Technical Document LED Specification EC/Opto Group GW5DGExxMR5 Series LED Module for Lighting Applications Product Specification February 2012 50 W - 80 W "Mini Zenigata" Family, Ra = 90, 92, 93; Rjc = 0.9 K/W Part No. GW5DGE65MR5 CCT Current Voltage Luminous Efficacy (K) (mA) (V) Flux (lm) (lm/W) 1500 53.25 5460 68.4 6200 GW5DGE50MR5 4900 GW5DGE40MR5 4000 GW5DGE35MR5 3500 GW5DGE30MR5 3000 GW5DGE27MR5 2700 950 50 3900 82.1 1500 53.25 5460 68.4 950 50 3900 82.1 1500 53.25 5390 67.5 950 50 3850 81.1 1500 53.25 5236 65.6 950 50 3740 78.7 1500 53.25 5138 64.3 950 50 3670 77.3 1500 53.25 5026 62.9 950 50 3590 75.6 Spec No. Issue DG-11X023A 06-Feb-12 S P E C I F I C A T I O N S Product Type ZENIGATA LED Model No. GW5DGE**MR5 ** : 27 / 30 / 35 / 40 / 50 / 65 These specifications contain 20 pages including the cover and appendix. If you have any objections, please contact us before issuing purchasing order. CUSTOMERS ACCEPTANCE Reference DATE: BY: PRESENTED BY: Y. Ohiwane Dept. General Manager REVIEWED BY: PREPARED BY: Development Department Lighting Device Division Electronic Components And Devices Group SHARP CORPORATION Model No. GW5DGE**MR5 Handle this document carefully for it contains material protected by international copyright law. Any reproduction, full or in part, of this material is prohibited without the express written permission of the company. When using the products covered herein, please observe the conditions written herein and the precautions outlined in the following paragraphs. In no event shall the company be liable for any damages resulting form failure to strictly adhere to these conditions and precautions. (1) Please do verify the validity of this part after assembling it in customer's products, when customer wants to make catalogue and instruction manual based on the specification sheet of this part. (2) The products covered herein are designed and manufactured for the following application areas. When using the products covered herein for the equipment listed in paragraph (3), even for the following application areas, be sure to observe the precautions given in Paragraph (3). Never use the products for the equipment listed in Paragraph (4). Office electronics Instrumentation and measuring equipment Machine tools Audiovisual equipment Home appliances Communication equipment other than for trunk lines (3) These contemplating using the products covered herein for the following equipment which demands high reliability, should first contact a sales representative of the company and then accept responsibility for incorporating into the design fail-safe operation, redundancy, and other appropriate measures for ensuring reliability and safety of the equipment and the overall system. Control and safety devices for airplanes, trains, automobiles, and other transportation equipment Mainframe computers traffic control systems Gas leak detectors and automatic cutoff devices Rescue and security equipment Other safety devices and safety equipment, etc. (4) Do not use the products covered herein for the following equipment which demands extremely high performance in terms of functionality, reliability, or accuracy. Aerospace equipment Communications equipment for trunk lines Control equipment for the nuclear power industry Medical equipment related to life support, etc. (5) please direct all queries and comments regarding the interpretation of the above four Paragraphs to a sales representative of the company. Please direct all queries regarding the products covered herein to a sales representative of the company. DG-11X023A Model No. Page GW5DGE**MR5 1 of 18 GW5DGE**MR5 specifications 1. Application These specifications apply to the light emitting diode module Model No. GW5DGE**MR5. [ LED module (InGaN Blue LED chip + Phosphor) ] Main application : Lighting 2. External dimensions and equivalent circuit -------------------------------- Refer to Page 2. 3. Ratings and characteristics --------------------------------------------------- Refer to Page 3 - 5. 3-1. Absolute maximum ratings 3-2. Electro-optical characteristics 3-3. Derating curve 4. Reliability ---------------------------------------------------------------------- Refer to Page 6. 4-1. Test items and test conditions 4-2. Failure criteria 5. Quality level ------------------------------------------------------------------- Refer to Page 7. 5-1. Applied standard 5-2. Sampling inspection 5-3. Inspection items and defect criteria 6. Supplements------------------------------------------------------------------- Refer to Page 8 - 14. 6-1. Chromaticity rank table 6-2. Packing 6-3. Label 6-4. Indication printed on product 7. Precautions -------------------------------------------------------------------- Refer to Page 15 - 17. 8. Characteristics diagram (TYP.) ---------------------------------------------- Refer to Page 18. DG-11X023A Model No. Page GW5DGE**MR5 2 of 18 2. External dimensions and equivalent circuit Unit = mm 24.0 + 0.50 / - 0.10 ( 18.6 ) Top view ( R8.6 ) 20.0 ( 12.5 ) + 0.50 / - 0.10 Side view 1.0 ( 1.8 ) 0.1 (Note) Values inside parentheses are reference values. External dimension of ceramic substrate is the indication of maximum length at each side. R R Equivalent circuit + connection terminal - connection terminal (Note) 16 series x 10 parallel = 160 pcs of LEDs Unit Material Drawing No. mm Substrate : Alumina Ceramic 52310016 DG-11X023A Model No. Page GW5DGE**MR5 3 of 18 3. Ratings and characteristics 3-1. Absolute maximum ratings Item Power Dissipation *1,4 Forward Current *1,4 Reverse Voltage *2,4 Operating Temperature *3 Storage Temperature Symbol P IF VR Topr Tstg Rating 82.5 1500 -15 - 30 + 100 - 40 + 100 Unit W mA V *1 Power dissipation and forward current are the value when the module temperature is set lower than the rating by using an adequate heat sink. *2 Voltage resistible at initial connection error (Not dealing with the possibility of always-on reverse voltage.) *3 Case temperature Tc (Refer to measuring point for case temperature in the next page.) Refer to "Derating curve" in the next page as for operating current. *4 Tc = 25 DG-11X023A Model No. Page GW5DGE**MR5 4 of 18 3-2. Electro-optical characteristics Item ** common Forward Voltage *5 Luminous Flux *6 27 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Luminous Flux *6 30 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Luminous Flux *6 35 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Luminous Flux *6 40 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Luminous Flux *6 50 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Luminous Flux *6 65 Chromaticity Coordinates *7 Color Temperature General Color Rendering Index *8 Symbol VF x y Ra x y Ra x y Ra x y Ra x y Ra x y Ra Condition IF = 950 mA IF = 950 mA IF = 950 mA IF = 950 mA IF = 950 mA IF = 950 mA IF = 950 mA MIN. 45 3050 90 3120 90 3170 90 3270 90 3310 3310 - TYP. (50) (3590) (0.458) (0.410) (2700) (93) (3670) (0.434) (0.403) (3000) (93) (3740) (0.407) (0.392) (3500) (93) (3850) (0.382) (0.380) (4000) (92) (3900) (0.350) (0.362) (4900) (90) (3900) (0.317) (0.336) (6200) (90) MAX. 55 - Unit V lm K lm K lm K lm K lm K lm K - (Note) Values inside parentheses are shown for reference purpose only. = 25 , Measurement tolerance: 3 %) (After 20 ms drive, T *5 c *6 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, T c = 25 , Measurement tolerance: 10 %) *7 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, Tc = 90 , Measurement tolerance: 0.005) *8 Monitored by Sharp's 8 inch integrating sphere and Otsuka electronics MCPD-LE3400 (After 20 ms drive, T c = 25 , Measurement tolerance: 2) DG-11X023A Model No. Page GW5DGE**MR5 5 of 18 3-3. Derating curve Forward Current Derating Curve 1600 Forward Current I F [mA] 1400 1200 1000 800 600 400 200 0 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 Case Temperature T c [] (Note) To keep the case temperature lower than the rating, enough heat-radiation performance needs to be secured by using an adequate heat sink. For soldering connection, please evaluate in your circumstance to make sure soldering reliability. ( Above derating curve is specified to LED device, not for soldering connection ) And please consider to avoid physical stress between wire and substrate, and some protection like silicon bond on top of soldered wire is recommended. Please ensure the maintenance of heat radiation not to exceed case temperature over the rating in operation. Measuring point for case temperature measuring point DG-11X023A Model No. Page GW5DGE**MR5 6 of 18 4. Reliability The reliability of products shall be satisfied with items listed below. 4-1. Test items and test conditions No. Test item 1 2 3 4 5 6 7 Temperature Cycle Confidence level: 90 % Samples Defective LTPD n C (%) Test conditions - 40 (30 min) + 100 (30 min), 100 cycles 11 0 20 11 0 20 11 0 20 11 0 20 11 0 20 5 0 50 5 0 50 Tstg = + 60 , RH = 90 %, Time = 1000 h Temperature Humidity Storage High Temperature Storage Low Temperature Storage Steady State Operating Life Shock Acceleration: 15000 m/s , Pulse width: 0.5 ms Vibration Direction: 3 directions (X, Y and Z) 3 trials in each direction Frequency: 100 to 2000 Hz for 4 minutes per trial Tstg = + 100, Time = 1000 h Tstg = - 40 , Time = 1000 h Tc = 90 , IF = 950 mA, Time = 1000 h 2 2 Acceleration: 200 m/s Direction: 3 directions (X, Y and Z) 4 trials in each direction 4-2. Failure criteria No. Parameter 1 Forward Voltage 2 Luminous Flux Symbol VF Failure criteria VF Initial value x 1.1 Initial value x 0.7 DG-11X023A Model No. Page GW5DGE**MR5 7 of 18 5. Quality level 5-1. Applied standard ISO2859-1 5-2. Sampling inspection A single normal sampling plan, level S-4. 5-3. Inspection items and defect criteria No. Item No light emitting 1 No radiation 2 3 4 Electro-optical characteristics External dimensions Appearance Defect criteria Classification AQL Major defect 0.1 Minor defect 0.4 Not conforming to the specification (Forward voltage, Luminous flux and Chromaticity) Not conforming to the specified dimensions (External dimensions of and shown in Page 2) Nonconformity observed in product appearance is determined as defective only when electro-optical characteristics is affected by. <If any question arises regardless of above mentioned criterion> Foreign material, scratch, or bubble at emitting area: 0.8 mm Fiber generation at emitting area: 0.2 mm in width and 2.5 mm in length Foreign material at connection terminal: 0.8 mm Substrate burr on edge: Over dimension tolerance (Note) Products with removable foreign material attached on is not determined to be defective. DG-11X023A Model No. Page GW5DGE**MR5 8 of 18 6. Supplements 6-1. Chromaticity rank table (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 27 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.4568 0.4523 0.4588 0.4633 0.4151 0.4051 0.4051 0.4151 Chromaticity Diagram 0.430 y 0.420 0.410 1 0.400 2700K 2800K 0.390 0.440 0.450 2600K 0.460 x *--- : MacAdam Ellipse 3step from chromaticity center 0.470 0.480 DG-11X023A Model No. Page GW5DGE**MR5 9 of 18 (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 30 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.4328 0.4283 0.4348 0.4393 0.4080 0.3980 0.3980 0.4080 Chromaticity Diagram 0.420 0.410 y 1 0.400 3200K 3100K 3000K 0.390 0.380 0.410 0.420 0.430 x *--- : MacAdam Ellipse 3step from chromaticity center 0.440 0.450 DG-11X023A Model No. Page GW5DGE**MR5 10 of 18 (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 35 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.4063 0.4018 0.4083 0.4128 0.3967 0.3867 0.3867 0.3967 Chromaticity Diagram 0.410 y 0.400 1 0.390 0.380 3600K 0.370 0.390 3500K 0.400 3400K 3300K 0.410 x *--- : MacAdam Ellipse 3step from chromaticity center 0.420 0.430 DG-11X023A Model No. Page GW5DGE**MR5 11 of 18 (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 40 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.3808 0.3763 0.3828 0.3873 0.3847 0.3747 0.3747 0.3847 Chromaticity Diagram 0.400 y 0.390 0.380 1 0.370 3900K 4000K 4100K 0.360 0.360 0.370 0.380 x *--- : MacAdam Ellipse 3step from chromaticity center 0.390 0.400 DG-11X023A Model No. Page GW5DGE**MR5 12 of 18 (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 50 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.3464 0.3446 0.3524 0.3551 0.3688 0.3493 0.3555 0.3760 Chromaticity Diagram 0.380 0.370 y 1 0.360 0.350 4800K 5000K 0.340 0.330 0.340 0.350 x 0.360 0.370 DG-11X023A Model No. Page GW5DGE**MR5 13 of 18 (Tolerance: x,y 0.005 IF = 950 mA, T c = 90 ** 65 Rank 1 x y Chromaticity coordinates Point 1 Point 2 Point 3 Point 4 0.3117 0.3138 0.3217 0.3205 0.3393 0.3238 0.3316 0.3481 Chromaticity Diagram 0.360 6000K 6200K 0.350 y 6400K 0.340 1 0.330 0.320 0.300 0.310 0.320 x 0.330 0.340 DG-11X023A Model No. Page GW5DGE**MR5 14 of 18 6-2. Packing One tray composed of 40 pieces 5 trays (200 piecies) and one upper lid-tray in one moisture-proof bag 2 bags (400 pieces) in one carton Dimensions of outer carton: 235 x 220 x 90 mm (Reference value) (Note 1) There are cases of one carton composed of one bag. (200 pieces) (Note 2) State of packing is subject to change. Outer carton One bag 200 pieces x 2 bags = 400 pieces One tray 40 pieces x 5 trays = 200 pieces 5 x 8 40 pieces (225mm) 6-3. Label Following label is attached on moisture-proof bags. (210mm) 1) Lot No. indication SHIPMENT TABLE PART No. GW5DGE**MR5 Model number (GW5DGE**MR5X) (Model number + suffix code) 200 RANK 1 5017G01001A QUANTITY. LOT No. CORPORATION MADE IN XXXXXXXXXX SHARP R.C SHARP LABEL Quantity and rank Lot No. Bar code Production country Production plant code Shipping yearYear last digit Shipping month 19 or O, N, D Fixed code G Shipping date0131 Serial No. Backup code A 6-4. Indication printed on product Model No. and control No. are indicated on substrate surface. 1) Model No. Abbreviated Model No. " 5DGE**MR5 " is indicated. 2) Control No. Indicated as follows; Production plant code (to be indicated alphabetically) Year of production (the last two figures of the year) Model No. Month of production (to be indicated alphabetically with January corresponding to A) Date of production (0131) Control No. DG-11X023A Model No. Page GW5DGE**MR5 15 of 18 7. Precautions Storage conditions Please follow the conditions below. Before opened: Temperature 5 30 , Relative humidity less than 60 %. (Before opened LED should be used within a year) After opened: Temperature 5 30 , Relative humidity less than 60 %. (Please apply soldering within 1 week) After opened LED should be kept in an aluminum moisture proof bag with a moisture absorbent material (silica gel). Avoid exposing to air with corrosive gas. If exposed, electrode surface would be damaged, which may affect soldering. Usage conditions This product is not designed for the use under any of the following conditions. Please confirm performance and reliability well enough if you use under any of the following conditions; In a place with a lot of moisture, dew condensation, briny air, and corrosive gas. (Cl, H 2S, NH3, SO2, NOX, etc.) Under the direct sunlight, outdoor exposure, and in a dusty place. In water, oil, medical fluid, and organic solvent. Heat radiation If forward current (I F) is applied to single-state module at any current, there is a risk of damaging LED or emitting smoke. Equip with specified heat radiator, and avoid heat stuffed inside the module. Installation Material of board is alumina ceramic. If installed inappropriately, trouble of no radiation may occur due to board crack or overheat. Please take particular notice for installation. Refer to the following cautions on installation. Apply thermolysis adhesive, adhesive sheet or peculiar connector when mounted on heat radiator. In case of applying adhesive or adhesive sheet only, check the effectiveness and reliability before fixing. If LED comes off from heat radiator, unusual temperature rise entails hazardous phenomena including device deterioration, coming off of solder at leads, and emitting smoke. When LED device is mechanically fixed or locked, Please take into consideration regarding the method of attachment due to fail from stress. Avoid convexly uneven boards. Convex board is subject to substrate cracking or debasement of heat release. It is recommended to apply adhesive or adhesive sheet with high thermal conductivity for radiation of heat effectively. Please take care about the influence of color change of adhesive or adhesive sheet in initial and long term period, which may affect light output or color due to change of reflectance from backside. DG-11X023A Model No. Page GW5DGE**MR5 16 of 18 Do not touch resin part including white resin part on the surface of LED. No light emission may occur due to damage of resin or cutting wire of LEDs by outer force. When using tweezers, please handle by ceramic substrate part and avoid touching resin part. For mounting, please handle by side part of ceramic or the specified area shown below. Handling area Connecting method In case of solder connecting method, follow the conditions mentioned below. Use Soldering iron with thermo controller (tip temperature 380 ), within 5 seconds per one place. Secure the solderwettability on whole solder pad and leads. During the soldering process, put the ceramic board on materials whose conductivity is poor enough not to radiate heat of soldering. Warm up (with using a heated plate) the substrate is recommended before soldering. ( preheat condition: 100 150 , within 60 sec ) Avoid touching a part of resin with soldering iron. This product is not designed for reflow and flow soldering. Avoid such lead arrangement as applying stress to solder-applied area. Please do not detach solder and make re-solder. Please solder evenly on each electrodes. Please prevent flux from touching to resin. Static electricity This product is subject to static electricity, so take measures to cope with it. Install circuit protection device to drive circuit, if necessary. Drive method Any reverse voltage cannot be applied to LEDs when they are in operation or not. Design a circuit so that any flow of reverse or forward voltage can not be applied to LEDs when they are out of operation. Module is composed of LEDs connected in both series and parallel. Constant voltage power supply runs off more than specified current amount due to lowered V F caused by temperature rise. Constant current power supply is recommended to drive. Cleaning Avoid cleaning, since silicone resin is eroded by cleaning. Color-tone variation Chromaticity of this product is monitored by integrating sphere right after the operation. Chromaticity varies depending on measuring method, light spread condition, or ambient temperature. Please verify your actual conditions before use. DG-11X023A Model No. Page GW5DGE**MR5 17 of 18 Safety Please prevent to see lighting LED devices directly at any moment for safety your eyes. Looking light from LEDs for a long time may result in hurt your eyes. In case that excess current (over ratings) are supplied to the device, hazardous phenomena including abnormal heat generation, emitting smoke, or catching fire can be caused. Take appropriate measures to excess current and voltage. In case of solder connecting method, there is a possibility of fatigue failure by heat. Please fix the leads in such case to protect from short circuit or leakage of electricity caused by contact. Please confirm the safety standards or regulations of application devices. Please careful not to injure your hand by edge of ceramic substrate. Other cautions Guarantee covers the compliance to the quality standards mentioned in the Specifications, however it does not cover the compatibility with application of the end-use, including assembly and usage environment. In case any quality problems occurred in the application of end-use, details will be separately discussed and determined between the parties hereto. DG-11X023A Model No. Page GW5DGE**MR5 18 of 18 8. Characteristics diagram (TYP.) Forward Voltage vs. Forward Current Forward Current vs. Relative Luminous Flux Tc = 25 Tc = 25 1600 140 Forward Current IF [mA] Relative Luminous Flux [%] 160 120 100 80 60 40 1200 800 400 20 0 0 0 400 800 1200 1600 42 Forward Current IF [mA] 44 46 48 50 Case Temperature vs. Relative Luminous Flux 54 Case Temperature vs. Forward Voltage IF = 950 mA IF = 950 mA 120 54 100 52 Forward Voltage VF [V] Relative Luminous Flux [%] 52 Forward Voltage VF [V] 80 60 40 20 50 48 46 44 0 0 30 60 Case Temperature Tc [] 90 0 30 60 Case Temperature Tc [] (Note) Characteristics data shown here are for reference purpose only. (Not guaranteed data) 90 Technical Document Opto Specification Opto/EC Group NORTH AMERICA Sharp Microelectronics of the Americas 5700 NW Pacific Rim Blvd. Camas, WA 98607, U.S.A. Phone: (1) 360-834-8700 Fax: (1) 360-834-8903 www.sharpsma.com TAIWAN Sharp Electronic Components (Taiwan) Corporation 8F-A, No. 16, Sec. 4, Nanking E. Rd. Taipei, Taiwan, Republic of China Phone: (886) 2-2577-7341 Fax: (886) 2-2577-7326/2-2577-7328 CHINA Sharp Microelectronics of China (Shanghai) Co., Ltd. 28 Xin Jin Qiao Road King Tower 16F Pudong Shanghai, 201206 P.R. China Phone: (86) 21-5854-7710/21-5834-6056 Fax: (86) 21-5854-4340/21-5834-6057 Head Office: No. 360, Bashen Road, Xin Development Bldg. 22 Waigaoqiao Free Trade Zone Shanghai 200131 P.R. 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China Phone: (86) 755-88313505 Fax: (86) 755-88313515 KOREA Sharp Electronic Components (Korea) Corporation RM 501 Geosung B/D, 541 Dohwa-dong, Mapo-ku Seoul 121-701, Korea Phone: (82) 2-711-5813 ~ 8 Fax: (82) 2-711-5819 SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. Suggested applications (if any) are for standard use; See Important Restrictions for limitations on special applications. See Limited Warranty for SHARP's product warranty. The Limited Warranty is in lieu, and exclusive of, all other warranties, express or implied. ALL EXPRESS AND IMPLIED WARRANTIES, INCLUDING THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR USE AND FITNESS FOR A PARTICULAR PURPOSE, ARE SPECIFICALLY EXCLUDED. In no event will SHARP be liable, or responsible in any way, for any incidental or consequential economic or property damage.