 14 AWG
Signal 22 AWG 24 AWG 26 AWG
6. Termination Style (PCB Only) Solder Tail .135′′ [3.43 mm] Press-Fit .120′′ [3.05 mm]
Solder Tail .165′′ [4.19 mm] Press-Fit .135′′ [3.43 mm]
Press-Fit .165′′ [4.19 mm]
7. Mounting to PCB Hold Downs (one on either end)
.122′′ [3.10 mm] Mounting holes (Accepts #4 screws, right-angle connectors only)
.150′′ [3.81 mm] Mounting holes (Accepts #6 screws, right-angle connectors only)
8. Select # of Contacts ___ Enter Power Contact Type (LP - Low Power, HP - High Power)
Section A: (Power Contacts) ___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the position(s) to be loaded with Pre-mate contact (Receptacles only)
(Mate-First-Break-Last) ( i.e. #1,#3, etc.)
Contact Centerline Spacings: .200′′ [5.08 mm] (for High Power only)
.250′′ [6.35 mm] (for High Power only)
.300′′ [7.62 mm] (for High Power only)
Section B: (Signal Contacts) ___ Enter # of Signal Contacts (Multiples of 8 are standard, i.e. 16, 24, 32...)
___ Enter the positions with Post-Mate Contacts (Mate-Last-Break-First, Plugs only)
Note: Row A is standard (i.e. A1, A3, etc.)
Section C: (Power Contacts) ___ Enter Power Contact Type (LP - Low Power, HP - High Power)
___ Enter # of Power Contacts (Loaded with standard length Power Contacts)
___ Enter the positions to be loaded with Pre-Mate Contacts (Receptacles only)
(Mate-First-Break-Last, i.e. #1, #3, etc.)
Contact Centerline Spacings: .200′′ [5.08 mm] (HDP) .250′′ [6.35 mm] (P) .300′′ [7.62 mm](ACP)
9. Additional Requirements
10. Customer Information
Name: __________________________ Company: ____________________ Location: ________________________
Phone: __________________________ Fax: __________________________________ e-mail:_________________________
(Submit to your local Tyco Electronics Sales Engineer) MULTI-BEAM XL, MULTI-BEAM XLE, TE (logo) and TYCO ELECTRONICS are
trademarks of the Tyco Electronics group of companies and its licensors.
Board-to-Board Products
30
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors
Product Facts
■High current per linear inch
■Various configurations to
meet requirements using
less board space
■Built-in alignment feature
■Shrouded insulator design
■Meets safety regulatory
requirements
■All MINIPAK products in this
section are RoHS compliant
Typical Applications
■Telecom and computer
applications
■Routers
■Servers, mini and
supercomputers
■Removable battery packs
■Uninterruptible power
systems (UPS)
■Hot-swap N+1 power
distribution
MINIPAK connectors are a
family of board-to-board
power connectors designed
to deliver more current
using less board real
estate.
Product Varieties
This product family includes
MINIPAK high-density
power connectors, which
are custom configurable
and offer a combination of
alignment guides, signal
contacts, and DualBlade
power contacts to meet
different requirements.
Following the PICMG µTCA.0
Standard, the MINIPAK HD
connector is also available
in this product line and is
ideal for hot-plug telecom-
munications applications.
With a two-row configura-
tion, the MINIPAK HDE
connector, designed to
serve in both PCB-to-PCB
and backplane power
systems, occupies minimal
PCB edge space. For
applications needing a
low profile solution,
Tyco Electronics offers
MINIPAK HDL, a blind-
mateable board-to-board
connector, which stands
only 8 mm off the edge of
the printed circuit board.
Wide Selection of
Configurations
MINIPAK connectors are
available in numerous con-
figurations. Which MINIPAK
connector is most suited to
your application will depend
on requirements such as AC
input current and voltage,
DC output currents and
voltages, board-mount
style, and available board
space. Tyco Electronics
will work with you to help
determine the best solution
to your application and can
custom tool MINIPAK con-
figurations if needed.
Board-to-Board Products
31
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
MINIPAK High-Density Power Connectors
■32 Amps per contact, fully loaded
■Features an innovative Dual Blade contact that allows splitting
4.5 mm pitch contacts into multiple voltage rails
■Various alignment guides, signal contacts, and power contacts
available to use on 4.5 mm, 6.0 mm, and 7.5 mm pitches
MINIPAK HDL Connectors
■High density blind-mateable connector
■Low profile-stands just 8.0 mm off the PCB
■Solder and press-fit tails available
■Current rating of 16A
■Low contact resistance with mating forces less than 0.3lbs per
contact
MINIPAK HD Connectors
■Designed to the PICMG MicroTCA.0 Standard
■Combines 24 power contacts and 72 high density signal
contacts
■Rugged contact design helps provide long-term reliability
■Hot-plug design controls arc during hot mate/unmate cycles
■3 mating levels
MINIPAK HDE Connectors
■Very high current density
■Two row configuration saves PCB space
■Two levels of contact sequencing available for mate-first-
break-last operation
■Uses a hot-plug contact approved by UL for current interrupt
applications
Board-to-Board Products
32
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
Custom MINIPAK Connector
Configurations
If the standard MINIPAK
connector configuration
does not meet your
application requirements,
Tyco Electronics may be
able to tool a custom
MINIPAK connector solution
depending on your require-
ments and production
volume. Please consult
Customer Service for
details.
Right-Angle PCB Plug Mating Pair Vertical PCB Receptacle
Part Number No. 30A No. 15A Signal Tails Overall Mating Tails Special Feature
Pwr Pwr Contacts Length Part Number
6651672-2 3 2 6 Solder 1.386651673-1 Compliant Press-Fit DualBlade
35.00
6651670-1 3 2 24 Solder 2.876651671-1 Compliant Press-Fit DualBlade
73.00
6651742-1 8 12 58 Solder 3.786651743-1 Compliant Press-Fit Stacked
96.00
6651668-1 21 0 24 Solder 5.71 6651669-1 Compliant Press-Fit —
145.00
6651380-1 6 5 36 Solder 4.50 6651381-2 Compliant Press-Fit DualBlade
114.50
*The remaining power contacts are 30 Amps each
Co-Planar Stacked MINIPAK Connector
Right-Angle PCB Plug Mating Pair Right-Angle PCB Receptacle
Part Number No. 30A No. 15A Signal Tails Overall Mating Tails Special Feature
Pwr Pwr Contacts Length Part Number
1766056-1 2 6 36 Solder 1.55 1766057-1 Solder Stacked
39.30
DualBlade Contact
DualBlade Contact provides two
15 Amp contacts in the space of
one 30 Amp contact
DualBlade Contact
Housing Assembly
Stacked MINIPAK Connector
Board-to-Board Products
33
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK High-Density Board-to-Board Power Connectors (Continued)
Contact Current Ratings
The graph to the right shows the current carrying capabili-
ties of an individual power contact,and that of multiple
contacts at 4.5, 6.0 and 7.5 mm contact spacing.
Safety Regulatory Agency Compliance
MINIPAK connectors have been evaluated and found to
comply with the UL1977 standard and the CSA standard
C22.2 No.182.3-M1987. Tyco Electronics will work with
customers to obtain application-specific regulatory certifi-
cations if needed.
CUS
®
20A
0
10
20
30
40
50
60
70
80
90
100
30A 40A 50A
CURRENT (A)
TEMPERATURE RISE (°C)
60A
Individual contact
4.5 mm contact spacing
6.0 mm contact spacing
7.5 mm contact spacing
1
2
3
4
1
4
3
2
A
PC Board
Surface Ref.
PC Board
Surface Ref.
.160 – .200
[4.06 – 5.08]
.106
[2.68]
1.000
[25.40]
Termination Tails
Mating Condition
Compliant Press-fit
for .093" min. thick PCB
Solder Tail
Connector Mounting
Dimension “A”
Long Tail Short Tail
.180 ± .020 .120 ± .020
4.57 ± 0.51 3.07 ± 0.51
Material
Insulators PPA, UL 94V-0 flammability rated, color black
Socket contacts Phosphor bronze alloy
Signal pins Brass alloy
Power blades Copper alloy
Plating
Contacts Selective 30 microinches gold over nickel
Terminals Tin over nickel
Environmental/Mechanical
Connector operating temperature range -40°C to +130°C
Mating forces Power: 1.5lb/contact typical
Signal: 0.2lb/contact typical
Electrical
Contact current rating Individual power contact: 65A max.1
Voltage ratings AC Power: 125/250VAC, signal & DC power: up to 60V
Insulation resistance 5000Ω at 500V DC for 2 minutes, per MIL-STD 1344, Method 3003
Dielectric strength Power 1,500VAC, signal 250VAC; for 1 minute, per MIL-STD 1344, Method 3001
1 This is the UL rating for an individual power contact. Current rating for any given configuration with multiple contacts will depend on contact layout, quantity
and spacing.
Board-to-Board Products
34
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
“NEW” MINIPAK HDL Connectors
Power Connectors & Interconnection Systems
Tyco Electronics’ new
MINIPAK HDL connector
combines a high-density
power interface into a blind-
mateable board-to-board
connector, which stands
only 8 mm off the edge of
the printed circuit board.
The MINIPAK HDL product
consists of a right-angle
plug and right-angle recep-
tacle, which utilizes an eye
of the needle tail that can
be used in both solder
and press-fit applications.
The contact offers a current
rating of 16 amps, low con-
tact resistance, and mating
forces less than 0.3 pounds
per contact.
The connector is designed
and manufactured to be
mass-customizable, allow-
ing the customer to select a
wide array of configurations
and layouts. MINIPAK HDL
connectors also contain
three levels of mating
sequences. This product is
designed specifically for
modular hot-swappable
power distribution systems.
The MINIPAK HDL connector
offers 20% more current
density in a smaller package
than other products cur-
rently offered in the market.
Product Facts
■High-density, low profile,
power/signal, blind-mate
connector
■Developed to meet next
generation 1U application
by reducing airflow
impedance
■Design is customizable
■Serves both solder reflow
and press-fit applications
with the same contact
Applications
■1U Servers
■High End Servers
■Telecommunications
Switches, requiring low
profile
■Hot-pluggable power
supplies
Technical Documents
Product Specification
108-2325
Application Specification
114-13215
MINIPAK HDL
Temperature Rise Vs Current
8 Circuits 2 oz 2 Layer
Current DC Amperes
70
60
50
40
30
20
10
0
010
0 FPM
100 FPM
200 FPM
300 FPM
Power (0 FPM)
Power (100 FPM)
Power (200 FPM)
Power (300 FPM)
20 30
Temperature Rise Degree C
Temperature Rise Chart
8.00
[.315]
12.60
[.496] Airflow
MULTIBEAM XL
Connector
MINIPAK HDL
Connector
Simulated Side View of 1U Chassis
NEW
Board-to-Board Products
35
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
“NEW” MINIPAK HDL Connectors (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Contacts
Plating — Gold over nickel, or gold
over palladium-nickel in mating area
Performance Data
Current Rating — 16 Amps
Max. Operating Temperature —
120°C
2.031
[51.60]
.520
[13.20]
.315
[.800] Max.
Right-Angle Receptacle
Part Number 2-1926733-5
2.035
[51.70]
.315
[.800] Max.
.764
[19.40] 1.224
[31.10]
Right-Angle Plug
Part Number 2-1926732-5
Part Numbers
Configuration Right-Angle Right-Angle
Plug Receptacle
25S X 8P 1-1926732-8 1-1926733-8
25S X 10P 2-1926732-5 2-1926733-5
25S X 16P 4-1926732-6 4-1926733-6
40S X 24P 7-1926732-7 7-1926733-7
2P X 15S X 2P 1926720-2 1926721-2
6P X 15S X 6P 1-1926720-6 1-1926721-6
8P X 25S X 8P 2-1926720-5 2-1926721-5
.594
[15.10]
.079
[2.00]
.315
[8.00]
.130
[3.30]
.156
[3.96]
Max.
Part Number 2-1926720-5
.630
[16.00]
.079
[2.00]
.315
[8.00]
.130
[3.30]
.156
[3.96]
Max.
Part Number 2-1926721-5
Board-to-Board Products
36
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HD Connectors
MINIPAK HD Contact Blades
Tyco Electronics supplies
the Power Entry Module
(PEM) connector specified
in the PICMG MicroTCA
Standard. The PICMG
MicroTCA.0 Standard is
one of the latest standards
addressing future
telecommuni cations needs.
The MINIPAK HD connector
combines 24 power con-
tacts and 72 high density
signal contacts. The power
contacts are the industry
proven contacts utilized in
the Universal Power Module
(UPM) and are capable of
carrying 14.5 Amps per
contact when fully ener-
gized. Rugged contact
design ensures long-term
reliability and sacrificed
contact tip, controls arcing
during hot mate/unmate
cycles. The MINIPAK HD
also features 3 levels of
mating and selective gold
plating on contacts.
Product Facts
■Designed to the PICMG
MicroTCA.0 Standard
■30 microinches gold plating
over nickel
■RoHS compliant
■24 high current density
power contacts, able to
carry up to 14.5 Amps per
contact when fully loaded
■Industry proven Universal
Power Module (UPM) power
contacts
■Hot-plug contact design
controls arc during hot
mate/unmate cycles
■3 mating levels
Contact Blades
Product Facts
■Designed for Hot Swap
applications
■Extended sacrificial contact
tip absorbs arc
■Main contacts stay free of
contaminants
Technical Documents
Product Specification
108-2253
Application Specification
114-13182
Industry Standard
PICMG MicroTCA R1.0
MicroTCA and PICMG are trademarks of
PICMG-PCI Industrial Computer
Manufacturers Group, Inc.
Board-to-Board Products
37
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HD Connectors (Continued)
MicroTCA Connectors —
MINIPAK HD Board-to-
Board Connector
Vertical Receptacle,
Compliant Press-Fit
Part Number 1469920-1
(Tin-lead PCB Tails)
Part Number 1469920-2
(Tin Plated PCB Tails)
The vertical connector con-
sists of 72 2 mm pin and
24 Universal Power Module
(UPM) receptacle contacts.
The contacts have compli-
ant pin tails for press-fit
applications.
Right-Angle Plug, Solder
Tail or Compliant Press-Fit
Part Number 1469921-1
(Solder Tail)
Part Number 1469922-1
(Press-Fit)
Part Number 1469922-2
(Press-Fit, Tin-Lead PCB
Tails)
The right-angle connector
consists of 72 high density
signal pins and 24 right-
angle UPM blades that
feature 2 mating lengths
for the mate first/break last
ground sequencing. The
right-angle connectors come
in 2 piece tail variations,
press-fit and solder.
2.213
[56.20] Ref.
.917 ± .004
[23.30 ± 0.10]
2.406 ± .008
[61.10 ± 0.20]
.030 ± .002
[0.75 ± 0.05]
.531
[13.50] Ref.
.374
[9.50] Ref.
.187
[4.75] Ref.
Ref.
.016
[0.40]
Ref.
72 Plcs.
.812
[20.62] 2 Plcs.
.866
[22.00] Ref.
.217
[5.50]
To Centerline
Of Cavity
.929
[23.60]
1.559 ± .004
[39.60 ± 0.10]
.795 ± .004
[20.20 ± 0.10]
.472 ± .004
[12.00 ± 0.10]
.685 ± .004
[17.40 ± 0.10]
.871 ± .006
[22.12 ± 0.15]
Ref.
.748
[19.00] Ref.
Part Number 1469920-1
Part Number 1469921-1
Note: All part numbers are RoHS compliant.
PCB Seating Tool
Part Number 1901650-1
Board-to-Board Products
38
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
MINIPAK HDE Connectors
Product Facts
■Compatible with 2 mm
equipment practices per
IEC 61076-4-101
■One-piece molded
housing — fewer parts to
assemble to PCB
■Very high current density —
18 Amps per contact on each
contact in an 8-position
(2 x 4) connector
■4 PCB tails distributes the
current with just 4.5 amps
per plated through hole
■Hot-pluggable contact
design reduces contact
degradation associated with
live PCB insertions /
extractions
■Two-levels of contact
sequencing for mate-first-
break-last operation
Technical Documents
Product Specification
108-2289
Instruction Sheet
408-10157
The new MINIPAK HDE
connector is the latest high
current power module
designed to serve in both
backplane power distribu-
tion and general PCB-to-
PCB applications. It was
designed to complement the
most popular high-speed
backplane connectors
offered by Tyco Electronics,
including HM-Zd, Z-PACK
TinMan and MULTIGIG RT
connectors.
The two-row configuration
offers a benefit to the PCB
designer. The power can
be fed from either the top or
bottom row, with the return
path routed through the
other remaining row.
Alternatively, the same volt-
age rail can be routed to
both the top and bottom
rows and the return path
can be routed to both the
top and bottom rows of
adjacent contacts.
The two row configuration
offers the additional benefit
of occupying just half the
linear PCB edge space of
other types of board-to-
board power modules.
The low mating force con-
tact reduces the moment /
stresses on the connector
during mating and reduces
the plating wear for long-
term reliability.
The MINIPAK HDE connec-
tor has two-levels of blade
lengths to provide mate-
first-break-last operation
for hot swap operation.
In addition, in the event the
connector is used to mate
or un-mate to a live load,
the sacrificial contact tip
absorbs the arc to keep the
remaining contact mating
surfaces free of damage.
This “hot-plug” contact
design has been approved
by UL for current interrupt
applications.
All MINIPAK HDE connec-
tors are easily applied to
the PCB with common
“flat-rock” seating tools.
The connector mates with
Tyco Electronics’ Universal
Power Module connectors
found on page 55.
Board-to-Board Products
39
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MINIPAK HDE Connectors (Continued)
Contacts
Industry proven Universal
Power Module (UPM) style
contacts
Performance Data
Current Rating — 18 Amps on each
contact in the 8-position (2x4) connector
Low Level Contact Resistance —
2 milli-ohms max
Operating Temperature —
-40°C to +105°C
Technical Documents
Product Specification
108-2289
Description Part Number Dimension L Mating Connector*
2 x 3 1926223-1 .472" [12.00] 5-5223955-2
2 x 4 1926224-1 .590" [15.00] 120953-1
2 x 5 1926225-1 .708" [18.00] 120953-2
2 x 6 1926226-1 .826" [21.00] 120953-3
2 x 7 1926227-1 .944" [24.00] 120953-4
2 x 8 1926228-1 1.06" [27.00] 120953-5
2 x 9 1926229-1 1.18" [30.00] 120953-6
2 x 10 1926271-1 1.30" [33.00] 120953-7
2 x 11 1926272-1 1.42" [36.00] 120953-8
2 x 12 1926273-1 1.54" [39.00] 120953-9
*Mating connectors are single row, MINIPAK HDE requires 2 x mating
connectors.
Note: For more information on the mating connector please see page 52.
Receptacle Seating Tool Part Number 1585309-X.
.844
[21.44]
.969
[24.63]
.118
[3.00] Pitch
.753
[19.13]
L
.111
[2.83]
40
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
FLATPAQ Modular Board-to-Board Power Connectors —
Our Most Modular Board-to-Board Power Connector
Product Facts
■32 Amp high-performance
ELCON CROWN BAND power
contacts
■True hot-plug power contacts
available for current
interruption under load
■Versatile modular design
allows customized
configuration to meet your
specific application
requirements
■Perpendicular, parallel and
co-planar styles available
■Sequenced mating of power
and signal contacts
■Solder and compliant press-
fit termination to the board
■Unique active guide modules
double as alignment guide
and power contact
■All FLATPAQ products in this
section are RoHS compliant
Typical Applications
■Board-to-board power
interconnections
■Hot-swap N+1 power
distribution for
telecommunications,
servers and mini-computers
■Uninterruptible power
systems (UPS)
■Removable battery packs
FLATPAQ connectors
provide hot-pluggable
AC and DC power in board-
to-board applications.
Customized configurations
of up to 45A power contacts,
signal & logic lines, and
guides (both active and
passive) are enabled by
the assembly of various
standard modules. This
allows the designer to
specify guidance for blind-
mating situations, contact
mating sequence, spacing
for voltage ratings, and
current interruption under
load (true hot-plug), to meet
custom design requirements
without incurring any tooling
expense.
Product Highlights
Highly Configurable
FLATPAQ connectors are
custom configurable using
standard modules that can
be arranged in any order
to meet the application
requirements. It is even
possible to have both power
blades and power sockets
in the same connector side.
Using off-the-shelf, modular
components enables quick
turnaround of sample
requests, typically within
one week, to allow your
design to move forward on
schedule.
High-performance ELCON
Power Contacts
FLATPAQ socket modules
use proven CROWN BAND
technology, for low insertion
and extraction forces,
minimal voltage drop and
reduced temperature rise.
The latest generation
contacts are 45A USR rated
(32.5A CNR) and can
handle even higher currents
when mounted on boards
with 5 oz copper traces or
on bus bars.
hot-pluggable socket
contacts are rated at
35A USR, 20A CNR.
Both hot-plug and regular
sockets can be mixed in
the same connector (as can
both power blades and
power sockets).
Standard power modules
utilize the same contacts
as the MINIPAK connectors
for cost effectiveness.
The original “float” mounted
blade modules are still
available where physically
isolating the blade from the
PCB solder joints is
desired.
24-position straight mount
Signal socket modules are
now available in a cost
effective 1A design.
Power and Signal Sequencing
Power contacts are
available in Standard,
Premate and Postmate
lengths to meet your power
sequencing requirements.
Signal contacts have
Standard and Premate
length options, consult
Customer Service for
details.
41
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
FLATPAQ Modular Board-to-Board Power Connectors —
Our Most Modular Board-to-Board Power Connector (Continued)
Various Contact Termination
Styles
All connectors are available
in two lengths of solder
termination, .115″(2.9 mm)
nominal for 0.062″(1.6 mm)
thick boards, and 0.177″
(4.5 mm) for 0.093″(2.4 mm)
and 0.125″(3.18 mm)
boards.
Straight mount socket
connectors are also
available with compliant
‘Eye of the Needle’ design
press-fit terminals for
0.093″(2.4 mm) minimum
thickness boards and bus
bars. Tyco Electronics
will provide details of the
recommended pressing
fixture for each assembly.
All terminations fit 0.040
+/- .0030″(1.02 =/- .08 mm)
diameter plated through
holes.
Alignment Guides and
Mounting Ears
FLATPAQ connector
alignment guides improve
gatherability in blind-mate
situations and can be either
electrically active (35A
rated) or passive. Passive
guides should be used in
conjunction with mounting
ears when placed at the
end of the connector.
Mounting ears should also
be considered on right-
angle mounted connectors.
Finished Connector Drawing
Tyco Electronics will
provide a customer
drawing showing all
envelope dimensions and
PCB mounting pattern
based on the configuration
indicated using the layout
sheet available at
www.tycoelectronics.com.
See page 44 for details on
completing the layout sheet.
A drawing with general
contact sequencing and
alignment information is
available; please contact
Customer Service for a copy.
Safety Regulatory Agency
Compliance
FLATPAQ connector has
been evaluated by safety
regulatory agencies for use
in data, signal, control and
power applications. Consult
Customer Service for details.
0
0
CURRENT, AMPERES
TEMPERATURE, C°
510 15 20 25 30 35 40 45 50 55
10
20
30
40
50
60
70
80
90
100
2 oz.
3 oz.
5 oz.
Copper Thickness
0
0
CURRENT, AMPERES
VOLTAGE DROP, mV
510
15 20 25 30 35 40 45 50 55
2
4
6
8
10
12
14
16
18
20
2 oz.
5 oz.
Copper Thickness
3 oz.
Electrical Performance
The graphs below show
the performance of the
FLATPAQ contact design in
terms of temperature rise
against current. Tests were
performed on 250 V power
modules mounted on PC
boards with 2 oz, 3 oz, and
5 oz copper traces.
Temperature Rise
Voltage Drop
42
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
FLATPAQ Connector Product Specifications
Materials
Insulators PPA, UL 94V-0 flammability rated, color black
Power Blades Copper alloy
Power Sockets Phosphor Bronze
Hot-Plug Power Sockets Crown Bands: Beryllium Copper
& Active Guide Sockets Holder: Phosphor Bronze
Signal Pin Contacts Solder termination: Brass
Press-fit: Phosphor Bronze
Signal Socket Contacts 1 Amp: Phosphor Bronze
3 Amp: Beryllium Copper
Passive Guide Pin Brass
Active Guide Pin Copper alloy
Finishes
Contacts Selectively plated gold
(30
microinches
minimum) with tin
on terminations, all over nickel
Passive Guide Pin Nickel
Active Guide Pin Silver
Electrical
Current Rating UL 45 Amp
Power Contacts CUR/CSA 32.5 Amp
Current Rating, UL 35 Amp at 250V, 50 cycles
Hot-Plug Power Contacts CUR/CSA 20 Amp at 250V, 50 cycles
Signal Contacts, 1 Amp UL 1 Amp, 250 VAC
CUR/CSA 1 Amp, 250 VAC
Signal Contacts, 3 Amp UL 3 Amp, 250 VAC
CUR/CSA 2.5 Amp, 250 VAC
Contact resistance Power 2 mΩ maximum initial, (3 mΩ maximum
after 500 cycles durability), at 35A per
MIL-STD-1344, Method 3004
Signal 15 mΩ maximum initial, (30 mΩ maximum
after 500 cycles durability), at 100mA, 20
mV, per MIL-STD-1344, Method 3002
Insulation Resistance 5,000 MΩ minimum at 500VDC for 2 minutes, per
MIL-STD-1344, Method 3003
Dielectric Strength 1,500 VDC for 1 minute, per MIL-STD-1344,
Method 3001
Mechanical
Insertion Force Power 4.0 lbf (17.8 N) maximum
Signal 5.0 ozf (1.4 N) maximum, using .0305″(.775 mm)
diameter steel test pin
Extraction Force Power 1.0 lbf (4.4 N) minimum
Signal 0.5 ozf (0.1 N) minimum, using .0295″(.749 mm)
diameter steel test pin
Contact Retention Power 10.0 lbf (44.4 N) minimum
(in insulator) Signal 5.0 lbf (22.2 N) minimum
Durability 500 Cycles, per MIL-STD-1344, Method 2016
Operating Temperature -40 to +105° C
Recommended PCB Hole Finished hole: 0.040 +/- .0030″dia. (1.02 +/- .08 mm dia.)
Drilled hole: 0.0453 +/- .0005″dia. (1.15 +/- .013 mm dia.)
Copper Plate: 0.0010″(.025 mm) min. per surface
Tin Plate: 0.0003″(.008 mm) min. per surface
Press-Fit Tooling Press fixture is recommended for compliant press-fit assemblies.
Consult Tyco Electronics for tool drawing
Marking Connectors are marked with manufacturer’s logo, part number and lot code
43
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
FLATPAQ Connectors
Note: All part numbers are RoHS compliant.
2.559
[65.00]
.551
[14.00]
Part Number 6646465-1
FLATPAQ 250V Straight
Socket Connector
4 Power, 24 Signal Contacts
Part Number 6646597-1
FLATPAQ 250V
Straight Socket Connection
with Active Guide Pin
2 (250V) Power,
2 amps Signal Contacts
Part Number 6646722-1
FLATPAQ 600v
Right-Angle Pin Connector
with Guide Socket
7 (600V) Power,
6 Signal Contacts
3.209
[81.50]
.551
[14.00]
.551
[14.00]
.984
[25.00]
4.88
[124.00]
.551
[14.00]
.551
[14.00]
44
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
How to Specify Your Modular FLATPAQ Connector
●
●
●
In order to build your Modular FLATPAQ connector, it is necessary to specify all application-specific requirements such
as required modules, their order, termination, and sequencing. For this purpose, a Modular FLATPAQ Connector layout
form such as the one shown below is available. Just complete the form and send it to Tyco Electronics Customer Service.
We will generate a Customer Drawing for you to check and approve prior to connector production. Samples are also
available upon request.
■How to Obtain Modular FLATPAQ Connector Layout Forms
Modular FLATPAQ Connector layout forms can be obtained directly from Customer Service or through your
Tyco Electronics Sales Engineer. They can also be downloaded from the website; at http://www.tycoelectronics.com.
1Enter your contact infor-
mation, including signa-
ture and date.
2Indicate the connector
layout by filling in the FP
number of each module
required in the boxes,
one per box. Use one
form per mated pair.
The left to right order
of the modules should
match the mating face
views of the connector.
When laying out right-
angle assemblies, make
sure that you look at the
mating face with the
termination tails facing
downwards.
3For solder terminated
assemblies, indicate the
tail length for each half
of the connector using
the checkboxes to the
right of the layout grid.
Sample Modular FLATPAQ Connector Layout Form
Write the “FP” numbers to indicate the layout of one half of the connector assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).
FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options
❏.115" (2.9 mm); .062" thick boards
❏.177" (4.5 mm); .093/.125" boards
FP FP FP FP FP FP FP FP FP FP FP FP FP FP Solder Tail Options
❏.115" (2.9 mm); .062" thick boards
❏.177" (4.5 mm); .093/.125" boards
Write the “FP” numbers to indicate the layout of the mate of the above assembly, matching the left to right order with the mating face view of the connector (right-angle assembly tails facing downwards).
Right-Angle
Mount
250 V Power Modules
FP151
Standard Blade
FP105
Float, Standard
FP152
Premate Blade
FP106
Float, Premate
FP153
Postmate Blade
FP107
Float, Postmate
FP104
Hot-Plug Socket
FP512
Spacer, 250 V
Signal Modules
FP302
24-Pin
FP303
24-Pin Socket
FP314
6-Pin
FP315
6-Pin Socket
600 V Power Modules
FP155
Standard Blade
FP121
Float, Standard
FP156
Premate Blade
FP122
Float, Premate
FP157
Postmate Blade
FP123
Float, Postmate
FP120
Hot-Plug Socket
FP514
Spacer, 600 V
Mounts
FP500
Left Flange
Mount
FP501
Right Flange
Mount
Guides
Right-Angle
Guide Sockets
FP506 Passive
FP516 Active
FP507
Right-Angle
Passive
Guide Pin
Signal Modules
FP300
24-Pin
FP400
24-Pin, Press-fit
FP318
24-Pin Socket
FP418
24-Pin Skt, Press-fit
FP301
24-Pin Skt, 3A Rated
FP401
24-Pin Skt, 3A, Press-fit
FP312
6-Pin
FP412
6-Pin,
Press-fit
FP313
6-Pin Socket,
3A rated
FP413
6-Pin Skt,
3A, Press-fit
600 V Power Modules
FP154
Socket, Solder
FP254
Socket, Press-fit
FP116
Hot-Plug, Solder
FP216
Hot-Plug, Press-fit
FP165
Standard Blade
FP117
Float, Standard
FP166
Premate Blade
FP118
Float, Premate
FP167
Postmate Blade
FP119
Float, Postmate
FP513
Spacer, 600 V
Mounts
FP500
Left Flange
Mount
FP501
Right Flange
Mount
Guides
FP502
Straight
Passive
Guide Socket
Straight Guide Pins
FP503 Passive
FP515 Active, M3
FP517 Active, 4-40
Straight Mount 250 V Power Modules
FP150
Socket, Solder
FP250
Socket, Press-fit
FP100
Hot-Plug, Solder
FP200
Hot-Plug, Press-fit
FP161
Standard Blade
FP101
Float, Standard
FP162
Premate Blade
FP102
Float, Premate
FP163
Postmate Blade
FP103
Float, Postmate
FP511
Spacer, 250 V
Note: All modules
are solder tail
termination unless
indicated as
compliant Press-fit.
Select solder tail
length using check
boxes to the right of
the connector layout
grid above. 0.093"
or thicker boards
are recommended
for compliant
Press-fit termination
style. Consult
Tyco Electronics
for signal module
sequencing. See
Catalog 1773096 for
benefits of Hot-Plug
and Float options.
Instructions
1. Indicate the connector layout by filling in the FP number of each mod-
ule required in the boxes, one per box. Use one form per mated pair.
2. The left to right order of the modules should match the mating face
views of the connector. When laying out right-angle assemblies,
make sure you look at the mating face with the termination tails facing
downwards.
3. For solder terminated assemblies, indicate the tail length for
each half of the connector using the checkboxes to the right of the
layout grid.
4. Sign, date and send the completed form to your local Tyco Electronics
Sales Engineer.
Upon receipt of this form, Tyco Electronics will generate a Customer
Drawing for you to check and approve prior to connector production.
ENTER CUSTOMER INFORMATION
Company Location
Contact Name Title
Telephone Fax
Email Address
I am: ❏End user
❏Contract manufacturer (end user: )
Signature Today’s Date
Annual Quantity Required
Submit to your local Tyco Electronics Sales Engineer.
45
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
ICCON Single Pole Power Connectors
Product Facts
■Uses high-performance
Crown contact
■35A current rating
■True compliant press-fit and
solder tails
■Pin locking feature option
■Standard DIP footprint
.300 x .100 and
ICCON SLIMLINE connector
.100 x .100
■Insulator rated at 105°C,
UL 94V-0
■Meets safety regulatory
requirements
■#8 AWG wire size
■Parallel and perpendicular
■Sequencing capability
■All ICCON products in
this section are RoHS
compliant
Typical Applications
■Power distribution
■Board-to-board
interconnection
■Board-to-busbar
interconnection
■Board-to-wire
interconnection
■High-density power designs
■Board stacking
ICCON connectors provide
a reliable high current
power interconnection with
quick connect/disconnect
function for space
constrained motherboard-
daughterboard, cable-
board and board-busbar
power delivery applications.
Product Highlights
High Performance Contact
ICCON connectors use
ELCON CROWN BAND
Contact, a multifingered
spring which provides a
greater surface contact
area, thus ensuring small
millivolt drop, minimum heat
generation and very low
insertion and extraction
forces.
Optional Locking Feature
The optional locking feature
provides minimum 5 lbs.
(2.21kg) retention force
to improve connection
integrity, securing against
accidental unmating in
harsh mechanical
conditions.
Support for Multiple Mounting
Styles
ICCON connectors are
available with press-fit or
solder tails for mounting
on both PC boards and bus
bars. Tyco Electronics uses
eye of the needle true
compliant tails for the most
reliable mounting using
solderless techniques.
Each ICCON connector has
a 10 pin DIP footprint for
convenient industry stan-
dard mounting. Through
hole socket connectors can
be used in “bottom entry”
applications.
Mating with Discrete Contracts
For further versatility,
ICCON connector products
can mate with discrete
contacts, available in a
variety of termination types.
ICCON SLIMLINE Connectors
With a footprint close to
30% smaller than the
standard ICCON connector
products, the ICCON
SLIMLINE connector
products allow integrating
more components in less
board real estate, providing
substantial space savings
compared to connectors of
this type in the same
performance range.
Stacked ICCON
Designed for motherboard-
to-daughtercard power
distribution systems, the
Stacked ICCON combined
power/guide module
occupies significantly less
PCB edge space than
separate modules.
Providing more than 200
Amps/inch, this right-angle
mounted connector is ideal
for applications needing
high current density.
46
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
ICCON Standard DIP Connectors (.300 x .100 footprint)
Note: All part numbers are RoHS compliant.
Right-Angle Receptacle
Part Number 6643232-1 Solder
Part Number 6643272-1 Compliant
Vertical Pin
For Part Numbers and “A” Dimension
See Table Below
Vertical Receptacle
Part Number 6643264-1 Through Hole,
Solder
Part Number 6643219-1 Closed, Solder
Part Number 6643269-1 Through Hole,
Compliant
Right-Angle Pin
For Part Numbers and “A” Dimension
See Table Below
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.420
[10.66]
.150
[3.81]
.150
[3.81]
.150
[3.81]
.150
[3.81]
.150
[3.81]
.180
[4.57]
.300
[7.62] .300
[7.62]
.300
[7.62]
.300
[7.62]
.300
[7.62]
.300
[7.62]
.300
[7.62]
.142
[3.60]
.500
[12.70]
.484
[12.29]
.665
[16.89]
.500
[12.70]
.500
[12.70]
.500
[12.70]
.500
[12.70]
.520
[13.20]
.520
[13.20]
.520
[13.20]
.520
[13.20]
A
A
AA
.100
[2.54] .180
[4.57]
.180
[4.57]
.400
[10.16]
.400
[10.16]
.400
[10.16]
.500
[12.70]
.400
[10.16]
.100
[2.54]
.100
[2.54]
.100
[2.54]
.100
[2.54] .100
[2.54]
.100
[2.54]
.200
[5.08]
.200
[5.08]
Solder
Solder
Solder
Dia.
.142
[3.60] Dia.
.400
[10.16]
.500
[12.70]
.142
[3.60] Dia.
Ty p .
Ty p .
Right-Angle Pins
Solder Tail Compliant Locking Style Length “A”
6643281-1 6643275-1 Non-Lock .470 [11.93]
6643276-1 6643273-1 Lock .470 [11.93]
6643431-1 6643442-1 Non-Lock .570 [14.48]
6643432-1 6643443-1 Non-Lock .750 [19.05]
6643433-1 6643444-1 Non-Lock 1.000 [25.40]
6643434-1 6643445-1 Non-Lock 1.250 [31.75]
6650785-1 6643446-1 Non-Lock 1.500 [38.10]
6643435-1 6643447-1 Non-Lock 1.750 [44.45]
Vertical Pins
Solder Tail Compliant Locking Style Length “A”
6643283-1 6643274-1 Non-Lock .470 [11.93]
6643266-1 6643271-1 Lock .470 [11.93]
6643436-1 6643449-1 Non-Lock .570 [14.48]
6643437-1 6643450-1 Non-Lock .750 [19.05]
6643438-1 6643451-1 Non-Lock 1.000 [25.40]
6643439-1 6766439-1 Non-Lock 1.250 [31.75]
6643440-1 6766440-1 Non-Lock 1.500 [38.10]
6643441-1 6766441-1 Non-Lock 1.750 [44.45]
47
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
ICCON Discrete Contacts
Note: All part numbers are RoHS compliant.
Crimp Socket
Part Number 6648317-1 #8 AWG
Crimp Pins
Part Number 1766163-1
#8 AWG Non-Lock
Part Number 1766160-1
#8 AWG Lock
Part Number 1766816-1
#10 AWG Non-Lock
Part Number 1766161-1
#10 AWG Lock
Board-Mount Pin — Floating
Part Number 6643252-1
“A” = 1.250 (31.75)
Part Number 6643253-1
“A” = 1.350 (34.29)
Mating PCB-Mount
Part Number 6643248-1
1.00
[25.40] Dia. Flange
Dia. Crimp Barrel
.264
[6.70]
.305
[7.74]
Dia..470
[11.93]
1.02
[25.90]
.142
[3.60]
.305
[7.74]
.264
[6.70]
Dia. Flange
Dia. Crimp Barrel
Board-Mount Pin
Part Number 1766815-1
“A” = 1.250 (31.75)
Part Number 1766157-1
“A” = 1.350 (34.29)
Double-Ended Board-Mount Pin
Part Number 1766817-1
Mounted Example:
.175
[4.44]
A
.760
[19.30]
.026
[0.66]
.100
[2.54] .436
[11.07]
.437
[11.09]
Mounting
Requirements
Jam Nut
Dia.Dia.
Dia.
Max.
3° Angular
Deflection
.125
[3.17] Dia.
#7/16-20
Sharp Corners
Permissible
.438 ± .001
[11.12 ± 0.02]
C
L
.650
[16.51]
.562
[14.27]
.465
[11.81] PCB
Jam Nut
.175
[4.44]
A
.375
[9.52]
.170
[4.31]
.361
[9.16]
.312
[7.92]
.225
[5.71] Dia.
.125
[3.17] Dia.
#10-32
PCB-Mount Receptacle
for Increased Gatherability
(for Use with Floating Pin) ± 2.5 mm
.361
[9.16]
.312
[7.92]
.600
[15.24] .125
[3.17]
.725
[18.41]
3.525
[89.54]
1.825
[46.36]
1.700
[43.18]
.375
[9.52]
.200
[5.08]
.130
[3.30] Dia.
.230
[5.84] Dia.
.130
[3.30] Dia.
.154
[3.91] Dia.
#10-32
48
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
ICCON Connector Electrical Performance
Electrical Performance
Stacked ICCON
2-Position Right-Angle
Socket Assembly
25 Amps per socket
Part Number 2085181-1
Note: All part numbers are RoHS
compliant.
.768
[19.50]
.205
[5.20]
.209
[5.30] 2 Plcs.
.394 ± .002
[10.00 ± 0.05]
Stacked ICCON Pins
A
.368
[9.35]
Ø .125
[3.17]
Dim. A Part Number
.6301766663-1
16.00
.709 1766663-2
18.00
.7871766663-6
20.00
49
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Board-to-Board Products
ICCON SLIMLINE Connectors (.100 x .100 Footprint)
Note: All part numbers are RoHS compliant.
Specifications
Finishes
Crowns 30 microinches Gold plated over nickel
Pin Contacts Silver over nickel
Material
Housing Polyester, 30% glass-filled, UL 94V-0 black
Body and pin contacts Copper alloy
Crowns Copper alloy
Electrical
Ratings UL (USR) 35A at 250V
UL (CNR) 25A at 250V
Voltage drop at UL rating 27.2mV
Parallel Pin
Part Number 6643228-1 Solder
Part Number 6643227-1
Solder w/Locking Feature
Part Number 6643222-1 Compliant
Part Number 6643223-1
Compliant w/ Locking Feature
Parallel Socket
Part Number 6643229-1 Solder
Part Number 6643220-1 Press-Fit
Connector Mounting
The ICCON SLIMLINE
Connector is optimized for
a board thickness of .093"
(2.38 mm), but can be suc-
cessfully used on boards
from .062" to .125" (1.58 mm
to 3.17 mm)
Contact System Performance, ICCON SLIMLINE Connector
Current Ratings vs. mV Drop/Temperature Rise
Non-locking version, mounted on 2 oz. and 5 oz. copper boards
Board-to-Board Products
50
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Mini Power Modules
The Tyco Electronics Mini
Power Module family of
products are designed
specifically to compliment
the Hard Metric board-to-
board backplane intercon-
nects. These products
include, MULTIGIG RT,
Z-PACK 2 mm HM, Z-PACK
HM-Zd, Futurebus+ and
other Connectors. Available
in “Standard” and “Reverse”
orientations, the power
modules can provide touch-
safe protection (per IEC
60950) to either side of the
connection (backplane or
daughter card.)
Both the headers and
receptacle offer compliant
pin connections to the PCB.
The Universal Power
Module and MULTIGIG RT
Connectors use the
ACTION PIN Contact
compliant design to provide
maximum surface connec-
tion to the plated through
hole. The range of products
offers power contacts
rated as low as 3 amps
per contact (Futurebus+
Connectors) up through
20 Amps per contact
(MULTIGIG RT Connectors).
In addition, the newest
products offer high conduc-
tivity contacts which
improve the current carry-
ing capacity by as much
as 50%.
The low contact normal
force, available lubricated
surface coating (UPM) and
high conductivity materials
combine to produce a high
durability cycle rating and
high current density. In
addition, the high tempera-
ture housing and contact
materials make these power
modules suitable for a wide
variety of applications
including modular hot-swap
power supplies used in
computer, telecommunica-
tions, medical, and indus-
trial equipment.
Generous alignment
features designed into the
housings on the Mini Power
Drawer Connector and
optional guidance hardware
make these Power Modules
ideal for blind-mating
applications.
Product Facts
■Hard Metric design
compatible with
Z-PACK 2 mm HM,
Z-PACK HM-Zd, MULTIGIG RT
and Futurebus+ Connectors
■Sequenced contact options
for “make-first-break-last”
applications
■Compliant press-fit
connections to PCB
■High Durability
200 Cycles — MULTIGIG RT,
UPM Connectors
100 Cycles — Futurebus+
Connectors
■Optional Guide Pins &
Sockets for blind-mate
applications
■Bellcore approved (contact
Tyco Electronics for specific
part numbers)
■Recognized to US and
Canadian requirements
under the Component
Recognition program of
Underwriters Laboratories,
File #E28476
■Produced under a Quality
Management System
certified to ISO 9001
A copy of the
certificate is available
upon request.
R
R
AND C
Need more information?
Call Technical Support at
the numbers listed below.
Technical Support is staffed
with specialists well versed
in all Tyco Electronics
products. They can provide
you with:
■Technical Support
■Catalogs
■Technical Documents
■Product Samples
■Tyco Electronics
Authorized Distributor
Locations
Board-to-Board Products
51
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Mini Power Modules for PCB-to-PCB Power Distribution
MULTIGIG RT Power Modules
The newest of the power modules.
Designed specifically for use with
Tyco Electronics 2 mm Backplane
Connectors. Suitable for 0.8 mm
Card Spacing and made from
high conductivity copper alloys,
these power modules offer
improved power density and high
cycle life. The distribution to the
PCB is through six ACTION PIN
compliant tails which offer maxi-
mum surface area contact to the
plated through hole. The design
offers electrical protection with its
sacrificial contact design and
mechanical protection by recess-
ing the power contacts. Contacts
are rated for up to 20 Amps per
contact, which delivers up to
120 Amps per linear inch. Three
contact mating lengths are avail-
able, in 1.5 mm sequence levels.
Universal Power Module (UPM)
Also designed to complement
Tyco Electronics 2 mm Backplane
Connectors, the design meets
IEC 60950 touch-safe require-
ments by reversing the orientation
as compared to the Futurebus+
Power Modules. The touch-safe
receptacle is applied to the “hot”
side, which is typically the back-
plane side of the connection.
Offered in both a Standard Power
grade, rated at 10 Amps per con-
tact and High Power grade which
carries 16 Amps per contact —
resulting in up to 100 Amps per
linear inch. Hot-plug design and
low normal force provide high
durability and high reliability.
Three contact mating lengths are
available in 1.6 mm sequence
levels. Multiple contact sequence
patterns are available.
Z-PACK 2 mm Futurebus+
Power Modules
The power modules, designed to
IEC 61076-4-OX, are used along
with Tyco Electronics Futurebus+
Backplane Connectors. The con-
tacts are rated for 3 Amps and
fully loaded will carry approx.
50 Amps per linear inch. Three
contact mating lengths available
in 0.75 mm increments.
• Designed for Hot-Plug Operation
• 6 PCB tails per contact
• Lubricated for Environmental Protection
• Designed for Hot-Plug
• 4 PCB Tails per Contact
Board-to-Board Products
52
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
MULTIGIG RT Power Modules
Material and Finish
Housing — Liquid Crystal Polymer
Contacts — Phosphor Bronze
Plating — .000050 [0.00127] min
gold in mating area. .000020
[0.000508] min. tin on PCB tail over
.000050 [0.00127] min. nickel over all
Related Product Data
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Headers — No tool required
— Flat Rock
Receptacles — See application
specification
Technical Documents
Product Specification
108-2062
Application Specification
114-13062
No. of Dimension Part
Positions X Sequence Number
L,L 1410279-7
M,L 1410279-8
2 .417 [10.6] S,L 1410279-9
S,S 1-1410279-0
S,M 1-1410279-1
M,M 1-1410279-2
L,L,L,L 1-1410271-1
M,L,L,M 1-1410271-2
S,L,L,M 1-1410271-3
S,L,L,S 1-1410271-4
4 .701 [17.8] S,M,L,M 1-1410271-5
M,M,M,M 1-1410271-6
S,M,M,S 1-1410271-7
S,S,S,S 1-1410271-8
M,S,S,M 2-1410271-0
Sequencing reads left-to-right along mating face.
L (long) = 0.541 [13.75], M (medium) = 0.482 [12.25], S (short) = 0.423 [10.75]
X
Right-Angle Headers
Material and Finish
Housing — Liquid Crystal Polymer
Contacts — Phosphor Bronze
Plating — 0.00127 (.000050) min
gold in mating area. 0.000580
(.000020) min. tin on PCB tail over
0.00127 (.000050) min. nickel over all
Related Product Data
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Headers — No tool required
— Flat Rock
Receptacles — See application
specification
Technical Documents
Product Specification
108-2062
Application Specification
114-13062
No. of Dimension Part
Positions L Number
2 .333 [8.45] 1410278-2
4 .616 [15.65] 1410270-2
L
Vertical Receptacle
Board-to-Board Products
53
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Universal Power Module (UPM)
Note: All part numbers are RoHS
compliant.
Material and Finish
Housing — PBT
Natural color UL 94V-0
Contacts —
Standard Power —
Phosphor Bronze
High Power —
High Conductivity Copper Alloy
Plating — 0.00127 [.000050] min.
gold in mating area, 0.0050 [.000020]
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
[.000050] min. nickel
Notes: 1. Environmental lubrication
pre-applied
2. RoHS compliant parts have
tin plated ACTION PIN posts
Related Product Data
Durability — 250 cycles
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
Seating Tool 224421-X
Board Support Fixture 217602-1
Technical Documents
Product Specification
108-1651
SLIM UPM Product Specification
108-78387
Application Specification
114-1103
Instruction Sheet
408-4169 (Receptacle
Seating Tool 224421-X)
Standard Power High Power
Number of Dimension 10 Amps/Contact Part 16 Amps/Contact Part
Positions L Sequence* Number Sequence* Number
Pattern Pattern
L,L,L 5223961-1 L,L,L 5-5223961-1
3 .472 [12.0] M,L,M 5223963-1 M,L,M 5-5223963-1
** ** ** **
L,L,L,L 5646954-1 L,L,L,L 120954-1
4 .591 [15.0] S,M,L,S 5646954-2 L,M,S,S 120954-2
** ** ** **
L,L,L,L,L 5646955-1 L,L,L,L,L 120955-1
5 .709 [18.0] M,M,M,M,L 5646955-2 M,M,L,M,M 120955-2
** ** ** **
L,L,L,L,L,L 5646956-1 L,L,L,L,L,L 120956-1
6 .827 [21.0] L,M,M,M,M,L 5646956-2 L,M,S,S,S,S 120956-2
** ** ** **
7 .945 [24.0] L,L,L,L,L,L,L 5646957-1 L,L,L,L,L,L,L 120957-1
** ** L,S,S,L,S,S,L 120957-2
8 1.063 [27.0] L,L,L,L,L,L,L,L 5646958-1 L,L,L,L,L,L,L,L 120958-1
L,S,L,S,L,S,L,S 5646958-2 L,M,S,S,S,S,S,S 120958-2
*Sequencing Reads left-to-right along mating face.
L (long) = 0.429 [10.9], M (medium) = 0.366 [9.3], S [short] = 0.302 [7.68]
**Other sequence patterns available. See on-line customer drawing.
.657
[16.70]
.661
[16.80] Ref.
Slim UPM Right-Angle Plug
Number of Positions Width Part Number
0.335 [8.5] 1903977-1
41903977-2
Slim UPM Plug
L
Right-Angle Plug
Board-to-Board Products
54
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Universal Power Module (UPM) (Continued)
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Material and Finish
Housing — PBT
Natural color UL 94V-0
Contacts —
Standard Power —
Phosphor Bronze
High Power —
High Conductivity Copper Alloy
Plating — 0.00127 [.000050] min.
gold in mating area, 0.0050 [.000020]
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
[.000050] min. nickel
Notes: 1. Environmental lubrication
pre-applied
2. RoHS compliant parts have
tin plated ACTION PIN posts
Related Product Data
Durability — 250 cycles
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
Seating Tool 224421-X
Board Support Fixture 217602-1
Technical Documents
Product Specification
108-1651
Application Specification
114-1103
Part Numbers
Number of Dimension 15 mm 18 mm
Positions L Stack Height Stack Height
3 .470 [11.95] 1645498-1 1645499-1
4 .589 [14.95] 1645498-2 1645499-2
5 .707 [17.95] 1645498-3 1645499-3
6 .825 [20.95] 1645498-4 1645499-4
7 .943 [23.95] 1645498-5 1645499-5
8 1.061 [26.95] 1645498-6 1645499-6
9 1.179 [29.95] 1645498-7 1645499-7
Vertical Plug
Material and Finish
Housing —LCP
Contacts —
High Conductivity Copper Alloy
Current Rating —
18 Amps per contact
“NEW” Low Profile
Universal Power Module
.118
[3.00] Ty p .
.366
[9.30] Ref.
Ø .024
[0.61]
All Plated
Thru Holes
Ref.
.117
[2.98]Ref.
.117
[2.98]
Recommended PCB Layout
Ref.
Ref.
.118
[3.00]
.098
[2.50]
.098
[2.50]
.059
[1.50]
.059
[1.50]
Ty p .
3 Plcs.
.059
[1.50]
.059
[1.50]
.078 ± .010
[2.00 ± 0.25]
.491 ± .010
[12.46 ± 0.25]
L
.020
[0.50]
.020
[0.50]
C
L
C
L
.585
[14.85]
.52
[13.15]
Vertical Receptacle
Part Number 1982257-5
.31
[7.80]
Right-Angle Plug
Part Number 1982260-5
NEW
Board-to-Board Products
55
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Universal Power Module (UPM) (Continued)
Material and Finish
Housing — PBT
Natural color
UL 94V-0
Contacts —
Standard Power —
Phosphor Bronze
High Power —
High Conductivity Copper Alloy
Plating — 0.00127 (.000050) min.
gold in mating area, 0.0050 (.000020)
min. tin-lead on ACTION PIN post area,
with entire contact underplated 0.00127
(.000050) min. nickel
Notes: 1. Environmental lubrication
pre-applied
2. RoHS compliant parts have
tin plated ACTION PIN posts
Related Product Data
Durability — 250 cycles
Mating Force — 1.0N per contact
Unmating Force — .5N per contact
Guiding Hardware (Optional) —
pages 58 and 59
Seating Tooling —
Header
Seating Tool 224441-X
Board Support Fixture 224442-1
Receptacle
Seating Tool 224421-X
Board Support Fixture 217602-1
Technical Documents
Product Specification
108-1651 (UPM)
108-78387 (Slim UPM)
Application Specification
114-1103
Instruction Sheet
408-4169 (Receptacle
Seating Tool 224421-X)
New short PCB tail available.
Contact Tyco Electronics for
more information.
Vertical Right-Angle
No. of Standard Power High Power High Power
Circuit 10 Amps/Contact 16 Amps/Contact 16 Amps/Contact
Positions Part Numbers Part Numbers Part Numbers
3 5223955-2 5-5223955-2 120943-1
4 5223995-1 120953-1 120943-2
5 5223995-2 120953-2 120943-3
6 5223995-3 120953-3 120943-4
7 5223995-4 120953-4 120943-5
8 5223995-5 120953-5 120943-6
9 5223995-6 120953-6 120943-7
.478 ± .002
[12.15 ± 0.05]
.236 ± .002
[6.00 ± 0.05]
.302 ± .003
[7.67 ± 0.08]
.392 ± .002
[9.95 ± 0.05]
.984
[25.00]
Right-Angle
Part Number 120943
Part Number 1903978
Vertical and Right-Angle
Receptacles
Slim UPM Vertical Receptacle
Number of Positions Width Part Number
4.2361903978-1
[6.00] 1903978-2
Seating Tool
Board-to-Board Products
56
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Z-PACK 2 mm Futurebus+ Power Modules
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
4.001
12.001
10.00
3 Spaces at
2.00 = 6.00
1.50 +0.101
-0.00
Dia. Typ.
(Drilled Hole)
1Dimensions apply to solder lead versions only.
15.80
11.83
Vertical Pin Assemblies
with Solder Leads and
Compliant Press-Fit Leads
Material and Finish
Housing — Liquid crystal polymer
Pin Contacts — Phosphor bronze,
mating surface plating conforms to
all testing specified for Telcordia
Uncontrolled Environment, with entire
contact underplated with 0.00127 min.
nickel. See customer drawing for spe-
cific lead plating.
Related Product Data
Current Rating — 5 Amps per contact
Mating Force — 2.4N per contact
max.
Unmating Force — 0.3N per contact
max.
Durability — 250 cycles
Technical Documents
Product Specification
108-1441
Application Specification
114-1075
Instruction Sheets
408-6927, 408-4157, 408-4488
Solder Leads
3 Spaces at
2.00 = 6.00
11.50
17.00
Lead
Length
13.60
Mating
Post Length
(See Chart
Below.)
Rows
A B C D
17.80
11.88
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
4.001
14.001
10.00
1.50 +0.101
-0.00
Dia. Typ.
(Drilled Hole)
1Dimensions apply to solder lead versions only.
13.50
13.60
4 Spaces at
2.00 = 8.00
Mating Post
Length (See
chart below)
Solder Leads
3.40
4.25
4.25
Rows
A B C D E
Lead Length
4 Spaces at
2.00 = 8.00
Part Numbers
Number of Mating Post 4.25 3.2 Press-Fit Housing Seating
Positions Lengths Solder Lead Solder Lead Shroud Tooling
.256 [6.50] 5536600-1 5536628-1 5536603-1
8 .285 [7.25] 5536625-1 — — 536565-X 58512-1
.315 [8.00] 5536623-1 — 5536620-1
10 .256 [6.50] — — 5536642-1 223041-X 1214224-1
.315 [8.00] — — 5536642-7
4 Row 5 Row
Reference specification 114-1075 for plated through hole requirements.
Board-to-Board Products
57
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Z-PACK 2 mm Futurebus+ Power Modules (Continued)
Right-Angle
Receptacle Assemblies
with Solder Leads and
Compliant Press-Fit Leads
Material and Finish
Housing — Liquid crystal polymer
Receptacle Contacts — Phosphor
bronze, mating surface plating conforms
to all testing specified for Telcordia
Uncontrolled Environment, with entire
contact underplated with 0.00127 min.
nickel. See customer drawing for spe-
cific lead plating.
Technical Documents
Product Specification
108-1441
Application Specification
114-1075
Instruction Sheets
408-6927
3 Spaces at
2.00 = 6.00 Ref.
11.30 ±0.1
3.56 ±0.3 Ty p .
8.8 ±0.08
+0.1
0.5 -0
9.50
20.45
2.25 Max.
(Point of Contact)
4.00
3.00 ±0.15
4.00
1.00
12.00 Ty p .
3 Spaces at
2.00 = 6.00
1.50 +0.10
-0.00
Dia. Typ.
(Drilled Hole)
2.05 +0.10
-0.00
Dia. Typ.
Drilled Hole
2.00 Ty p .
4 Spaces at
2.00 = 8.00 Ref.
6.00
13.30 ±0.1
3.56 ±0.3 Ty p .
10.8 ±0.08
+0.1
0.5 -0
9.50
22.45
2.25 Max.
(Point of Contact)
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
4.00 Ty p .
3.00±0.15
1.00
4.00
5 Spaces at
2.00 = 10.00 Ref.
4 Spaces at
2.00 = 8.00 Ref.
1.50 +0.10
-0.00
Dia. Typ.
(Drilled Hole)
2.05 +0.10
-0.00
Dia. Typ.
Drilled Hole
Recommended PC Board Hole Layout
per IPC-D-300, Type II, Class C
(Component Side)
Part Numbers
Number of Solder Tail Length Press-Fit Seating Tool
Positions 0.107 [2.73]0.139 [3.53]0.140 [3.56]
8 5536607-1 5536613-1 5536614-1 Industry Standard Flat Rock
10 5223092-1 5223093-1 5536649-1 Industry Standard Flat Rock
4 Row 5 Row
Reference specification 114-1075 for plated through hole requirements.
Board-to-Board Products
58
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Backplane and Co-Planar Guide Modules
Keyed Guide Modules
Die Cast Pin and Receptacle
Keyed to prevent mis-mating daughter
cards
Multiple thread lengths available
Gatherability +/-0.100"
AdvancedTCA
Guide Modules
Die Cast Pins and Receptacles
Keyed to prevent mis-mating daughter
cards
Twin Pins — provide more keying
options
Meets PICMG 3.0 Specifications
Gatherability +/-0.50"
Un-keyed Guide Modules
Stainless Steel Pin
Die Cast Receptacle
Multiple thread lengths available
Gatherability +/-0.100"
Seating Tool — Part Number 224440-1
Board Support Fixture —
Part Number 217603-1
.394
[10.00]
.311
[7.90]
.311
[7.90]
L
Part Number
Type Dim. L Vertical Right-Angle Vertical Vertical
Guide Guide Guide Spacer
Pin Module Module Module
M4, 6.2 mm Thread Length 1.235 [31.36] 223956-1 5223957-1
M4, 7.5 mm Thread Length 1.269 [32.23] 223982-1 (As Shown) 1645545-1
M4, 12.7 mm Thread Length 1.491 [37.86] 223969-1 5223979-1 1934988-1
(15 mm)
8-32, 12.7 mm Thread Length 1.491 [37.86] 223969-4 (with Dual 1645545-2
M4, 9.2 mm Thread Length 1.353 [34.36] 223969-7 Mounting (18 mm)
M4, Internal Thread 1.378 [35.00] 1857988-1 Position)
Part Number
Type Right-Angle Guide Module Vertical Pin Right-Angle
4-40 M2.5 Pin
0° 5223986-1 5120913-1 1469265-1
90° 5223986-3 5120913-3 5223985-1 1469265-3
180° 5223986-5 5120913-5 1469265-5
225° 5223986-6 5120913-6 1469265-6
Part Number AdvancedTCA
Type Both Pins Top Pin Keyed 270° Not Keyed Module
Keyed 0° Bottom Pin Keyed 90° Designation
Right-Angle Pin Long 1-1469372-1 3-1469372-7 — A2
Vertical Pin Short 1-1469387-1 3-1469387-7 — A1
Vertical Pin Long 1-1469388-1 3-1469388-7 — A2
Right-Angle Receptacle 1-1469373-1 3-1469373-7 1469374-1 K1/K2
Single Pin Rear Assembly — — 1469269-X* rK1
*-X identified by PCB thickness. See customer drawing for details.
AdvancedTCA is a trademark of
PICMG-PCI Industrial Computer
Manufacturers Group, Inc.
Vertical Guide Vertical Spacer
Board-to-Board Products
59
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Note: All part numbers are RoHS
compliant.
Backplane and Co-Planar Guide Modules (Continued)
10.8 Guide Modules
Rugged design — to support heavier
cards
Better gatherability +/-3.5 mm
10.8 mm width
Die Cast Pin
Die Cast Receptacle
ESD Ground Option
Finish: Nickel plated
9.0 VITA 46 Guide Modules
Die Cast Pins and Receptacles
Keyed to prevent mis-mating daughter
cards
Meets VITA 46 Specification
Gatherability +/-3.5 mm
Finish: Silver plated
7.2 Thin Guide Modules
Die Cast Pin and Receptacle
7.2 mm width
Gatherability +/-2.5 mm
Finish: Trivalent Chromium
.283
[7.20]
.283
[7.20]
.283
[7.20]
.354
[9.00]
.425
[10.80]
Part Number
Type Right-Angle Vertical Pin
With ESD Without ESD Internal M3.5 Thread External M5 Thread
0 1-1410297-1 1-1410546-1
90 1-1410297-3 1-1410546-3 1410548-3 1-1410773-2
180 1-1410297-5 1-1410546-5
225 1-1410297-6 1-1410546-6
*See customer drawing for dash numbers
Part Number
Type Right-Angle* Vertical Pin Thread Depth
10 mm 11.6 mm 13.1 mm
0° 1-1469492-1
45° 1-1469492-2
90° 1-1469492-3 1-1469491-2 1-1469491-3 1-1469491-4
270° 1-1469492-7
315° 1-1469492-8
Un-keyed 1-1469492-9
*Mounting screw Part Number 1410946-X required
VITA 41 Guide Modules
Die Cast Pins and Receptacles
Meets VITA 41 Specification
Gatherability +/-2 mm
Finish: Clear Chromate
Key Part Number
Vertical Short Pin Vertical Long Pin Right-Angle Module
0° 1410962-1 1410963-1 1410465-1
270° 1410962-7 1410963-7 1410465-7
Part Number
Right-Angle Vertical Pin Thread Length
8.7 mm 11.6 mm
1410714-3 1-1410710-1 1-1410710-3
Type Part Number
Vertical Pin
Double-Ended 1410956-1
Board-to-Board Products
60
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
Z1 Power Connector for AdvancedTCA Zone 1 Applications
Product Facts
■Designed to PICMG 3.0
Standard
■High conductivity copper
alloy on Size 16 power
contacts
■.76 micro-meters
[30 microinch] gold over
1.27 micrometers
[50 microinch] nickel
plating at contact interface
■Gold-thickness controlled on
inside of socket and outside
of pin — at contact interface
points
■RoHS compliant
■Stainless steel spring
provides contact normal
force — resists relaxation at
elevated temperatures
■Eye of the needle compliant
press-fit termination
■No special tools needed to
seat connectors to PCB —
standard Flat-Rock seating
tools
■Additional PCB retention
hardware not required
Introduction
Tyco Electronics supplies
both the power and the
signal connectors
specified in the Advanced
Telecommunications
Computer Architecture
(AdvancedTCA) Standard.
This standard (PICMG 3.0)
is one of the latest stan-
dards addressing future
telecommunications needs.
The AdvancedTCA Power
Connector, designated for
use in Zone 1 per PICMG
3.0, combines 8 High
Conductivity Size 16 pin &
socket contacts along with
22 Size 22 pin & socket
contacts, plus guidance
into a compact interface.
Both connector halves
feature proven compliant
press-fit contacts for easy
solder-less termination to
printed circuit boards.
Based on years of reliable
long-term field installations
the power contact design is
based upon Tyco Electronics’
famous Type III+ contact
design. By adding the use
of a high conductivity cop-
per alloy and the low-force
Eye-Of-Needle compliant
pin section, the new con-
tact delivers both ease of
installation (with flat-rock
seating tools) as well as
industry-leading current
carrying capability. The
power contacts are capable
of carrying 20 amps per
contact and the signals are
capable of carrying 2 amps
per contact.
The housing design also
offers improvements com-
pared to other industry
alternatives. The lead-in
design for the contact
cavities provides better
resistance from contact
stubbing. The contact
retention has also been
designed to eliminate the
need for additional hard-
ware sometimes used to
hold the connectors to
the PCB after pressing in to
the PCB.
The result is a connector
which is easy to install,
meets all the PICMG 3.0
performance requirements
and stays retained to the
PCB without the additional
labor required to add
hardware.
Typical Electrical Properties
Current Ratings — tested in
accordance with CSA C22.2 No.
182.3-M1987 and IEC 60512-3, Test 5a
requirements:
Positions 1–24, 27, 32 — 1 Amp each,
per the PICMG 3.0 Specification
Positions 25, 26, 28–31, and 34 —
20 Amps each, exceeds the PICMG 3.0
Specification
Dielectric Withstanding Voltage —
Positions 1–16 — 1000 Volts rms
Positions 17–24 — 2000 Volts rms
Positions 25–34 — 2000 Volts rms
Environmental Parameters
Maximum Continuous Operating
Temperature — 105°C
Durability Rating — 250 cycles, per
PICMG 3.0
Technical Documents
Product Specification
108-2216
Application Specification
114-13156
Industry Standard
PICMG 3.0, Rev. 2.0
AdvancedTCA and PICMG are
trademarks of the PICMG-PCI Industrial
Computer Manufacturers Group, Inc.
METRIC
Dimensions are
millimeters over inches
Board-to-Board Products
61
Catalog 1773096 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 2-10 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-(0)8002-67666
Note: All part numbers are RoHS compliant.
Power Connectors & Interconnection Systems
Z1 Power Connector for AdvancedTCA Zone 1 Applications (Continued)
20.90
[.823]
28.60
[1.126]
46.10
[1.815]
17.50
[.689]
20.90
[.823]
28.60
[1.126]
17.50
[.689]
10.35
[.407]
Material and Finish
Insulators — Thermoplastic, glass
reinforced, UL 94V-0
Signal Pins — Copper alloy
Power Contacts — High conductivity
copper alloy, plated 0.00076 [.000030]
min. gold in mating area over 0.00127
[.000050] min. nickel
Compliant PCB Tails — 0.0030 –
0.0043 [.000120 – .000170] tin plated,
matte finish
Notes:
1. Mounting hardware — self tapping
screw (customer supplied) can be
used but not required on receptacle
2. Positions 1–4 not populated and
reserved for future use for 308
22 position connectors.
METRIC
Dimensions are
millimeters over inches
22.40
[.882] Max.
6.20
[.224] Max.
41.3
[1.626] Max.
Right-Angle Plug Power Signal Tail Type
Part Number Contacts Contacts
1766502-1 14 Sn Press-Fit
1766502-2 SnPb Press-Fit
1766500-1 822
Sn Press-Fit
1766500-2 SnPb Press-Fit
1888803-1 26 Sn Press-Fit
1888803-2 SnPb Press-Fit
Vertical Receptacle Power Signal Tail Type
Part Number Contacts Contacts
1766503-1 14 Sn Press-Fit
1766503-2 SnPb Press-Fit
1766501-1 822
Sn Press-Fit
1766501-2 SnPb Press-Fit
1888804-1 26 Sn Press-Fit
1888804-2 SnPb Press-Fit
