EAO – Your Expert Partner for
Human Machine Interfaces
EAO Product Information
Series 19
19
Switches and Indicators
19
Contents
2
04.2009
Description......................................................................................................3
Product Assembly ..........................................................................................4
Devices raised mounting ...............................................................................5
Accessories.....................................................................................................6
Technical Data.................................................................................................9
Application guidelines..................................................................................11
Drawings........................................................................................................12
Index...............................................................................................................15
3
04.2009
19
Description
General notes
The series contains indicators and illuminated pushbuttons with
maintained and momentary action and one contact which may be
normally closed or normally open (snap-action element for closing). The
illuminated pushbuttons are fitted with snap-action or low-level
switching systems.
The front dimensions are 9 x 9 mm or 9 mm dia.
Mounting
Mounting from the front through the mounting hole is assured even
when the wiring has already been attached.
The units are equipped with soldering/plug-in terminals.
Lenses
The flat lenses, made of polycarbonate, are obtainable in various
colours. The transparent lens is available with translucent or
transparent support.
Marking
A limited amount of marking can be provided.
Illumination
Perfect illumination of the different coloured lenses is assured by
filament lamps Bi-Pin T1 longlife (6 ... 24 V) or LED Bi-Pin T1. LED are
available in the colours white, red, yellow, orange and green.
Luminosity and wave length scattering caused by the technology used
in the LED manufacturing processes may lead to visual differences in
our products.
Position indication
The status of a maintained action switch can be determinded by the
position of the lens.
Specimen order
0
We reserve the right to modify technical data
All dimensions in mm
Product Information Indicator :
- Indicator actuator, 9 mm dia., soldering
terminal 19-030.005
Essential accessories :
- Lens plastic blue, transparent, flush, 9 mm
dia. 19-931.6
- Single-LED, T1 Bi-Pin, 3.6 VDC, weiss 10-2603.3179C
19
Product Assembly
4
04.2009
Indicator, raised mounting
01 Lens
2 Switch housing
3 Front plate
4 Fixing nut
Pushbutton illuminative, raised mounting
01 Lens
2 Switch housing
3 Front plate
4 Fixing nut
1
3
2
4
1
3
2
4
19
Devices raised mounting
5
04.2009
Essential Accessories:
d Lens page 6
d Single-LED page 7
Continuation see next page
Terminals: S2 = Soldering terminal (also pluggable 2.0 x 0.5 mm)
Component layout from page 12, Mounting dimensions from page 12, Technical drawing from page 13, Circuit drawing from page 14
Essential Accessories:
d Lens page 6
d Single-LED page 7
Continuation see next page
Switching system: LL = Low level switching element, SA = Snap-action switching element
Contact material: Au = Gold, Ag = Silver
Contacts: NC = Normally closed, NO = Normally open
Switching action: MA = Maintained action, M = Momentary action
Terminals: S2 = Soldering terminal (also pluggable 2.0 x 0.5 mm)
Component layout from page 12, Mounting dimensions from page 12, Technical drawing from page 13, Circuit drawing from page 14
Indicator actuator
Front protection
Terminals
b 9 x 9 mm
Typ-Nr. Ø 9 mm
Typ-Nr.
Component layout
Mounting dimensions
Technical drawing
Circuit drawing
e
Indicator actuator
Mounting depth : 25 mm IP 40 S2 19-050.005 19-030.005 11110.001
Mounting depth : 33 mm IP 40 S2 19-051.005 19-031.005 11310.002
Illuminated pushbutton actuator
Front protection
Switching system
Contact material
Contacts
Switching action
Terminals
b 9 x 9 mm
Typ-Nr. Ø 9 mm
Typ-Nr.
Component layout
Mounting dimensions
Technical drawing
Circuit drawing
e
Illuminated pushbutton actuator IP 40 LL Au 1 NC MA S2 19-482.035 19-472.035 21220.002
MS219-452.035 19-432.035 21240.002
1 NO MA S2 19-481.035 19-471.035 21230.002
MS219-451.035 19-431.035 21250.002
SA Au 1 NO MA S2 19-289.035 19-279.035 21230.002
MS219-159.035 19-139.035 21250.002
Ag 1 NO MA S2 19-289.015 19-279.015 21230.002
MS219-159.015 19-139.015 21250.002
6
04.2009
19
Accessories
Continuation see next page
Continuation see next page
Mounting dimensions from page 12
>
Continuation see next page
Terminals: P = PCB terminal
Component layout from page 12, Technical drawing from page 13
Front
Lens
Lens
b 9 x 9 mm
Typ-Nr. Ø 9 mm
Typ-Nr. e
Lens
illuminative, holder translucent Plastic flush transparent blue 19-951.6 19-931.6 0.001
Plastic flush transparent green 19-951.5 19-931.5 0.001
Plastic flush transparent red 19-951.2 19-931.2 0.001
Plastic flush transparent white 19-951.9 19-931.9 0.001
Plastic flush transparent yellow 19-951.4 19-931.4 0.001
illuminative
(not recommended for film insert), holder
transparent
Plastic flush transparent blue 19-952.6 19-932.6 0.001
Plastic flush transparent colourless 19-952.7 19-932.7 0.001
Plastic flush transparent green 19-952.5 19-932.5 0.001
Plastic flush transparent red 19-952.2 19-932.2 0.001
Plastic flush transparent yellow 19-952.4 19-932.4 0.001
non-illuminative Plastic flush opaque black 19-951.0 19-931.0 0.001
Plastic flush opaque grey 19-951.8 19-931.8 0.001
Blind plug
Blind plug
b 9 x 9 mm
Typ-Nr. Ø 9 mm
Typ-Nr.
Mounting dimensions
e
Blind plug Plastic black 19-948.0 19-949.0 1 0.001
Backside
PCB plug-in base
Terminals
Typ-Nr.
Component layout
Technical drawing
e
PCB plug-in base
Pins axial P19-940 340.001
Pins bent at right-angles P 19-941 450.001
7
04.2009
19
Accessories
Continuation see next page
Continuation see next page
>
Continuation see next page
Continuation see next page
Continuation see next page
Flat receptacle
Typ-Nr. e
Flat receptacle
2.0 x 0.5 mm 31-945 0.001
Insulation sleeve
Typ-Nr. e
Insulation sleeve
for Flat receptacle 31-945 31-928 0.001
Illumination
Filament lamp
Socket Operating voltage/-current Typ-Nr. e
Filament lamp
max. PIN length 5 mm T1 Bi-Pin 12 VAC/DC, 25 mA 10-1609.1199 0.001
24 VAC/DC, 20 mA 10-1612.1179 0.001
6 VAC/DC, 70 mA 10-1606.1309 0.001
Single-LED
Socket Light colour Operating voltage/-current Typ-Nr. e
Single-LED
max. PIN length 8 mm T1 Bi-Pin green 2.2 VDC, 20 mA 10-2602.3175C 0.001
red 2.2 VDC, 20 mA 10-2602.3172C 0.001
white 3.6 VDC, 20 mA 10-2603.3179C 0.001
yellow 2.2 VDC, 20 mA 10-2602.3174C 0.001
Multi-LED
Socket Light colour Operating voltage/-current Typ-Nr. e
Multi-LED
max. PIN length 5 mm T1 Bi-Pin green 28 VDC, 12 mA 10-4613.3105B 0.001
orange 28 VDC, 12 mA 10-4613.3103B 0.001
red 28 VDC, 12 mA 10-4613.3102B 0.001
yellow 28 VDC, 12 mA 10-4613.3104B 0.001
8
04.2009
19
Accessories
>
Continuation see next page
Continuation see next page
Continuation see next page
Continuation see next page
CAUTION
A switching process might be released when replacing the Lamp/LED !
Continuation see next page
Assembling
Fixing nut
Typ-Nr. e
Fixing nut
Ø 9/M8 x 13 mm 19-991 0.001
Dressing tool
Typ-Nr. e
Dressing tool
for aligning buttons 19-906 0.011
Lens remover
Typ-Nr. e
Lens remover 19-910 0.002
Lamp remover
Typ-Nr. e
Lamp remover 11-906 0.003
Mounting tool
Typ-Nr. e
Mounting tool
for Fixing nut long 19-991 19-905 0.011
9
04.2009
19
Technical Data
Switching system
Single-break, snap-action switching system.
1 normally open contact
Material
Material of contact
Gold plated Silver, Silver plated
Switch housing
Polyetherimide (PEI), self-extinguishing
Actuator housing
Polyphenyleneoxide (PPO), self-extinguishing, colour black
Mechanical characteristics
Terminals
Universal terminal:
Max. wire diameter 2 x 0.8 mm
Max. wire cross-section of stranded cable 1 x 0.75 mm²
Plug-in terminal: 2.0 x 0.5 mm
For these terminals we can also supply a plug-in base which, when
soldered on to the board, enables the switch to be plugged in.
Tightening torque
for fixing nut max. 20 Ncm
Actuating force
1.6 N
Actuating travel
2.8 mm ±0.2 mm
Mechanical lifetime
2 million operations
Electrical cha rac te ris tic s
Switch rating
Silver plated:
Max. 50 VAC / 72 VDC, 0.8 A or 50 W
Min. 20 V, 10 mA
Gold plated:
Max. 50 VAC / 72 VDC, 100 mA or 5 W
Min. 100 μV, 50 μA
Electric strength
2500 VAC, 50 Hz, 1 min. between all terminals and earth, as per
IEC 60512-2-11
Environmental conditions
Storage temperature
-40 °C ... +85 °C
Service temperature
without illumination -25 °C ... +65 °C
with incandescent lamp -25 °C ... +45 °C
with LED -25 °C ... +65 °C
for indicators and illuminated pushbuttons mounted as a block,
make sure the heat can escape freely
Protection degree
IP 40 front side, as per IEC 60529
>
Switching system
This low-level switching system was designed for switching low
powers in electronic circuits. The switching system assures reliable
switching of loads.
Single-break momentary contact, as normally open or normally
closed with 4 independent points of contact.
Special features are the long life, extremely short rebound time and
stable contact resistance.
1 normally open or 1 normally closed contact.
Material
Material of contact
Gold plated
Actuator housing
Polyphenyleneoxide (PPO), self-extinguishing, colour black
Mechanical characteristics
Terminals
Universal terminal:
Max. wire diameter 2 x 0.8 mm
Max. wire cross-section of stranded cable 1 x 0.75 mm²
Plug-in terminal: 2.0 x 0.5 mm
For these terminals we can also supply a plug-in base which, when
soldered on to the board, enables the switch to be plugged in.
Tightening torque
for fixing nut max. 20 Ncm
Actuating force
1.8 N ±0.3 N
Actuating travel
2.8 mm ±0.2 mm
Rebound time
Typ. <100 μs
Mechanical lifetime
5 million operations
Electrical characteristics
Contact resistance
50 mΩ starting value (initial) as per IEC 60512-2-2b
Switch rating
10 μA, 100 μV to 100 mA at 42 VAC/VDC
Electric strength
2500 VAC, 50 Hz, 1 min. between all terminals and earth, as per
IEC 60512-2-11
Environmental conditions
Storage temperature
-40 °C ... +85 °C
Service temperature
without illumination -25 °C ... +65 °C
with incandescent lamp -25 °C ... +45 °C
with LED -25 °C ... +65 °C
Actuator with snap-action switching element Actuator with low level switching element
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04.2009
19
Technical Data
for indicators and illuminated pushbuttons mounted as a block,
make sure the heat can escape freely
Protection degree
IP 40 front side, as per IEC 60529
Shock resistance
(Single impacts, semi-sinusoidal)
15 g for 11 ms, as per IEC 60512-4-3, IEC 60068-2-27
19
Application guidelines
11
04.2009
When switching inductive loads such as relays, DC motors, and DC soleno ids, it is always important
to absorb surges (e.g. with a diode) to protect the contacts. When these inductive loads are switched
off, a counter emf can severely damage switch contacts and greatly shorten lifetime.
Fig. 1 shows an inductive load with a free-wheeling diode connected in parallel. This free-wheeling
diode provides a path for the inductor current to flow when the current is interrupted by the switch.
Without this free-wheeling diode, the voltage across the coil will be limited only by dielectric break-
down voltages of the circuit or parasitic elements of the coil. This voltage can be kilovolts in amplitude
even when nominal circuit voltages are low (e.g. 12 VDC) see Fig. 2.
The free-wheeling diode should be chosen so that the reverse breakdown voltage is greater than the
voltage driving the inductive load. The DC blocking voltage (VR) of the free-wheeling diode can be
found in the datasheet of a diode. The forward current should be equal or greater than the maximum
current flowing through the load.
To get an efficient protection, the free-wheeling diode must be connected as close as possible
to the inductive load!
0
Suppressor circuits
Sveral hundred
to several
thousend volts
ON OFF
0
e = L di
dt
__
VDC
Switch
Free-wheeling
diode
Inductive
load
Counter emf
over load without free-wheeling diode
Fig. 2
Switching with inductive load
Fig. 1
+
_
19
Drawings
12
04.2009
1 Indicator actuator page 5
2 Illuminated pushb utton actuator page 5
3 PCB plug-in base page 6
4 PCB plug-in base page 6
1 Indicator actuator page 5 | Illuminated pushbutton actuator page 5 | Blind plug page 6
Component layout
Mounting dimensions
9 x 9 mm Ø 9 mm
XY
XY
YY
X
13
9 x 9 mm Ø 9 mm
X
31
Drilling plan (element side)
Through-connection recommended
4x Ø1.1
2.542.54
1.28
2.54
8.9
2.54
8.9
2x Ø1.1
Pins for
mounting
2.5410.16
2.54
8.9
2.54
11.7
2.3 4x Ø1.1
Pins for
contact / LED
Drilling plan (element side)
Through-connection recommended
8
+
0.2
0
8+
0.2
0
9 min.
9 x 9 mm Ø 9 mm
9 min. 9 min.
9 min.
19
Drawings
13
04.2009
1 Indicator actuator page 5
2 Illuminated pushbutton actuator page 5
3 Indicator actuator page 5
4 PCB plug-in base page 6
5 PCB plug-in base page 6
Technical drawing
25
Ø9
9 x 9
9
8 max.
5.8
33
Ø9
9 x 9
9
8 max.
5.8
8.9
8.9
11.7 3.2
8.9
8.9
11.7 3.35
5.6
19
Drawings
14
04.2009
1 Indicator actuator page 5
2 Illuminated pushb utton actuator page 5
3 Illuminated pushb utton actuator page 5
4 Illuminated pushb utton actuator page 5
5 Illuminated pushb utton actuator page 5
Circuit drawing
X
Y
1
3
Y
X
1Y
3X
3
1
X
Y
3
1
X
Y
Index from Typ-Nr.
15
04.2009
Typ-Nr. Page Typ-Nr. Page Typ-Nr. Page
10-1606.1309 ...............................7
10-1609.1199 ...............................7
10-1612.1179 ...............................7
10-2602.3172C ............................7
10-2602.3174C ............................7
10-2602.3175C ............................7
10-2603.3179C ............................7
10-4613.3102B ............................7
10-4613.3103B ............................7
10-4613.3104B ............................7
10-4613.3105B ............................7
11-906 ..........................................8
19-030.005 ...................................5
19-031.005 ...................................5
19-050.005 ...................................5
19-051.005 ...................................5
19-139.015 ...................................5
19-139.035 ...................................5
19-159.015 ...................................5
19-159.035 ...................................5
19-279.015 ...................................5
19-279.035 ...................................5
19-289.015 ...................................5
19-289.035 ...................................5
19-431.035 ...................................5
19-432.035 ...................................5
19-451.035 ...................................5
19-452.035 ...................................5
19-471.035 ...................................5
19-472.035 ...................................5
19-481.035 ...................................5
19-482.035 ...................................5
19-905 ..........................................8
19-906 ..........................................8
19-910 ..........................................8
19-931.0 .......................................6
19-931.2 .......................................6
19-931.4 .......................................6
19-931.5 .......................................6
19-931.6 .......................................6
19-931.8 .......................................6
19-931.9 .......................................6
19-932.2 .......................................6
19-932.4 .......................................6
19-932.5 .......................................6
19-932.6 .......................................6
19-932.7 .......................................6
19-940 ..........................................6
19-941 ..........................................6
19-948.0 .......................................6
19-949.0 .......................................6
19-951.0 .......................................6
19-951.2 .......................................6
19-951.4 .......................................6
19-951.5 .......................................6
19-951.6 .......................................6
19-951.8 .......................................6
19-951.9 .......................................6
19-952.2 .......................................6
19-952.4 .......................................6
19-952.5 .......................................6
19-952.6 .......................................6
19-952.7 .......................................6
19-991 .......................................... 8
31-928 .......................................... 7
31-945 .......................................... 7
EAO AG
Tannwaldstrasse 88
4601 Olten, Switzerland
E-mail info@eao.com
Website www.eao.com
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Phone +49 201 85 87 0
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EAO reserves the right to alter specifications without further notice