14
FEATURES
•Available in five sizes: 20, 38, 56, 90 and 120 contacts
•Insertable / removable Varilok contacts
•Crimp, solder, solderless wrap, and taper tab terminations
•Exceptional versatility: all hardware can be mounted on
plug or receptacle (see ordering code)
•Actuating screw facilitates mating and unmating, locks
mated connectors together
•Polarizing hardware can be set to any of six positions at
factory; can also be reset by user (see polarizing code)
•Optional cover with top or side cable entry and clamp
•Optional cable strain relief clamp with adjustable strap
for large or small cable bundles (fits on sizes 38 and 56)
•Plug and receptacle contacts are protected from
mishandling
•Guide pins and sockets ensure correct alignment when
mating
•Aluminum covers
•CSA acceptable polyester material
Varicon®
Series 8016 – .075" x .130" x .150" Grid Pattern
Current Rating:
8 amperes, maximum
Contact Resistance:
6 milliohms, maximum
Contact Material:
Phosphor bronze
Contact Plating:
Gold, 10 microinches min.,
over Nickel,
50-100 microinches
Insulator Material:
Thermoplastic 94V-O glass
filled polyester
Insulation Resistance:
5,000 megohms, min.
(polyester)
Sea Level: 1250 volts RMS
3.4" Hg: 625 volts RMS
Cover and Clamp Material and Finish:
Aluminum with clear chromate under grey
enamel finish
TECHNICAL SPECIFICATIONS
15
Varicon®
Series 8016 – Basic Components
CONECTORS:
COVERS:
CONTACTS:
Crimp Solder Tab Wire Wrap
14.4mm
Wire Wrap
19.3mm
Wire Wrap
.567
Solder
217 Style 218 Style 750 Style 296 Style 504 Style
Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew
Male Female
(Exposed Contacts) (Recessed Contacts)
001/601 Style 002/602 Style 007/607 Style 008/608 Style
Top Opening Side Opening Top/side Opening
(Removable Side Plate)
16
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 25 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
Varicon®
Series 8016 – Rectangular Connector – 20 Contact
ORDERING CODE
PLUG
Actuating
Screw
SOCKET
Actuating
Screw
SOCKET
Fixed
Nut
00
Prefix
8016
Series
Number
020
Number of
Contacts
217 601
See table
below
*Crimp contacts always ordered separately.
See page 25 for details.
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
See page 26 for assembly tools.
PIN LAYOUT
20
Way
16.26
6.35
3.81
Ø2.44
Ø3.50
4.77
32.39
24.38
10 AT 1.90
= 19.00
28.58 ±0.13
10.41 ±0.13
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
20 CONTACTS COVER
Insulator Basic P/N* Color Hardware No Cover Top Std Side Std Actuating Fixed
Body Type **Thread Clamp Clamp Screw Nut
Male 00 8016 020 000 XXX Green UNC 601 603 604 Y N
Male 00 8016 020 000 XXX Green UNC 602 605 606 N Y
Male 00 8016 020 000 XXX Gray UNC 001 903 904 Y N
Male 00 8016 020 000 XXX Gray UNC 002 905 906 N Y
Female 00 8016 020 000 XXX Green UNC 608 609 610 Y N
Female 00 8016 020 000 XXX Green UNC 607 611 612 N Y
Female 00 8016 020 000 XXX Gray UNC 008 909 910 Y N
Female 00 8016 020 000 XXX Gray UNC 007 911 912 N Y
PLUG
Fixed
Nut
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
17
Varicon®
Series 8016 – Rectangular Connector – 38 Contact
00
Prefix
8016
Series
Number
038
Number of
Contacts
217 601
See table
below
ORDERING CODE
PLUG
Actuating
Screw
PLUG
Fixed
Nut
SOCKET
Actuating
Screw
SOCKET
Fixed
Nut
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 25 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
PIN LAYOUT
38
Way
38 CONTACTS COVER
Insulator
Hardware
No Top Std Side Std Top Lge Side Lge Top Side Actuating Fixed
Body Basic P/N* Color **Thread Cover Clamp Clamp Clamp Clamp EX Lge EX Lge Screw Nut
Type Clamp Clamp
Male 00 8016 038 000 XXX Green UNC 601 603 604 619 620 631 632 Y N
Male 00 8016 038 000 XXX Green UNC 602 605 606 621 622 633 634 N Y
Male 00 8016 038 000 XXX Gray UNC 001 903 904 919 920 931 932 Y N
Male 00 8016 038 000 XXX Gray UNC 002 905 906 921 922 933 934 N Y
Female 00 8016 038 000 XXX Green UNC 608 609 610 623 624 635 636 Y N
Female 00 8016 038 000 XXX Green UNC 607 611 612 625 626 637 638 N Y
Female 00 8016 038 000 XXX Gray UNC 008 909 910 923 924 935 936 Y N
Female 00 8016 038 000 XXX Gray UNC 007 911 912 925 926 937 938 N Y
19.81
6.35
3.81
1.68 Ø3.79
Ø5.50
6.32
49.28
36.10
4 AT 3.30
= 13.20
4 AT 3.30
= 13.20
8 AT
1.90 = 15.24
42.88 ±0.13
11.89 ±0.13
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
See page 26 for assembly tools.
18
Varicon®
Series 8016 – Rectangular Connector – 56 Contact
00
Prefix
8016
Series
Number
056
Number of
Contacts
217 601
See table
below
ORDERING CODE
PLUG - ACTUATING SCREW
PLUG – FIXED NUT
SOCKET - ACTUATING SCREW
SOCKET – FIXED NUT
PIN LAYOUT
56
Way
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 25 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
56 CONTACTS
Insulator
Hardware
No Actuating Fixed
Body Basic P/N* Color **Thread Cover Screw Nut
Type
Male 00 8016 056 000 XXX Green UNC 601 Y N
Male 00 8016 056 000 XXX Green UNC 602 N Y
Male 00 8016 056 000 XXX Gray UNC 001 Y N
Male 00 8016 056 000 XXX Gray UNC 002 N Y
Female 00 8016 056 000 XXX Green UNC 608 Y N
Female 00 8016 056 000 XXX Green UNC 607 N Y
Female 00 8016 056 000 XXX Gray UNC 008 Y N
Female 00 8016 056 000 XXX Gray UNC 007 N Y
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
19.81
6.35
3.81
1.68 Ø3.79
Ø5.50
7.24
64.31
51.13
6 AT 3.30
= 19.81
6 AT 3.30
= 19.81
8 AT
1.90 = 15.24
57.91 ±0.13
11.89 ±0.13
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
See page 26 for assembly tools.
19
Varicon®
Series 8016 – Rectangular Connector – 90 Contact
00
Prefix
8016
Series
Number
090
Number of
Contacts
217 601
See table
below
ORDERING CODE
PLUG - Actuating Screw
PLUG – Fixed Nut
SOCKET - Actuating Screw
SOCKET – Fixed Nut
PIN LAYOUT
90
Way
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 25 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
28.58
7.93
1.72 Ø3.79
Ø6.75
5.88
67.81
52.07
14 AT 3.30 = 46.20
12 AT
1.90 = 22.86
57.96 ±0.13
19.43 ±0.13
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
See page 26 for assembly tools.
90 CONTACTS COVER
Insulator Hardware Top Lge Side Lge Top Side Actuating Fixed
Body Basic P/N* Color **Thread No Cover Clamp Clamp EX Lge EX Lge Screw Nut
Type Clamp Clamp
Male 00 8016 090 000 XXX Green UNC 601 603 604 631 632 Y N
Male 00 8016 090 000 XXX Green UNC 602 605 606 633 634 N Y
Male 00 8016 090 000 XXX Gray UNC 001 903 904 931 932 Y N
Male 00 8016 090 000 XXX Gray UNC 002 905 906 933 934 N Y
Female 00 8016 090 000 XXX Green UNC 608 609 610 635 636 Y N
Female 00 8016 090 000 XXX Green UNC 607 611 612 637 638 N Y
Female 00 8016 090 000 XXX Gray UNC 008 909 910 935 936 Y N
Female 00 8016 090 000 XXX Gray UNC 007 911 912 937 938 N Y
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
20
Varicon®
Series 8016 – Rectangular Connector – 120 Contact
00
Prefix
8016
Series
Number
120
Number of
Contacts
217 601
See table
below
ORDERING CODE
PLUG - ACTUATING SCREW
PLUG – Fixed Nut
SOCKET - ACTUATING SCREW
SOCKET – FIXED NUT
PIN LAYOUT
120
Way
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 25 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
See page 26 for assembly tools.
120 CONTACTS COVER
Insulator Hardware Top Lge Side Lge Actuating Fixed
Body Basic P/N* Color **Thread No Cover Clamp Clamp Screw Nut
Type
Male 00 8016 120 000 XXX Green UNC 601 603 604 Y N
Male 00 8016 120 000 XXX Green UNC 602 605 606 N Y
Male 00 8016 120 000 XXX Gray UNC 001 N/A N/A Y N
Male 00 8016 120 000 XXX Gray UNC 002 N/A N/A N Y
Female 00 8016 120 000 XXX Green UNC 608 609 610 Y N
Female 00 8016 120 000 XXX Green UNC 607 611 612 N Y
Female 00 8016 120 000 XXX Gray UNC 008 N/A N/A Y N
Female 00 8016 120 000 XXX Gray UNC 007 N/A N/A N Y
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
21
Varicon®
Series 8016 Covers
Part Number For Size Hardware Cable Clamp Size
Threads Entance Type mm (inches)
30 8016 9829 00 000 20 Metric Side Standard 11.53 (0.454) Dia
30 8016 9831 00 000 20 Metric Top Standard 11.53 (0.454) Dia
30 8016 0200 00 415 20 UNC 45 Standard 5 x 10 (0.197 x 0.394) min
30 8016 9821 00 000 38 Metric Side Standard 16.51 x 12.70 (0.650 x 0.500)
30 8016 9822 00 000 38 Metric Top Standard 16.51 x 12.70 (0.650 x 0.500)
30 8016 9825 00 000 38 Metric Side Large 16.51 x 15.44 (0.650 x 0.608)
30 8016 9826 00 000 38 Metric Top Large 16.51 x 15.44 (0.650 x 0.608)
30 8016 9838 00 000 38 Metric Side Ex-Large 20.83 x 15.60 (0.820 x 0.614)
30 8016 9839 00 000 38 Metric Top Ex-Large 20.83 x 15.60 (0.820 x 0.614)
30 8016 0560 00 413 56 UNC Top/Side Standard 6 x 14 (0.236 x 0.551) min
30 8016 9832 00 000 90 Metric Side Large 20.32 (0.800) Dia
30 8016 9833 00 000 90 Metric Top Large 20.32 (0.800) Dia
30 8016 9843 00 000 90 Metric Side Ex-Large 25.40 x 20.32 (1.00 x 0.800)
30 8016 9844 00 000 90 Metric Top Ex-Large 25.40 x 20.32 (1.00 x 0.800)
30 8016 9834 00 000 120 Metric Side Large 20.32 x 27.43 (0.800 x 1.080)
30 8016 9835 00 000 120 Metric Top Large 20.32 x 27.43 (0.800 x 1.080)
OPTIONAL REMOVABLE SIDE PLATE COVER
22
CLAMPING AND COVER DIMENSIONS
Varicon®
Series 8016 Covers
20 CONTACTS
38 CONTACTS
56 CONTACTS
CLAMP
Minimum Size Maximum Size
5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394)
5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394)
Part Number Opening
308016020000413 Side/Top
308016020000415 45º
CLAMP
Minimum Size Maximum Size
6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)
6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)
Part Number Opening
308016038000413 Side/Top
308016038000415 45º
CLAMP
Minimum Size Maximum Size
6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)
6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)
Part Number Opening
308016056000413 Side/Top
23
CLAMPING AND COVER DIMENSIONS
Varicon®
Series 8016 Covers
90 CONTACTS
120 CONTACTS
See page 21 for part numbers
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
AVX:
008016020000608 008016038000601 008016038000607 008016038000608 008016038000631
008016056000601 008016056000608 008016090000607 008016120000608 008016120000001 008016120000007
008016120000002 008016120000008 008016038000001 008016038000002 008016038000008
008016020000007 008016020000001 008016020000008 008016020000002 008016090000002 008016090000008
008016090000001 008016090000007 008016056000001 608016741600321 008016090000702HV
008016090000702V 308016020000413 308016056000413 308016982500000 308016982700000
308016982800000 308016983400000 308016983800000 308016984000000 308016984600000 008016056000007
008016038000007 008016056000002 008016056000008 008016056000745V 008016020000602
008016056504607 008016120000610 308016982200000 008016056000607 308016983100000 008016020000601
008016020000607 008016090000601 308016982600000 308016982900000 308016983500000
008016120000601 008016038000602 008016056000602 008016120000602 008016090000602 008016090000608
008016120296607 008016056000610 008016056000604 008016120000604
