50 W - 80 W “Mini Zenigata” Family, Ra = 90, 92, 93; Rjc = 0.9 K/W
Part No. CCT
(K)
Current
(mA)
Voltage
(V)
Luminous
Flux (lm)
Efficacy
(lm/W)
GW5DGE65MR5 6200 1500 53.25 5460 68.4
950 50 3900 82.1
GW5DGE50MR5 4900 1500 53.25 5460 68.4
950 50 3900 82.1
GW5DGE40MR5 4000 1500 53.25 5390 67. 5
950 50 3850 81.1
GW5DGE35MR5 3500 1500 53.25 5236 65.6
950 50 3740 78.7
GW5DGE30MR5 3000 1500 53.25 5138 64.3
950 50 3670 77.3
GW5DGE27MR5 2700 1500 53.25 5026 62.9
950 50 3590 75.6
GW5DGExxMR5 Series LED Module
for Lighting Applications
Product Specification
February 2012
LED Specification
EC/Opto Group
Technical Document
These specifications contain 20 pages including the cover and appendix.
If you have any objections, please contact us before issuing purchasing order.
CUSTOMERS ACCEPTANCE
DATE:
BY: PRESENTED
BY:
Y. Ohiwane
Dept. General Manager
REVIEWED BY: PREPARED BY:
Development Department
Lighting Device Division
Electronic Components And Devices Group
SHARP CORPORATION
Model No.
GW5DGE**MR5
Spec No.
Issue 06-Feb-12
Product Type
ZENIGATA LED
DG-11X023A
S P E C I F I C A T I O N S
S P E C I F I C A T I O N SS P E C I F I C A T I O N S
S P E C I F I C A T I O N S
Reference
** : 27 / 30 / 35 / 40 / 50 / 65
Handle this document carefully for it contains material protected by international
copyright law. Any reproduction, full or in part, of this material is prohibited
without the express written permission of the company.
When using the products covered herein, please observe the conditions written herein
and the precautions outlined in the following paragraphs. In no event shall the
company be liable for any damages resulting form failure to strictly adhere to these
conditions and precautions.
(1) Please do verify the validity of this part after assembling it in customer’s products, when customer
wants to make catalogue and instruction manual based on the specification sheet of this part.
(2) The products covered herein are designed and manufactured for the following
application areas. When using the products covered herein for the equipment
listed in paragraph (3), even for the following application areas, be sure
to observe the precautions given in Paragraph (3). Never use the products
for the equipment listed in Paragraph (4).
Office electronics
Instrumentation and measuring equipment
Machine tools
Audiovisual equipment
Home appliances
Communication equipment other than for trunk lines
(3) These contemplating using the products covered herein for the following
equipment which demands high reliability, should first contact a sales
representative of the company and then accept responsibility for incorporating
into the design fail-safe operation, redundancy, and other appropriate
measures for ensuring reliability and safety of the equipment and the overall system.
Control and safety devices for airplanes, trains, automobiles, and other
transportation equipment
Mainframe computers
traffic control systems
Gas leak detectors and automatic cutoff devices
Rescue and security equipment
Other safety devices and safety equipment, etc.
(4) Do not use the products covered herein for the following equipment which
demands extremely high performance in terms of functionality, reliability, or accuracy.
Aerospace equipment
Communications equipment for trunk lines
Control equipment for the nuclear power industry
Medical equipment related to life support, etc.
(5) please direct all queries and comments regarding the interpretation of the
above four Paragraphs to a sales representative of the company.
Please direct all queries regarding the products covered herein to a sales
representative of the company.
GW5DGE**MR5Model No.
DG-11X023A
1. Application
These specifications apply to the light emitting diode module Model No. GW5DGE**MR5.
[ LED module (InGaN Blue LED chip + Phosphor) ]
Main application : Lighting
2. External dimensions and equivalent circuit -------------------------------- Refer to Page 2.
3. Ratings and characteristics --------------------------------------------------- Refer to Page 3 - 5.
3-1. Absolute maximum ratings
3-2. Electro-optical characteristics
3-3. Derating curve
4. Reliability ---------------------------------------------------------------------- Refer to Page 6.
4-1. Test items and test conditions
4-2. Failure criteria
5. Quality level ------------------------------------------------------------------- Refer to Page 7.
5-1. Applied standard
5-2. Sampling inspection
5-3. Inspection items and defect criteria
6. Supplements------------------------------------------------------------------- Refer to Page 8 - 14.
6-1. Chromaticity rank table
6-2. Packing
6-3. Label
6-4. Indication printed on product
7. Precautions -------------------------------------------------------------------- Refer to Page 15 - 17.
8. Characteristics diagram (TYP.) ---------------------------------------------- Refer to Page 18.
GW5DGE**MR5 specifications
Model No. Page
GW5DGE**MR5 1 of 18
DG-11X023A
2. External dimensions and equivalent circuit
Top view
Side view
(Note) Values inside parentheses are reference values.
External dimension of ceramic substrate is the indication of maximum length at each side.
Equivalent circuit
(Note)
16 series × 10
parallel =
pcs of LEDs160
mm 52310016Substrate : Alumina Ceramic
Unit Drawing No.Material
Model No. Page
GW5DGE**MR5 2 of 18
20.0
+ 0.50 / - 0.10
Unit = mm
24.0
+ 0.50 / - 0.10 ①
( 18.6 )
( R8.6 )
( 12.5 )
( 1.8 ) 1.0
± 0.1
+ connection
terminal
- connection
terminal
R R
DG-11X023A
3. Ratings and characteristics
3-1. Absolute maximum ratings
*1 Power dissipation and forward current are the value when the module temperature
is set lower than the rating by using an adequate heat sink.
*2 Voltage resistible at initial connection error
(Not dealing with the possibility of always-on reverse voltage.)
*3 Case temperature Tc (Refer to measuring point for case temperature in the next page.)
Refer to "Derating curve" in the next page as for operating current.
*4 Tc = 25
Storage Temperature
T
stg - 40 + 100
Operating Temperature *3
T
opr - 30 + 100
Reverse Voltage *2,4
V
R-15 V
Forward Current *1,4
F1500 mA
Power Dissipation *1,4 P 82.5 W
Item Symbol Rating Unit
Model No. Page
GW5DGE**MR5 3 of 18
DG-11X023A
3-2. Electro-optical characteristics
(Note) Values inside parentheses are shown for reference purpose only.
*5 (After 20 ms drive, T
c
= 25 , Measurement tolerance: ± 3 %)
*6 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Tc = 25 , Measurement tolerance: ± 10 %)
*7 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Tc = 90 , Measurement tolerance: ± 0.005)
*8 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400
(After 20 ms drive, Tc = 25 , Measurement tolerance: ± 2)
Model No. Page
GW5DGE**MR5 4 of 18
** MIN. TYP. MAX. Unit
common I
F
= mA 45 (50) 55 V
3050 (3590) - lm
- (0.458) - -
- (0.410) - -
- (2700) - K
90 (93) - -
3120 (3670) - lm
- (0.434) - -
- (0.403) - -
- (3000) - K
90 (93) - -
3170 (3740) - lm
- (0.407) - -
- (0.392) - -
- (3500) - K
90 (93) - -
3270 (3850) - lm
- (0.382) - -
- (0.380) - -
- (4000) - K
90 (92) - -
3310 (3900) - lm
- (0.350) - -
- (0.362) - -
- (4900) - K
- (90) - -
3310 (3900) - lm
- (0.317) - -
- (0.336) - -
- (6200) - K
- (90) - -
Condition
Forward Voltage *5
V
F
Item Symbol
Chromaticity Coordinates *7 x
Luminous Flux *6 Ф
IF = 950 mAy
General Color Rendering Index
*8 Ra
Color Temperature -
mA
Color Temperature -
General Color Rendering Index
*8 Ra
Chromaticity Coordinates *7 x
y
Luminous Flux *6 Ф
General Color Rendering Index
*8 Ra
mA
Chromaticity Coordinates *7 x
y
Luminous Flux *6 Ф
35
30
27
950
IF = 950
IF = 950
Color Temperature -
40
Luminous Flux *6 Ф
IF = 950 mA
Chromaticity Coordinates *7 x
y
Color Temperature -
General Color Rendering Index
*8 Ra
50
Luminous Flux *6 Ф
IF = 950 mA
Chromaticity Coordinates *7 x
y
Color Temperature -
General Color Rendering Index
*8 Ra
65
Luminous Flux *6 Ф
IF = 950 mA
Chromaticity Coordinates *7 x
y
Color Temperature -
General Color Rendering Index
*8 Ra
DG-11X023A
3-3. Derating curve
(Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to
be secured by using an adequate heat sink.
For soldering connection, please evaluate in your circumstance to make sure soldering reliability.
( Above derating curve is specified to LED device, not for soldering connection )
And please consider to avoid physical stress between wire and substrate,
and some protection like silicon bond on top of soldered wire is recommended.
Please ensure the maintenance of heat radiation not to exceed case temperature over the rating
in operation.
Measuring point for case temperature
Model No. Page
GW5DGE**MR5 5 of 18
Forward Current Derating Curve
0
200
400
600
800
1000
1200
1400
1600
-30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110
Case Temperature Tc []
Forward Current IF [mA]
measuring point
DG-11X023A
4. Reliability
  The reliability of products shall be satisfied with items listed below.
4-1. Test items and test conditions Confidence level: 90 %
No. Test item Test conditions Samples Defective LTPD
n C (%)
1 Temperature Cycle
- 40 (30 min) + 100 (30 min), 100 cycles
11 0 20
2
Temperature Humidity
T
stg
= + 60 , RH = 90 %, Time = 1000 h
Storage 11 0 20
3 High Temperature
T
stg
= + 100, Time = 1000 h
Storage 11 0 20
4 Low Temperature
T
stg
= - 40 , Time = 1000 h
Storage 11 0 20
5 Steady State Operating
T
c
= 90 , I
F
= 950 mA, Time = 1000 h
Life 11 0 20
6 Shock
Acceleration: 15000 m/s
2
, Pulse width: 0.5 ms
Direction: 3 directions (X, Y and Z)
3 trials in each direction
5 0 50
7 Vibration
Frequency: 100 to 2000 Hz for 4 minutes per trial
Acceleration: 200 m/s
2
Direction: 3 directions (X, Y and Z)
4 trials in each direction
5 0 50
4-2. Failure criteria
No. Parameter Symbol Failure criteria
1 Forward Voltage VFVF Initial value × 1.1
2 Luminous Flux Ф Ф Initial value × 0.7
Model No. Page
GW5DGE**MR5 6 of 18
DG-11X023A
5. Quality level
5-1. Applied standard
ISO2859-1
5-2. Sampling inspection
A single normal sampling plan, level S-4.
5-3. Inspection items and defect criteria
No. Item Defect criteria
Classification
AQL
1 No radiation
No light emitting
Major
defect 0.1
2 Electro-optical
Not conforming to the specification
characteristics
(Forward voltage, Luminous flux and Chromaticity)
3 External
Not conforming to the specified dimensions
dimensions
(External dimensions of and shown in Page 2)
4 Appearance
Nonconformity observed in product appearance is determined
Minor
as defective only when electro-optical characteristics is affected by.
defect 0.4
<If any question arises regardless of above mentioned criterion>
Foreign material, scratch, or bubble at emitting area: 0.8 mm φ
Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length
Foreign material at connection terminal: 0.8 mm φ
Substrate burr on edge: Over dimension tolerance
(Note) Products with removable foreign material attached on is not determined to be defective.
Model No. Page
GW5DGE**MR5 7 of 18
DG-11X023A
6. Supplements
6-1. Chromaticity rank table (Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.4568 0.4523 0.4588 0.4633
y 0.4151 0.4051 0.4051 0.4151
*--- : MacAdam Ellipse 3step from chromaticity center
Rank
1
Model No. Page
GW5DGE**MR5 8 of 18
**
27
Chromaticity Diagram
0.390
0.400
0.410
0.420
0.430
0.440 0.450 0.460 0.470 0.480
x
y
1
2700K 2600K2800K
DG-11X023A
(Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.4328 0.4283 0.4348 0.4393
y 0.4080 0.3980 0.3980 0.4080
*--- : MacAdam Ellipse 3step from chromaticity center
Rank
1
Model No. Page
GW5DGE**MR5 9 of 18
**
30
Chromaticity Diagram
0.380
0.390
0.400
0.410
0.420
0.410 0.420 0.430 0.440 0.450
x
y
1
3000K3100K3200K
DG-11X023A
(Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.4063 0.4018 0.4083 0.4128
y 0.3967 0.3867 0.3867 0.3967
*--- : MacAdam Ellipse 3step from chromaticity center
Model No. Page
GW5DGE**MR5 10 of 18
1
Rank
**
35
Chromaticity Diagram
0.370
0.380
0.390
0.400
0.410
0.390 0.400 0.410 0.420 0.430
x
y
1
3500K
3300K
3600K
3400K
DG-11X023A
(Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.3808 0.3763 0.3828 0.3873
y 0.3847 0.3747 0.3747 0.3847
*--- : MacAdam Ellipse 3step from chromaticity center
Rank
1
Model No. Page
GW5DGE**MR5 11 of 18
**
40
Chromaticity Diagram
0.360
0.370
0.380
0.390
0.400
0.360 0.370 0.380 0.390 0.400
x
y
1
4100K
3900K
4000K
DG-11X023A
(Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.3464 0.3446 0.3524 0.3551
y 0.3688 0.3493 0.3555 0.3760
Model No. Page
GW5DGE**MR5 12 of 18
1
Rank
**
50
Chromaticity Diagram
0.340
0.350
0.360
0.370
0.380
0.330 0.340 0.350 0.360 0.370
x
y
1
5000K
4800K
DG-11X023A
(Tolerance: x,y ± 0.005
IF = 950 mA, Tc = 90 ℃)
Chromaticity coordinates
Point 1 Point 2 Point 3 Point 4
x 0.3117 0.3138 0.3217 0.3205
y 0.3393 0.3238 0.3316 0.3481
Model No. Page
GW5DGE**MR5 13 of 18
1
Rank
**
65
Chromaticity Diagram
0.320
0.330
0.340
0.350
0.360
0.300 0.310 0.320 0.330 0.340
x
y
1
6400K
6000K
6200K
DG-11X023A
6-2. Packing
One tray composed of 40 pieces
5 trays (200 piecies) and one upper lid-tray in one moisture-proof bag
2 bags (400 pieces) in one carton
Dimensions of outer carton: 235 × 220 × 90 mm (Reference value)
(Note 1) There are cases of one carton composed of one bag. (200 pieces)
(Note 2) State of packing is subject to change.
Outer carton One bag One tray
200 pieces × 2 bags = 400 pieces  40 pieces × 5 trays = 200 pieces 5 × 8 40 pieces
6-3. Label
Following label is attached on moisture-proof bags. 1) Lot No. indication
X X 1 7 G 0 1 0 0 1 A
← Model number Production plant code
(Model number + suffix code)
Shipping yearYear last digit
← Quantity and rank Shipping month 19 or O, N, D
← Lot No. Fixed code G
Bar code Shipping date0131
← Production country Serial No.
Backup code A
6-4. Indication printed on product
  Model No. and control No. are indicated on substrate surface.
1) Model No.
Abbreviated Model No. " 5DGE**MR5 " is indicated.
2) Control No.
Indicated as follows;
1 1 G 0 1
Production plant code (to be indicated alphabetically)
Year of production (the last two figures of the year)
Month of production
 (to be indicated alphabetically with January corresponding to A)
Date of production (0131)
Page
GW5DGE**MR5 14 of 18
Model No.
(225mm)
(210mm)
(GW5DGE**MR5X)
QUANTITY.
QUANTITY.QUANTITY.
QUANTITY.
200
200200
200
LOT No.
LOT No. LOT No.
LOT No.
5017G01001A
5017G01001A5017G01001A
5017G01001A
PART No.
PART No.PART No.
PART No.
GW5DGE**MR5
GW5DGE**MR5GW5DGE**MR5
GW5DGE**MR5
CORPORATION
MADE IN XXXXXXXXXX
R.C
R.CR.C
R.C
SHARP
SHARPSHARP
SHARP
SHARP LABEL
RANK 1
RANK 1RANK 1
RANK 1
SHIPMENT TABLE
Control No.Model No.
DG-11X023A
7. Precautions
Storage conditions
Please follow the conditions below.
Before opened: Temperature 5 30 , Relative humidity less than 60 %.
(Before opened LED should be used within a year)
After opened: Temperature 5 30 , Relative humidity less than 60 %.
(Please apply soldering within 1 week)
After opened LED should be kept in an aluminum moisture proof bag with a moisture
absorbent material (silica gel).
Avoid exposing to air with corrosive gas.
If exposed, electrode surface would be damaged, which may affect soldering.
Usage conditions
This product is not designed for the use under any of the following conditions.
Please confirm performance and reliability well enough if you use under any of the following conditions;
In a place with a lot of moisture, dew condensation, briny air, and corrosive gas.
(Cl, H2S, NH3, SO2, NOX, etc.)
Under the direct sunlight, outdoor exposure, and in a dusty place.
In water, oil, medical fluid, and organic solvent.
Heat radiation
If forward current (IF) is applied to single-state module at any current, there is a risk of damaging LED
or emitting smoke.
Equip with specified heat radiator, and avoid heat stuffed inside the module.
Installation
Material of board is alumina ceramic. If installed inappropriately, trouble of no radiation may occur due to
board crack or overheat. Please take particular notice for installation.
Refer to the following cautions on installation.
Apply thermolysis adhesive, adhesive sheet or peculiar connector when mounted on heat radiator.
In case of applying adhesive or adhesive sheet only, check the effectiveness and reliability before fixing.
If LED comes off from heat radiator, unusual temperature rise entails hazardous phenomena including
device deterioration, coming off of solder at leads, and emitting smoke.
When LED device is mechanically fixed or locked, Please take into consideration regarding the method of
attachment due to fail from stress.
Avoid convexly uneven boards.
Convex board is subject to substrate cracking or debasement of heat release.
It is recommended to apply adhesive or adhesive sheet with high thermal conductivity
for radiation of heat effectively.
Please take care about the influence of color change of adhesive or adhesive sheet in initial and long term
period, which may affect light output or color due to change of reflectance from backside.
Model No. Page
GW5DGE**MR5 15 of 18
DG-11X023A
Do not touch resin part including white resin part on the surface of LED.
No light emission may occur due to damage of resin or cutting wire of LEDs by outer force.
When using tweezers, please handle by ceramic substrate part and avoid touching resin part.
For mounting, please handle by side part of ceramic or the specified area shown below.
Connecting method
In case of solder connecting method, follow the conditions mentioned below.
Use Soldering iron with thermo controller (tip temperature 380 ), within 5 seconds per one place.
Secure the solderwettability on whole solder pad and leads.
During the soldering process, put the ceramic board on materials whose conductivity is poor enough
not to radiate heat of soldering.
Warm up (with using a heated plate) the substrate is recommended before soldering.
( preheat condition: 100 150 , within 60 sec )
Avoid touching a part of resin with soldering iron.
This product is not designed for reflow and flow soldering.
Avoid such lead arrangement as applying stress to solder-applied area.
Please do not detach solder and make re-solder.
Please solder evenly on each electrodes.
Please prevent flux from touching to resin.
Static electricity
This product is subject to static electricity, so take measures to cope with it.
Install circuit protection device to drive circuit, if necessary.
Drive method
Any reverse voltage cannot be applied to LEDs when they are in operation or not.
Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs
when they are out of operation.
Module is composed of LEDs connected in both series and parallel.
Constant voltage power supply runs off more than specified current amount due to lowered V F
caused by temperature rise.
Constant current power supply is recommended to drive.
Cleaning
Avoid cleaning, since silicone resin is eroded by cleaning.
Color-tone variation
Chromaticity of this product is monitored by integrating sphere right after the operation.
Chromaticity varies depending on measuring method, light spread condition, or ambient temperature.
Please verify your actual conditions before use.
Model No. Page
GW5DGE**MR5 16 of 18
Handling area
DG-11X023A
Safety
Please prevent to see lighting LED devices directly at any moment for safety your eyes.
Looking light from LEDs for a long time may result in hurt your eyes.
In case that excess current (over ratings) are supplied to the device, hazardous phenomena including
abnormal heat generation, emitting smoke, or catching fire can be caused.
Take appropriate measures to excess current and voltage.
In case of solder connecting method, there is a possibility of fatigue failure by heat.
Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact.
Please confirm the safety standards or regulations of application devices.
Please careful not to injure your hand by edge of ceramic substrate.
Other cautions
Guarantee covers the compliance to the quality standards mentioned in the Specifications,
however it does not cover the compatibility with application of the end-use, including assembly
and usage environment.
In case any quality problems occurred in the application of end-use, details will be separately discussed
and determined between the parties hereto.
Model No. Page
GW5DGE**MR5 17 of 18
DG-11X023A
8. Characteristics diagram (TYP.)
(Note) Characteristics data shown here are for reference purpose only. (Not guaranteed data)
Model No. Page
GW5DGE**MR5 18 of 18
Forward Current vs. Relative Luminous Flux
0
20
40
60
80
100
120
140
160
0 400 800 1200 1600
Forward Current I
F
[mA]
Relative Luminous Flux [%]
T
c
= 25
Forward Voltage vs. Forward Current
0
400
800
1200
1600
42 44 46 48 50 52 54
Forward Voltage V
F
[V]
Forward Current I
F
[mA]
T
c
= 25
Case Temperature vs. Relative Luminous Flux
0
20
40
60
80
100
120
0 30 60 90
Case Temperature T
c
[]
Relative Luminous Flux [%]
I
F
= 950 mA
Case Temperature vs. Forward Voltage
44
46
48
50
52
54
0 30 60 90
Case Temperature T
c
[]
Forward Voltage V
F
[V]
I
F
= 950 mA
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Phone: (1) 360-834-8700
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20097 Hamburg, Germany
Phone: 49 (0)180 507 35 07
Fax: (49) 40-2376-2232
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Phone: (81) 6-6621-1221
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Phone: (852) 28229311
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Room 602-603, 6/F.,
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SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
Suggested applications (if any) are for standard use; See Important Restrictions for
limitations on special applications. See Limited Warranty for SHARP’s product warranty.
The Limited Warranty is in lieu, and exclusive of, all other warranties, express or implied.
ALL EXPRESS AND IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF
MERCHANTABILITY, FITNESS FOR USE AND FITNESS FOR A PARTICULAR PURPOSE,
ARE SPECIFICALLY EXCLUDED. In no event will SHARP be liable, or responsible in
any way, for any incidental or consequential economic or property damage.
Opto/EC Group
Opto Specification
Technical Document